LER-1980-057, Forwards LER 80-057/03L-0 |
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16805 ROAD 19%
iL.s PLATTEVILLE, COLOR ADO 80651 October 31, 1980 Fort St. Vrain
. Unit No. 1
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h, Mr. Karl V. Seyfrit, Director Nuclear Regulatory Commission Region IV y
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Suite 1000 Arlington, Texas 76012 Reference: Facility Operating License No. DPR-34 Docket No. 50-267
Dear Mr. Seyfrit:
Enclosed please find a copy of Reportable Occurrence Report No.~50-267/
80-57, Final, submitted per the requirements of Technical Specification AC 7.5.2(b)2.
Also, please find enclosed one copy of the Licensee Event Report f or Reportable Occurrence Report No.. 50-267/80-57.-
Very truly yours, Don War ourg Manager Nuclear Production DW/cis Enclosure cc: Director, MIPC 80112tosry, g,
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e OCCtJRRENCE REPORT SISTRIBUTION Number of Cootes De pa r t me nt o f Ener gy - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
1 (P Letter)
San Francisco Operatione Of fics Atta California Patent Group 1
1333 Broadway Cakland. California 94612 1
(P Letter)
Dg pa r tmen t o f Ene rgy - - - - - - - - - - - - - - -
Of fice of Nuclear Engineering Programe j
Washington, D.C.
20545 De p a r t men t e t Ene r gy - - - - - - - - - ' - - - - - - - - - - - - - - - - - - - - -
1 (P Letter) tir Glen A. Newby. Chief WTR Branch Division of Nuclear Power Development Mail Station 5-107 Washington, D.C.
20545 De pa r tme nt o f Ene r gy - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
1 (P Letter)
Atta: - Senior Program Cooroinator -
P. O. Box 81325 San Diego. California 92138
'f 1
(Original of P Letter Mr. Karl V. Seyfrit. Directer Region IV and Copy of LZR)
Of fice of Inspection and Enforcement Nuclear Regulatory Commission 611 Ryan Plaza Drive Suite 1000 Arlington. Texas 76012 i
Di re c t o r - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
1 (P Letter. LER)
Of fice of Management Information and Program Control U. S. Nuclear Regulatory Commission Washington, D.C.
20555 Mr. Ri ch a rd Phe lp e - - ; - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 (Original of F?LG Latter TSV. GA. Site plus Two Copies. One Rep resent ative Copy of P Letter, One Ceneral Atomic Company Copy of LER)
- - P. O. Sox 126 Plattev111e, Colorade 80651 g
!!r. S ill Lava lse - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
1 (P Letter. LER)
Nuclear Safety Analysis Center 3412 itillview Avenue P. O. Box 10412 Palo Alto. California 94303 1 (P Letter. LER)
NRC Resident Site Inspector l
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REPORT DATE:
October 31, 1980 REPORTABLE OCCURRENCE 80-57 ISSUE O OCCURRENCE DATE:
October 4, 1980 Page 1 of 3 FORT ST. VRAIN NUCLEAR GENERATING STATION PUBLIC SERVICE COMPANY OF COLORADO 16805 WEID COUNTY ROAD 191/2 PLATTEVILLE, COLORADO 80651 REP mT NO. 50-267/80-57/03-L-0 Final IDENTIFICATION OF OCCURRENCE:
On October 4,1980, the plant was operated with PCRV pressure greater than penetration interspace pressure.
This constitutes operation in a degraded mode of LCO 4.2.7 c) and is reportable per Fort St. Vrain Technical Specification AC 7.5.2(b)2.
EVENT
DESCRIPTION
At 1100 hours0.0127 days <br />0.306 hours <br />0.00182 weeks <br />4.1855e-4 months <br /> on October 4,1980, with the plant operating at approximately 7% thermal power, operations personnel received an alarm indicating low dif-ferential pressure between PCRV primary and secondary containment and, upon investigation, observed a problem with operation of the switch monitoring pressurization of the PCRV penetration interspaces. The switch (PS-11227) monitors the helium pressure from the purified helium header and helium storage system to the PCRV penetration interspaces, and is set to terminate pressurization of the interspaces on high pressure at 788 psig. Switch actuation on high pressure would serve to close HV-11250 (on the line from the helium storage system) and HV-1128 (on the line from the purified helium header).
During routine PCRV pump-up to replace helium losses, helium is admitted to the penetration interspaces via penetration pressurizing valve HV-11250 to maintain the interspaces at a higher pressure than the PCRV, as required by LCO 4.2.7 c). Penetration interspace pressure is required to remain greater t.han PCRV pressure in order to maintain primary coolant integrity.
With this condition met, any primary seal leakage would consist of clean helium into the primary coolant. Secondary seal leakage, if any, would involve leakage of clean helium to the reactor building atmosphere.
On October 4,1980, during routine PCRV pressuri:ation, a problem developed with PS-11227 operation, and the switch actuated at a much lower pressure than the required 788 psig. This resulted in the closure of HV-11250 and HV-1128, thereby terminating pressurization of the penetration interspaces. Pump-up of the PCRV was continued, which resulted in PCRV pressure exceeding pene-tration interspace pressure,
REPORTABLE OCCURRENCE 80-57 ISSUE O Page 2 of 3 EVENT
DESCRIPTION
(Cont'd)
Immediately upon discovery of the LCO 4.2.7 degraded mode, PCRV pressuri-zation was terminated and an investigation was initiated to determine the
cause
of PS-11227 operability problems. By 1315 hours0.0152 days <br />0.365 hours <br />0.00217 weeks <br />5.003575e-4 months <br /> on October 4, the switch had been repaired and was back in service, and PCRV penetration inter-space pressure was once again higher than PCRV pressure.
CAUSE
DESCRIPTION:
The pressure switch which monitors interspace penetration pressure is equipped with a Bourdon tube which expands as pressure increases and serves to actuate the switch mechanism at a preset value, thus terminating penetration pressur-ication. Investigation revealed that the linkage connecting the Bourdon tube to the switch mechraism was loose. As a result, the switch actuated at a pressure lower than the preset valve, which allowed PCRV. pressure to exceed penetration interspace pressure.
CORRECTIVE ACTION:
Corrective actions associated with this occurrence were as follows:
1.
Upon observation that PCRV pressure was greater than penetration inter-space pressure, PCRV pump-up was terminated.
2.
The loose linkage on the pressure switch was retightened, and the switch recalibrated per approved procedure.
3.
Penetration interspace pressure was returned to a value higher than PCRV pressure.
No further corrective action is anticipated or required.
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r REPORTABLE OCCURRENCE 80-57 ISSUE O Page 3 of 3 Prepared By:
t[E h
$4 Cathy C. Alirsch Technical Services Technician Reviewed By:
W. Gaiun echnical Services Supervisor Reviewed By:
f Frank Mpthie Operations Manas r Approved By: M[M b fl N
Don Warejnbourg '
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Manager,# Nuclear Production t
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| 05000267/LER-1980-001-03, /03X-1:on 800108,leak Found on 1B Helium Circulator Static Seal Internal to Circulator.Caused by Mfg Defect That Acted as Stress Riser & Caused Cyclic Failure of Bellows Matl.Circulator Replaced | /03X-1:on 800108,leak Found on 1B Helium Circulator Static Seal Internal to Circulator.Caused by Mfg Defect That Acted as Stress Riser & Caused Cyclic Failure of Bellows Matl.Circulator Replaced | | | 05000267/LER-1980-001-01, /01T-0:on 800108,while Operating Plant at Approx 1.5% of Rated Power,Leak Discovered on Helium Circulator Static Seal Internal 1B to Circulator.Cause Unknown.Reactor Shut Down & Circulator Replacement Begun | /01T-0:on 800108,while Operating Plant at Approx 1.5% of Rated Power,Leak Discovered on Helium Circulator Static Seal Internal 1B to Circulator.Cause Unknown.Reactor Shut Down & Circulator Replacement Begun | | | 05000267/LER-1980-001, Forwards LER 80-001/01T-0 | Forwards LER 80-001/01T-0 | | | 05000267/LER-1980-002, Forwards LER 80-002/03L-0 | Forwards LER 80-002/03L-0 | | | 05000267/LER-1980-002-03, /03L-0:on 800107,during Region Constraint Device Installation,Found That Startup Channel Scram Protection Not Operable at Less That or Equal to 100,000 Counts/Second. Caused by Improper Setpoints.Setpoint Change Initiated | /03L-0:on 800107,during Region Constraint Device Installation,Found That Startup Channel Scram Protection Not Operable at Less That or Equal to 100,000 Counts/Second. Caused by Improper Setpoints.Setpoint Change Initiated | | | 05000267/LER-1980-003, Forwards LER 80-003/03L-0 | Forwards LER 80-003/03L-0 | | | 05000267/LER-1980-003-03, /03L-0:on 800110,while Reactor Was in Shutdown Condition,Three Hangers Found Impaired,Which Caused 21 Sys to Be Impaired.Caused by Failure to Reinstall Hangers Following Removal for Sys Mod.Hangers Will Be Modified | /03L-0:on 800110,while Reactor Was in Shutdown Condition,Three Hangers Found Impaired,Which Caused 21 Sys to Be Impaired.Caused by Failure to Reinstall Hangers Following Removal for Sys Mod.Hangers Will Be Modified | | | 05000267/LER-1980-004-03, /03L-0:on 800114,following Performance of Class I Shock Suppressor Surveillance Test,Two Snubbers Found Inoperable.Caused by Personnel Using Snubber Units as Stepping Platforms.Snubbers Repositioned | /03L-0:on 800114,following Performance of Class I Shock Suppressor Surveillance Test,Two Snubbers Found Inoperable.Caused by Personnel Using Snubber Units as Stepping Platforms.Snubbers Repositioned | | | 05000267/LER-1980-004, Forwards LER 80-004/03L-0 | Forwards LER 80-004/03L-0 | | | 05000267/LER-1980-005-03, /03L-0:on 800111,during Release from Gaseous Waste Holdup Sys,Recorder Did Not Function Properly.Caused by Bad Bull Drive Gear & Clutch Assembly.Parts Replaced & Recorder Returned to Operation | /03L-0:on 800111,during Release from Gaseous Waste Holdup Sys,Recorder Did Not Function Properly.Caused by Bad Bull Drive Gear & Clutch Assembly.Parts Replaced & Recorder Returned to Operation | | | 05000267/LER-1980-005, Forwards LER 80-005/03L-0 | Forwards LER 80-005/03L-0 | | | 05000267/LER-1980-006-03, /03L-0:on 800218,w/reactor at Less than 2% Power, Vent Stack Snubber VSS-117 Was Inoperable & Degraded Mode of Tech Spec LCO 4.3.10 Existed.Caused by Taking Reactor Critical W/Vent Stack Snubber Out of Svc for Maint | /03L-0:on 800218,w/reactor at Less than 2% Power, Vent Stack Snubber VSS-117 Was Inoperable & Degraded Mode of Tech Spec LCO 4.3.10 Existed.Caused by Taking Reactor Critical W/Vent Stack Snubber Out of Svc for Maint | | | 05000267/LER-1980-006, Forwards LER 80-006/03L-0 | Forwards LER 80-006/03L-0 | | | 05000267/LER-1980-007, Forwards LER 80-007/03L-0 | Forwards LER 80-007/03L-0 | | | 05000267/LER-1980-007-03, During Testing,Four of 12 Helium Circulator Seal Malfunction Pressure Differential Switch Units Tripped Outside Limits.Caused by Accumulation of Dirt on Switches.Switches Replaced | During Testing,Four of 12 Helium Circulator Seal Malfunction Pressure Differential Switch Units Tripped Outside Limits.Caused by Accumulation of Dirt on Switches.Switches Replaced | | | 05000267/LER-1980-008, Forwards LER 80-008/03L-0 | Forwards LER 80-008/03L-0 | | | 05000267/LER-1980-008-03, /03L-0:on 800219,during Routine Surveillance Testing,Setpoints for Low Flow on One Dewpoint Moisture Monitor & for Fixed low-low Flow on Another Monitor Found Less than Min Acceptable.Caused by Instrument Calibr Drift | /03L-0:on 800219,during Routine Surveillance Testing,Setpoints for Low Flow on One Dewpoint Moisture Monitor & for Fixed low-low Flow on Another Monitor Found Less than Min Acceptable.Caused by Instrument Calibr Drift | | | 05000267/LER-1980-009-01, /01T-0:on 800225,while in Shutdown Condition,Test Evaluation Determined Bistable Trip Modules,When Used W/Mtu for Calibr of Process Trips,Induced Calibr off-set Which Could Allow Trips Outside Tech Specs.Bistables Recalibr | /01T-0:on 800225,while in Shutdown Condition,Test Evaluation Determined Bistable Trip Modules,When Used W/Mtu for Calibr of Process Trips,Induced Calibr off-set Which Could Allow Trips Outside Tech Specs.Bistables Recalibr | | | 05000267/LER-1980-009, Forwards LER 80-009/01T-0 | Forwards LER 80-009/01T-0 | | | 05000267/LER-1980-010, Forwards LER 80-010/03L-0 | Forwards LER 80-010/03L-0 | | | 05000267/LER-1980-010-03, /03L-0:on 800303,at 10% Thermal Power,A Emergency Diesel Generator Would Not Load as Required for Weekly 50% Load Test Surveillance.Caused by Diesel Generator Governor Problem Which Reduced Speed Control Response | /03L-0:on 800303,at 10% Thermal Power,A Emergency Diesel Generator Would Not Load as Required for Weekly 50% Load Test Surveillance.Caused by Diesel Generator Governor Problem Which Reduced Speed Control Response | | | 05000267/LER-1980-011-03, /03L-0:on 800306-21,reactor Dewpoint Limiting Conditions for Operation Were Exceeded on One Occasion & Operation in Degraded Mode Occurred on Three Occasions. Caused by Problems W/Buffer Helium Sys | /03L-0:on 800306-21,reactor Dewpoint Limiting Conditions for Operation Were Exceeded on One Occasion & Operation in Degraded Mode Occurred on Three Occasions. Caused by Problems W/Buffer Helium Sys | | | 05000267/LER-1980-011, Forwards LER 80-011/03L-0 | Forwards LER 80-011/03L-0 | | | 05000267/LER-1980-012, Forwards LER 80-012/01T-0 | Forwards LER 80-012/01T-0 | | | 05000267/LER-1980-012-01, /01T-0:on 800311,while Facility Was Operating at Less than 2% Power,Orifice Valves Not Set for Equal Flows & Temp Limit Was Exceeded.Caused by Inability to Close Orifice Valve to Equal Flow Position.Valve Freed Up | /01T-0:on 800311,while Facility Was Operating at Less than 2% Power,Orifice Valves Not Set for Equal Flows & Temp Limit Was Exceeded.Caused by Inability to Close Orifice Valve to Equal Flow Position.Valve Freed Up | | | 05000267/LER-1980-013, Forwards LER 80-013/03L-0 | Forwards LER 80-013/03L-0 | | | 05000267/LER-1980-013-03, /03L-0:on 800310,during 58% Thermal Power Operation,Indicated Flow for Two Low Level Primary Coolant Dewpoint Moisture Monitors Discovered Less than Requirements.Caused by Inaccurate Flow Elements | /03L-0:on 800310,during 58% Thermal Power Operation,Indicated Flow for Two Low Level Primary Coolant Dewpoint Moisture Monitors Discovered Less than Requirements.Caused by Inaccurate Flow Elements | | | 05000267/LER-1980-014-03, /03L-0:on 800311,during Reactor Shutdown,Emergency Feedwater Snubber BFS-228E Observed to Be Missing Pin at Piston Rod Eye & Rendered Inoperable.No Cause Stated for Missing Pin.New Pin Fabricated & Installed | /03L-0:on 800311,during Reactor Shutdown,Emergency Feedwater Snubber BFS-228E Observed to Be Missing Pin at Piston Rod Eye & Rendered Inoperable.No Cause Stated for Missing Pin.New Pin Fabricated & Installed | | | 05000267/LER-1980-014, Forwards LER 80-014/03L-0 | Forwards LER 80-014/03L-0 | | | 05000267/LER-1980-015, Forwards LER 80-015/03L-0 | Forwards LER 80-015/03L-0 | | | 05000267/LER-1980-015-03, /03L-0:on 800320,during Operation at Approx 60% Power,Emergency Feedwater Header Supply to Loop 2 Helium Circulation Water Turbine Drives Was Isolated to Repair Leaking Pressure Control Valve.Caused by Loose Block Bolt | /03L-0:on 800320,during Operation at Approx 60% Power,Emergency Feedwater Header Supply to Loop 2 Helium Circulation Water Turbine Drives Was Isolated to Repair Leaking Pressure Control Valve.Caused by Loose Block Bolt | | | 05000267/LER-1980-016, Forwards LER 80-016/03L-0 | Forwards LER 80-016/03L-0 | | | 05000267/LER-1980-016-03, During Testing,Four of 12 Helium Circulator Seal Malfunction Pressure Differential Switch Units Tripped Outside Limits.Caused by Dirt Accumulation in Electrical Switches.Switches Replaced | During Testing,Four of 12 Helium Circulator Seal Malfunction Pressure Differential Switch Units Tripped Outside Limits.Caused by Dirt Accumulation in Electrical Switches.Switches Replaced | | | 05000267/LER-1980-017-03, /03L-0:on 800311,w/plant Shut Down Due to Loss of Main Cooling Water Return Line,Plant Liquid Effluent Sample Required by SR Nr 1.1 Not Taken.Caused by Preempted Time Due to Plant Upset.Sampling Resumed on Next Shift | /03L-0:on 800311,w/plant Shut Down Due to Loss of Main Cooling Water Return Line,Plant Liquid Effluent Sample Required by SR Nr 1.1 Not Taken.Caused by Preempted Time Due to Plant Upset.Sampling Resumed on Next Shift | | | 05000267/LER-1980-017, Forwards LER 80-017/03L-0 | Forwards LER 80-017/03L-0 | | | 05000267/LER-1980-018-03, /03L-0:on 800327,w/plant Operating at Approx 51% Thermal Power,One Loop 2 Hot Reheat Header Activity Monitor Found Inoperable.Caused by Failure of Motorola Chip (MPS-66A)in Operational Amplifier to Detector Preamp | /03L-0:on 800327,w/plant Operating at Approx 51% Thermal Power,One Loop 2 Hot Reheat Header Activity Monitor Found Inoperable.Caused by Failure of Motorola Chip (MPS-66A)in Operational Amplifier to Detector Preamp | | | 05000267/LER-1980-018, Forwards LER 80-018/03L-0 | Forwards LER 80-018/03L-0 | | | 05000267/LER-1980-019-03, /03L-0:on 800327,operation in Degraded Mode of Limiting Condition 4.2.10 Occurred on Six Occasions & Reactor Dewpoint Limit of Limiting Condition 4.2.11 Was Exceeded Once.Caused by Problem W/Buffer Helium Sys | /03L-0:on 800327,operation in Degraded Mode of Limiting Condition 4.2.10 Occurred on Six Occasions & Reactor Dewpoint Limit of Limiting Condition 4.2.11 Was Exceeded Once.Caused by Problem W/Buffer Helium Sys | | | 05000267/LER-1980-019, Forwards LER 80-019/03L-0 | Forwards LER 80-019/03L-0 | | | 05000267/LER-1980-020, Forwards LER 80-020/03L-0 | Forwards LER 80-020/03L-0 | | | 05000267/LER-1980-020-03, During Testing,Two of 12 Helium Circulator Seal Malfunction Pressure Differential Switch Units Tripped Outside Limits.Caused by Accumulation of Dirt in Switches.Switches Replaced | During Testing,Two of 12 Helium Circulator Seal Malfunction Pressure Differential Switch Units Tripped Outside Limits.Caused by Accumulation of Dirt in Switches.Switches Replaced | | | 05000267/LER-1980-021, Forwards LER 80-021/03L-0 | Forwards LER 80-021/03L-0 | | | 05000267/LER-1980-021-03, /03L-0:on 800421,w/reactor Shut Down,Main Steam Pressure Low Instrument Discovered Inoperable.Caused by Bad Connection Due to Dirty Contact.Contacts Cleaned & Module Returned to Svc | /03L-0:on 800421,w/reactor Shut Down,Main Steam Pressure Low Instrument Discovered Inoperable.Caused by Bad Connection Due to Dirty Contact.Contacts Cleaned & Module Returned to Svc | | | 05000267/LER-1980-022-03, /03L-0:on 800424,during 800424-0510,operation W/Total Primary Coolant Oxidants Greater than 10 Ppm & Average Core Outlet Temp Greater than 1,200 Degrees Occurred on Five Occasions.Caused by Reaction of Moisture W/Core | /03L-0:on 800424,during 800424-0510,operation W/Total Primary Coolant Oxidants Greater than 10 Ppm & Average Core Outlet Temp Greater than 1,200 Degrees Occurred on Five Occasions.Caused by Reaction of Moisture W/Core | | | 05000267/LER-1980-022, Forwards LER 80-022/03L-0 | Forwards LER 80-022/03L-0 | | | 05000267/LER-1980-023-03, /03L-0:from 800507-17,plant Was Operated W/Emergency Feedwater Header Supply to Helium Circulator Water Turbine Drives of One Loop Isolated on Four Separate Occasions.Caused by Valve Leakage & Line Leakage | /03L-0:from 800507-17,plant Was Operated W/Emergency Feedwater Header Supply to Helium Circulator Water Turbine Drives of One Loop Isolated on Four Separate Occasions.Caused by Valve Leakage & Line Leakage | | | 05000267/LER-1980-023, Forwards LER 80-023/03L-0 | Forwards LER 80-023/03L-0 | | | 05000267/LER-1980-024, Forwards LER 80-024/03L-0 | Forwards LER 80-024/03L-0 | | | 05000267/LER-1980-024-03, /03L-0:on 800512,at 47% Thermal power,1C Circulator Seal Differential Pressure Decreased Significantly Due to Unknown Causes.Equalizing Valve Closed & 1C Circulator Buffer Helium Pressure Returned to Normal | /03L-0:on 800512,at 47% Thermal power,1C Circulator Seal Differential Pressure Decreased Significantly Due to Unknown Causes.Equalizing Valve Closed & 1C Circulator Buffer Helium Pressure Returned to Normal | | | 05000267/LER-1980-025-03, /03L-0:on 800523,during 800523-30,total Primary Coolant Oxidants Were Greater than 10 Ppm W/Average Core Outlet Temp Above 1,200 F on Six Occasions.Caused by Moisture Increase & Carbon Monoxide & Dioxide Combination | /03L-0:on 800523,during 800523-30,total Primary Coolant Oxidants Were Greater than 10 Ppm W/Average Core Outlet Temp Above 1,200 F on Six Occasions.Caused by Moisture Increase & Carbon Monoxide & Dioxide Combination | |
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