|
---|
Category:REPORTABLE OCCURRENCE REPORT (SEE ALSO AO
MONTHYEARML20040H4841982-02-10010 February 1982 Ro:On 820111,automatic Starter Circuit Failed to Start Emergency Generator on Loss of Site Electrical Power.Caused by Inability of Generator Choke to Compensate for Lower Ambient Temp Due to Extreme Cold Weather ML20009D5281981-06-29029 June 1981 Ro:On 810601,during Semiannual Compliance Check,Low Flow Scram Set Point on Pool Coolant Flow Instrument 921B Was Below Tech Specs.Scram Trip Unit Replaced & Compliance Check Performed ML20004B9031981-05-26026 May 1981 Ro:On 810518,pressurizer High Pressure Scram Switch 939 Was Found Isolated.Caused by Failure to Reopen Valve 599B After Insp.Valve 599B Reopened & High Pressure Scram Protection Restored ML20004B0301981-05-18018 May 1981 Ro:On 810420,meter Control Relay Unit Scram Did Not Actuate in Response to Low Pressure Signal.Caused by Reduced Capacitance Value Preventing Capacitor from Charging Sufficiently.New Meter Relay Control Unit Installed ML20003D6761981-03-20020 March 1981 Ro:On 810223,w/reactor Shutdown for Scheduled Maint, Isolation Valve for Containment Bldg Leak Rate Determination Sys Found in Open Position.Cause Not Stated.Valve Lineup on Containment Leak Rate Sys Conducted.Pipe Cap Installed ML19350B9691981-03-17017 March 1981 Ro:On 810223,isolation Valve V546B Failed to Move to Fully Opened Position Following Normal Shutdown.Caused by Difficulty in Movement of Valve Actuator.Valve Rebuilt, Lubricated & Reinstalled ML20003C8381981-03-13013 March 1981 Ro:On 810213,while Performing Reactor Startup,Nuclear Instrumentation Channel 3 Failed to Respond Positively to Changes in Reactor Subcritical Multiplication.Caused by Faulty Cable Installation.Cables Were Properly Connected ML20003B2631981-02-0505 February 1981 Ro:On 810109 & 10,reactor Operated W/Low Air Flow Through Stack Radiation Monitor.Caused by Associated Air Blower in Secured Position.Blower Turned on When Found Secured.Stack Monitor Filters Pulled & Counted ML19331D9601980-08-29029 August 1980 Ro:On 800829,primary Inlet Isolation Valve 507B Failure to Shut When Securing Primary Sys Following Shutdown.Caused by Separation of Lower Seat from Metal Insert in Schrader Valve & Consequent Blockage of Exhaust Port ML19331D9571980-08-29029 August 1980 Ro:On 800803,entire Holding Tank Failed to Meet Primary Tech Specs.Caused by Inadvertent Entry of Approx 400 Gallons of Water Failing to Meet Primary Specs.Holdup Tank Drained & Water Meeting Primary Specs Returned to Tank ML19320B4951980-07-0707 July 1980 Ro:On 800616,while Verifying Sample Loading of triple-tubed Sample Irradiated Facility Located in Ctr Test Hole,One Tube Was Found Missing 2-inch Long Spacer.No Unreviewed Safety Question Existed During Period of Operation ML19318D2521980-06-0404 June 1980 Ro:On 800516,automatic Regulating Blade Drive Mechanism Failed.Caused by Worn Spot on Drive Gear.Gear Drive Assembly Replaced & Blade Cycled Through Full Travel to Assure Proper Operation ML19310A3031980-06-0404 June 1980 Ro:On 800516,w/reactor Operating at Full Power in Automatic Mode,Automatic Regulating Blade Drive Mechanism Was Discovered Producing Grinding Noise.Caused by Worn Spot on Drive Gear.Regulating Blade Gear Drive Was Replaced ML19310A3631980-06-0202 June 1980 Ro:On 800509,emergency Generator Failed to Start When Starting Sequence Was Initiated by Automatic Weekly Exerciser.Caused by Tripped Starter Motor.Generator Inspected & Retested W/New Starter Motor ML19257D5091980-01-22022 January 1980 Ro:On 791227,while Operating at Steady State Power Level, Fuse for Power Supply 2PS6 Was Removed.Reinstallation of Fuse Caused Reactor Scram from Temp Sensors 980A & 980B. Caused by Electrical Transient.Operator Admonished ML19275A2421979-09-27027 September 1979 Ro:On 790827,during Monthly Load Test,Emergency Generator Failed to Start.Cause Probably Due to Insufficient Fuel in Day Tank.Generator Inspected & Satisfactorily Retested ML19331D9621975-06-20020 June 1975 Ro:On 750620,investigation of Schrader 9725 Series three- Way Solenoid Valve Indicated Valve Could Fail If Lower Seal Separated from Metal Insert & Prevent Air from Being Exhausted.Mfg Confirmed Problem Through Testing 1982-02-10
[Table view] Category:LER)
MONTHYEARML20040H4841982-02-10010 February 1982 Ro:On 820111,automatic Starter Circuit Failed to Start Emergency Generator on Loss of Site Electrical Power.Caused by Inability of Generator Choke to Compensate for Lower Ambient Temp Due to Extreme Cold Weather ML20009D5281981-06-29029 June 1981 Ro:On 810601,during Semiannual Compliance Check,Low Flow Scram Set Point on Pool Coolant Flow Instrument 921B Was Below Tech Specs.Scram Trip Unit Replaced & Compliance Check Performed ML20004B9031981-05-26026 May 1981 Ro:On 810518,pressurizer High Pressure Scram Switch 939 Was Found Isolated.Caused by Failure to Reopen Valve 599B After Insp.Valve 599B Reopened & High Pressure Scram Protection Restored ML20004B0301981-05-18018 May 1981 Ro:On 810420,meter Control Relay Unit Scram Did Not Actuate in Response to Low Pressure Signal.Caused by Reduced Capacitance Value Preventing Capacitor from Charging Sufficiently.New Meter Relay Control Unit Installed ML20003D6761981-03-20020 March 1981 Ro:On 810223,w/reactor Shutdown for Scheduled Maint, Isolation Valve for Containment Bldg Leak Rate Determination Sys Found in Open Position.Cause Not Stated.Valve Lineup on Containment Leak Rate Sys Conducted.Pipe Cap Installed ML19350B9691981-03-17017 March 1981 Ro:On 810223,isolation Valve V546B Failed to Move to Fully Opened Position Following Normal Shutdown.Caused by Difficulty in Movement of Valve Actuator.Valve Rebuilt, Lubricated & Reinstalled ML20003C8381981-03-13013 March 1981 Ro:On 810213,while Performing Reactor Startup,Nuclear Instrumentation Channel 3 Failed to Respond Positively to Changes in Reactor Subcritical Multiplication.Caused by Faulty Cable Installation.Cables Were Properly Connected ML20003B2631981-02-0505 February 1981 Ro:On 810109 & 10,reactor Operated W/Low Air Flow Through Stack Radiation Monitor.Caused by Associated Air Blower in Secured Position.Blower Turned on When Found Secured.Stack Monitor Filters Pulled & Counted ML19331D9601980-08-29029 August 1980 Ro:On 800829,primary Inlet Isolation Valve 507B Failure to Shut When Securing Primary Sys Following Shutdown.Caused by Separation of Lower Seat from Metal Insert in Schrader Valve & Consequent Blockage of Exhaust Port ML19331D9571980-08-29029 August 1980 Ro:On 800803,entire Holding Tank Failed to Meet Primary Tech Specs.Caused by Inadvertent Entry of Approx 400 Gallons of Water Failing to Meet Primary Specs.Holdup Tank Drained & Water Meeting Primary Specs Returned to Tank ML19320B4951980-07-0707 July 1980 Ro:On 800616,while Verifying Sample Loading of triple-tubed Sample Irradiated Facility Located in Ctr Test Hole,One Tube Was Found Missing 2-inch Long Spacer.No Unreviewed Safety Question Existed During Period of Operation ML19318D2521980-06-0404 June 1980 Ro:On 800516,automatic Regulating Blade Drive Mechanism Failed.Caused by Worn Spot on Drive Gear.Gear Drive Assembly Replaced & Blade Cycled Through Full Travel to Assure Proper Operation ML19310A3031980-06-0404 June 1980 Ro:On 800516,w/reactor Operating at Full Power in Automatic Mode,Automatic Regulating Blade Drive Mechanism Was Discovered Producing Grinding Noise.Caused by Worn Spot on Drive Gear.Regulating Blade Gear Drive Was Replaced ML19310A3631980-06-0202 June 1980 Ro:On 800509,emergency Generator Failed to Start When Starting Sequence Was Initiated by Automatic Weekly Exerciser.Caused by Tripped Starter Motor.Generator Inspected & Retested W/New Starter Motor ML19257D5091980-01-22022 January 1980 Ro:On 791227,while Operating at Steady State Power Level, Fuse for Power Supply 2PS6 Was Removed.Reinstallation of Fuse Caused Reactor Scram from Temp Sensors 980A & 980B. Caused by Electrical Transient.Operator Admonished ML19275A2421979-09-27027 September 1979 Ro:On 790827,during Monthly Load Test,Emergency Generator Failed to Start.Cause Probably Due to Insufficient Fuel in Day Tank.Generator Inspected & Satisfactorily Retested ML19331D9621975-06-20020 June 1975 Ro:On 750620,investigation of Schrader 9725 Series three- Way Solenoid Valve Indicated Valve Could Fail If Lower Seal Separated from Metal Insert & Prevent Air from Being Exhausted.Mfg Confirmed Problem Through Testing 1982-02-10
[Table view] Category:TEXT-SAFETY REPORT
MONTHYEARML20212D4471999-09-20020 September 1999 Safety Evaluation Supporting Amend 31 to License R-103 ML20211B1671999-07-13013 July 1999 Special Rept on 990614 Re Test of Scram Set Point of Two of Five Low Primary Coolant Flow Safety Sys Channels.Caused by Trip Set Points Being Too Close to TS Limits.Compliance Procedure 23 Will Be Revised ML20206A9681999-04-21021 April 1999 Revised Page 4 to MURR QA Plan ML20202G9051998-12-31031 December 1998 Operations Monthly Summary for Univ of Mo Research Reactor for Dec 1998 ML20207A6981998-12-31031 December 1998 Reactor Operations Annual Rept for 980101-1231, for Univ of Missouri Research Reactor Facility.With ML20202G9171998-11-30030 November 1998 Operations Monthly Summary for Univ of Mo Research Reactor for Nov 1998 ML20202G9271998-10-31031 October 1998 Operations Monthly Summary for Univ of Mo Research Reactor for Oct 1998 ML20154M3301998-09-30030 September 1998 Monthly Operating Rept for Sept 1998 for Univ of Missouri Research Reactor ML20154M3401998-08-31031 August 1998 Monthly Operating Rept for Aug 1998 for Univ of Missouri Research Reactor ML20236Y5941998-08-0606 August 1998 Special Rept:On 980706,operator Noted That One Sample Listed as Inches Long on Loading Sheet,Only 2 Inches Long.Errors Constitute Observed Inadequacy in Implementation of Administrative & Procedural Control.Procedures Revised ML20154M3431998-07-31031 July 1998 Monthly Operating Rept for Jul 1998 for Univ of Missouri Research Reactor ML20236S1711998-07-15015 July 1998 Ro:On 980615,large & Rapid down-shift on Three Different Meter Indications from One Ni Drawer Was Discovered.Caused by Failed Preamplifier in Wide Range Amplifier Subject Ni Drawer.Replaced Cabling,Detector & Preamplifier ML20154M3651998-06-30030 June 1998 Monthly Operating Rept for June 1998 for Univ of Missouri Research Reactor ML20154M3731998-05-31031 May 1998 Monthly Operating Rept for May 1998 for Univ of Missouri Research Reactor ML20154M3841998-04-30030 April 1998 Monthly Operating Rept for Apr 1998 for Univ of Missouri Research Reactor ML20246P9931998-03-31031 March 1998 Monthly Operating Rept Summary for Mar 1998 for Univ of Missouri Research Reactor ML20246Q0231998-02-28028 February 1998 Monthly Operating Rept Summary for Feb 1998 for Univ of Missouri Research Reactor ML20203H4271998-02-26026 February 1998 Safety Evaluation Supporting Amend 30 to License R-103 ML20246Q0201998-01-31031 January 1998 Monthly Operating Rept Summary for Jan 1998 for Univ of Missouri Research Reactor ML20198K9441998-01-0808 January 1998 Special Rept:On 971209,reactor Shutdown by High Power Scram Initiated by Wide Range Monitor of Nuclear Instrument Sys. Caused by Unanticipated Positive Reactivity Insertion. Reflector Sample Opened & Inspected ML20203L0531997-12-31031 December 1997 Reactor Operations Annual Rept,970101-1231, for Univ of Missouri Research Reactor Facility ML20202H4091997-12-31031 December 1997 Monthly Operating Rept for Dec 1997 for Univ of Mo Research Reactor ML20197D2751997-12-15015 December 1997 Ro:On 971026 & 1106,slight Elevation of Fission Products Were Detected in Primary Coolant Water Analyses.Caused by Slight Fabrication Flaw in Element MO-460.Surveillance of Bwx Technologies Fabrication Techniques Will Be Increased ML20202H3931997-11-30030 November 1997 Monthly Operating Rept for Nov 1997 for Univ of Mo Research Reactor ML20202J1151997-10-31031 October 1997 Monthly Operating Rept for Oct 1997 for Univ of Missouri Research Reactor ML20202J1201997-09-30030 September 1997 Monthly Operating Rept for Sept 1997 for Univ of Missouri Research Reactor ML20211B2871997-08-31031 August 1997 Monthly Operating Rept for Aug 1997 for Univ of Missouri Research Reactor ML20210R2701997-07-31031 July 1997 Univ of Missouri Research Reactor Operations Monthly Summary,July 1997 ML20196G8891997-07-15015 July 1997 Special Rept:On 970616,scram Setpoint for Low Flow Scram for Heat Exchanger 503A Leg Was 25 Gpm Below TS Limit.Caused by Drifting of Setpoint of Vutronik Monitor Switch DPS-928A. Adjusted Trip Setting & Retested Trip Setting ML20149L3761997-06-30030 June 1997 Monthly Operating Rept for June 1997 for Univ of Mo Research Reactor ML20141H6451997-05-31031 May 1997 Monthly Operating Rept for May 1997 for Univ of Mo Research Reactor ML20141H6581997-04-30030 April 1997 Monthly Operating Rept for April 1997 for Univ of Missouri ML20141H6691997-03-31031 March 1997 Monthly Operating Rept for Mar 1997 for Univ of Missouri ML20136D7211997-03-0606 March 1997 Safety Evaluation Supporting Amend 29 to License R-103 ML20141H7421997-02-28028 February 1997 Monthly Operating Rept for Feb 1997 for University of Missouri Research Reactor ML20141H6421997-01-31031 January 1997 Monthly Operating Rept for Jan 1997 for Univ of Mo Research Reactor ML20141H7001996-12-31031 December 1996 Monthly Operating Rept for Univ of Missouri Research Reactor for Dec 1996 ML20138Q6601996-12-31031 December 1996 Reactor Operations Annual Rept for 1996 ML20141H7221996-10-31031 October 1996 Monthly Operating Rept for Univ of Missouri Research Reactor for Oct 1996 ML20116E2621996-07-30030 July 1996 Ro:On 960701,emergency Generator Shutdown on High Coolant Temp.Caused by Sheared Water Pump Shaft.Replaced Defective Pump ML20141H6781996-06-30030 June 1996 Monthly Operating Rept for Univ of Missouri Research Reactor for June 1996 ML20149L3721996-05-31031 May 1996 Monthly Operating Rept for May 1996 for Univ of Mo Research Reactor ML20117L1091996-05-13013 May 1996 Univ of Missouri Research Reactor Operations Monthly Summary for Apr 1996 ML20117L1001996-03-31031 March 1996 Univ of Missouri Research Reactor Operations Monthly Summary for Mar 1996 ML20117L0951996-03-13013 March 1996 Univ of Missouri Research Reactor Operations Monthly Summary for Feb 1996 ML20117L0841996-03-0606 March 1996 Univ of Missouri Research Reactor Operations Monthly Summary for Jan 1996 ML20100J3991996-02-22022 February 1996 Ro:On 960123,reactor Was Shut Down by Manual Scram When Console Operator Determined That Regulating Blade Was Inoperable.Caused by Seized Bearing on Gearbox Input Shaft. Bearing Replaced ML20097J4391996-01-26026 January 1996 Special Rept:On 951227,reactor Shutdown Occurred Due to Reactor in Operation W/Regulating Blade in Degraded Condition.Replaced Dowel Pin ML20101F5381995-12-31031 December 1995 Revised Pages III-1 & VII-1 to 1995 Operations Annual Rept ML20100M7821995-12-31031 December 1995 Univ of Mo Research Reactor Reactor Operations Annual Rept Jan-Dec 1995 1999-09-20
[Table view] |
Text
_ _ ______ _ _ _ _
Research Reactor Facility UNIVERSITY OF MISSOURI g,,,,rcn p,,,
Columbia, Missoun 65211 August 29, 1980 Teieonone (314) 8824211 Director of Licensing U. S. Nuclear Regulatory Commission Washington, D. C. 20555
Reference:
Docket 50-186 University of Missouri License R-103 1
Subject:
Report as required by Technical Specification 6.1.h(2)
Enclosures:
(1) Letter to the Directorate of Licensing from MURR dated June 20, 1975. ;
(2) Letter to Scovill Fluid Power Division from MURR dated lurch 13, 1975. l (3) Letter to MURR from Scovill Fluid power Division dated May 13, 1975.
(4) Letter to MURR from Scovill Schrader l Bellows Division dated August 21, 1980.
Description At 2230 on August 3,1980, the primary inlet isolation valve (valve 507B) failed to shut when securing the primary system following a reactor shutdown.
This was in violation of Technical Specification 3.9.a requiring the primary coolant isolation valves to be operable when operating the reactor in ftdes I or II. l Analysis l l
All primary remotely operated valves at the University of Missouri Research Reactor are operated valves controlled by Schrader Bellows Type 972S three-way solenoid valves. When the operator attempted to shut valve 507B while securing ;
the primary system following a reactor shutdown, the valve failed in the open '
po si tion. The cause of the failure was the separation of the lower seal from the metal insert in valve 507B's Schrader valve and the consequent blockage of CN S
E E g \)j 4 COLUMBIA KANSAS CITY ROLLA ST. LOUIS an eausi coportunity insttution THIS DOCUMENT CONTAINS 8000040418 .5 POOR QUAUTY PAGES
Director of Licensing August 29, 1980 Page 2 the exhaust port. This failure has occurred in the past as described in 'a letter to the Directorate of Licensing dated June 20,1975 (Enclosure 1) and a letter from the University of Missouri to Scovill Fluid Power Division dated March 13,1975 (Enclosure 2). The valve was operated by manually venting off the Schrader valve.
When this type of failure was previously identified, a temporary corrective measure of gluing the seal to the brass insert as described in the letter from Scovill Fluid Power Division to the University of Missouri dated May 13, 1975 (Enclosure 3) was taken. The permanent corrective action was a new smaller bottom seal design by the manufacturer (See drawing on page 3.). However, they also continued to make valves of the previous design but MURR was not informed of this. -The Schrader type 9725 valve that operated valve 507B was a valve installed on December 18, 1979 which had been sent to us with the older large bottom type seal installed. The valve was last operated satisfactorily on the July 28,1980 shutdown.
While the failure of valve 507B to shut constitutes a violation of Techni-cal Specification 3.9.a requiring the primary isolation valves to be operable in Mode I or II, it does not constitute a failure of the safety system. The propei operation of the isolation valves is not required for the protection of f" a' element integrity as described in the bases to the Technical Specifications, section 3.9. The primary protection from the loss of core water lies with the check valve located on the reactor side of valve 507B, the invert loop, and the syphon break system.
Corrective Action An immediate inspection was conducted on all Schrader Type 9725 valves used in the system. Valves with the older type seal were found on the pressurizer isolation valve (valve 527C) and the nitrogen charging isolation valve to the pressurizer (valve 526). Both of these valves operated satisfactorily. An in-spection of the Schrader Type 972S valves held in the supply system was also compl eted. Scovill has since assigned new part numbers to the Type 972S used by us to prevent the reoccurrence of this incident. This change is described ir a letter from Scovill Schrader Bellows Division to the University of Missouri dated August 21,1980 (Enclosure 4) . The reactor supply system has been changed to reflect Scovill's action; additionally all new seal kits and valves will be inspected on receipt to verify they are the proper type.
P
..A " '
ge, A .
,/ .
M01)l l:llil) Schrader Type 972S Note: smaller size of the lower seal.
.E a W ssss s sot.(A/OO var 5 .
9(. pq
< - =
t ,_ ,l_
, K/UG
/
'O' f/4/65g bfisN"W45 eN \
N n /
~
.0* 2tuc.s SPACER
- .a ,
Wh p' ', - WM5 fy g I b
lf m '
' tht$(RT T
S\ ,
yTLg g"g+g![ 629 566/E5
"' 3-WAY 50LEM0/D VAll/E RESEARCH REACTOR FACILITY UNIVERSITY OF MISSOURI ,
DRAWN OY MgfAdd' APPROVED ___
3HEET NO_ I OF #
DWG NO.
w
.\
. , . . 'E: l l
Director of' Licensing !
August 29, 1980 Page 4 Sincerely, . ,
?'/2l') fg[',,
v
< ,, , . ~
l' J.
C. McKibben Reactor Manager Endorsement Reviewed and approved:
A Robert M. Brugger Director JCMK:vs
Enclosures:
(4)
, cc: James Keppler, Director Regulatory Operations - Region III Reactor Advisory Committee Reactor Safety Subcommittee Document Managment Branch, NRC
)'
. _ , . _ . _ . . _ - . . . . _ . -, _ , _ _ _ . ., ,.