LER-1981-001, /03L:on 810318 & 19,nitrogen Supply Tank Pressure for Associated Pressure Operated Relief Valves Dropped Below Min Required to Operate Valves for Low Temp RCS Overpressurization Protection.Caused by Leaks in Tanks |
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U.S. NUCLEAR REGULATORY COMMISSION LICENSEE EVENT REPORT CONTROL BLOCK / / / / / / / (1)
(PLEASE PRINT OR TYPE ALL REQUIRED INFORMATION)
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LICENSEE CODE LICENSE NUMBER LICENSE TYPE CAT
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DOCKET NUMBER EVENT DATE REPORT DATE EVENT DESCRIPTION AND PROBABLE CONSEQUENCES (10)
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On March 18, 1981, with Unit 1 in Cold Shutdown, a pressurizer PORV nitrogen /
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supply tank pressure dropped below the minimum required to operate its
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associated PORV for low temperature RCS overpressurization protection. On
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March 19, 1981, the remaining pressurizer PORV became inoperable for the same /
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reason. The action statement of the LCO was met. The public health and
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safety were not affected.
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SYSTEM
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CAUSE COMP.
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SEQUENTIAL OCCURRENCE REPORT REVISION LER/R0 EVENT YEAR REPORT NO.
CODE TYPE NO.
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ACTION FUTURE EFFECT SHUTDOWN ATTACHMENT NPRD-4 PRIME COMP. COMPONENT n TAKEN ACTION ON PLANT METHOD HOURS SUBMITTED FORM SUB. SUPPLIER MANUFACTURER
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CAUSE DESCRIPTION AND CORRECTIVE ACTIONS (27)
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Leaks in both PORV nitrogen low temperature RCS overpressurization systems
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caused the nitrogen tanks to depressurize. Both PORV's were aligned to an
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alternate nitrogen source and operability restored. The RCS was depresssurized/
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and vented on March 20 and both PORV nitrogen low temperature
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overpressurization systems repaired.
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FACILITY METHOD OF DISCOVERY DESCRIPTION (32)
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OPERATOR OBSERVATION
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NA ACTIVITY CONTENT RELEASED OF RELEASE AMOUNT OF ACTIVITY (35)
LOCATION OF RELEASE (36) l
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i PERSONNEL EXPOSURES NUMBER TYPE DESCRIPTION (39)
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PERSONNEL IhadRIES NUMBER DESCRIPTION (41)
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LOSS OF OR DAMAGL TO FACILITY (43)
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s PUBLICITY ISSUED DESCRIPTION (45)
NRC USE ONLY
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NAME OF PREPARER W. R. CARTWRIGHT PHONE (703) 894-5151
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Virginia Electric and Power Company North Anna Power Station, Unit #1 Attachment: Page 1 of 2 Docket No. 50-338 Report No. LER 81-001/03L-0
Description of Event
Low temperature RCS overpressurization protection is provided by two pressurizer PORV's. When the pressurizer PORV's are operated in " low temperature RCS overpressurization protection mode" each PORV receives its motive power from its own nitrogen tank via step down regulators and a control solenoid operated valve.
In order to provide 120 valve cycles (to meet no operator action for 10 minutes with 5 seconds per valve cycle design criteria), each tank must be pressurized to 1725 psig.
Alarms are provided in the Control Room which are operated by a pressure switch on each nitrogen tank. Tank pressure indication is not provided in the Control Room, but is provided locally in the containment. The setpoint for the alarm pressure switches and an operability criteria for low temperature RCS overpressurization protection as provided by each PORV, is a tank pressure of 1775 psig (50 psig above the minimum required to account for instrumentation error).
On March 18, 1981, with Unit 1 in Cold Shutdown, a pressurizer PORV nitrogen supply tank pressure dropped below 1775 psig rendering one of two pressurizer PORV's inoperable for low temperature RCS overpressurization protection. On March 19, 1981 the second pressurizer PORV nitrogen supply tank pressure dropped below 1775 psig rendering the remaining pressurizer
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PORV inoperable for low temperature RCS overpressurization protection.
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This event is reportable pursuant to T.S. 6.9.1.9.b.
Probable Consequences of Occurrence The action statement of the LCO was met.
The public health and safety were not affected.
Cause of Event
The nitrogen lines between the nitrogen tanks and PORV operators were leaking at mechanical joint points and component points. The primary plant nitrogen supply truck had insufficient pressure to provide makeup to the pressurizer PORV nitrogen tanks. Local repressurization of the tanks with nitrogen bottles proved futile; the tanks dropped below their setpoint pressure soon after being repressurized.
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Immediate Corrective Action
When the first pressurizer PORV (PCV-1455C) became inoperable for low temperature RCS overpressurization protection, attempts were made l
to refill its associated nitrogen tank with bottled nitrogen. After it became apparent that refill attempts were futile, work began to seal all i
leakage points in the PCV-1455C nitrogen system. 8 hours9.259259e-5 days <br />0.00222 hours <br />1.322751e-5 weeks <br />3.044e-6 months <br /> and 15 minutes after the first PORV (PCV-1455C) became inoperable, the second i
PORV (PCV-1456) became inoperable. 4 hours4.62963e-5 days <br />0.00111 hours <br />6.613757e-6 weeks <br />1.522e-6 months <br /> and 15 minutes after f'~/}
PCV-1456 became inoperable, the "C" RCS accumulator was aligned via l
the containment nitrogen header to supply nitrogen to the pressurizer PROV's. This action restored operability to both PORV's; however, l
redundancy was reduced since the PORV's were aligned to a common nitrogen source. On March 20, 1981, the RCS was depressurized and t
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Immediate Corrective Action (cont)
Attachment: Page 2 of 2 both 1\\RV's blocked open. Both PORV nitrogen systems were reworked and restored to operable status prior to repressurization of the RCS.
Scheduled Corrective Action Future corrective actions are pending completion of an on going engineering study of the pressurizer PORV nitrogen low temperature RCS overpressurization system.
Actions Taken to Prevent Recurrence The pressurizer PORV nitrogen low temperature RCS overpressurization system is currently being evaluated by engineering. Evaluation results will determine the actions that are necessary to prevent recurrence.
Generic Implications The pressurizer PORV nitrogen low temperature RCS overpressurization system was custom built and designed. Other systems of similar designs might experience similar leakage problems.
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| 05000339/LER-1981-001, Forwards LER 81-001/03L-0 | Forwards LER 81-001/03L-0 | | | 05000339/LER-1981-001-03, /03L-0:on 810101,average RCS Temp Outside Tech Specs on Two Occasions.First Caused by Vol Control Tank Being Overborated;Second by Overcooling Primary.Steam Generator Blowdown Secured,Rods Withdrawn & RCS Diluted | /03L-0:on 810101,average RCS Temp Outside Tech Specs on Two Occasions.First Caused by Vol Control Tank Being Overborated;Second by Overcooling Primary.Steam Generator Blowdown Secured,Rods Withdrawn & RCS Diluted | | | 05000338/LER-1981-001, Forwards LER 81-001/03L-0 | Forwards LER 81-001/03L-0 | | | 05000338/LER-1981-001-03, /03L:on 810318 & 19,nitrogen Supply Tank Pressure for Associated Pressure Operated Relief Valves Dropped Below Min Required to Operate Valves for Low Temp RCS Overpressurization Protection.Caused by Leaks in Tanks | /03L:on 810318 & 19,nitrogen Supply Tank Pressure for Associated Pressure Operated Relief Valves Dropped Below Min Required to Operate Valves for Low Temp RCS Overpressurization Protection.Caused by Leaks in Tanks | | | 05000338/LER-1981-002, Forwards LER 81-002/03L-0 | Forwards LER 81-002/03L-0 | | | 05000338/LER-1981-002-03, /03L-0:on 801231,pressurizer Power Operated Relief Valve Declared Inoperable Because of Low Nitrogen Gas Supply Tank Pressure in 1-GN-TK-1A.Caused by Excessive Usage of Nitrogen to Cycle Relief Valves to Reduce RCS Pressure | /03L-0:on 801231,pressurizer Power Operated Relief Valve Declared Inoperable Because of Low Nitrogen Gas Supply Tank Pressure in 1-GN-TK-1A.Caused by Excessive Usage of Nitrogen to Cycle Relief Valves to Reduce RCS Pressure | | | 05000339/LER-1981-002, Forwards LER 81-002/03L-0 | Forwards LER 81-002/03L-0 | | | 05000339/LER-1981-002-03, /03L-0:on 801230,w/unit in Mode 1,steam Flow Channel III Became Erratic W/O Any Annunciators or Computer Alarms.Cause Unknown.Channel Placed in Trip Condition, Calibr & Returned to Svc | /03L-0:on 801230,w/unit in Mode 1,steam Flow Channel III Became Erratic W/O Any Annunciators or Computer Alarms.Cause Unknown.Channel Placed in Trip Condition, Calibr & Returned to Svc | | | 05000338/LER-1981-003-03, /03L-0:on 810104,loop 3 Reactor Coolant Flow Protection Channel II,F-1435,found Out of Tolerance High. Caused by Voltage Drift in Flow Transmitter Serving Loop. Channel Recalibr | /03L-0:on 810104,loop 3 Reactor Coolant Flow Protection Channel II,F-1435,found Out of Tolerance High. Caused by Voltage Drift in Flow Transmitter Serving Loop. Channel Recalibr | | | 05000338/LER-1981-003, Forwards LER 81-003/03L-0 | Forwards LER 81-003/03L-0 | | | 05000339/LER-1981-003, Forwards LER 81-003/03L-0 | Forwards LER 81-003/03L-0 | | | 05000339/LER-1981-003-03, /03L-0:on 810104,casing Cool Tank Level Indication LI-RS-203B Failed High.Caused by Frozen Transmitter Due to Heat Tracing Failure.Transmitter Was Thawed Out & Redundant Heat Tracing Turned on | /03L-0:on 810104,casing Cool Tank Level Indication LI-RS-203B Failed High.Caused by Frozen Transmitter Due to Heat Tracing Failure.Transmitter Was Thawed Out & Redundant Heat Tracing Turned on | | | 05000338/LER-1981-004, Forwards LER 81-004/03L-0 | Forwards LER 81-004/03L-0 | | | 05000338/LER-1981-004-03, /03L-0:on 801229,three Motor Operated Valves Failed to Actuate During Containment Depressurization Actuation Functional Test.Caused by Loose Lead on Breaker/ Controller & Water in Motor.Valves Repaired | /03L-0:on 801229,three Motor Operated Valves Failed to Actuate During Containment Depressurization Actuation Functional Test.Caused by Loose Lead on Breaker/ Controller & Water in Motor.Valves Repaired | | | 05000339/LER-1981-004, Forwards LER 81-004/03L-0 | Forwards LER 81-004/03L-0 | | | 05000339/LER-1981-004-03, /03L-0:on 810104,during Mode 1 Operation,Flux Penalty Summing Amplifier Found Failed During Loop Calibr Check.Caused by Faulty NSA Card.Card Replaced & Calibr | /03L-0:on 810104,during Mode 1 Operation,Flux Penalty Summing Amplifier Found Failed During Loop Calibr Check.Caused by Faulty NSA Card.Card Replaced & Calibr | | | 05000338/LER-1981-005-03, /03L-0:on 810105,discovered That Control Room Floor Sleeve 1FC00108 Was Never Resealed After Being Previously Breached for Cable Installation.Caused by Failure of Personnel to Follow Procedures.Sleeve Resealed | /03L-0:on 810105,discovered That Control Room Floor Sleeve 1FC00108 Was Never Resealed After Being Previously Breached for Cable Installation.Caused by Failure of Personnel to Follow Procedures.Sleeve Resealed | | | 05000338/LER-1981-005, Forwards LER 81-005/03L-0 | Forwards LER 81-005/03L-0 | | | 05000339/LER-1981-005, Forwards LER 81-005/03L-0 | Forwards LER 81-005/03L-0 | | | 05000339/LER-1981-005-03, /03L-0:on 810106,greater than 12-step Disagreement Noted Between Individual Rod Position for Rod B08 in Control Bank D & Group Demand Position.Caused by Voltage Drift in Signal Conditioning Card.Indicator Channel Recalibr | /03L-0:on 810106,greater than 12-step Disagreement Noted Between Individual Rod Position for Rod B08 in Control Bank D & Group Demand Position.Caused by Voltage Drift in Signal Conditioning Card.Indicator Channel Recalibr | | | 05000338/LER-1981-006, Forwards LER 81-006/03L-0 | Forwards LER 81-006/03L-0 | | | 05000338/LER-1981-006-03, /03L-0:on 810113,pressurizer Pressure Transmitter PT 1457 Found Out of Calibr.Caused by Instrument Drift. 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Channel Recalibr | | | 05000339/LER-1981-006-03, /03L-0:on 810107,w/unit at 1% Power,Average RCS Temp Less than 541 F on Two Occasions.Caused by Overfeeding Steam Generators Due to Feedwater Control Problems.Condenser Steam Dumps Closed & Reactor Temp Increased | /03L-0:on 810107,w/unit at 1% Power,Average RCS Temp Less than 541 F on Two Occasions.Caused by Overfeeding Steam Generators Due to Feedwater Control Problems.Condenser Steam Dumps Closed & Reactor Temp Increased | | | 05000338/LER-1981-007-99, Plug Found Missing from Tube at Row 1,column 12.On 810202,two More Plugs Found Missing.Caused by Bad Seals.One Tube Was Replugged on 810124.Other Two Tubes Replugged on 810303 | Plug Found Missing from Tube at Row 1,column 12.On 810202,two More Plugs Found Missing.Caused by Bad Seals.One Tube Was Replugged on 810124.Other Two Tubes Replugged on 810303 | | | 05000339/LER-1981-007, Forwards LER 81-007/03L-0 | Forwards LER 81-007/03L-0 | | | 05000339/LER-1981-007-03, /03L-0:on 801230,boron Concentration in Boron Acid Storage Tank C & Boron Injection Tank Below Tech Spec. 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Probably Caused by Inleakage of Unknown Source.Boric Acid Transferred to Tank C.Investigation of Leak Underway | | | 05000338/LER-1981-007, Forwards Updated LER 81-007/99X-1 | Forwards Updated LER 81-007/99X-1 | | | 05000339/LER-1981-008, Forwards LER 81-008/03L-0 | Forwards LER 81-008/03L-0 | | | 05000338/LER-1981-008-03, /03L-0:on 810117,steam Generator a Protection Channel 2 Narrow Range Level Transmitter LT-1475 Found Out of Calibr.Caused by Voltage Drift in Level Transmitter Serving Instrument Loop.Recalibr & Returned to Svc | /03L-0:on 810117,steam Generator a Protection Channel 2 Narrow Range Level Transmitter LT-1475 Found Out of Calibr.Caused by Voltage Drift in Level Transmitter Serving Instrument Loop.Recalibr & Returned to Svc | | | 05000338/LER-1981-008, Forwards LER 81-008/03L-0 | Forwards LER 81-008/03L-0 | | | 05000339/LER-1981-008-03, /03L-0:on 810107,primary Coolant Iodine Isotopic Analysis Not Made within 2-6 Hour Per Tech Spec Re Power Changes Exceeding 15% Per Hour.Caused by Failure of Operations Personnel to Follow Procedures.Sample Analyzed | /03L-0:on 810107,primary Coolant Iodine Isotopic Analysis Not Made within 2-6 Hour Per Tech Spec Re Power Changes Exceeding 15% Per Hour.Caused by Failure of Operations Personnel to Follow Procedures.Sample Analyzed | | | 05000339/LER-1981-009, Forwards LER 81-009/03L-0 | Forwards LER 81-009/03L-0 | | | 05000339/LER-1981-009-03, /03L-0:on 810107,during Leak Test Containment Personnel Hatch Outer Door Leaked Air Past Seals.Caused by Improper Fitup of Door Seals to Frame.Door Adjusted | /03L-0:on 810107,during Leak Test Containment Personnel Hatch Outer Door Leaked Air Past Seals.Caused by Improper Fitup of Door Seals to Frame.Door Adjusted | | | 05000338/LER-1981-009-03, Combined Leakage in Excess of Allowable Limits Noted from 14 Electrical Penetrations & 23 Valves.Valve Leakage Caused by Valve Seat Deterioration or Limit Switch Drift | Combined Leakage in Excess of Allowable Limits Noted from 14 Electrical Penetrations & 23 Valves.Valve Leakage Caused by Valve Seat Deterioration or Limit Switch Drift | | | 05000338/LER-1981-009, Forwards Updated LER 81-009/03X-1 | Forwards Updated LER 81-009/03X-1 | | | 05000338/LER-1981-010, Forwards LER 81-010/03L-0 | Forwards LER 81-010/03L-0 | | | 05000338/LER-1981-010-03, /03L-0:on 810211,w/unit in Mode 6,containment Purge & Exhaust Isolation Sys Was Rendered Inoperable When Power to MOV-HV-100B,D Was Lost.Caused by Fault on High Resistance Connection.Defective Parts Replaced | /03L-0:on 810211,w/unit in Mode 6,containment Purge & Exhaust Isolation Sys Was Rendered Inoperable When Power to MOV-HV-100B,D Was Lost.Caused by Fault on High Resistance Connection.Defective Parts Replaced | | | 05000339/LER-1981-010, Forwards LER 81-010/03L-0 | Forwards LER 81-010/03L-0 | | | 05000339/LER-1981-010-03, /03L-0:on 810113,w/unit at 100% Power,Overspeed Trip of Turbine Driven Auxiliary Feedwater Pump Occurred During Surveillance Testing.Caused by Failure of Turbine Governor to Control Speed.Governor Was Replaced | /03L-0:on 810113,w/unit at 100% Power,Overspeed Trip of Turbine Driven Auxiliary Feedwater Pump Occurred During Surveillance Testing.Caused by Failure of Turbine Governor to Control Speed.Governor Was Replaced | | | 05000338/LER-1981-011-03, /03L-0:on 810117,w/unit in Mode 6,loss of Power to Radiation Monitor Common Alarms Panel Was Experienced for Less than 5 Minutes.Caused by Failure of Electrician to Switch Power to Unit 2 During Unit 1 Trip | /03L-0:on 810117,w/unit in Mode 6,loss of Power to Radiation Monitor Common Alarms Panel Was Experienced for Less than 5 Minutes.Caused by Failure of Electrician to Switch Power to Unit 2 During Unit 1 Trip | | | 05000338/LER-1981-011, Forwards LER 81-011/03L-0 | Forwards LER 81-011/03L-0 | | | 05000339/LER-1981-011-03, /03L-0:on 810114,w/unit at 100% Power,Breaker for 2-QS-P-1A Spray Pump Racked Out & Suction Valve MOV-QS-200A Closed & de-energized.Caused by Dirty Seat on Vent Valve. Valve Seat Cleaned & Disc Lapped | /03L-0:on 810114,w/unit at 100% Power,Breaker for 2-QS-P-1A Spray Pump Racked Out & Suction Valve MOV-QS-200A Closed & de-energized.Caused by Dirty Seat on Vent Valve. Valve Seat Cleaned & Disc Lapped | | | 05000339/LER-1981-011, Forwards LER 81-011/03L-0 | Forwards LER 81-011/03L-0 | | | 05000338/LER-1981-012-03, /03L-0:on 810118,fuel Bldg Supply & Exhaust Fan Suction Dampers Switched to Failed Position,Bypassing Iodine Filter Bank When Control Bank Was Isolated.Caused by Low Outdoor Temp.Dampers Positioned to Exhaust Through Filter | /03L-0:on 810118,fuel Bldg Supply & Exhaust Fan Suction Dampers Switched to Failed Position,Bypassing Iodine Filter Bank When Control Bank Was Isolated.Caused by Low Outdoor Temp.Dampers Positioned to Exhaust Through Filter | | | 05000338/LER-1981-012, Forwards LER 81-012/03L-0 | Forwards LER 81-012/03L-0 | | | 05000339/LER-1981-012-03, /03L-0:on 810121,containment Pressure Protection Channel 3 Failed Low.Caused by Blown Transistor on Loop Power Supply Card,Resulting in Power Loss to Each Comparator in Loop.Failed Card Replaced W/Calibr Card | /03L-0:on 810121,containment Pressure Protection Channel 3 Failed Low.Caused by Blown Transistor on Loop Power Supply Card,Resulting in Power Loss to Each Comparator in Loop.Failed Card Replaced W/Calibr Card | | | 05000339/LER-1981-012, Forwards LER 81-012/03L-0 | Forwards LER 81-012/03L-0 | | | 05000339/LER-1981-013-03, /03L-0:on 810126,containment Hi & hi-hi Pressure Channel III Annunciator Energized.Caused by Instrument Drift in Nonisolated Power Supply Card S/N 5088,increasing Output Voltage.Card Replaced & Channel Calibr | /03L-0:on 810126,containment Hi & hi-hi Pressure Channel III Annunciator Energized.Caused by Instrument Drift in Nonisolated Power Supply Card S/N 5088,increasing Output Voltage.Card Replaced & Channel Calibr | | | 05000338/LER-1981-013, Forwards LER 81-013/03L-0 | Forwards LER 81-013/03L-0 | | | 05000339/LER-1981-013, Forwards LER 81-013/03L-0 | Forwards LER 81-013/03L-0 | |
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