ML20039B774
| ML20039B774 | |
| Person / Time | |
|---|---|
| Site: | Midland |
| Issue date: | 11/30/1981 |
| From: | Ritter T, Whiting A SOUTHWEST RESEARCH INSTITUTE |
| To: | |
| Shared Package | |
| ML20039B761 | List: |
| References | |
| NUDOCS 8112230542 | |
| Download: ML20039B774 (31) | |
Text
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PIPE PROFILE MEASUREMEY. rS AT MIDLAND s
Consumers Power Company Midland Project Purchase Order No. CP10-4762 i
SwRI Project 17-6542 Addendum to Report No. 1
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Prepared for i
Consumers Power Company 1945 West Parnall Road c.
Jackson, Michigan 49201 Prepared for Quality Assurance Systems and Engineering Division
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Southwest Research Institute.
November 1981 j
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PIPE PROFILE MEASUREMENIS AT MIDLAND Consumers Power Company Midland Project Purchase Order No. CP10-4762 SvRI Project 17-6542 Addendum to Report No. 1 Prepared for Consumers Power Company 1945 West Parnall Road Jackson, Michigan 49201 Prepared for Quality Assurance Systems and Engineering Division Southwest Research Institute November 1981 Written by Approved by
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' Thomas E. Ritter Allen R. Whiting Project Manager Executive Director Mechanical Engineering
TABLE OF CONTENTS 5
A.
INTRODUCTION..
1 B.
PIPE OUT-OF-ROUNDNESS MEASUREMENTS......
1 i
C.
Sm iRT 1
APPENDICES A.
Pipe Calibratica and Out-of-Roundness Data Records 3.
Tabulation of Percent Ovalness Calculations D
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PIPE PROFILE MEASUREMENTS AT MIDLAND
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ADDENDUM TO REPORT NO. 1 A.
Introduction On September 8,1981, Consumers Power Co. 'CPCo) broadened the scope of Southwest Research Institute (SwRI) Project 17-6542 to include the fabrication of an instrument with which to measure the out-of-roundness of designated buried piping at the Midland Plant, Units 1 and 2.
A device which would mea-sure the maximum and minimum pipe diameters with an accuracy of 1 mm (0.040 inch) was designed and developed. An operating procedure with full Quality Assurance coverage was developed for the performance of pipe out-of roundness measurements. The operating procedure which includes a description of the instrument is contained in Appendix D of Report No. 2.
On September 14, 1981, SwRI personnel traveled to Midland to perform pipe out-of-roundness and pipe elevation measurements.
This Addendum contains the results of out-of-roundness measurements for pipelines measured for elevation profiles during the August 10, 1981, trip to Midland. These are:
(1) 26-ORBC-55 (2) 26-OHBC-56 B.
Pipe Out-of-Roundness The data sheets for the pipe out-of-roundness measurements are included as Appendix A.
A tabulation of the calculated value of percent ovalness are included as Appendix B.
The c: culated percent ovainess and the elevation pro-files for pipelines 26-OHBC-55 and 26-OHBC-56 are shown in Figure 1.
Note that the vertical scale for the elevation profiles has been changed from Report No. I to allow room for the percent ovainess plots on the same graph. An explanation of the percent ovainess calculation is contained in Section C, Report No. 2.
C.
Summarv l
Pipe out-of-roundness measurements were made on pipes previously measured for elevation profiles with an instrument developed by SwRI. Thn instrument measures the maximum and minimum pipe diameters with an accuracy of tl am j
(0.040 inch). The results of the measurenants were converted to percent oval-l ness and are shown on the graph in Figure 1.
The il mm accuracy represents the ultimate attainable accuracy. The actual accuracy of pipe measurements would be dependent upon the cleanliness of the pipe where the measurements were taken. Although the pipes were cleaned, there were some areas where rust scale was present. In these instances where the accuracy could have been influenced by the condition in the pipe, a note was added in the remarks column of the data record sheet indicating the inter-farence.
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7 e i SuRI DATA RECORD (o uT-DF-ROUNDMESS) PRD7ECY WD. S/TE OATE (DAY -P10.yg) T/M K ( 24 HR C L e SM) SMCff NO. i /7-LT's - o OC f//E9AAMD /9fSr/Z 8/ //9'7' O90 l EAAMINER EXAMfNMR /p J rit0 M S N T' Pte CED URE No. fr k $ $ < Y A. tt/iX2/Na r r5ceMZ cvw2sysr3 5 [-#//-Jo2-O TR3r' /DElv 7/ F/C ArlbN CAL)BCATJON CHCW NO. 2 6 -2 3nD -i 037 gl,P[, M A*. D/A. MlW. D/A. A2/MorH AZIMUTH 77NE-RE~pjpeg3 -tu-/ cm. -tia-/Ch. PA/./ Mig SEAM WELO 6oa lo9!/ (o39 3Fo "I 3/O /79' // s 0 i 4oa &M2 A 3. 8 .2 5;2 7 s u /73 * /H2 l! resx on A:n ger e ci e so w1x ww,1-r rarx son n .\\ t t* "o n o o, t! 79 g l l' 't se ' I to l to er 79 g 53A 'I t 's ' t /r it v I i e i 4 I i i
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o APPENDIX B TABULATION OF PERCENI OVALNESS CALCULATIONS e e 9
OUT OF ROUNDNESS % = 100 DMAX - DMIN Do PIPILINE: 26-OHBC-55 Do = Average I.D. = 25.25" Do = 64.135cm DMAX = Ifaxinum I.D. DMIN = Mininnt= I.D. Pipe Pipe Pipe Position Ovalness Position Ovalness Position Ovalness 25A 0.78 37B 1.40 25B 1.25 37C 1.72 38D 1.09 25C 0.78 37D 0.3 39A 1.40 25D 0.78 38A 0.6 39B 0.9 26A 0.48 38B 0.6 39C 0.47 26B 0.6 38C 0.78 47D 1.56 26C 0.6 40A 0.9 48A 1.87 26D 0.6 40B 0.9 48B 1.25 27A 0.3 40C 0.6 48C 2.03 28A 0.3 40D 0.6 29A 0.48 41A 0.78 29B 0.60 41B 0.6 29C 0.48 41C 0.78 29D 0.60 41D 0.6 30A l'.09 42A 0.6 303 0.6 42B 0.78 30C 0.48 42C 0.78 30D 1.40 42D 0.9 31A 1.40 43A 0.78 313. 0.9 43B 0.78 31C 0.9 43C 0.6 31D 1.09 43D 0.47 32A 1.25 44A 0.78 32B 0.9 44B 1.09 32C 0.6 44C 1.09 32D 0.6 44D 0.9 33A 0.48 45A 0.78 333 1.09 453 0.9 33C 0.78 45C 1.09 33D 0.78 34A 0.9 45D 1.56 34B 1.56 46A 0.9 34C 1.09 46B 0.78 t l 34D 1.09 46C 0.6 35A 1.09 47A 0.3 ISB 1.25 47B 0.78 35C 1.25 47C 1.09 l 35D 0.6 49A 1.40 36A 0.78 49B 1.40 36B 0.9 49D 1.25 36C 1.09 SOA 0.78 36D 0.47 50B 1.09 37A 0.6 50C 0.6 50D 1.56 l
OUT CF ROUNDNESS % = 100 DMAX A DMIN Do PIPELINE: 26-OHBC-56 Do = Average I.D..= '25,25? j / ~. f Do = 64.135cm. DFAC = !!axinem I.D. / DMIN = Minitum I.D. t 5:n Pipe Pipe Pipe ~ Position Ovainess Position Ovainess Position ^0vainese ", ;' 1A 2.49 11D 0.78 13A' 1.87 ' 13 0.60 12A 0.9 13B 1.40 -r ' ' IC 0.78 123 0.9 13C. 1.56 -'I< 1D 0.78 12C 0.9 12D-1.56 l 2A 0.9 14A 1.87 21D O.78-23 0.47 14B 1.40 22A 1.09 2C 0.9 14C 1.40 223 ' O.9 2D 1.09 14D 0.6 22C' 0.9 3A 1.40 ISA 0.9 ,,/ 33 0.90 15 3 1.09 G ~ 3C 0.6 15C 0.9 3D 0.78 ISD 0.78 4A 1.09 16A 0.78 ca 4B 1.25 16B 0.9 2 4C 1.40 16C 0.9 4D 0.78 16D 1.09 ~ SA 0.9 17A 1.09-SB 1.09 173 0.6 SC 1.09 17C 0.6 SD 0.78 17D 0.9 6A 0.9 1&A 0.78 63 0.78 18B 0.78 6C 0.9 18C 1.40 7 6D 0.6 ISD 0.78 7A 0.78 19A 0.3 73 1.25 19B 0.6 7C 1.09 19C 0.47 7D 0.47 19D 0.47 &A 0.9 20A 0.6 83 0.9 20B 0.78 8C 1.09 20C 0.6 8D 0.78 20D 1.09 9A 0.9 21A 0.78 9B 1.40 213 0.47 9C 1.40 21C 0.47 9D 0.9 23B 0.6 e 10A 0.9 23C 0.6 103 0.9 24A 1.09 10C 0.9 24B 0.47 11A 0.9 24C 0.6 113 0.78 24D 0.78 11C 0.78 _ __}}