ML19338B852

Condensate Polishing Sys Functional Test

ML19338B852
Person / Time
Site:	Crane
Issue date:	11/17/1977
From:	Metropolitan Edison Co
To:
References
TASK-TF, TASK-TMR MTX-24.6, NUDOCS 8001200071
Download: ML19338B852 (37)

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PREFA?.ED: Co;ni ar.: Engineer

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CGT A?FP.0!AL FOR PERF0PJfaf;CE:

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TEST T.ES;LTS: Accenteble with tM follb.ving test e.xi epticas and deficien:ies-L 6.e

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Recote F.cacacec. tin; Str.:lon - Autoa.uic I

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'1.1 Verify the Condenr. ate Polishere will accc:.mounte..p,.re:.inately i

2500 1;pm per unit.

(Nor: ally fr.even units in operation and one unit in standby) 1.2 Verify that resin cannot be transferred from a poliching tank-

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to the regenerating tank while a resin bed is being regenerated.

1.3 Verify the fa.llowing options provided with the automatic regenera-tion of resins:

1.3.1

/.ny ticed step nay be extended or repeated if resin has not been or is not being transferred to another vessel.

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1.3.2 Preselected elimination of chemical creatment.

i 1.4 Verify cutomtic resin transfer.

s 1.5 Verify the operability of the A enia and Hydrazine injection system to the effluent of the Condensate Polishers.

1.6 During the regeneration cycle, verify' the automatic valves operate properly and record sequence step timer settings.

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4.1 Tects The follo ing t.csts have been completed sufficiently to support performance of this test procedure.

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CAUT10';S 6.1 Rc:.mvc a polisher f c:: :.c-vice. shen an al..rm annuncia:cs polisher low flew or high pressure drop across the resin

' ap, and ensure there has bcen no resin loss due to under-drain screen break, 6.2 Adequate safc:y precautions for strong che:nical solutions s

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7.3 Denineralized Service 'n'ater available for the performance of 3..

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7.5' Secondary Sampling System in operation to support the perfor:ance of this test.

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8.1 Tlic Condene. ate Polir.hing Syr.tc= is in nor ::1 operatbn in I,,'..

accordance with 2106-2.2 with policher number.-onc in stand-

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8.2 The spare resi.: bed is located in the mixing and storage tank.

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The ter[ut nec of tenting of m.ijor sections is optional.

t. 9.1 This section verifics that the Condensate Polishers will

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accommodate approximately 2500 gpm per unit.

NOTE:

Dapending on the plant conditions that exist at the time of thir. test sny two polishers may be.used 'in Sections g \\.

9.1.2 and 9.1.3.

9.1.1 Record' in section 10.1.1 the flow rate through each in-scrvice polisher, the differential pressure across cach in-service polisher, and the outlet conductivity for each in-service polisher.

9.1.2 Place the standby polisher in-service and remove polisher d ',7-number eQht (Co-K'-1 A) f m corsah o por 2106-2).

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.Qi 9.1.3 Record in section 10.1.3 the flow rate through polisher number one (CO-K-lH), the differential pressure across polisher number one, and the outlet conductivity for polisher number one.

Section 9.1 Accomplished Sat.

Unsat.

Signature Date

.2 This section verifies that ter.in cc.nnot be transferred from a polishing tank to the regenerating tank while a resin bed is being regenerated.

9.2.1 On Panel 304, select cad initiate module G (storage tank

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• 'ith module C cur rgined, at tempt to OP!:N v11ve C-1

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(resin inlet to ret;cacrating tank) ur.ina, the valve

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control s-itch.

Record results in Section 10.2.2.

Section 9.2 Accomplished Sat.

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9.3' This section verifies the following:

9 (a)

Any tim,ed step cay be extended or repeated if resin has not been or is not being transferred to another vessel.

(b)

Preselected elimination of chemical treatment.

(c)

Automatic resin transfer.

'(d)

Autematic valves operate properly

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(0) SCquEr.CC i,06p tIGe4 seiLItay,s art: recorded.

J 9.3.1 Record all sequence step timer settings from Panel 304 in Section 10.3.1 Note:

For all 'the folleving regeneration or transf er steps, observe that the auto =atic valves operate properly as per Enclosure 2.

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Depress =edule J " Start" pushbutton.

Observe that G

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-U resin is automatically transferred to the r'egenerating

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tank.

During rescacration record acid and caustic con-b,d

[ ductivity from panci 304.

Take a grab sampic Jrc-

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from sa. ple valves located near the conductivity Elements m.J

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o to check acid and caustic specific gravity.. Record data in

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9.3.3 Set the :dule 11 Scicetor Switch to the t~cdule C k

position.

Depress module H " Initiate" pushbutton.

During the first ti=cd step of module H (step 25), place the A

TI1E

..'XTEND Switch in the EXIEND position.

Observe

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s that ti=er THI stops.

Extend this step for five minutes, then return the TI1E - EXTEND Switch to the

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TI1E position. Observe that timer THI starts.

Record t

data in Section 10.3.3.

9.3.4 Depress the module H " Repeat" pushbutton.

Observe that Step 25 is repeated.

Record data in Section 10.3.4.

7 g)9. 3. 5 After the ce=nbtion of ce, tinn 9. 3.l. verify that the

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Condensate Fcl!.,hing Unit continues through the re-maining steps.iutomatically.

.3.6 Verify Condensate Polishing Unit and the valves listed in Enclosure 2 operate properly by recording results.

in section 10.'3.6.

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').4 Thic nection verifics the o; rnbility of the A. -.onin and l'ydra:ine injecticr. system to the effluent of the Condensate Poli::hc rs.

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9. /. 1 Note the reading on the Pcnel 310 recorder (SS-CR-3152T for hydra ine concentration at the condensate booster pump discharge.

Note the reading on the Panel 310 g\\

recorder (SS-CR-3151) for pH at the polisher effluent.

9.4.2 Start chemicci injection system by placing the Panel 305 control suitches for A11-P-1A and ri-P-2 in AUTO.

9.4.3 Operate the chemical injection system for a period of eight hours to check for proper at -

'atic opera-tion.

Record data in Section 10.4.3.

-.s Section 9.4 Accccplished Sac.

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Signature Date 9.5 Ren.. n the sysyem to.lfet-Ed for nor=al operation per 2106-2.2.

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Polisher No. 3 outlet pr' essure' psig N.A.

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'.: %y D

.p.

m Step 19 100 Mi.n.

- // -

s c

N,y' ff i : ~.

.../. ;

K.'

D

. Step 20' ~

,60 M.in

.Q

.t s...1 2...

^...

, ;..... Step 21 20 Mi'n' ' y..)/

.,' Q. -

F

~

,.,g

~

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, g : D.,.

F ~

Step 21A

. O Q Min

' 10. Mi.n. p' :>(Jf7 '. 7.

,4-i.

F..

{TM Step 218 2

m

....c..

. F.

..4..

/._.....

{ fl '.,'./// '

j,;.l l

.s : m

~

.v.

\\S_tep22, 10' Min G!

sth 23 k Min - h

,. ; <,-.. p,.3

,.2...

c,..

n. g.t,:.y... >.- e. c : h... ;...,

.. 23 liin *,.<',, b // "..

.. Step 24,,.., G3 Min. p,/',(( i.: -

.:.s"'

G

,. ), -;, 7:g) -

.x

.,. (. g.

. -.' m (

. : ;;.:; 3.;..

H

. Step 25,

..W

s. : v :. > u. p$h. i.,.,

, :../ l. ' p? ' '

..,. -J,. < ~:,

10 Min $y

...in:

-..... x.

. s.

? Y:-

H Step 26

.'I,.

. i.a 1

• /P 3 7b.,4 p.k

..r-yld,p[. I. '. ( ;d..'

p'. S

c... :. ;:

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'.... tep 27. 'sQ.2).: Min'.

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h 0

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f '. q'..- [,. Pag. /.8.;.... 'Q. j p

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... W,.

.:'.n 3

Q..-.

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odule.Solector Swi tc..p.;,.., p. :.e gcs.in '.the' follo;:1' rig "pos bj 3

, 'l a ce Log i c,j?"?

,. %:: ; '~.-:- '; '(.. *.':. -k 4..

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L

. L 2106-2.2

.1 1

Revision 0 " f.3

• Duplicalc Pego ",'.'_;,w;h.....f

--.=i H V u

TABLE 2B 03/21/77

• E g g p j

TIME FLOW i STEP FU';CTION (Mitts 1 OPE l1 Ct.0SE (GPM)

REMARES 1

l If fines are not removed uithin 20 minutes,

^

Slow Backwash C5 '

I 14 (Remove Fine';)

20 c.13 '

100 place extend cycle step control switch in XI

X2 /

" Extend" and allou t:actuash to continue until fines are recoved.

Then place switch i

back to "TlHE" position and allow timer to l

T iate Ou t.

i t10TE:

De carefull not to exceed 100 GPM l

in order to prev'ent resin loss as

,l Outlet for this backuash is un-3 i

screened.

i i

l15 Backwash 20.

. C5 '

Resin separation takes place during this Fast C12 '

140 step.

Interface can be seen in louer sight-X1 V X2 '

glass.

It sheuld be appror.ima'tely "2" frcn j

top of glass.

Anton on top, cation on i

bottom.. Vibrator energized to prevent resin I

f rom blocking flou at screened outlet.

t' Inject C5 '

R7 v Ollution Caustic concentration: 4 - 5%, Use dilute i

l16 Caustic 45 C9 "

31.2 caustic conductivity recorder (Red Pen).

.vTE: This Step RS.'

31ocking Reading should be 4 5 - 5.5.

j 3

1 j

in Manual.

R6 7 15 Dilution Temp - 120 FJ..f '

l Foi)ow 4*n^.?3 RB -

q./. g X2 v X1 I

WT-V-320Gy 0

40-C5" R5 Dilution Dilution Temperature 120 F, XI and X2 will i

Displace j

C9 '

R6 '

31.2 cycle when waste outlet conductivity reaches j

', 17 is manut.

R7 '

15 If cycling is excessive place control suite.h Caustic f

fiOTE: This Step RO '

Blocking 500 umbo (Green Pen on conductivity recorder) i I

follow l.a M X2 -

Xl v for XI and X2 in the middle position.

This

. I,.

e/. /. y WT-V-320G' will keep X2 open and XI Closed.

Leave is way until cunductivity is belnu 500 cm:"o ar.d i

then return switch to "AUT0" X1 should *,:cy open now and X2 shou g s_t.g C,1,osed.

%e.7[. b

revision 0 " "> sn Diri icain Pc., ' ',1:, :h.u=

I-d

,, FLOW I Illt,

l CLO5E

,.(GPti)

.. REMARKS g

it_E,

STEN FUi!CTIO:t (Mir4S)

OPE;l l

I r_

C14 '

[!nrmal rinse time is 25 minute..

s[

3 Rinse

~4 M e cenLinue'

~1'

>:2'!

'.120 con 49etivi: ri:. rar.

,18 ;

Caus tic 25

~

X I

es i

l '.'hinse -unt-i I -i t -is. 'Use Green Pen en ti0iE: This Step WT-V-320{'

l,.ConductivityCecceder.

{

is manual. /././/

I l

Follow M,7 I

Inject lb0l Rit/

Dilution 'hcidConcentration: 6*;, Use Oilute acist R2i/

R3 jJ)2.,5s l conductiv$,ty,r,c, corder (0!uePen).

Readir.g 6-//

l 19 j Acid 7

WT-V-32(G rs-b should be L --iu.

Adjust !!T-P-14 strot :

b P.4 i

I C3 'f

1. as necessary to obtain correct conccatration.

i FM t.'bbrottle 1:T-V-318B to obtain.;2.5 GP:t i

i C4 gi XI /

\\f dilution flow as read on dilution flou i

~,

', X 2 t/

W g pgf y

.'r.ccorder (11cd Pen). IIT-P-14 will auto-pd <tM n,iatically start at_ beninning and stnn at end.

i i

?-

I e

l

, N. Cation regeneration is good, the.este h//

R4,'

R 1 ',.

42T,5 Displace

-6b R3 /

R2 6-conductivity recorder (Green Pen) uill 9

20 Acid WT-V-320G '

remain on the upper peg. ( > 1000 mha) l.3 '

i C'

.: P.. h lo C4 <

i r"'

X2.6,f -

XI

/.h-/.;h V~-t V,:.

/

.c fra 1 a r -<

S..s a e b 4 <' o1 5 e

• u t 'l' 9

$0

~

.h*f' I v

O'

~ ).* )' 9.,

Inject i

is

.ppq

?!\\

fr-oni a e p-v g/

bY r

6-N '? /

g ; g/

[

Displace 3g c-'l '

~

tMM A..rmni a E

2_9 T

SO C6 '

14 5 '~-

Mechanical C1 caning (Scrubbing).

Air Lance

/

a 25 Deceivino Ty6k i 0-Cl2 -

SCfM Cackwash 10 C5 '

140 ~

Backwash impurities removed from Air t.ance C12'"

26 Vibrate Screen f

e n.

~.

.v u

, : :. 0. :'. -

2106-2.2

'lS 'i b Revision 0 " R 5%.

03/21/77 HNi T5Sk'E20 Duplicato B : :c~"_.;

-h -- :-r*:.

ii h $ d c

f t.Ou.

~

i TIME I

i i

~ ' '.:1. E '

STEP FUNCT I 0'l (tiltis)

OPEN I CLOSE

_(UPM)'

REMARKS 6

i P.a c kwa e.h 5

C16 ' l i-27 Screen C4 ',' '70-140 Unit will cotcr.c.ically shif t fren Med f'.i::5 to backwash after 5 minutes.

X1 /

X2 '

i i

C 5 "#

100 De carefull not to exceed 100 GPM during 8

Unscreened 20 I

Dackwash C13 unscreened backwash in order to prevent I

X1 /

X2 loss of resin iransfer 20 52 '..

Sluice SU re s igi;; m > m N J f

21 Resin to 56 /

75 Storage Tank C11[

Air b ',

i C8/

56 i

C 7 t/-

SCFM i

X1/

X2 Partial Refill

.B' O S11 75

-Nay nnt-Smmad. - 5E%te-perXt3169 2!A Storage Tank S2 TZ'TZ Air 10 52 /

145 Mix anion and cation resins l

t t i :<

-.5__7

'SCFM i

213 l22

~ ~.7EiEEr:7dtrtsmd cfsGdIMB SS

~~

Air Mix 10 S2 145 Drain. Storage S4 /

3C.41 F

Tank 57 '

I L

X1-X2 Refill 5

52 '

200 fill for 5 minutes or until water issues l

23 Storage Tad 55 '

from vent.

j i

/

Final 20 55 200 Final conductivity rinse to remove trace 24 P.inse 56 "

chemicals XI -

X2' l

e em g

i

~

~

~ VATN1:- C; 'R A ".~ NG 9:CUCCE

~

"A

'\\

c [ 6./ L[..

s.s STEP SEQUE::CE UNIT & STEP VALVES TIFE NO.

FUNCTI ON OPENED _

If1ITI ALS/DATE

MIN, c, I 10.

Inject St.lfite, R9 4-C-

Receiving Tank R10 C10 C l3 g-7' 11.

Sulfite Scak 30 Period, Receiving Tank E-7 12.

D 'splace Sulfite, E10 50 Re iving Tank C10, C13 C5 i

g-7 13.

, Fast Ri. e, CJ-. -

5 Receiving Pank d

14.

Backwash No.

C5 A

i 2

Receiving Tank Cl3

,. ' s lT / /' C 7 /

~

j g g [ o, y

15.

Screened Ba..vta sh,

.C5

,<<2"' 4f W

Receiving ank -

12 e /

e/

N

/

NOTE:

The fol' lowing options are ava:.4e.ble in this series of ste'ps.

1.

Pus', utten:

Repeat Steps 1 through 15.

2.

P hbutton:

Repea t Steps 13, 14, 15.

3.

Puchbutten:

Repeat Steps 14, 5.

4.

Pushiset ton:

Repeat Step 15.

' Step 15 :nny be ' selected to proced Step 14.

16 Inject Caustic, R8 45 Receiving Tank RS, RG

~

R7 closed,AIt] /_,

g' 2*f '

C9, C A

• '_ f ~ t 7

t Q(::S {l D.

~

..f Y...,..e

.t

' 8 " ' '. ^ ~ 9,. :... -

r..

a..

g

. THE l'::TT II k.

[

T1' 276/4 Enclocurc 2 h

Panc 1 of 4 Duplicate 7003 O

,~ -

r_

' s

/

,9 i

~/,

.., (/ /

t* - WU

,s'

/

STEP SEQiJE:!CE UNIT & STEP VALVES TI;.;E NO.

FU CTION OPENED It!fTIALS/DATE

.,s(IN, 16a.

B a c *r. w a s h, Receiving C5 20 g. p,.

a Tank Cl3

\\

Di'splacc Caustic, R8

/

40 1

Receiving Tank C9, C4,

J 8 77M 18.

Rin W Caustic, Cl4 r//

~

Z 325 W;cel' ting Tank C4 l').

Inj ct Acid, R4 80 R2

/

Recel ing Tank R 1, #

C3 C4

(~- 2

/

p. ~- ?@]#

O 20.

Displace A id, 4

Receiving Tc k C3, C4 AfD 21.

Tra.I,far Tasin,'

32, SG, X1, 20 i

Receiving to j

Cll, C8.

Storage Ta nk j/

C7 21a.

Partial 11, Sil 8

Storage onk 1

21b.

Air Mtx S7 10 S2 22.

Air Mix & Drain, S2, S4, 10 Storage Tank S7 23.

Refill. Storage S2 5

Tank SS I

4.

Final Rinse, SS 20 Storage Tank S6,. XL 4

/

Q[{-jCkl., Md 1 g "'"M h'(

/ i *~~ d G

, e ~ r*

TMI 10:1T II j

TP 276/4 Enc 3ccure 2 j

O-race 2 or 4 Dupb.cato i,GGC I

D Hg

. = - -

g -.

a i

I

,/

/

& STEP Op D

.//

'% s 44__D.'.gf.'l/' -

9 f

'ance' C6 ad Y,,

')O w

< Vin 9 C12

/?f

- A Y d'

~

y_

a sh & vidr ate s

.gn, ROCOEV1U9

'/

flush ScreeU,

',./

, /

20 1

n'A 7'

.I,,ugt.7

,iving

/

'1 U?d' 4'QF tin cer e 3,

.n

,Q

eiving. Tank j

m:::TayI Q c' LeL4hE ',

ceiv ing g

312, C17, "gd *, { ?,

--2

solace,A monia C4 krough,?ul}B00' 33 t ocei,Ving Tan'A

/

R12, ect'M30"1"

nil, n

hhrot'9h Cation Deo, C2, C4 10

.. Accciving Tank

R12,

~

Displace Ammonia C2, C4 h Cation Bed s ghrou9

\\

Ecco iving Tan'K

. 91 p r;-3, Q hi..I'.d' 4 T:tt USTT U

.-? e'.'

Te 276/4

- i' b;' *' Q, t W, gnelosure 2

p. ige 3 0 f

f p

m-

I e.

j

.o

~, '

\\

- c,.-

o

/

v..

J O

~

.I STE P SEOp..'"#.

. UNIT & dTSP VALVES i I! e-f.

s NO.

A FUNCTION OPENED INITIALS /DATE

- t.rIT.

g c

3 2. (Optional)

Ba ckwa,s S9, 10 (Ma nua l)

Storace Tann 510 p./

33. (Optional)

Air Mix a

' S2 4,

X1, (Manual)

D ain,,St rage S7 10 34.(Optyn

)

Resin Return to

Sll, 20 Manual)

Receiving Tank C15, C4, C12, S1

)

/

v 7(:.s,;f'J..,$ El..O..- (?'/a.. C'*[

e v -~ %'^'! A R 5 2 :,..

~e TifI L7IT II TP 276/4 g

1:ndosure 2 Duplicc*a FC90 P.,nc 4 or 4

' O O

O d s auuJl\\L -

is, m -

9-y-

r