ML19329F529

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Nonconformance Rept 1 Per Condition 2 of CPPR-81 & CPPR-82 Re Const Work Performed During June.Resumes of Bechtel Corp & Util Engineers Encl
ML19329F529
Person / Time
Site: Midland
Issue date: 06/30/1973
From:
CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.)
To:
Shared Package
ML19329F527 List:
References
NUDOCS 8006300731
Download: ML19329F529 (31)


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CONSUMERS POWER COMPANY REPORT NO.1 PURSUANT TO CONDITIONS 2.F.b AND 2.F.c OF CONSTRUCTION PERMITS CPPR-81 AND CPPR-82 COVERING THE PERIOD ENDING JUNE 30, 1973 MAY 25, 1973 MIDLAND PLANT DOCKET NOS. 50-329, 50-330 T

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I A. CONSTRUCTION WORK TO BE PERFORMED DURING THE PERIOD ENDING JUNE 30, 1973 Forecasted Site Construction Work Items

1. Work will begin by removal of the temporary enclosures above the unit 1 reactor building tendon gallery and turbine-generator 1

pedestal mat. The protection straw will be removed and all l I

necessary clean-up work will be done to allow construction activities to continue.

2. The batch plant will be renovated both electrically and mechan-ically to insure satisfactory operation for the production of Concrete.

3 The batch flant will then be utilized to prepare design mix for the purpose of making test cylinders. Applicable tests will o-be made in both the batch plant and the design mix to insure conformance to the applicable specifications.

14 . The earthwork will consist of excavation in the cooling pond I area and placement of the dike and plant site embankments.

5 The first structural concrete will consist of placing the con-crete for the unit 2 tendon gallery. Concrete placement will then continue on a required schedule for normal construction sequence.

B. SUPERVISORS AND ENGINEERS OF APPLICANT AND ARCHITECT-ENGINEER I

WITH QUALITY-RELATED DUTIES WHO WILL BE ON SITE DURING THE l PERIOD ENDING JUNE 30, 1973 l Report No.1 - )

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b 1. Consumers Power Company

a. The following Consumers Power Company supervisors and engi-neers with quality-related duties will be at the site during the period cevered by this repoit:

Thomas C. Cooke - Project Superintendent e Bruce H. Peck - Mechanical Supervisor Dennis R. Keating - Field Engineer, Mechanical Jerry L. Corley - Civil Supervisor Robed E. Whitaker - Quality Assurance Engineer

b. The following Consumers Power Company' supervisors and engi-neers with quality-related duties may be at the site at various times during the period covered by this report: l William E. Kessler - Project Manager Martin P. Hanson - Project Engineer Roger L. Teuteberg - Assistant Project Engineer Carrol Q. Hills - Quality Assurance Administrator
2. Bechtel Power Corporation
a. The following Bechtel Power Corporation supervisors and engi-neers with quality-related duties are expected to be at the site during the period covered by this report:

Edwin E. Felton - Project Superint,endent John I. Dotson - Project Quality Assurance Engineer Howard Lilligh - Quality Assurance Engineer Frank Joyce - Quality Control Supervisor Carl Kinney - Project Field Quality Control Engineer T. C. Valenzano - Project Field Engineer R. R. Grote - Lead Field' Civil Engineer

,- K. F. Pulito - Lead Field Mechanical Engineer James P. Newcomb - Senior Engineer O

Hugh L. Hondorp - Engineer Report No. 1 Page 2 of 3 ,

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. QA @JALIFICATIONS OF SUPERVISORS AND ENGIEERS WHO WILL BE ON SITE DURING THE PERIOD ENDING JUNE 30, 1973 Statements of qualifications of all of the individuals listed in B. above are attached hereto.

D. CHANGES Additions to or deletions from the list of supervisors ar.d engi-neers expected to be on site during the report pe:iod will be noted in the next report, together with a description of the QA qualifica-tions of any additional supervisors or engineers.

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THOMAS C. COOKE Project Superintendent Consumers Power Company Responsible for overseeing all phases of construction operations and construc-tion administration.

Education Ohio University, Athens, Ohio, June 1957, Degree BSCE with hcr.or.

Licenses Registered Professional Engineer.

Fomal Coerses Engineering Officer Courses, Fort Belvoir, Virginia, including Bridges En-gineering, Highway Design, Surveying and Soils Engineering.

Hobart Welding School, Troy, Ohio - Nondestructive Testing and Welding Methods.

Linear Programming Techniques.

Administrative Leadership.

Combustion Engineering, Inc., Windsor, Connecticut-Nuclear Plant Technology. l Fallout Evaluation Analysis. l Experience Consumers P6wer Company j r 1973-Present Project Superintendent for field construction, quality and l start-up of two Nuclear Electric generating plant units with a combined total  !

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capacity of approximately 1,300 We and 1+,050,000 pounds per hour of process steam.

1971 Through 1972 Project Superintendent for Radwaste modifications and cooling towers installation for 810 W Nuclear Electric generating plant con-

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struction, Quality Assurance and start-up program.

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1967 Through 1971 Start-up Engineer on an 810 W nuclear electric generating l l

plant - Co-ordination of test program designed to verify through checks and pre-operational tests, the adequacy of all plant systems.

1965 Through 1%7 General Engineer in the construction, inspection and start-up of a 385 W fossil fuel-fired electric generating plant.

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1964 Field Supervisor on construction, inspection and start-up of a steam b- heating plant.

1963 Field Assistant in the construction, inspection and start-up of a multi-unit gas compressor station.

1959 Through 1962 Field Assistant in the construction, inspection and start-up of a 265 W fossil fuel-fired electric generating unit. Some time also spent on pipeline construction and training program.

United States Army 1957-1959 US Army Corps of Engineers - 1st Lt. - Construction, Quality con-trol and Scheduling activities.

Professional Organizations MS e

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, V BRUCE H. PECK Field Supervisor Constners Fower Company Responsible for monitoring contractor field activities particularly in the area of Mechanical Engineering.

Education Illinois Institute of Technology, BS Physics,1965 Postgraduate work in Business Administration.

Formal Courses US Naval Nuclear Submarine Training Program - Eighteen month course covering aspects of nuclear submarine engineering operations.

O Nondestructive Testing Methods, Magnaflux Corporation.

Welding Inspection, Dow Chemical Company.

s, Concrete Inspection, Aetna Cement Company.

Basics of Job Management, Consumers Power Company.

Experience Consumers Power Company 1973-Present Field Supervisor for the construction of the Midland Nuclear Plant. Responsible for overseeing all phases of construction within the mechanical area.

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g 197r-1972 General Engineer for the construction of a 1320 W oil-fired electric generating plant. Responsible for overseeing quality control and field engineering activities.

1971 Associate Engineer for the construction and start-up of a five unit, 88 W gas turbine peaking plant. llesponsible for overseeing all construItion operations.

1970 Associate Engineer for the construction of the Midland Nurlear Plant.

Responsible for overseeing field quality assurance activities.

United States Navy 1965-1970 Lieutenant, USN. Various responsibilities including: Eighteen months in Nuclear Submarine Training Program. Eighteen months in shipyard ,

w overhaul program for a diesel-electric submarine. Responsible for procure- ,

I ment, inspection and testing of newly overhauled piping and electronic systems.

Two years in new construction program for a nuclear submarine. Responsible for inspection, testing and start-up of electronic and piping systems.

Professional Organizations American Institute of Physics l

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O' DEIntIS R. KEATING Associate Engineer Consumers Power Company Responsible for monitoring contractor field activities particularly in the area of Mechanical Engineering. -

Education Michigan Technological University, BSME, 1970.

Formal Courses Basics of Job Management, Consumers Power Company.

Experience Consumers Power Company i 1973-Present Associate Engineer for the construction of the Midland Nuclear l

Plant.

1970-1972 Graduate Engineer and Associate Engineer in Pontiac Division Gas Distribution Department. Responsible for planning and control of production.

Developed and implemented Gas Main Uprating Program within Michigan Public Service Conur.ission criteria. Received formal and practical exper1.ence in trouble shooting of remote telemetering equipnent.

1965-1 % 7 Temporary Engineering Assistant in West Wayne Division Engineer-ing Department. Responsible for preparation of work orders and associated drawingsofpsDistributionfacilitiesincludingcommercialmeterstands.

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( . l V JERRY L. CORIKY Field Supervisor Consumers Power Company Responsible for monitoring contractor field activities particularly in the area of Civil Engineering.

Education Pardue University, BSCE, 1965 Formal Courses Basics of Job Management - Consumers Power Company.

Human Aspects of Managing Program - Consumers Power Company.

Experience I Consumers Power Company 1973-Present Field Supervisor on construction of Midland Nualear Plant.

Responsible for overseeing all phases of construction within the civil area.

1971-1972 Field Supervisor on construction of 1872 W pumped storage hydro-electric generating plant.

1970-1971 General Engineer on construction of 1872 m pumped storage hydro-electric generating plant.

1970 General Engineer on construction of Midland Nuclear Plant. Responsi-Ole for seeing that plans, specifications, and procedures were followed, expecially in Civil work.

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O Q 1968-1970 General Engineer on construction of 810 m nu: lear renerating plant. Responsible for seeing that plans, specifications and procedures were followed for Civil and Mechanical areas.

1 % 7-1968 Associate Engineer on construction of 810 m nuclear electric generating plant. Responsible for seeing that plans, specifications and procedures were followed in Civil and Mechanical areas.

1966-1967 Associate Engineer on construction of 385 m fossil fuel-fired electric generating plant. Responsible for seeing that plans and specifica-tions were followed on marine work and for assisting in checkout and testing of systems in the plant itself.

1 1965-1966 Graduate Engineer on construction of 385 m fossil fuel-fired electric generating plant. Responsible for seeing that plans and specifica-tions were followed on marine work.

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s ROBERT E. WHITAKER Quality Assurance Engineer Conswners Power Company Responsible for impleme=*  ; quality assurance audit programs established for field activities in the Midland Project and reporting results.

Education Michigan Technological University, BSCE, 1966.

Licenses Registered Professional Engineer. l Formal Courses Hobart Welding School, Troy, Ohio - Non/ sstructive Testing and Welding Methods.

Basics of Job Management, Consumers Power Company.

Experience, Consur.ars Power Company May, 1973-Present Quality Assurance Engineer for the construction of the Midland Nuclear Plant. Responsible for implementing quality assurance audit programs established for field activities on the Midland Project and reporting results.

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1970-May, 1973 General Engineer for the construction of 1872 MW pumped storage hydroelectric generating plant. Responsible for overseeing mechanical engineering and welding quality assurance activities.

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1966-1970 Graduate Engineer and Associate Engineer on construction of 810 W nuclear electric generating plant. Responsible for overseeing activities in the containment building and the NSS Installation.

1966 Graduate Engineer on construction of 385 m fossil fuel-fired electric generating plant.

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WILLIAM E. KESSIER Project Manager consumers Power Company Responsible for all aspects of the Project.

Education Eastern Michigan University, BS Physics,1956.

Assorted Graduate courses in Engineering, Mathematics, and Business.

Experience Consumers Power Company 1971-Present Project Manager for the Midland Nuclear Plant with overall l

responsibility for the Project.

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1 % 7-1971 Project Engineer for the Midland Nuclear Plant. l 1966-1967 Staff Nuclear Engineer for the Palisades Nuclear Plant.

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Phillips Petroleum Company 1962-1966 Group Leader for designing, planning, perfoming and analyzing experiments investigating launchpad safety of Snap IOA Reactors. Group Leader for IDFT Reactor experiments.

Westinghouse Electric Corporation 1961-1962 AIW Physics Test Engineer; developed and perfomed test procedures.

1956-1961 Nuclear Designer on fuel assembly design, Power Distribution

  • Optimization. and Computer Analysis Methods.

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1954-1956 Toll Board Testaan.

IJnited States Army l

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. l MARTIN P. HANSON Project Engineer Consumers Power Company Responsible for Coordinating all licensing, engineering and procurement (except field) activities for the Project.

1 Education United States Naval Acadeiny. BS General Engineering, 1959 Postgraduate work in business.

Licenses Registered Preressional Engineer.

Formal Courses Navy Nuclear Power Training Program, 1965 Experience 1

Consumers Power Company 1971-Present Project Engineer for the Midland Nuclear Plant.

1969-1971 Senior Engineer for the Generating Plant Engineering Department.

Coordinated the preparation of the preoperational testing program for the Palisades Nuclear Plant.

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United States Navy

. 1959-1969 Served as Engineer officer en destroyer and Reactor Mechanical Assistant on Nuclear Powered USS Enterprise. Achieved rank of Lieutenant Con.ander.

Professional Organizations American Nuclear Society, i

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s ROGE1 L. TEUTEBERG Assa.stant Project Engineer Consumers Power Company Responsible for coordinating all licensing, engineering and procurement (except field) activities for the Project.

Education University of Wisconsin, BS, Nuclear Engineering,1969 Formal Courses Welding Inspection, Dow Chemical Company.

Experience Consumers Power Company 1973-Present Associate Engineer for the Midland Nuclear Plant. Responsible for assisting Project Engineer on all licensing, engineering and procurement (except field) activities.

1971-1973 Associate Engineer on 700 W Nuclear Power Plant. Responsible for overseeing contractor operations in the area of field quality assurance.

1969-1971 Associate Engineer / Graduate Engineer on 700 W Nuclear Power Plant. Responsible for overseeing erection of primary coolant and related piping systems'.

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CARROLL Q. HILLS Quality Assurance Adminis*.rator Consumers Power Company Responsible for developing and reviewing Quality Assurance Programs for Electric Plant Projects Departments, contractors, and vendors, and imple-mentation of Quality Assurance 1.udit System.

Education i

Michigan State University, BSME, 19 2.

Licenses Registered Professional Engineer.

Experience V.

Consumers Power' Company 1973-Present Quality Assurance Administrator in the Project Quality Assurance Services Department. Responsible for providing Quality Assurance service to other Electric Plant Projects Departments.

1 % 7-1972 Quality Assurance Engineer on the Palisades Nuclear Plant and various other nuclear and non-nuclear projects.  !

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1965-1967 Mechanical Engineer for the Generating Plant Engineering Depart-ment.

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  • Generai Atomics 1962-1965 Employed at John Hopkins Laboratory.
  • Cossoonwealth Associates 1957-1962 1945-1956
  • General Electric 1956 Employed in Atomic Power Equipment Department.

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  • Various positions have been held at the above campanies, including Engineer Mechanical Supervisor, Project Coordinator, and Project Engineer. Experiences include both nuclear and non-nuclear power plant engineering studies, in-spection and testing. j l

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EININ E'. FELTON Project Superintendent Bechtel Power Corporation Mr. Felton joined Bechte~. in December, 1951 and is presently assigned as Project Superintendent on the Palisades Nuclear Plant.

He graduated fresa Heald's Engineering College with a BSEE in 1951. Assign-ments while with Bechtel include work as Assistant Field Engineer, Field Engineer, Senior Engineer, Senior Field Engineer, Assistant Superintendent and Superintendent. He has worked on numerous fossil-fired and nuclear power plants including San Onofre, Point Beach and Palisades. Mr. Felton is re-sponsible for all work on the radwaste building addition and cooling tower construction at the Palisades Nuclear Plant, in addition to his responsi-bilities as Midland Project Superintendent.

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JOHN I. DCTISON

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' Project Quality Assurance Engineer Bechtel Power Corporation Mr. Dotson joined Bechtel in September,1972 as a quality Assurance Engineer in the Power and Industrial Division and is presently assigned to the Midland project.

i He attended Virginia Polytechnical Institute, majoring in Mechanical Engineering.

His work experience covers approximately ten (10) years of varied experi-ence in the Mechanical, Manufacturing, Installation and Inspecticus fields.

He worked six (t3) years as Mechanical Supervisor I for the State of California on Power Plant and pumping station installation.;. His duties included inspection and auditing of vendors and subcontractors responsible for fabrication, delivery and installation of pumps, pump assemblies and casting, and related equipnent, and the review of the suppliers' Quality Assurance program. As such, he was certified as inspection Level II (SNT-TC-la) by the Department of Water Resonrces. He is a member of the american Society for Quality Control and American Society for Non Destruc-tive Testing.

He has completed the Bechtel Indoctrination and Training Program estab-lished for Quality Assurance Engineers.

HOWARD LILLIGH Quality Assurance Engineer Bechtel Power Corporation Mr. Lilligh joined Bechtel in October, 1972 as a Quality Assurance Engi-neer in the Power end Industrial Division and is presently assigned to the Midland project.

He attended Long Beach City College, Long Beach, California, majoring in Engineering. Additionally, he has completed courses in construction, supervision and management conducted by the State of California.

His work experience encompasses approximately eighteen (18) years as Construction Engineer in the Civil, Structural Field for the State of California. His experience included five (5) years as a Materials Engi-neer for The State of Califomia Department of Water Resources - respon-sible for soils and concrete testing; approximately three (3) years as l

Supervisor of the Department of Water Resources Materials Testing Labora- l l

tory at Tracy, California; and approximately nine (9) years of diversified experience in the areas of construction, inspection, survey, material testing and design work on highways and related structures.

He has completed the Bechtel Indoctrination and Training Program estab-lished for Quality Assurance Engineers.

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n V FRANK JOYCE Quality Control Supervisor Bechtel Power Corporation Mr. Joyce graduated from California Institute of Technology in 1954 with a BS degree in Civil Engineering and from Harvard University in 1955 with an MS in Engineering specializing in soil mechanics.

, Mr. Joyce's work experience includes 8 years as Construction Engineer for several nationwide firms in Soil Mechanics and Foundation Design. His ex-perience also includes 6 years as Chief Engineer of a material testing and inspection firm specializing in evaluation of construction materials and con-struction inspection of soils, concrete and structural steel.

Mr. Joyce joined Bechtel in February, 1971 as a Material Engineer Specialist.

His work assignments have included performance and evaluation of structural integrity tests at Point Beach and Turkey Point and post tension tendon sur-veillance at Point Beach. In addition, he is Concrete Engineer for the Limerick Project and has designed the batch plant and testing laboratory for that project. His current assignment is Supervisor of Quality Control Special-ists in San Francisco. His department has the responsibility of providing technical direction on Quality Control to various projects and the preparation and conducting of training courses for certification of Quality Control In-l spection.

Mr. Joyce is the Bechtel representative on the Quality Assurance and Concrete Construction Subcommittee to prepare the new ACI-ASME Code for Nuclear Concrete Containments. As a portion of his work in Quality Assurance, he is chairman 4

of the nationwide Task Force on the Qualifications for Level III inspectors of concrete containments.

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. t Mr.. Joy'ce is a Registered Civil Engineer in California and is a member of American Society of Civil Engineers, American Society of Mechanical Engineers, Ar,rican Concrete Institute and American Society for Testing and Materials.

In addition, he is currently on the Board of Directors of ASTM Northern California.

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CARL KINNEY Project Field Quality Control Engineer Bechtel Power Corporation Mr. Kinney is a high school graduate and has taken additional courses in the U. S. Air Force, I.C.S., Chicago Technical College and Utah State University.

Mr. Kinney worked as foreman and general superintendent en power houses, missile bases and other structures over the past 27 years.

From August,1966 through March,1J72 he worked in all phases of inspec-tico engineering in the Bay Area Rapid Lansit system. February, 1970 i through March,1972 he was the Assistant Resident Engineer for BART.

He holds a rating of Crastruction Inspector for the State of California Water Resources Deparcment.

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T. C. VALENZANO Project Field Engineer Bechtel Power Corporation Mr. Valenzano graduated from Oregon State University with a BSCE in June, 1967 and joineu Bechtel Corporation izanediately. Assignments while with Bechtel include work as a civil construction engineer at Weirton, West Virginia Steel Mill project and lead Civil Engineer and Subcontract Ad-ministrator at Point Beach Nuclear Plant from April,1968 through March, 1971. Mr. Valenzano's latest assignment has been to the Construction S~.cff at the San Francisco Office as a specialist in heavy rigging and material handling. Additional assignments included coordination and review witn Engineering to develop specifications for heavy material i handling, cranes , restraints and post tensioning.

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/3 RICllARD R. GiWIE (U) l'end Field Civil Engineer Bechtel Power Corporation Mr. Grote graduated Iowa State University with a B.S. degree in Civil En-gineering in Feoruary, 1968. Employment with Bechtel Corporation com-menced in March,1968 when Mr. Grote was assigned to %e Calvert Cliffs Nuclear Project in Lusb.v, Maryland. While assigned to the project he com-pleted rotation through various field engineering areas, i.e., concrete engineer, structural steel engineer, and civil QC engineer and then served several e,onths as an crea civil engineer responsible for all civil engi-neering in the turbine building, service building and intake structure.

Additional responsibilities included quality control for concrete pro-duction and placement. Since November, 1971 he has been assigned to the Palisades Nuclear Project as Lead Civil Engineer responsible for all civil tV engineering on the site and as Field Subcontract Aaministrator where re- l sponsibilities included initiation, administration technical direction i and inspection of all subcontract work.

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f K.PUNTO Lead Field Mechanical Engineer Bechtel Power Corporation Mr. Pulito is a graduate Mechanical Engineer from Washington State University. He was employed oy Bechtel Corporation upon graduation in July,1%9 at the Monticello Nuclear Power Plant as a field piping and mechanical engineer, flushing and hydro testing and supervision of boiler-makers and millvrights during the final phases of Unit 2 construction.

In August,1971 he was transferzwd to Palisades Nuclear Project where he served as Lead Mechanical and Piping Engineer for the addition of radio-active vaste and circulating vater cooling tower facilities.

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  • i JAMES P. NEWCOMB Senior Engineer Bechtel Power Corporation Mr. Newcomb has approximately 15 years of experience with Bechtel and special-izes in protective coatings for nuclear and chemical facilities. He is a high I

school graduate, and his education has been supplemented with appropriate cor- l l

rosion classes. l During his employment with Bechtel, Mr. Newcomb has held the capacity of special coatings superintendent in charge of coatings and linings for nuclear power plani.s, chemical plants, vaste treatment systems, and concrete and steel for immersion service. He has been responsible for the solution of unusual problems involving knowledge of chemical contaminants and corrosive agents. He is con-J sulted on all types of surface treatment for equipment, construction materials, and prescribes appropriate coating action. Mr. New m b writes coating speci-fications and makes field inspections to review the quality of finished work.

Mr. Newcomb is a r. ember of the Association of Corrosion Engineers.

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NUGH L. HONDORP l Engineer Bechtel Power Corporation Mr. Hondorp graduated with e BS in Metallurgy from Michigan Technological University in 1970. He has completed course work for an MS in nuclear en-gineering at Purdue University.

He joined Bechtel in February 1973 and has completed a training course in metallurgy, materials, fabrication and quality control practices. His present assignment includes review of metallurgy and processing procedures.

Mr. Hondorp is a member of American Society for Metals and American Nuclear Society.

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