ML20034H076

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Exingent Application for Amend to License DPR-53,changing TS to Allow Reduction in Number of Required in-core Instrumentation Detectors for Remainder of Unit 1,Cycle 11 to Avoid Addl Detector Failures
ML20034H076
Person / Time
Site: Calvert Cliffs Constellation icon.png
Issue date: 03/09/1993
From: Denton R
BALTIMORE GAS & ELECTRIC CO.
To:
NRC OFFICE OF INFORMATION RESOURCES MANAGEMENT (IRM)
Shared Package
ML20034H077 List:
References
NUDOCS 9303150214
Download: ML20034H076 (9)


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BALTIMORE GAS AND ELECTRIC

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1650 CALVERT CLIFFS PARKWAY. LUSBY, MARYLAND 20657-4702 ROBERT E. DENTON Vict PRESIDENT NVCLE AR [NERGY (eio) no-44 sis March 9,1993 U. S. Nuclear Regulatory Comnaission Washington,DC 20555 ATTENTION:

Document Control Desk

SUBJECT:

Calvert Cliffs Nuclear Power Plant Unit No.1; Docket No. 50-317 Request for Exigent License Amendment; Reduction of In-Core Instrument Reauirements

REFERENCES:

(a)

Letter from Mr A. E. Lundvall, Jr. (BG&E) to Mr. E. J. Butcher, Jr.

r (NRC), dated December 17, 1985, Request for Amendment, 7

Operability Requirements for Incore Detector Strings (b) letter from Mr. D. H. Jaffe (NRC) to Mr. J. A. Tiernan (BG&E),

dated March 31,1986, Issuance of Amendment 116 (c)

CENPD-153-P, Rev.1-P-A, Evaluation of Uncertainty in the Nuclear Power Peaking Measured by the Self-Powered, Fixed In-Core Detector System, dated May 1980.

(d)

CEN-150(O)-P, Analysis of CECOR Power Peaking Uncertainties for Fort Calhoun Unit 1 Cycle 6, dated February 1981 (e)

CEN-172(F)-P, Analysis of CECOR Power Peaking Unce'tainties for -

St. Lucie Unit 1 Cycle 4, dated July 1981 (f)

CEN-318(B)-P, Analysis of CECOR Power Peaking Uncertainties for Calvert Clifts Unit 1 Cycle 8, dated November 1985 Oentlemen:

i Pursuant to 10 CFR 50.90, the Baltimore Gas and Electric Company (BG&E) hereby requests an Amendment to Operating License No. DPR 53 by the incorpointion of the changes described below into the Technical Specifications for Calvert Cliffs Unit No.1. We ask that this Amendment Request j

be considered under exigent circumstances as described in 10 CFR Part 50, Paragraph 50.91(a)(6) in that failure to act quickly could result in the shutdown of Calvert Cliffs Unit 1.

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l Document Control Desk March 9,1993 Page 2 DESCRIPTION l

Calvert Cliffs Unit 1., Cycle 11 has experienced a number of In-Core Instrumentation (ICI) detector failures. A small number of additional detector failures could render the system incapable of meeting the Technical Specification requiremeats. 'Ihis proposed change will allow a reduction in the number of required ICI detectors for the remainder of Unit 1, Cycle 11, yet still provides the ability to adequately monitor the Technical Specification power distribution limits.

HACKGROUND t

The In-Core Instrumentation (ICI) system at Calvert Cliffs consists of 45 neutron detector strings positioned in the center of selected fuel assemblies as shown in Attachment (1). The detector strings are inserted from the top of the fuel assembly and electrical connection of the detectors is maue on the reactor vessel head. Each detector string contains 4 rhodium neutron detector segments located at 20, 40, 60, and 80% of core height. The neutron flux indicated by the detector segments is processed by a full-core power distribution system (CECOR 33) 1 ne the peak linear heat i

rate, peak pin power, radial peaking factors, and azimuthal p

'or comparison to the Technical Soccification litrits.

During the Calvert Cliffs Unit 1, Cycle 11 refueling outage which ended en August 18,1992,19 of the 45 ICI detector strings were replaced and one other ICI detector string was removed and not replaced due to mechanical problems. Prior to reaching 100% power following the refeeling outage, 20 detector segments had failed. There have been eight additional segment failures since reaching 100% power. All 28 of these detector segment failures are in the group of new detectors strings installed during the outage. Adding the 4 detectors segments which were not replaced,32 of the 180 detector segments (17.8%) are inoperable. Specification 333.2.b requires that 75% of the detector segment?.be operable for recalibrating the Excore Neutron Flux Detector System.

Specification 333.2.a requires that for monitoring azimuthal power tilt there be at least two quadrant symmetric incore detector segment groups at each of the four detector elevations in the outer 184 fuel assemblies. A quadrant symmetrig incore detector segment group consists of a minimum of three operable detector segrmnts in 90 symmetric fuel assemblics. Furthermore, there i

must L: sufficient operable detector segments in these detector groups to compute at least two j

azimuthal power tilt values at each of the four axial elevations. We could not meet the quadrant symmetric tilt requirement in Specification 333.2.a if there were an additional two selected failure, in the second axial position (40% of core height).

i There are currently nine inoperable detector strings (e.g., locations) locations (e.g., strings). This includes the string which was not installed. Specification 333.2 states that for a detector string to be considered operable, three of the four detector segments in that string must be operable. Cm Ttly seven additional strings have one failed detector segment each, and an additional segment failu in any of these seven strings would result in failure of the entire string. Specification 333.2.c requires that at least 75% of the detector strings be operable for the purpose of monitoring Unrodded Planar Radial Peaking ~ Factor, the Unrodded Integrated Radial Peaking Factor, and the linear heat rate.

Therefore,34 detector strings must remain operable to meet this requirement. The failure of three additional detector strings would render the incore detector system incapable of meeting this requirement.

Document Control Desk March 9,1993 Page 3 1

i In summary, three Technical Specification limits are threatened by additional failures. Any 14 additional detector segment failures would exceed Specification 333.2.b on the percentage of l

operable segments. Two selected detector segment failures would exceed Specification 333.2.a on i

the distribution of symmetric groups for measuring azimuthal power tilt. As few as three additional segment failures could exceed the Specification 333.2.c limit on the number of operable strings.

Based on the pattern of failures, it is most likely that Specification 333.2.c will be the first to be challenged if there are additional failures.

Should the number of operable detector strings drop below 75%, the monitoring of Total Planar Radial Peaking Factor (Surveillance 4.2.2.1.2), Total Integrated Radial Peaking Factor (Surveillance 4.23.2) and linear heat rate (Surveillance 4.2.1.4) would be affected. The radial peaking factors must be measured every 31 days or the plant must be in Hot Standby in six hours (Actions 3.2.2.1.b and 3.23.a). Linear heat rate must be continuously monitored (Surveillance 4.2.1.2) using either the excore or incore detectors (Surveillance 4.2.1.4). If the excore detectors are i

being used, as would be required if less than 75% of the strings are operable, Surveillance 4.2.13.c require: the determination of the factor N." Specification 3.2.2.2 and Surveillancu 4.2.2.2.2.b require that the factor N" be verified within its limit every three days of accumulated Mode 1 operation or t

be in Hot Standby within six hours. Verification that the factor "N" is within its limit requires the measurement of Total Planar Radial Peaking Factor which cannot be accomplished without 75% of the detector strings operable. ~Berefore, upon the failure of greater than 75% of the detector strings, the plant must be in Hot Standby within three days, six hours.

Baltimore Gas and Electric Company performed a root cause analysis of the detector failures, but no clear cause of the failures was established. The detector receipt, storage and installation process will be examined during the current Unit 2 refueling outage in order to determine the cause of the Unit 1 failures and to prevent recurrence.

ABB/ Combustion Engineering (ABB/CE) has previously analyzed similar situations.

Explicit analyses of current and projected detector failure patterns were perfornsd for Fort Calhoun Unit 1, Cycle 6; St. Lucie Unit 1, Cycle 4; and Calvert Cliffs Unit 1, Cycle 8 (References a and b). In each case, the licensees requested and were granted technical specifications changes which allowed operation with a reduced complement of incore detectors. The changes proposed for Calvert Cliffs Unit 1, Cycle 11 are similar to those requests.

REOUESTEI) CIIANGE s

Revise Technical Specifications as shown in Attachment (2). Specifically:

i Specifications 3.2.2.1. 3.23 and 4.2.1.4.b.1 - A footnote applicable for only Unit 1 Cycle 11 is added.

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The footnote requires that when the percentage of OPERABLE incore detector locations (e.g., strings) falls below 75%, the measured values be increased by 1% prior to being compared to the Technical Specifications limits.

t Surveillances 4.2.1.4.a. 4.2.2.1.2.b. and 4.23.2.b - A footnote applicable for only Unit 1 Cycle 11 is -

l added. The footnote requires that whco the percentage of OPERABLE incore defector beatic" (e.g., strings) falls below 75%, the full core power distribution mapping frequency be increased to at j

least once per 15 days of accumulated operation in MODE 1.

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Document Control Desk March 9,1993 t

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Specification 333.2.a - A footnote which supersedes the current requirement for only Calvert Cliffs i

Unit 1 Cycle 11 was added. The current requirement for two quadrant symmetric incore detector segment groups at each axial k) cation is changed to a total of eight quadrant symmetric incore detector segment groups. The current requirement for at least two azimuthal power tilt values at each detector segment axial elevation is changed to at least one azimuthal power tilt value at each i

detector segment axial elevation and at least two azimuthal power tilt values at three detector segment axial elevations.

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Specifications 333.2.b.1 and 333.2.c.1 - Footnotes were added which supersede the current j

requirement for only Calvert Cliffs Unit 1 Cycle 11. The minimum number of operable detector segments and strings is reduced from 75% to 60%.

f SAFICIY ANALYSIS The monitoring of incore neutron flux is accomplished by the incore detectors which provide the detailed power distributions necessary for Technical Specification surveillance of power peaks and for trending of core data. Groups of incore detector strings are ud to detect anomalous power distributions. His is important, as persistent anomalous power distributions can degrade core thermal. hydraulic performance.

The current Technical Specification 333.2.a requires at least eight azimuthal power tilt estimates with a minimum of two estimates of each of the four detector segment axial elevations. The proposed revision still requires at least eight azimuthal power tilt estimates, but requires only one i

estimate at each elevation and two estimates at three of the four elevations. These changes preserve the statistical validity of the tilt estimates and ensure adequate core coverage since the requirement

't that there be at least one operable segment in each quadrant at each elevation is maintained. This degree of coverage is sufficient because azimuthal tilts at one elevation are seen at adjacent levels.

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Detector data is also used to calculate power peaking factors which are used to verify compliance s

with fuel performance limits. As the number of inoperabic detector segments increases, the uncertainties in the CECOR power distribution calculation increase. He determination of the CECOR uncertainties is described in Reference (c). Explicit analyses have been performed in the past for several reactor cycles to evaluate the effect of unexpected detector failures on the CECOR uncertainties using the known and extrapolated failure patterns. These previous analyses are described in Attachment (3) and in References (d), (c),.ad (f). In those cases, the extrapolated failure patterns had up to 75% of the detector segments failed. The cases are similar to and bound the extrapolated failure patterns of up to 40% failed detector segments in Calvert Cliffs Unit 1, Cycle 11.

For Calvert Clifts Unit 1 Cycle 11, the requested change would reduce the operability requirement from 75% to 60% of the detector segments and strings. It is expected that the increase in CECOR l

uncertainties with 40% of the detector segments and strings failed will be below those determined in previous analyses and the resulting uncertainties still remain less than those in the topical report.

llowever, as a conservative measure in the absence of explicit evaluation of Cycle 11 uncertainties, if.

the percentage of opnable detextor strings falls belcw 75%, then the !!ncer heat rat 2, tetal planar radial peaking factor (F T) and total integrated radial peaking factor (F,T) calculated by CECOR -

will be increased by 1% IEfore they are compared to the values given in the Technical Specifications.

l As discussed in Attachment (3), this will more than offset any increase in the uncertainties due to increased detector string failures. In this way, the comparison of the augmented measured values to I

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Document Control Desk l

March 9,1993 Pagc 5 I

the setpoint values in the Technical Specifications will be valid, and the setpoint analyses will remain

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valid. This will be checked with the periodic surveillance maps to show continued compliance.

If the number of operable incore detector strings falls below the current limit of 75%, BG&E will take the power distribution surveillance maps on a frequency once-per-15-days of accumulated t

Mode 1 operation, which is twice as often as the Technical Specifications now require.

i DETER MINATION OF SIGNIFICANT IIAZARDS The proposed change has been evaluated against the standards in 10 CFR 50.92 and has been determined to not involve a significant hazards consideration, in that operation of the facility in accordance with the proposed amendments:

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1.

IVould not involve a significant increase in the probability or consequences of an accident previously evaluated.

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The proposed change would relax the requirements for the number and distribution of operable incore detectors. The safety function of the incore detectors is to verify that the core power distribution is consistent with the assumptions used in the safety anaiyses.

Sufficient measurements will be required to adequately verify compliance with power distribution Technical Specification limits. Penalties will be applied to the values measured by the incore detectors prior to comparison with the Technical Specifications limits when the number of operabic detector strings falls below the current requirement. This will ensure.

that all current Technical Specification and fuel design limits are protected and the core power distribution assumptions in all analyses remain valid. Therefore, the proposed change -

does not involve a significant increase in the probability or consequences of an accident previously evaluated.

2.

1Vould not create the possibility of a new or difference type of accident from any accident previously evaluated.

The proposed change does not represent a change in the configuration or operation of the plant. The current Technical Specifications limits measured by the incore detector system will still be met. Therefore, the proposed change does not create the possibility of a new or.

different type of accident from any accident previously evaluated.

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IYould not involve a significant reduction in a margin ofsafety.

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The proposed changes will continue to protect the current power distribution Technical

- Specifications limits. When the number of operable incore detector strings falls below the l

current Technical Specification requirement, a penalty will be added to the measured values before they are compared with the Technical Specification limits. This penalty has been shown by prior analyi,is to be greatet than the increased uncertainty. This penalty ensurca that the Technical Specifications limits monitored using the incore detectors will continue to l

be protected. Herefore, the proposed change does not involve a significant reduction in a margin of safety.

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l Document Control Desk March 9,1993 Page 6 i

STATEMENT OF EXIGENT CIRCUMSTANCES

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This situation could not have been avoided. As stated previously, a Root Cause Analysis was unatie to identify the cause of the detector failures and the large number of failures was unexpected.

Failure to act quickly to reduce the incore detector requirements for Calvert Cliffs Unit I could lead to a plant shutdown. It is impossible to predict when, or if, additional detector failures will occur.

The time between failures has varied from as much as 62 days to as little as 10 days; but based on the failure history, BG&E believes that there is insufficient time to allow for the normal 30-day public comment period. Therefore, given the need to act quickly and the determination that this change does not represent a significant hazard, we request that this Amendment be considered under exigent circumstances, as described in 10 CFR 50.91(a)(6).

ENVIRONMENTAL ASSESSMENT The proposed amendment changes requirements with respect to the installation or use of a facility component located within the restricted area as defined in 10 CFR Part 20 or changes an inspection or surveillance requirement. We have determined that the proposed amendment involves no significant hazards consideration, and that operation with the proposed amendment would result in no significant change in the types or significant increases in the amounts of any efiluents that may be released offsite, and in no significant increase in individual or cumulative occupational radiation exposure. Therefore, the proposed amendment is eligible for categorical exclusion as set forth in 10 CFR Part 51.22(c)(9). Pursuant to 10 CFR 51.22(b) no emironmental impact statement or i

environmental assessment is needed in connection with the approval of the proposed amendment.

SAFETY COMMITTEE REVIEW These proposed changes to the Technical Specifications and our determination of significant hazards have been reviewed by our Plant Operations and Safety Review Committee and Offsite Safety l

Review Committee. They have concluded that implementation of these changes will not result in an undue risk to the health and safety of the public.

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I Document Control Desk March 9,1993 Page 7 l

Should you have any questions regarding this matter, we will be pleased to discuss them with you.

derv truly yours, J

l STATE OF MARYLAND :

TO WIT :

COUNTY OF CALVERT I hereby certify that on the 9th day of March,lverf Couelt/1993, before me, the subscriber, a I

State of Maryland in and for Ca

, personally appeared Robert E. Denton, being duly sworn, and states that he is Vide President of the Baltimore Gas and r

Electric Company, a corporation of the State of Maryland; that he provides the foregoing response for the purposes therein set forth; that the statements made are true and correct to the best of his knowledge,information, and belief; and that he was authorized to provide the response on behalf of said Corporation.

MTINESS my Hand and Notarial Scal:

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Notary Public 1

i My Commission Expires:

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RED /BDM/bdm/dlm Attachments: (1)

Incore Instrumentation System Detector Imcations r

(2)

Unit 1 Technical Specification Revised Pages (3)

Description of Previous Analyses cc:

D. A. Brune, Esquire J. E. Silberg, Esquire R. A. Capra, NRC D. G. Mcdonald, Jr., NRC T. T. Martin, NRC P. R. Wilson, NRC R. I. McIran, DNR J. H. Walter, PSC r

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ATTACHMENT (1) i INCORE INSTRUMENTATION SYSTEM DETECTOR LOCATIONS P

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.CALVERT CLIFFS UNIT 1 CYCLE 11 INCORE DETECTOR LOCATIONS AND CURRENT FAILURES AS OF MARCH 9,1993 Detector Locations y

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