ML20034E925

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Responds to NRC Re Violations Noted in Insp Rept 70-1257/92-08.Corrective Actions:Criticality Safety Calculation Performed & Csa Program Updated
ML20034E925
Person / Time
Site: Framatome ANP Richland
Issue date: 01/04/1993
From: Maas L
SIEMENS CORP.
To:
NRC OFFICE OF INFORMATION RESOURCES MANAGEMENT (IRM)
Shared Package
ML20034E916 List:
References
NUDOCS 9303020090
Download: ML20034E925 (3)


Text

'r' SIEMENS January 4,1993 U.S. Nuclear Regulatory Commission Attn: Document Control Desk Washington, DC 20555

Subject:

Repty to Notice of Violation Ref: Letter, R. A. Scarano to Siemens Power Corporation, *NRC inspection Report No. 70-1257/92-08,* dated December 4,1992.

Gentlemen:

Enclosed is Siemens Power Corporation's reply to the Notice of Violation transmitted to SPC by the referenced letter. !f you have any questions regarding this reply, please contact me at 509-375-8537.

Very)truly yours, bW Loren J. Maas, Manager Regulatory Compliance LJM:pm cc:

Mr. John B. Martin Region V Administrator h

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Siemens Power Corporation Nuclear Division - Engineering and Manufacturing Frcliity 2101 Horn Ranids Anad. PO Bnx 12 Richtand. WA 993524130 Tel: (509) 375-8100 Fax: (509) 37 I

9303020090 930224-PDR.ADDCK 07001257 C

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OSNRO Document Control Desk

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January 4,1993 Page1 Siemens Power Corporation (SPC) Reply to Notice of Violation Dated December 4,1992 (NRC Inspection Report No. 701257/92-08)

Violation 1 CSA U-1.2, dated August 1973 (for the Une 1 vaporization chests), was not adequate to determine that criticality safety criteria were satisfied, in that the CSA failed to incorporate all credible accident conditions, thus failing to adequately determine that no single condition was capable of causing an accidental criticality. Specifically, flooding of uranium hexafluoride vaporization chests (unfavorable geometry vessels), with uranium-bearing colutions from process systems that vented to the connecting process off-gas (POG) system was a credible -

l accident condition that was not analyzed in the CSA. On October 13,1992, such an event occurred when a process tank contcining low enriched (4.0 urcent U-235) uranyl fluoride overflowed to the POG system and into an unfavorable getmetry vaporization chest, a credible accident.

i SPC Response to Violation

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l SPC admits to this violation.

l Reason for Violation l

The reason for the deficiency in CSA U-1.2 was a failure to sufficiently predict systems j

interactions in identifying and analyzing credible accident scenarios.

-3 Immediate Cor5x:tive Actions s

The fo!!cwing actions were taker;in the short term to correct the conditions that ccused the tank 10 overflow, to assure a complete identification of credible accident scenarios, and to I

update the associated CSAs to reflect all necessary controls.

l Conversion line 1 was immediately shut down and conversion line 2 was put on standby. Upon being notified of the event, Safety, Security, and Ucensing i

notified NRC under Bulletin 91-01. The following day (October 14) NRC Region j

V issued a Confirmatory Action Letter specifying conditions that would need to be met to the satisfaction of NRC Region V prior to conversion line restart.

An incident investigation Board (IIB) was convened to coordinate and oversee I

a thorough investigation of the event, to identify the potential for similar events i

in the other conversion line, and to specify the corrective actions to preclude such events.

l i

A criticality safety calculation was performed to assess consequences of this 1

4 event under worst case conditions of maximum solution concentration and 1

I h

1

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s USNRC Document Control Desk January 4,1993 Page 2 depth of solution in the vaporization chest. The calculation showed that the system would nemain sub-critical by a substantial margin.

An independent task force was assembled to evaluate the potential for similar accidents throughout the chemical processing area and to take appropriate corrective actions.

Addenda were prepared to CSAs U-1.2, U-1.7, and U 1.26 to reflect additional accident scenarios and related criticality safety controls.

The Startup Council was convened to review the adequacy of the completed corrective actions prior to restarting the conversion lines. Startup approval from the council was granted on October 22. NRC concurrence, i.e.

notification that requirements of the Confirmatory Action Letter had been met, l

was received on October 23.

Corrective Action to Avoid Further Violations Based on an earl er criticality safety occurrence and resulting NRC inspection (NRC Inspection Repo t No. 70-1257/92-06) as well as subsequent internal evaluation, SPC had already committed to NRC Region V (NRC Enforcement Conference, Sept. 22,1992, Walnut Creek) to underiake a major program to review the accuracy, adequacy and consistency of all criticality safeiy analyses and sub-tier documents. This program, reviewed with NRC Region V staff and outlined in a program plan submitted by B. N. Femreite (SPC Richland Plant Manager) to J. B. Martin (NRC Region V Administrator) on December 30,1992, will include a validation of existing CSA assumptions, revision of CSAs as required (reformatting, i

enhancing, or reanalyzing), followed by an updating of implementing documentation (Criticality Safety Specifications and Operating Procedures). A copy of this program was also sent to the Director of the Office of Enforcement.

Date to be in Full Comoriance The immediate corrective actions to preclude recurrence of this event and to remedy the deficient CSA have been completed. The major CSA update program, discussed in the above paragraph, has been initiated. A projected schedule for completion is included with i

the program description.

l Violation 2 Violation 2 addressed deficiencies in SPC's evaluation of the event for reportability and failure to report in conformance with internal reporting requirements. NRC's evaluation of corrective

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actions submitted by SPC in response to the Confirmatory Action Letter indicated that SPC i

had corrected this matter. The Notice of Violation indicated that no further written response was required.

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