ML20028C908

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QA Program Insp Rept 99900352/82-01 on 820920-24.No Noncompliance Noted.Major Areas Inspected:Status of Previous Insp Findings,Qa Program/Organization, Nonconformance/Corrective Action & Calibr & Insp
ML20028C908
Person / Time
Issue date: 11/10/1982
From: Barnes I, Sutton J
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV)
To:
Shared Package
ML20028C899 List:
References
REF-QA-99900352 NUDOCS 8301140290
Download: ML20028C908 (9)


Text

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ORGANIZATION:

GENERAL ELECTRIC COMPANY POWER SYSTEMS MANAGEMENT BUSINESS DEPARTMENT ANASCO, RIO PIEDRAS AND VIEQUES ISLAND, PUERTO RICO REPORT INSPECTION INSPECTION N0_:

99900352/82-01 DATE(S) 9/20-24/82 ON-SITE HOURS: 37 CORRESPONDENCE ADDRESS:

General Electric Company Power Systems Management Business Department ATTN:

Mr. E. Fierko - General Manager 205 Great Valley Parkway Malvern, Pennsylvania 19355-0715 ORGANIZATIONAL CONTACT:

Mr. C. Scott, Manager, Quality Systems TELEPHONE NUMBER:

(215) 251-7083 PRINCIPAL PRODUCT: Electrical Relays and Switches, Type 1E.

NUCLEAR INDUSTRY ACTIVITY: Commercial Nuclear Production at the three manufacturing locations in Puerto Rico totals 3% of production.

ASSIGNED INSPECTOR:

,ul

//-ZEM 4(W.Sutton, Reactive &ComponentProgramSection Date R& CPS)

OTHER INSPECTOR (S):

APPROVED BY:

//-ro-PC.

I. Barnes, Chief, R& CPS Date INSPECTION BASES AND SCOPE:

A.

BASES:

10 CFR Part 50, Appendix B and 10 CFR Part 21.

B.

SCOPE:

This inspection was performed to review the status of previous-inspection findings, QA program / organization, nonconformance/correctiv's action, calibration and inspection.

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ORGANIZATION:

GENERAL ELECTRIC COMPANY POWER SYSTEMS MANAGEMENT BUSINESS DEPARTMENT ANASCO, RIO PIEDRAS AND VIEQUES ISLAND, PUERTO RICO REPORT INSPECTION NO.-

99900352/82-01 RESULTS:

PAGE 2 of 4 A.

VIOLATIONS:

None B.

NONCONFORMANCES:

None C.

UNRESOLVED ITEMS:

None D.

STATUS OF PREVIOUS INSPECTION FINDINGS:

1.

(Closed) Violation (81-01) - Implementation of 10 CFR Part 21-Posting:

The NRC inspector reviewed the corrective action taken by General Electric Company, Power Systems Management Business Department (GEPSMBD) as indicated in their reply to the NRC dated September 8, 1981.

The NRC inspector verified that current copies of 10 CFR Part 21 were in all plant managers' files.

In addition, the NRC inspector verified by review of bulletin boards at each of the manufacturing locations that the posting requirements of 10 CFR Part 21 had been accomplished.

2.

(Closed) Nonconformance (81-01) - Change Control:

The Quality Assurance inspector (Receiving) had not verified drawings against the Engineering Drawing Master List (EDML) prior to use of the drawing for acceptance of parts.

The NRC inspector verified by observation and review of the current EDML issued September 11, 1982, that the inspector (Receiving) now verifies that the drawing being used for Product Acceptance is the current issue.

This item was reviewed at the Rio Piedras and Anasco locations.

3.

(Resolved) Unresolved Item (81-01) - Change Control:

The Product Engineering Operations Manual did not contain all items identified in its Table of Contents or identify how a written procedure for alteration notices should be distributed.

ORGANIZATION:

GENERAL ELECTRIC COMPANY POWER SYSTEMS MANAGEMENT BUSINESS DEPARTMENT ANASCO, RIO PIEDRAS AND VIEQUES ISLAND, PUERTO RICO REPORT INSPECTION NO.:

99900352/82-01 RESULTS:

PAGE 3 of 4 The NRC inspector reviewed the current Project Engineering Manual (PEM) to determine if procedures existed for all items as listed in the Table of Contents.

The PEM has been completely revised and reedited from the original edition.

The new PEM contains Sections for Organization, Product Engineering Procedures, and Product Engineering Forms.

Commitments made to the NRC have been fulfilled.

E.

OTHER FINDINGS OR COMMENTS 1.

QA Program / Organization:

The NRC inspector reviewed the current GEPSMBD QA Manual,Section I, " Organization," and Section II, "QA Program," issued March 11, 1982.

The NRC inspector reviewed the organizational charts for the three manufacturing locations for compliance with 10 CFR Part 50, Appendix B requirements.

In addition, the job descriptions for all Quality Assurance personnel were reviewed and discussed with NRC inspector designated QA 1

personnel.

As a result of this review and discussions, the NRC inspector determined that the requirements of 10 CFR Part 50, Appendix B are being implemented.

2.

Nonconformance/ Corrective Action:

The NRC inspector reviewed GEPSMBD's QA Manual, Section 15, " Nonconforming Material, Parts or Components," and Section 16, " Corrective Action," issued March 11, 1982.

In addition, procedures for risk defect reporting were reviewed for content.

The NRC inspector reviewed 12 nonconformance reports issued at Anasco and Rio Piedras, the open and closed nonconformance log book, material review board meeting reports, and associated documents.

These records were reviewed to determine compliance to QA prry-*=

requirements.

The corrective action taken to prevent cv

  • nce was examined for implementation.

Areas designated foe segregiti4n of nonconforming items at each location were inspected.

Relative to the documents examined, the NRC inspector determined that activities were in conformance with the QA program requirements.

3.

Calibration:

The NRC inspector reviewed GEPSMBD's QA Manual, Section 12,

" Control of Test and Measuring Equipment." Thirty-five final acceptance gages, meters and measurement equipment, including calibration standards, were examined for compliance to QA program requirements.

The controlling computer runs and calibration card systems used at each location were reviewed for content.

Procedures, records, and associated documentation were checked for compliance to QA/QC requirements.

All equipment examined was found to be in compliance with QA/QC requirements.

As a result of the review of this I

ORGANIZATION: GENERAL ELECTRIC COMPANY POWER SYSTEMS MANAGEMENT BUSINESS DEPARTMENT ANASCO, RIO PIEDRAS AND VIEQUES ISLAND, PUERTO RICO REPORT INSPECTION NO.:

99900352/82-01 RESULTS:

PAGE 4 of 4 documentation, the NRC inspector determined that calibration requirements are being implemented in accordance with QA Manual commitments.

4.

Inspection:

The NRC inspector reviewed GEPSM8D's QA Manual, Section 10,

" Inspection," for QA/QC requirements.

The NRC inspector examined 10 product reports, data sheets, inspection reports of products, and inprocess audits of inspection activities.

In addition, six shop orders were reviewed at each location for compliance with the current drawing control.

Inspectors' qualification records and control of inspectors' stamps and signatures were examined, and a review made of inspection control books and supervisors' activities.

As a result of the review of documentation and work practices, the NRC inspector determined that inspection activities were being controlled in accordance with QA Manual commitments.

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