ML19339C532

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Discusses Chemical Cleaning of Facility Using NS-1 Solvent. Recommends Rinsing Procedure for Decomposition of Residual Solvent.Nrc Should Concur W/Procedure
ML19339C532
Person / Time
Site: Dresden 
Issue date: 05/05/1980
From: Weeks J
BROOKHAVEN NATIONAL LABORATORY
To: Strosnider J
Office of Nuclear Reactor Regulation
References
FOIA-80-550 NUDOCS 8011180557
Download: ML19339C532 (3)


Text

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  • BROOKHAVEN NATIONAL LABORATORY ASSOCIATED UNIVERSITIES. INC.

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Upton. New York 11973 Department of Nuclect Energy ei (516) 345-May 5,1980 Mr. J. Strosnider Division of Operating Reactors U.S. Nuclear Regula tory Commission Washington,'D.C.

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Subject:

Dresden Station Unit I Chemical Cleaning Project, Review of Commonweath Edision Submittal of March 27, 1980

Dear Jack:

During a recent visit to NRC, Warren Hazelton asked me for comments on this document.

As you know, the entire philosophy (which the NRC accepted) safety of the chemical cleaning of the Dresden Unit I, using the NS-1 solvent for the was predicated on the assumption that this solvent decomposed upon being heated to reactor operating temperatures.co innocuous constitutents.

f all, I expressed some concern upon learning that At a meeting last the licensee plans to leave the reactor system exposed to the air and at low temperature for an extended period of time prior to return t'o service.

Therefore, any residual NS-1 solvent would not be decomposed by thermal treatment until approximately one year af ter the cleaning itself.

The current submittal discusses the types of general corrosion one might anticipate from residual NS-1 not rinsed out of crevices.

From the point of view of discussing a general attack in these crevices, this reply is, I believe, satisfactory.'

However, there are two specific concerns

that, although they were expressed verbally to both G.E. and the licensee late in February, are not addressed in' this document. These I would like to repeat here.

First, the NS-1 used in the cleaning' operation is a rather aggressive acid the cleaning at temperatures and as such will be dissolving not daposits on the surface of the piping and on the surf ace of the ret; only the crud cladding, but also a portion of these materials as well.

vusel colving the radioactive deposits and the underlying metal, the concentrations inIn the p the solvent of residual materials will build up, especially inorganic anions such as chlorides, that may have been adsorbed in the oxide deposits, or g

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Mr. J. Stresnidgr May 5,1980

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Julfides or sulfur bearing compounds that may have been dissolved from the steel. -The overall concern is that should an acid residue remain in the crevice in the presence of these inorganic anions, especially sulfates, s ulfites, or chlorides, the possibility exists for a continued crevice corrosion during this long period period of shutdown.

Within a tight crack, it is often very diffi-cult if not impossible by normal rinsing techniques - to remove this material.

Further, the presence of any oxygen in the coolant can activate this crevice attack even though the water remaining in the bulk of the vessel and piping is of high purity.

These acid crevices combined with an oxidizing potential, (resulting either from oxygen in the solution or from ferric ionr, present in the crevice) can lead to continut propagation of a pitting type corrosion reaction.

The galvanic couples that might exist at the root of such a crack, especially if it penetrates the vessel cladding and goes into the carbon steel vessel material would only accentuate the problem.

Crevice attack of the type caused by in-crganic anions and an oxidizing species is not addressed by the licensee in this cubmittal.

Second, the licensee has suggested that stresses present in the reactor vessel and in the reactor piping are not great enough to cause through wall propagation of a stress corrosion crack during this extended shutdown period.

T' - presence of res '. dual stresses from welding are often quite sufficient to cause such cracks co propagate.

Admittedly ~, the reactor vessel itself wa s stressed relieved following welding, but the piping was not; therefore, the chance exists that tecivated crevices could continue to propagate during a.a extended period of shutdown.

Further, such crevice attack would continue in the a bsence of stress.

Also, the licensee has described spent chelate as being expected to behave ionized salt,at noderately low. pH, a model for this being ammonium sul-as an fate, which has the equivalent conductivity at about 1% concentration.

He then cites data from a report on simulated cladding cracks NEDC-24227, (which is not available to us) showing that a maximum' of 70 mils of corrosion would occur along the bi-metallic interface in 4 days at 250*F.

Without more data than are available to me at the present time, I.would find extrapolttion of these data for 4 days at 250*F to 300 days at a lower temperature rar.her difficult to achieve.

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Conclusions:==

While I remain convinced that decontamination of the Dresden I plant with the NS-1 solvent is a safe procedure and should be performed to lower radiation doses to operating and inspecting personnel, I feel that this safety is pre-dicated upon the assumption that the residual solvent af ter leaching would be

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Mr. J. Strosnider May 5,1980 decomposed by heating the reactor to temperature essentially right a way.

In view of the long period of shutdown anticipated, I recommend that an extremely thorough rinsing procedure be established and concurred to by the NRC and that, if technically feasible, the traces of residual solvent be decomposed in some manner during/or subsequent to this rinsing process, perhaps by heating the reactor vessel and piping.

If this decomposition is not achievable, perhaps some neutralizing treatment could be devised as part of the rinsing process to ensure that acidic residues in crevices do not remain during the long period in which the reactor coolant is exposed to oxygen and caintained at low enough temperatures thst the residual NS-1 is not decomposed.

We would be happy to meet with you or G.E. or the licensee at their con-venience to. discuss these concerns further and the feasibility of possible re-medial actions.

I would also appreciate receiving a copy of the report NEDC-24227 listed as reference 3 in the subject document as soon as it is released. Thank you very much.

Sincer ly, L~

John a'eeks, Leader JRW:ob Corros n Science Group

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W.S. Hazelton D. van Rooyen C. Czajkowski W.Y. Kato J

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