ML20004D379

First Request for Production of Documents Re Embeds,Concrete Cracks,Honeycombing,Concrete Cover & Substandard Piping, Directed to Applicant

ML20004D379
Person / Time
Site:	Callaway
Issue date:	06/04/1981
From:	Chackes K AFFILIATION NOT ASSIGNED, CHACKES & HOARE
To:	UNION ELECTRIC CO.
References
ISSUANCES-OL, NUDOCS 8106090324
Download: ML20004D379 (7)

Text

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UNITED STATES OF AMERICA -

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BEFORE THE ATOMIC SAFETY AND LICENSING BOARD Y * * .3 ' N ,'

In the Matter of UNION ELECTRIC COMPANY ) Docket No. STN 50-48 3-OL

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(Callaway Plant, Unit 1) )

JOINT INTERVENORS' FIRST REQUEST FOR PRODUCTION OF DOCUMENTS TO U,NION ELECTRIC Joint Intervenors Coalition for the Environment St. Louis Region, Missourians for Safe Energy and Crawdad Alliance request that Union Electric Company produce for inspection and copying at the offices of Chackes and Hoare, 314 North Broadway, St. Louis, Missouri the originals or exact copies of the following documents.

Joint Intervenors state that each of the documents requested is relavant to their contentions in this proceeding.

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f 1 Respectfully submitted, I i

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CHACKES AND HOARE

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/LAu /D-Kenneth M. Chackes f.o N Attorneys for Joint Intervenors 314 North Broadway St. Louis , MO 63102 314/241-7961 s't l 810 609 0VM l G i

A. DOCUMENTS P2 EMBEDS.

1. Specification 10466-C-131(0), " Technical Specification for the " Purchase of Miscellaneous Metal for the SNUPPS".

2. All purchase orders for embedded plates (embeds. mbed-me nts , etc.) delivered to the Callaway Plant site on or before June 9, 19 7 7.

3. DLUC - 5407

4. DLUC - 990 t 5. Letter ULNRC - 238 dated MaAch 10, 1978 entitled

" Acceptability of Embedded Plates Installed at Callaway Plant, Unit 1."

6. Copy of enclosure 1 to ULNRC - 238 entitled " Investigation of Welded S tuds" .

7. Copy of the probability analysis for plates with machine -

welded studs presented in ULNRC 238.

8. All nonconformance reports and field change notices regarding Callaway embeds from Cives Steel Company written on or before June 9, 1977, including:

(a). NCR to. 2-lll8-C-B 03 ) . NCR No. 2-0270, June 17, 1977.

(c). NCR No. 2-0831

9. All stop work orders issued on or about June 9,1977,

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regarding embeds.

10. All correspondence between any or all of the following:

Cives Steel Company, Union Electric, Bechtel, Daniel International or SNUPPS, relating to the problems concerning embeds referred to in NRC Report No. 50-483/80-10.

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11. Revision 8 and Revision 9 of Daniel acceptance criteria for determining whether manual welds on embeds are to be rejected.

(Revision 9 was approved by Bechtel on or about July 21, 1977 and was transmitted to UE on August 10, 1977.)

12. Similar documents regarding Daniel acceptance criteria for determining whether mechanically welded stud welds on embeds are to be rejected.

13. All nonconformance reports (NCRs) or other documents which explain why a " hold" was placed on the concrete pour on the 1988 slab elevation in the Auxiliary Building, and which explain why the " hold" .was lifted.

B. DOCUMENTS RE CONCRETE CRACKS

14. NCR 2-2081-C-A: Nonconformance report documentin 12 f t.

crack in north wall of Control Building.

15. NCR 2-2173-C-A; Nonconformace report which " supersedes" i the NCR docume.iting 12 f t. crack in Control Building.

16. NCR 2-0631-C-A, dated May 20, 1977: Nr .conformance report documenting a circumferential crack in reactor cavity moat area in

, Reactor Building.

17. Trip Report May 10-11, 1977 -- Inves tigation of Concrete Crack at Reactor Pit Moat Area by C. L. Miller, StTUPPS Civil Group Suhervisor (Bechtel),

18. Concrete Record of Repair -- Grouting and Drypack Inspection i Report dated June 2,1977, Unit 1 Reactor Cavity Moat Block-Out Elev.

l 1998 feet -- 5 3/4 inches.

! C. DOCUMENTS RE HONEYCOMBING i

l 19. Quality Control Procedure QCP-109.

.2 0. Concrete Placing Report (CPR) form and instructions for l

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i completing the CPR (Exhibit G of QCP-109) .

21. Work procedure WP-109, Revision 5, Concrete 7,~.acement, Grouting and Post Pour.

j 22. C-10, technical specifications for forming, placing, finishing and curing concrete.

23. Technical Specification for forming, placing, finishing, 1 l and curing concrete, C-103, Revision 7.

24.

Exhibits H & I of QCP-109.

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25. AP-VII-02, Control of Nonconformance. ,

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26. NCR initiated by Daniel on May 11, 1977 requesting

disposition by Bechtel for repairs of tendon access gallery volds.

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27. Interim report CPPR-139, July 15, 1977. Bryan to Kappler.

28. Wiss , Janey, Estner & Assoc. , Inc. repor t o 77401, t

dated Aug. 1, 1977. Soniscope study of honeycombing in base mat.

i 29. ASTM C 597-71 " Standard Method of Test for Pulse Velocity -

! darough Concrete."

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30. Bechtel's letter BLSE-4972, dated September 28, 1977.

i 31. NCR 2-0856-C-A

32. CPPR-139, Interim Report (July 15, 1977) and Final Report I

(September 29, 1977).

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< 33. Spec. C-103; Spec. C-191.

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_ 34. .. Technical specification C-103(Q) , revised Jan. 23, 1978, t 15.2.

35. NCR No. 2SN-2790-C, issued Nov. 10, 1980.

36. NCR No. 2SN-2912-C, issued Dec. 8, 1980.

37. NCR No. 2SN-3155-C, initiated Dec. 23, 1980.

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38. All test reports and soniscope stucies of the concrete of the Reactor Dome.

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I D. DOCUMENTS RI CO iORETE COVER

39. Letter dated May 3, 1978 - from Nicholas Petrick of SNUPPS to Boyce Grier of NRC regarding concrete cover.

40. Letter dated March 13, 1978, from NRC to SNUPPS utilities regarding concrete cover (referred to in NRC letter of Aug. 11, 1978).

41. Letter dated March 27, 1978, from NRC to Union Electric regarding violations.

42. All documents presented to the NRC by Union Electric and consultants at the meeting of January 23, 1978 regarding concrete cover in the Reactor Building, including the following:

a. Documentation on radial shear tie distribution and orientation and the relation to radial tension ties;

b. Documentation on concrete cover requirements as related to crack and corrosion control;

c. Documents or provisions of documents controlling the above requirements, including relevant sections of BC-TOP-5A Revision 3 (such as, Section CC-3533.1 and CC-3534 of Appendix C to BC-TOP-5A).

43. The information and statement to have been provided by l Union Electric to the NRC regarding the location of all radial shear l bars in lif ts 1 through 3 in the Reactor Containment Building (referred l to in Minutes of Meeting on concrete cover held on January 23, 1978,

p. 7). .

l 4.. Callaway PSAR subsection 3.8.1.6.6.1 Revision 10 regarding concrete tolerances .

45. Specification No C-ll2 (referred to in NRC Report

1. 50-483/78-01, p. 9).

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46. None:nformance report No. 2-2055-C-A.

47. The 23 nonconformance reports concerning the .:hirf lif t of the Reactor Building referred to in !!RC Report ;;o. 50-493/77-10, at p. 19.

E. DOCUMENTS RE SUBSTANDARD PIPING

48. The Union Electric purchase orders for pipe spools from Dravo involving SA 312 pipe manufactured by Youngstown Welding and Engineering (YW & E).

49. The Dravo purchase orders for SA 312 pipe from YW&E invciving pipe intended for use at Callaway.

50. The Certified Material Test Reports issued by YW&E for the SA 312 pipe intended for use at Callaway.

51. The welding procedure specifications used by YW&E to weld the SA 312 pipe intended for use at Callaway.

52. The welding procedure specifications used by YW&E after mid-November, 1979 to weld SA 312 without centerline lack of penetration.

53. The welding procedure qualification records used by YW&E to qualify the above welding procedures.

54. The YW&E welding operator qualification test records of l

l the welding operators who welded the SA 312 pipe intended for use at Callaway.

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-. 55. The Quality System Manual used by YW&E at the time the L

SA 312 pipe intended for use at Callaway was manuf actured.

56. The following correspondence from Bechtel and YW&E listed under reference (1) in the Aptech Engineering Services report titled

" Significance of Centerline Lack of Penetration in Double Welded Stainless Steel Pipe - Fracture Analysis" dated August, 1979:

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l AESCD-1, AESCD-2, AESCD-4, AESCD-5, AESCD-6, AESC?-7, AESCD-3, i

j AESCD-9, AESCD-10, AESCD-ll, AESCD-12, AESCD-l' , AESCD-15, AESCD-lG ,

AESCD-17, AESCD-18, AESCDa20.

57. Union Electric's purchase order (s) for preassembled piping formations manuf actured by Gulf & Western.

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