Text

Special Rept 29,addressing 1980-81 Inservice Insp
	ML20003E858
Person / Time
Site:	Big Rock Point File:Consumers Energy icon.png
Issue date:	04/13/1981
From:	; CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.)
To:	;
Shared Package
ML20003E857	List: ML20003E856; ML20003E858;
References
	NUDOCS 8104170398
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9 SPECIAL REPORT NO 20 1980-81 INSERVICE I'ISPICTION NO 7 31g Ecch Pcint Plant Inservice Inspection No 7 was conducted during the period Neve=ber 1,1980 through January 25, 1981 in acecrdance with Sectic: 9.0 of the Big Rock Pcint Plant Technical Specificatic=s, except as specified by Consu=ers Power Cc=pany letter dated October 15, 1980, which updated the applicable AS?E Boiler and Pressure Vessel Code,Section II to the 77 Su==er 78 Editien.

Areas examined during this inspection included varicus ec=penents of the portions of the nuclear steam supply syste=, and pcrtiens of various support syste=s piping as ite=1:ed in the attached Table 2 - Inservice Inspection No 7 "v=-4:ation Table.

The exs=inations were perfor=ed using ultrasonic (UT), liquid penetrant (?"'),

and visual (Y"') techniques. The various examinations were conducted in acccrdance with Consu=ers Pever Cc=pany Systems Protectien and Laboratory Services (SPLLS) er vender (Southwest Research Institute SvRI) approved precedures. Examinations vere perfor=ed by inspecticn persennel qualified in the NDT precess utilized in acecrdance with the require =ents of Sectice T4A-2300, Secticn XI of the 1977 AS?G Soiler and Pressure Vessel Code. Instances of reportable indications are ite ized in the attached Table 1 - Resciutien of Reportable Indications.

All reccrds detailing procedures, personnel and equipment certifications, evn-4na-tien data, and disposition of reportable indications are en file and available for inspection at the 31g Ecek Pcint Plant.

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-sp.D big Ack Final Heport ICI No. 7 Tab 13 1 Page li or 6 TAN.E 1 REIOl#1 ION OF Itt'IR(JTt.E INDICATIONS EXAMINATIOlt OMDITION IG3UHTING 040s*ENT METilOD(S)

RFTORTtD H EllANISM DISIRSIT1081 REIN 3PtCFIOII DICIOGITION 10-FW3-201-2 PT 2 1.inear InJ1 cations BHP-80-%2

' Grind to reente PT No recordabis CNF 008 in.llcations. Re-exam Stralgtat beam indications.

CNF 009 alth PT Lamination UT 6-ECI-101-4 PT Numerous flounded RhP-00-44

Grind to remove PT See 127-12280-1 Indications indications. I:e-emes tPr with PT.

I 6-ECS-102-%PI.

PT 1 1.inear Indication bhp-80-45

Grind to remove PT llo recordable CNF 010 indications. Re-exam indtrations.

1 with PT.

e' 17-MH3-111-TPI-1 VT Arc Strike BHP-80-50

Grind to remove VT Are strike 8

A indication, removed.

g 1

17-Hk3-11k-Triel VT hety bhp-80-50 Accept as is.

k 17-HIG-114-TPtr2 VT toose Nuts BHP-80-50 Tigtsten loose bolts VT llo indications

+

l and nuts.

noted.

5-HIG-13L-6PR-1 VT loose BIG *-80-50 Tighten loose Jam nut VT Jam nut tightened.

5-Mic-131-61 R-2 VT Bent. Rusty anP-80-50 Replace bent hanser rod.

VT No ladications 1

i Accept rust as is.

noted.

6-SCS-102-17PR VT Rods on ange*10*.

BRP-80-51

Crind on tack weld.

VT No indications j

External undercut.

Re-eams with VT.

noted.

3-RCO-102-52PR VT 1 httos Nut not BHP-80-52 Tighten bolt and re-emen VT No indications k

completely on bolt.

CNF-002 with VT.

noted.

I 10-GW3-302-1PR VT toose h t BHP-80-53 Tighten out and re-exam YT No imilcations CEF-001 with YT.

moted.

I i

8-RCW-304-1PR VT Icose ht & Bolt bhp-80-54 Tighten nuts. Re-exam VT No todications CNF-005 with VT.

noted.

6-PIS-201-16PR VT frregular Indications. BRP-80-55 sGrind to remove VT Ib indications j

j q

Rod on angle indications. Re-emen a6ted.

with VT.

e I

3-RC3-101-4TP!Jt VT 2 Nute loose. Rod bRP-80-56 Tighten auts. Accept TT No ladications j

5 on angle.

rod as is. De-enan with noted.

VT.

d 4

2 1

?

. _ _ ~

l Big Rock Final Report 1

ISI No. 7 Table 1 Page 5 of 6 TA_ht.E 1 REIGIlfrION OF REIMITABLE INDICATION 3

~

EXAMINATION CONDITION 84EICHTIN-1 COMIONENT NETHOD(S)

HEloRTED lerHANIS*t DIGIV3tTION REINSPECTION DISPOSITION j

3-HCG-101-85PR VT Jan Nut loose.

BHP-80-56 Tighten Jam nuts.

VT llo inJicatious Incte botting.

Be-exam with VT.

acted.

le-CSS-1 C l-I'R VT Cpring Setting BRP-00-57 Acceptable as is.

(Outside cold &

CNF-Ook hot marks) 2-CBD-101-16PR VT Missing Bolt BHP-BO-58 Replace Bolt VT No indications

]

noted.

2-CRD-101-16f R VT Ratt Inose BRP-80-58 Tighten Bolt VT Mo indications noted.

l 2-CHD-Ill-22PR-1 VT toose Bolt.

bhp-80-58 Acceptable as is.

l 4

Wear on support rod.

1; 4

2-CBD-Ill-22PR-2 VT IIo indications BRP-80-58 Acceptable as is.

l 4

+

j 2-CRD-111-12PR-2 VT toose "U" Bolt BRP-80-58 Tighten Bolt VT Bo indications 1

noted.

I 3-IES-102-23PR VT Separation-Hanger BRP-80-59 Hanger angle acceptable-Nous IIONE on angle. Jam nut cold shutdown condition.

missing.

This heager inaccessible i

and relief has been sub-mitted (ItR-A38). Beinspect during ISI No 8 (remote).

i 3-LPS-102-25PR VT Busty. But not BRP-80-59 Wire brush off rust. h VT No indications I

protruding.

nut was found to have full noted.

thread engagement.

g l

3-IES-102 10PIJI VT Fin lloles BRP-80-59

crind to remove indications VT No indications 6

j l

noted.

I 1

12-MSS-201-IPSS VT Cracking. Nuts BRP-80-61 Acceptable as is.

Ilone None taking up slack in Engineering analysta 4

bolting performed.

l 2-CRD-111-18 PT Discontinuity opened E-BRP-80-51

crindlag to remove PT No indications in weld during weld indications. Reveld.

noted.

prep for PT. Weepage was observed.

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I TA3LZ 2 Inserrice Inspection No 7 Exar_ination Table m

d hig Hock F& sol Heport ISI No. 7 Table 2 Page 1 of Pin TAHl.E 2 BIG NtM'K INdFhWICE IN:il Et*FION NO.

Oassnary of Areas Esamined and Results ASME SEC. IX ASME SEC. IX EXAM CODE'OllENT ITt24 NO.

CAT. No.

IETHOD(S)

IDENTIFICATION EXAMINAT10ll RE3fl.T:1 b2.$1 AB tir 101-g Acceptable Fad Plate-to-Shell North Itun.!!e 1005 or Weld hd.51 NB UT 101-3 Acceptable End Plate-to-Shell South Bundle 2005 of Weld B2.51 B-B tir 102-N Acceptable Shell-to-Flange North Bundle 2005 of Weld b2.51 bh trF 102-3 Acceptable Sliell-to-Flange South Bundle 1005 or Weld Nozzle to Shell Welds B3.150 AD trr lok-g Acceptable k in., North Bundle B3.1$0 D-D trF 104.3 Acceptable k in., South Bundle liolti ng Deviation leport # HRS-111780-1 B7.40 h-G-2 VT-1 102-b BT (See Table 1)

!!outh Tube Bundle All Bolts. Stude, and Nuts Steam Drum 112.$1 D-D trr 101-10 Acceptable HeaJ-to-migil Examine 60 Arc on Top of Drum H2.$1 IkB trr lot-7 Aco ptable Diell-to-3 ell Examine 60" Arc on Top of Drum i

Isla Hock Final Heport ISI No. 7 Table 2 Page 2 of ek TAh!.E 2 BIG HOCK Ih0EHVICE INSI'ECTION' ik).

IAsutary of Areas Examined and hesults ASME SEC. IX AUME SEC. 11 EIAM COMPONENT ITPM N0.

CAT. NO.

METit >D(S)

ItWNTIFICATION EXAMINATION RESLFI.TS Norale-to-Shell Welds Manway 18" Bl.130 B-D trr A-2, West End Acceptable 8-in. Steam Outlet B3.130 AD trr D-3 Acceptable B 3.130 B-D trr D-b Acceptable Safety Heller B3.130 AD trr F-4 Defer D3.130 B-D trr F-5 Acceptable 113.130 h-D trr F-6 Acceptable Coure Class I.ine B3.130 AD tir J-1 Acceptable Notale-to-Care Ends BS.30 b-F trr 14-M S102-7 Acceptable Nonnte C-2 B5.30 B-F Pr ik-m S102-7 Acceptable Nozzle C-2 B5. W B-F trr 1k-MHS105 6 Acceptable Nasale C-5 B5.30 bF PT l b-mS-10's-6 Acceptable Notale C-5 B5.30 bF trr 17.MHS13 3 1 Acceptable Morale b-3 bS.30 NF PT 17-* S 113-1 Acceptable Nozzle B-3

1 Elg Hock Final %xport ISI No. T Table 2 Page 3 of ;,g TAtil E ?

DiC HfX'E INST 3VICE INSPhrTION NO.

Stuaamry of Areas Eammined and beaulta AI'4E SEC. IX ASME SEC. II EXAM COMPONt37 J

17634 NO.

CAT. NO.

METHOD (S)

IDFETIFICATION EXAMINATION RESill.TS j

lulting

.i Stwis b6.90 b-G-1 UT A-2-Irr Acceptable D6.110 D-C-1 VT-1 A-2-trr Acceptable control Hal Drive F-? "J-Weld" b4.13 B-E UT J-Weld Acceptable bl4.10 B-O UT.PT CHD Housing Acceptable 4

D14.lO B-0 UT Stub Tube-to-Vessel Acceptable (inconel)

(fr Reactor Vessel Wall Acceptable i

Piping FJuergency condenser System 6-ECS-101 10.11 b-J Lfr Deviation Report #BRP-80-%b Valve-to-Pipe (See Table 1)

WJ.11 B-J PT Deviation Repo-t #BRP-80-%%

i Valve-to-Pips

& DHT-12280-1 (Ses Table 1) i W).11 B-J Ifr 10 Acceptable Elbow-to-Pipe W).11 B4 PT 10 Acceptable Elbow-to-Pipe 6-ECS-10?

B10.10 h-K-1 Pr

%-l't, Deviation Heport #BRP-80-45 Pipe lang (See Table 1) l

Big Hock Final Rigert ISI No. 7 Table 2 Page 4 of 24 TAh!.E ?

i i

HIG HOCK INSEHVICE INSPITTION N0.

4 Sumanary of Areas Esamined and kesulta ASME SEC. IX ASME EEC. II EXAM COMIMENT IT)N NO.

CAT. N0.

METHOD (D) 1DENTIFICATION EXAMINATION RESil.TU 3

4-Ers-10 3 W).11 M

UT 13 Acceptable F1pe-to-Elbow W).11 kJ PT 13 Acceptable F1pe-to-Elbow k-FCS-lok p).11 B-J Ifr 13 Acceptable Ptpe-to-Elbow W).11 B-J PT 13 Acceptable Pipe-to-Elbov 3-1.P3-102 B11.10 B-K-2 VT-3 21-IS 1 Delete Pipe Hestraint Heller Bequested B11.10 B-K.!

VT-b 21-PH-1 Delete Pipe Bestraint Heller Requested B11.10 B-K-2 VT-3 21-PH-2 Delete

)

Pipe Hestraint Helief Bequested

.i j

B11.30 B-K-2 VT b 21-PH-2 Delete l'ipe Bestraint Beller Hequested B11.10 B-K-2 VT-3 23-11t Deviation Report # BHP-80-59 Pipe Rest alnt (See Table 1)

B11.10 B-K-2 VT-4 23-F11 Deviation Report #BMP-80-$9 P1pe Hestraint (See Table 1) h11.10 B-K-2 VT-3 25-f1t Deviation Report #BMP-80-$9 4

Pipe Restraint (See Table 1)

B11.10 B-K-2 VT-b 25-PH Deviation Report # BHP-80 $9 Pipe Hestraint (See Table 1)

WJ.21 8-J I"r 28 Acceptable Pipe-Lo. Elbow l

Big imck Final heport ISI No.

7 Table 2 Pagw $ of 2k Tali!.E 2 ti!G HOCK INSEHVICE INSPECTION IH).

S-ry of Arena Examined and Hesults ASME SEC. IX ASME SEC. 11 EXAH COMPONENT ITut NO.

CAT. NO.

M.THOD(S)

IDENTIFICATION EXAMINATION HESUI.TS 3-II"J-10? (Cont'd) b).21 bJ IT 28 Acceptable P1pe-to-Elboe W).21 B-J lar 29 Deviation Resort #RIS-111080-1 Ellow-to-Pipe (See Table 1)

B11.10 B-K-1 VT-3 34-PIR Acceptable Pipe Lug Hestraint B11.10 bK-1 VT-4 34-P1Jt Acceptable Pipe Lug Restraint p).21 kJ IT 38 Acceptable Pipe-to-Elbmr b).21 NJ PT 19 Acceptable Elbow-to-Pige Bil.10 B-K-2 VT-3 40-PIR Deviation Report # BHP-80-$9 Pipe Lug Restraint (See Table 1) 811.10 B-K-2 VT-b kO-P!Jt Deviation Report fBHP-80-59 Pipe Lug Restraint (See Table 1) 6 ScAlo?

B11.10 bK-2 47-3 17-11t Deviation Neport iBHP-8A$1 Pipe Restraint (See Table 1)

B11.10 B-K-2 VT-b 17-11t Deviation Neport # BHP-80-51 Pipe Bestraint (See Table 1)

W).ll B-J Ifr 20 Acceptable Pi ge-to-Elbow

17). 1 1 bJ IT 20 Duviation Heport #KJW ll1080-1 Pi pe-to-Elbema (See Table 1)

19). 1 1 B-J UT 21 Acceptable Elbow-to-Pige 171. 1 1 B-J IT 21 Deviation Report #KJW-111080-1 Eltne-to-Pipe (See Table 1) l

Big Hock Final Heport 131 No. 7 Table 2 Page 6 of ;>h TAHl.E 2 bl0 HOCK INS m VICE INSPECTION N0.

Susanary of Areas Examined and Results 4

ASME SEC. IX ASME SEC. IX EXAM C004'ONENT ITm NO.

CAT. NO.

METHOD (8)

IDENTIFICATION EXAMINATION REStil.TS 3-RCS-101

17). 2 1 B-J IT 8

Acceptable P1pe-to-Elboar 100% of Weld langth B9.21 B-J IT 9

Acceptable Elbow-to-Pipe 1005 of Wald I4ngth Vent I.t nes s

3-etCS-101 iff 18-DC Acceptable Branch Connection 3-HC N101 BT.50 B-C-2 Yr-1 bl-Irr Acceptable a

i Flange Bolting B11.10 B-K-2 VT-3 17-PIR Deviation Heport # bhp-80-56 Pipe 1.ug Restraint (See Table 1)

B11.10 B-K-2 VF-b b7-F1R Deviation Deport # BHP-80-56 Pipe Lug Hestraint (See Table 1)

D11.10 B-K-2 VT-3 85-lit Deviation Heport ibhP-80-56 Pipe Itestraint (See Table 1) i 4

B11.10 B-K-2 VT-h 85-PR Iuviation Heport ibHP-80-56 l

- Pige Hestraint (See Table 1) 3-HCSiO?

B11.10 B-K-2 VT-3 8-PR lelete Pipe Hestraint (llanar,er does not entst) b11.10 b-K-2 VT-b 8-PR lelete Pipe Hestraint (Hunger does not exist)

Ur 41-hc.

Acceptable Branch Connection l

Big Hock Final Report ISI No. 7 Table 2 Page 7 of 24 Tali!.E 2 BIG HOCK IN3ERVICE INSPECTION NO.

Susumary of Areas Examined and Results ACHE SEC. II ASME SEC. II EXAM COMEMENT ITkN NO.

CAT. NO.

ML" RHOD (S)

IDENTIFICATION EKAN! NATION HESULTS 3-RCS-102 (Cont'd) l Lff h3 BC Acceptable i

Branch Connection l

B11.10 B-K-2 VT-3 4%-PSS Acceptable Pipe Support Structure B11.10 B-K-2 VT-%

kk-PSS Acceptable Pipe Support Structure D11.10 B-K-2 VT-3 L6-PR Acceptable Pipe Restraint B11.10 B-K-2 VT-b k6-PR Acceptable Pipe Restraint b11.10 B-K-2 VT-3 50-PR Acceptable Pipe Restraint B11.10 B-K-2 VT-4 50-PR Acceptable Pipe Restraint b11.10 B-K-2 VT-3 51-PH Acceptable Pipe Hestraint Bil.10 B-K-2 VT-b

$1-PR Acceptable Pipe Restraint B11.10 B-K-2 VT-3 52-PR Deviation Report # BHP-80-52 Pipe Restraint (See Table 1)

B11.10 B-K-2 VT-4 52-PR Deviation Report #BRP-80-52 Pipe Bestraint (See Table 1) 2-HCS-104

9) 40 B-J PT I

Deviation Report #KJW-111380-3 Pipe-to-Tee (See Table 1)

W).40 B-J Pr 3

Deviation Heport #KJW-111380-3 Valve-to-Tee (See Table 1)

Cig Hock Final Report ISI No. 7 Table 2 Page 8 or Ok TABI1' 2 BIG ROCK INSEHVICE INSPECTION N0.

Summary of Arena Esamiwd and Beaults ASME SEC. IX ASME SEC. IX EIAN COMPONENT ITDI NO.

CAT. NO.

METHOD (S)

IDENTIFICAT10N EIAMINATION REStil.TS P-RCS-10h (Cont'd) 1 10.40 B-J PT 6

Deviation Report #KJW-111380-3 Tee-to-Pipe (See Table 1)

?-RCS-105 10.40 B-J PT 1

Devlation Report #KJW-Ill380-2 fee-to-Pipe (See Table 1)

B9.k0 b-J I"r 4

Pipe-to-Valve Devlation Report #KJW-111380-2 (See Table 1)

P-Rcs-106 b10.10 B-K-1 I"r 8-PS Acceptable Pipe Support 1005 or Weld 14ngth 3-RCS-l ?1 10.21 B-J I"r 3

Acceptable Pipe-to-Elbow 3-E%201 B$.50 B-F trr 1

Deter Nozzle-to-Flange 2005 or Weld Length Disalallar Metal Weld b5.$0 B-F I"r 1

Acceptable

ozzle-to-Flange b7.50 b-0-2 VT-1 1-BT Accepteble Flange Boltir.g B5.50 B-F UT 2

Deter Nozzle-to-Flange 1005 of Weld Inngth Dissimilar Metal Weld b5.$0 b-P IT 2

Acceptable Nozzle-to-Flange bf.$0 8-G-2 VT-1 2-UT Acceptable Flanre Bolting

~

hig thxk Final Report 1

ISI No. 7 Table 2 Page 9 of 24 TAlt!.E 2 BIG HOCK INSFHVICE INSPlrTION NO.

Sumanary of Arena Examined and Resulta i

ASME SEC. II APJet SEC. IX EXAM CODN M ENT 17638 No.

CAT. NO.

METHOD {S1 Il4WTIFICATION EXAMINATION REGifLTS 3-M33-107 (Cont'd)

B[.50 B-G-2 VT-1 7-BT Acceptable Flange Bolting BT.$0 bC-2 VT-1 8-b?

Acceptable Flange Bolting

1. $-m:3-110 16.40 B-J PT 20 Deviation Report #DHT-111180-3 Elbow-to-Pipe (See Table 1) b9.40 AF PT 21 Deviation poport #DHT-111180-3 Pipe-to-Coupling (See Table 1) 1.5-M33-lli

&)..

bJ PT 2

Deviation Report #DHT-111180-4 Tee-to-Elbow (See Table 1)

DJ.21 bJ I"r 3

Deviation Report #DHT-111180-4 Elbow-to-Pipe (See Table 1)

W).21 B-J PT Acceptable i

Pipe-to-Valve BelS-b i

B11.10 B-K-2 VT-3 13-PR Acceptable Pipe Bestraint i

j B11.10 B-K-2 VT-k 13-PR Acceptable 4

Pipe Restraint I

M -M:U-11?

3 D).21 B-J l*f 16 Deviation Report #HIS-Illl80-1 Pipe-to-Elbow (See Table 1) f p).21 bJ PT 17 Deviation Report #HIS-Illl80-1 Elbow-to-Nozzle (See Table 1)

J 3

1 9

1 hit. Rock Final Report ISI No. 7 T ble 2 Page 10 of 21 TAtti.E ?

BIG HOCK INSE2tVICE INSPECTION WO.

A Gummary of Areas Esamined and Beaults i

ASME SEC. II ASME SEC. IX EKAM COMPONENT ITkN NO.

CAT. NO.

METHOD (8)

IDENTIFICATION EKAMINATION REGtJI.T3 1.5-MS3-117 B11.10 B-K-2 VT-3 18-PR Acceptable Pipe Hestraint B11.10 B-K-2 VT-b 18-PR Acceptable Pipe Hestraint Acceptable B11.10 B-K-2 VT-3 25-PR Pipe Restraint Acceptable Bil.10 B-K-2 VT-b 25-Pit Pige Hestraint Acceptable B11.10 B-K-2 VT-3 29-PH Pipe Restraint Acceptable

[

b11.10 B-K-2 Yt-b 29-PH Pipe Restraint 2

2-MSS-121 Acceptable b9.%0 BJ PT po Pipe-to-Tee Acceptable p).%0 B-J Pt 21 Tee-to-Pipe i

D).%0 B.J PF 22 Acceptable 1

Tee-to-Pipe Deviation Report #DHT-111180-1 B9.40 B-J Pt 23 (See Table 1)

Pi pe-to-Heduce r 2-MSS-1??

Acceptable b).%0 B-J PT 11 Reducer-to-Tee Acceptable 9).40 B-J PT 12 Pipe-to-Tee

Big hoek Final Report 131 No. 7 Table 2 Page 11 of 24 TAh!.E 2 BIG HOCK INSEHVICE INSPECTION NO.

Summary of Areas Examined and Hesulta ASME SEC. IX ACME SEC. IX EXAN COMIMENT ITtM NO.

CAT. NO.

METHOD (fi)

IDENTIFICATION EXAMINATION HEUtil.T3 t

2-MSS-122 (Cont'd)

W).k0 bJ IT 13 Acceptable Tee-to-Pipe b9.40 kJ nT 1b AccePtabl*

P1pe-to-Tee Ib-MSS-101 B11.10 B-K-2 VT-3 2-PH Acceptable Pipe Bestraint B11.10 B-K-2 VT-%

2-PH Acceptable Pipe Hestraint 14-MtS102 W).11 B-J tyr 3

Defer Pipe-to-Pipe

^

W).11 B-J PT 3

Defer Pige-to-Pi ge MHL103 B11.10 B-K-2 VT-3 3-PH-1 Acceptable Pige Hestraint B11.10 bK-2 VT-b 3-PH-1 Acceptable Pipe Restraint b11.10 b-K-2 VT-1 3-l'H.?

Acceptable Pipc Restraint 811.10 B-K-2 VT-b 3-l%2 Acceptable Pipe Restraint 811.10 B-K-2 VT-3 41%1 Acceptable Pipe Bestraint

Big Hock Finc1 Report 131 No. 7 Table 2 Page 12 of 2h I

table 2 BIG HOCK INSEHVICE INSPECTION BO.

l Summary of Areas Kaamined and Heaults I

ASME SEC. II ASME SEC. II E1AM N 0 KENT

]

1704 No.

CAT. NO.

METHOD (S) 1DFMTIFICATION EXAMINATION RESUI.TS lb-MH3-103 (Cont'd)

B11.10 B-K-2 VT 4 b-PR-1 Acceptable Pige Restraint b11.10 B-K-2 VT-3 4-IS-2 Acceptable Pipe Restraint b11.10 B-K-2 VT-b

%-PH-2 Accept sble Pige Restraint Ib-MRS-10%

B11.10 b-K-2 VT-3 3-PR Acceptable Pipe Hestraint B11.10 B-K-2 VT-4 3-l*

Acceptable Pige Bestraint B11.10 B-K-2 VT-3 k-lH-1 Acceptable Pipe Restraint B11.10 B-K-2 VT-%

b-IS-1 Acceptable Pipe Restraint b11.10 B-K-2 VT-3 b-IS-2 Acceptable Pige Restraint 1

b11.10 b E-2 VT-4

%-PR-2 Acceptable Pige Restraint l

14-MH%105 B11.10 b K-2 VT-3 3-11t-1 Acceptable Pige Bestraint

?

4 B11.10 B-K-2 VT-b 3-PR-1 Acceptable Pjge Bestraint i

B11.10 b K-2 VT-3 3-PR-2 Acceptable Pipe Bestraint b11.10 B-K-2 VT-4 1-PR-2 Acceptable Pipe Hestraint 1

4 i

Big Hock Final Report ISI No. 7 Table 2 Page 13 of 24 TAh!.E 2 BIG HOCK INS}hWICE INSPECTION NO.

Summary of Areas Examined and Results ASME SEC. 11 ASME SEC. IX EXAM COMPollENT ITud NO.

CAT. NO.

le.THOD(0 )

IDENTIFTCATION EXAMINATION REStILTS lb-MHS-105 (Cont'd)

Bil.10 B-K-2 VT-3 h-PR-1 Acceptable Pipe Pestraint B11.10 b K-2 VT-%

h-PH-1 Acceptable 3

Pipe Bestraint B11.10 B-K-2 VT-3

%-PR-2 Acceptable F1pe Restraint Bil.10 b-K-2 VT-%

%.PH-2 Acceptable Pipe Nestrafat 1 %-MI:3-106 Bil.10 B-K-2 VT-3 2-PH Acceptable 1.

Pipe Restraint B11.10 b-K-2 VT-%

2-PR Acceptable Pipe Restraint j

B9.11 kJ trf 3

Defer Pipe-to-Pipe B%.11 B-J Pi 3

Defer Pipe-to-P1pe 17-MRS-111 Bil.10 B-K-2 yr-3 7-pta-g Deviation Report #BRP=80-50 Pipe Lug Restraing (See Table 1)

B11.10 B-K-2 VT-4 7-pLa-1 Deviation Report #PJtP-80-50 Pipe Lug Restraint (See Table 1)

B11.10 B-K-2 VT-3 7-PLR-2 Acceptable i

Pipe Lug Restraint t

Bil.10 B-K-2 VT-k 7-PIJt-2 Acceptable Pipe Lug Restraint

Big Itock Final Heport ISI No. T Table 2 Page 1% of 24 TABI.E 2 BIG ROCK INSk3tVICE INSPECTION NO.

Summary of Arese Exaalned and Results ASME SEC. 11 ASME SEC. II EXAM COMIM ENT ITk34 No.

CAT. NO.

Mk*rtt0D(S)

IDENTIFICATION EXAMINATION RFSUI.?S 17-MHS-Ilh B11.10 B-K-2 VT-3 7-PLR-1 Deviation Report #bRP-80-50 Pipe laag Restraint (See Table 1)

B11.10 B-K-2 VT-4 7-PLH-1 Deviation Heport # BHP-80-SO Pipe Lug flestraint (See Table 1)

B11.10 B-K-2 VT-3 7-PLR-2 Deviation Report #bRP-80-50 Pipe Lug Restraint (See Table 1)

B11.10 B-K-2 VT-%

7-P1JI-2 Deviation Report #BRP-80-50 Pipe Lug Restraint (See Table 1)

Ple-MHS-l ?)

B11.10 B-K-2 VT-3 3 PR Acceptable Pipe Restraint B11.10 B-K-2 VT-%

3-Ph Acceptable Pipe Restraint 20-MtS-l ?1 W).31 B-J tfr 17/6-3C3-102 Delete Pipe Branch Coemection (No UT Raan Required)

W).31 84 I"r 17-6-SC3-102 Acceptable Pipe Branch Connection 5-MR3-131 p).11 B-J trr 4

Acceptable Pipe-to-Elbow b).11 B-J PT Acceptable Pipe-to-Elbow B11.10 B-K-2 VT-3 6-PR-1 Deviation Report #BRP-80-50 Pipe Restraint (See Table 1)

B11.10 B-K-2 VT-%

6-PR-1 Deviation Report #BRP-80-50 Pipe Restraint (See Table 1)

uta Hoch Final Report ISI No. T Table 2 Page 15 or ;'4 TAbtA 2 BIG HOCK INSEHVICE INSEE TION 30.

Sussmary of Aream Examined and Resulta ASME SEC. 11 AD4E SEC.11 EXAM CODEMENT ITtM NO.

CAT. NO.

Mk' RHOD (S)

It411TIFICATION EIANINATI(* RDSUI.TS J-Dets-131 B11.10 b K-2 VT-3 6-IS-2 Deviation Iteport ABhP-80-50 Pipe Restraint (See Table 1)

B11.10 b K-2 VT-4 6-PR-2 Deviation Report #BRP-80-50 Pipe Restraint (See Table 1) 16.11 bJ trr 8

Acceptable Elbow-to-Pipe 10.11 b-J PT 8

Acceptable Elbow-to-Ptpe 4-CSS 191 B11.10 A K-2 VT-3 1-PH twviation Heport #BRP-80-57 Pige itestraint (See Table 1)

B11.10 S K-2 VT-b 1-12 Deviation Report # BHP-80-57 pag'e Itestraint (See Table 1) k-RIC-101 B11.10 b K-2 VT-3 10-PH Acceptable Pipe Restraint B11.10 bK-2 VT-b 10.gg Acceptable Pipe Restraint B11.10 b K-2 VT-3 11-Pg Acceptable Pipe Restraint B11.10 b K-2 VT-b 11-PH Acceptable Pipe Restraint B11.10 bE-2 VT-3 16-Pg Acceptable Pipe Restraint B11,10 b K-2 yT-b 16-IH Acceptable Pipe Restraint

Big hoek Final Report ISI No. T Table 2 Page 16 of ab TAbtE 2 BIG H0CK INSEHVICE INSPECTION No.

Summanry of Areas basined and Beaults ASME SEC. II ASME Str.11 EXAM COMIMENT ITD0 30.

CAT. NO.

METHOD (S)

IDENTIFICATION E EAINATION RESLR.TS

?-CRIw101 B11.10 B-K-2 VT-3 16-It Deviatica Report #DRP-80-58 Pige Bestraint (See Table 1)

B11.10 b-E-2 VT-b 16-PR Deviation Deport #bRP-80-58 Pipe Hestraint (See Table 1)

B11.10 B-K-2 VT-3 18-PR Deviation Report #BRP-80-58 Pipe Hestraint (See Table 1)

B11.10 B-K-2 VT-4 18-PR Deviation Deport #BRP-80-$8 Pipe Bestraint (See Table 1) 16.40 B-J PT 33 Deviation Segert #RI&11148u-1 Pipe-to-Elbow (See Table 1)

W).40 B-J PT 36 Deviation Report #RIS-111480-1 Elbow-to-Pipe (See Table 1) 810.10 B-K-1 tir Ak-PS Delete Pipe. Support (Welded)

(No Weld Estata)

B10.10 B-K-1 IT kk-PS Delete Pipe Support (Welded)

(No deld Eatsts)

B11.10 B-K-2 VT-3 kk-PSS Acceptable Pipe Support Structure B11.10 B-K-2 VT-b 44-PSS Acceptable Pipe Support Structure P-CHD-111 B11.10 B-K-2 V?-3 I?-IS-2 Deviation Report #bRP-80-58 Pipe Restraint (See Table 1)

B11.10 B-K-2 YT-b 1 2-114-2 Deviation Report #baP-80-58 Pipe Bestraint (See Table 1)

D9.40 b-J PT 18 Event Hegert # bhp-80-57 Elbow-to-Pipe (See Table 1)

e g

~

4 44 442g 3

~

V

.I

)

V V

V

-e c

s a

=

l t

t t

t U

.G G

h h h h h

n 1~

2~

R~

a~

1~

&~

2~

2" E

85 55 !5 85 85 25 35 5

55 5

5 5

3

s :S :t

S S :S :S 2

2 2

2 s.

x O

.a 2A 2.a 2,4 2.a

.;..a 2.A 2a 4

4

=

L 1

1 s.

c k

n '~

1 w - e. ~

=

aee~

2 2Ei o - e.i !.

5 a

E.

8 u

1 2

2 2

L 1

a 1

L L

e We :

2 2

2 e

c,:

ga r

g 5

$5,

b.,:1 ~i ni ni "4 V, h.

! a*

"4

3. =,l e

=

2

+

2 C +=

t, e.t. 7L zL 4, L T.L.

p. s_L 5

.=

g 2 1

t.

D

.5 L

a u-e e

n.

85 :

w m a.

ch s

e>

c4 m.

c.

2 >.

3 7

c.,

a.

Ne c-

c. :

ss i

h a

~

13l *s P.

I* '

I 5

I.

c w

b, g

5

.u

=a k

7 u

a k

c

%I m.

J.

m.

s.

m.

=

C2 1

t.

e.

au O

M e P.

04 a.

?.4

$.4 f.4 e.g w

w w

w p

7 3

3 7

3 3

3 w

(O a

d d

a d

d d

d me 9 P.

.D C

=

O O

.e

.e A

A5 A

S S

S 0

0 1

S lt E

2 2

5 2

E E

S S

S 5

t

EIS Hock Final Heport ISI Nc. T Table *e Page 18 of 2%

TABIE P BIG hGrK INCEVICE IEPtX'.r105 NO.

Summary of Aress Exam!aea and Results ASME SEC. II ACME SEC. II EXAM COMrtWEXP 1TFM NO.

CAT. NO.

BG.T* El(0 )

IIM30TIF1CATIog EXAMINATION HESUI.T3 P-Rmi-ill (Cont'd)

B11.30 B-K-2 VT-b 8-V3 Acceptable

%alwe Support 1.5-14 W 112 B5 50 bF I"r 5

Acceptable Pipe-to-Valve (HDG-101-A) trr Not Posalble I > ~>~HWlh b5.50 bF lar 6

Acceptable Valve-to-Pipe Velves t

3 in. Safety Helier h12.40 ble2 I"r HV-50k5 Acceptable l

LMCS-10T Dl?.40 B-L-2 1-r HV-5046 Acceptable 3-M33-107 2 in. Valve Niting BT.To NG-2 VT-1 cV bO20-wr Acceptable i

Top & Nttom 2-LP3-102 3 In. Valve bolting DT.70 bG-2 VT-1 HV-5045 Delete 3-M;13-107 (Same as han 91)

BT.70 B-G-2 VT-1 hv-5046 Delete (Dame as Raan 94)

BT.70 bG-2 V?-1 LPD-CM-2-Irr Acceptable 3-LIS102 4

BT.70 NG-2 VT-1 HCS-CK-2-BT Acceptable 3-HC3-102 I

10 in. Valves BT.70 NG-2 VT-1 10TS-trr 10-F E 101 Acceptable

Cig Hock Final Hegort ISI No. g Table 2 Page 19 of 24 TABI.E 2 B10 HOCK INSEHVICE INSI'LL710N NO.

Summary of Areas Emanined r.ad Results ASME SEC. IX ASME SEC. IX EXAM L M ENT 1T04 No.

CAT. NO.

NETHOD(S)

!!ENTIFICATION EIAMINATION DESUI.TS 6-Cht@ 01

1. - - P"'DI*

C5 21 C-F

JT 1

l Beducer-to-Tee Acceptable l

C5.21 C-F PT 1

Reducer-to-Tee

1. - P *D

b5.21 C-F LT 2

Reducer-to-Tee Acceptsble B5.21 C-F kT 2

Reducer-t o-Tee 6 0S3-201 Acceptable C5.11 C-F Ir 1

Valve 8% 29-to-Pipe C5.11 C-F li 2

Acceptable Pipe-to-Eller C5.11 C-F IT 3

Acceptable Elbow-to-Elbow C5.11 C-F IT k

Acceptable Elbow-to-Pipe C5.ll C-F f*t Acceptable Pipe-to-Pipe C3.50 C-E VT-3 6-PH-A Acceptable Pips Iteatratet 10-tw-iol C5.21 C-F tir 1

Acceptable Beducer-to-Tee 4

C5.21 fF IT 1

Acceptable Beducer-to-Tee C5.21 C-P Ifr 2

Deviation Deport # bhp-80-42 f

Tee-to-Pipe (See Table 1)

J

Big Rock Final Report ISI ho. T Table 2 Page 20 of 2k TAHIJ: 2 b1G HOCK INSEHVICE INSPECTION NO.

Summary of Areas Exaaninad sad Resulta ASME SEC. IX AUME SEC. II EXAM COMPONFNT ITtm No.

CAT. P,0.

METHOD (S)

IDMITIFICATION EXAMINATT6N RESilLTS 10-gv3-201 (Cont'd)

Deviation Report #BRP-80-%2 C5 21 C-r I"f 2

(Sea Table 1)

Tee-to-Pipe C5.21 C-F trf 3

Acceptable Pipe-to-Valve CV l.000 C5.21 C-F Pr 3

Acceptable Pipe-to-Valve CV-4000 C5.21 C-F tr?

4 Acceptable Valve CV-4000-to-Pipe C5.21 C-F PT b

Acceptable Valve CV-4000-to-Pipe C5.21 C-F PT

%/2-WS-202 Acceptable branch Connection C5.21 C-F tif 5

Acceptable Pipe-to-Valve W-24 C5.21 C-F PT 5

Acceptable Pipe-to-Valve W-24 10-1v3-20_1 C5.21 C-F UT 1

Acceptable Valve W-23-to-Pipe C5.21 C-F PT 1

Acceptable Valve W-23-to-Pipe 6-W",-M)5 C3.50 C-E VT-3 2-FR Acceptable Pipe Restraint 12-MSS-201 l

C5.21 C-F trr 1

Deviation Report #DHT-121980-1 (See Table 1)

Valve MD-7050 to-Pipe C5.21 C-F PT 1

Deviation Report #KJW111180-1 (See Table 1) l Valve IO-7050-to-Pipe

Big Hock Final Report ISI No. T Table 2 Page 21 of 24 TAHL.E 2 BIG INICK INSEHVICE INSPECT!SN No.

Sunmary of Areas Esemined and heeults AliME SEC. II C"i SEC. II EXAM COMIMult ITt34 NO.

CAT. NO.

MMTHOD(S)

IDENTIFICATION EXAMINATION hESULTS I?-M:Mb201 (Cont'd)

C 3.50 C-E VT.3 1-PSS Deviation Heport # BHP-80-61 Pipe Support (See Table 1)

C3.k0 C-E ft 1-PL 1 8 Deviation Neport #IST-111180-5 Pipe Lugs (See Table 1)

C5.21 C-F trf 2

Defer Pipe-to-Penetration H-10 C5.21 C-F PT 2

Defer Pipe-to-Penetration H-10 6-Pitb201 c5 11 C-F iT 1

Acceptable Valve-to-Elbow C5.11 C-F PT 2

Deviation Report 6KWJ-111180-2 Elbow-to-Pipe (See Table 1)

C5.11 C-F PT 3

Deviation Neport #KJW-111180-2 Pipe-to-Pipe (See Table 1)

C3.50 C-E VT-3 16-PR Deviation Report #BRP-80-55 Pipe Restraint (See Table 1) 6-Scs-Pol C5.11 C-F IT 1

Acceptable Flange-to-Elbow C5.11 C-F PT 2

Deviation Report shLS-111380-1 Elbow-to-Pipe (See Table 1)

C5.11 C-F PT 3

Acceptable y

Pipe-to-Elbow C5.11 C-F IT 4

Deviation Report #HIS-111380-1 Elbow-to-Pipe (See Table 1)

Big Hock Final Report ISI No. T Table 2 l' age 22 of 24 TA8tl.E 2 BIG HOCK INSEHVICE INSPECTION NO.

Summary of Areas Examined and Resulte ASME SEC. II ASME SEC. II EXAM COMlWEhrt IT m NO.

CAT. 30.

M!THOD(S)

IDENTIFICATION EXAMINATION RE WI.TS 6-SCS-Po] (Cont'd)

C5.11 C-F 1"r 5

Acceptable Pipe-to-Elbow C5 11 C-F I"?

6 Deviation De W rt #KJW 111380-1 Elbow-to-Pipe (See Table 1)

C3 50 C-E VT-3 6-lit Acceptable Pipe Bestraint C5.11 C-F 1"?

7 Deviation heport #KJV 111380-1 Pipe-to-Elbow (See Table 1) 8.HcW-3n?

F-1 F-C VT-3 1-PSS Acceptable Pipe Support Structure F-1 F-C VT-3 2-PSS Acceptable Pipe Support Structure F-1 F-C VT-3 3-PSS Acceptable Pipe Support Structure 8-RCW-301 F-1 F-C VT-3 12 PS3 Acceptable Pipe Support Structure F-1 F-C VT-3 13-Pas A.ceptable l'ipe Support Structure F-1 F-C VT-3 14-P33 Acceptable Pipe Supsert Structure 8-HL% yA F-1 F-C VT-3 1-1 n tieviation Report # BHP-80-Sh Pige Restraint (Se* Table 1) 10-UWS-1).2 F-1 F-C VT-3 1 - l'11 Deviation lieport aHHP-80-53 Pipe Iteatraint (See Table 1)

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i Big Itock Final Report s

ISI 50. 7 4

Table 2 Pese2k of th j

i TABIE 2 4

BIG HOCK INSEHVICE INSPECTION NO.

Summary of Areas Examined and Results i

ASME SEC. II ASME SEC. II EXAM CMElff ITIM NO.

CAT. 30.

ItTNOD(SJ

!DulilFICAtlON EXAMINATION RESULTS 14-MRS-10? (Coat'd)

B9.12 B-J PT 6 111 Acceptable Longitudinal Weld ik-MMS-105 I

b9.12 B-J UT 5W Acceptable longitudinal Weld b9.12 B-J PT 5W Acceptable longitudinal We14 3-kci-101 1

B9.21 B-J PT ITA Acceptable Pipe to Pipe Wald B9.21 b-J PT 1TB Acceptable j

Pipe to Pipe Weld PT ITC Acceptable i

branch Connection i

s 1

4

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d 1

i l

i 1

i

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ML20003E858

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