ML19329F006

Nonconformance Rept for Aug 1973.Rept Consists of Bechtel Nonconformance Repts,Nonconformance Rept Log & Status Book, QA Discrepancy Repts,Quality Audit Findings & Mgt Corrective Action Repts Written or Closed During Month

ML19329F006
Person / Time
Site:	Midland
Issue date:	08/31/1973
From:	CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.)
To:
Shared Package
ML19329F003	List: ML19329F002 ML19329F006
References
NUDOCS 8006190788
Download: ML19329F006 (28)

Text

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'g j , NONCONFORMANCE-REPORT LOG & STATUS BOOK neronT As or PAGE COMPL 0 C. ENG. SIGN PROJECT NO. 7220 SOURCE -

STATUS 0$N PREPARED BY NONCONFORMANCE

' ~ ._C' CLOSED BY DESCRIPTION / REMARKS _ROU D_ISPO_S_ .IT_ _. _TE _X_M_T_D_ _ .R E,_ PLY

_ RETD oA E --

C-1 7/12/7 3. Dick Grote- - Vall_dowelo_ m d_Aconso_ Tendon _ Gallery Slap Field PE

' 8 g7 3 1

6-20-73 /j,fy) gg/g Unit 2. With sketches attached. PE AA

,1-1 7-12-7d Dick Grote, Wall dowels & Access Tendon Gallery alab. Field _ PE 8-1h-7 3

[ ,[/,/*'//k[w Attached Sketches. AA 7-12-7 3 3-20-71 8-20-7] ,

9-7-73 Buck Kinney #7 Robars in Containment #1 are Undersized PE 0~ PE AA 9-12-7) Steve Grant 28ea #9 Rebars cut off @ 582'-6" to set certain Field _ PE

'c-3 AA columnsfor ouvootiner frame. Reactor Indg. #1 v2 dt. -

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'These NCR's were issued in the September g renorrine neriod nna uilt hn i nt- i n a nd in rhn C

i C next report.

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. NONI NF0RMANCE REPORT SKETCH yes [2 3. yo oAy yn

#j ATTACHED PROJECT NO. 7220 DATE 7 12 7 ')

, 4.lTEM LOCATION AREA /BLOG. 5. DWG/PART No. REV. 6. ITEM NAME

' o No.

bar Cont. 2 7220-C-307 3

_ _ #PECTiON CRITERI A OGCUMENT NUf.' DER & TITLE ,

OWG b SPEC O OTHER O (EXPLAIN) 7220-C-lho (Standards) s.5,URCE: *' '

ENGRG. O CONSTR.3 OTHER O (EXPLAIN)

10. 11. NONCONFORMANCE tCISCREPAraCYi DESCRIPTION: ASME YES O No. (LIST SERIAL NUMBERS WHERE APPLICABLE) NO O The location of vortical vall develn pmtmding fren thn Tonden Acenna C illo v Slab does not allow for correct rebar coverage to be maintained on the valls.

Existing coverage vill be both less than and greater than that specified as shown on pages 2 thin 6.

12. NCR PREPARED tlY: -

Date CONCUHRgN Date

""l*"* C ;Yo f )$-21. ,/n /)3 ".'?e"kY'y.? 0.y .ll$ 8'  ?/n />

13. FIELD DISPOS / TION:

REWORK 3 REJECT C ROUTF. TO PROJECTeINGRG :'S NOTIFY AUTHORIZED INSP. O ROUTE TO M AT'lSUPV. O Tield proponen to em- net e riating nituntien po, p, gen 7 nva R

14. FIELO DISPOSITION SY: Date APPROV y ELQ,0ISPOSli Date q

PFE . . 6/M)ON: 7//u7

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is. ENaRo j DiSeOSiriON: REPA:R O RE;eCT 'O oCu REOo: YES O cCN No.

USE AS IS O SEe BELOw 0 NO O E n a ,rs n e r u n o d as cosi+ ion Apsceihac} in om ,s e +-

Ndi2 r 'I - i ~/ ' n o Fu Alw r~ acM o ,, -le -h\;s slue 2 k

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) 16. APPROVAL OF g_/ f/

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pWuM./] te 11. R EINSPECTION pt Y Y4/hlAALW A$ l r,Ec St Jhld.A 5' lull Date REJECT O

~" Y L db-M*NeW7 Am DISPOS TION CONCURRENCf ,

' AUTH. INSP. CONCURRENCE: Auth. inso. Cm

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K SH3,DE,0,,q,R E,AS 3{gp,BLE p _ _ _ _ - - _ ,

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, . ItON~9NFORMANCE REPORT SKETCH Yes [$

' ' " " 3. MO DAY Yb PROJECT NO. 7??O A HD DATE 7 12 7 4.lTEM LOCATION AREAsaLDG. 5. .DWG/PART No. REV. 6. BTEM N AME o no, 1,11 f T:ndon Gallery Slab 7220-C-lh0 3 Reinforcing Steel I :SPECTION CRITERIA DOCUMENT NUMBER & TITLE

.)WO C: SPEC O OTHER O (EXPLAIN) .

. OUR,CE: ENGRG. O CONSTR.2 OTHER O (EXPLAIN)

• l Ann Arbor

10. 11 NONCONFORMANCE ICISCREPANCYa DESCRIPTION:

ASME YES O No. (LIST SERIAL NUMBERS WHERE APPLICABLE) NO @

l The location of vertical vall devels trotrdinst from the Tenden Access Gallerv slab does not allow for co ract rabar coverara to be naintn4'ad en tha vall s .

B i nti n e en ra n c-a vill ha hnth inen thnn nna g ontnv + hen +knt nyanfr4na ne nhnvn en pnyn 9 thrent-b L I

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[ 12. NCR PREPARED BY: Date CONCUR H ENC E- Date

/

Nor *'/  ? / L 7/12/71 ead Eng

/j' M .7 /1?/73

13. FIELD DISPO ITION:

REWORK O REJECT O ROUTE TO PROJECT FMGRG CS NOTIFY AUTHORIZED INSP. O ROUTE TO uAT t SuPv. O

! 1 l Pi ni a e.n. n ea n tn em- ant r,vi ntine. ef t ntinn .o, n.nenn 7 nna R. a ++n nhna +e +nh .

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14. FIELD DISPOSITION BY: Date APPROVAL F FIELD OlsPOSI,Ti N/ Data

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PFE ' M * * / -

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Y'W lsi af 1 ENGRG o:SPOStTiON:

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! Y REPAIR R EJECT O oCN REOD: YeS O DCN No.

USE AS IS L] SEE BELOw 0 NO

1. Reference the mislocated rebars for the outside face of the inside vali as described on pages 2 and 3, where 28-No.7 rebars have less than 3/4 inch cover. Field to chio down approximately 2 inches of in-place concrete, and bend bars to obtain a 3/4 J ich

. minimum clearance. (Same as alternate 2 of once 8 of the NCR) i

2. Reference the mislocated rebars for the outside wall as described on nazes 2. 4. 5.

and 6 where rebars not placed to nroper cover. Field to bend bars to obtain seecifi; I

cover. Also, thickenine of the outside wall is permissible (as per oazes 5 and 6 of

Et the NCR) exceot in areas immediately adiacent to the Auxiliary Buildine floor, slabs 9 - OP gggggx~;s gp,,e'"'" gn. - wn DISPOSITION

,,,% ( K...n xDh CONCURRENdE AUTH. INSP.

d a Date REJECT O 92XRG p== ue . /*hu r CONCURRENCS: Auth. Inso. Ove WHITE - Q.C. ENG R. PIN K - G.A. ENGR. SHADED AREAS APPLICAULE OC - 2NCR

( CAN ARY - Firp[.lfqITL N N-- -

NONCONFORMANCE REPORT PAGE l M OFR

*^ N.. -l l g

CONT!NUATION SHEE'i SKETCH Yes k. 3.. MO DAY Y-PROJECT NO. ,I? u l- ATTACHED N'

DATE ~7 17.  ?

11 NONCONFORMANCE IDISCREPANCY) CONT'D or [ .

• Ala. 13. FIELO DISPOSITION CONT *O w D 15. ENGAG. DISPOstTION CONT'O A (cont. from page 1)

. elevation 574'-0" and 584'-0". (corrective action same as page 7 of the NCR) 3.

Above information was transmitted to the Field office in our WX nu=ber BEBC-4 dated 7/19/73. .

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h P. A. Martinez 1

Project Engineer *

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. . ' ' FbR coqNNMENT # 2. G' EL 674,o' y

pgestrs: INSIDG BAR6 > 3 FROM FoRfA 5

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. 8ARS 42" FRon Fo RM 5 2."

PROPOSAL

• 0 ) 2:G N D INSIDE B A R.5 To oBTAIN Ar CLEARANCE WHERG P.GQUIRED, l

WHERG ouTSI DE lbAR.5 wout D BE CLOSER THAtJ' 2 To FORMS > 19Cl2.Eh56 THE WALL THIGW.tJCss To  !

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TENDoW Access GN.LERY

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PRoBLE/ A  : 2 8 - *7 INstDG BARS 4 34 FRotr NRM PROPos AL ~

I jfarred) ALT's I MOVE FORM OVER % "

Att *2. c HIP DOWN 2"oF GoNCRE TG A r4 D 8 Et4 D GAPS Tb o8rAlt4 A Mird. CLEAl2ANcs of:  %,*. NEso A

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• M.oR.E CLEARANCE.

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STATUS OF QUALITY ASSURANCE AUDIT FINDINGS (QAF)

O Iq,,/ QAF No. STATUS COMMENT 001 Open Corrective action tLne extended to 9/28/73 002 Open Field Change Request as required by NQAM must be submitted by Construction and approved by -

Engineering 003. -Open Corrective action time extended to 9/21/73 004 Corrective action completed ,

and verified 005 Corrective action completed and. verified 006 Corrective action completed and verified 007 Corrective action completed and verified

%J 008 Corrective action completed and verified '-

009 Corrective action completed and verified 010 Open Construction must, as a minimum, remove superceded. drawings from working stick files and place on controlled area.

011 ~ Corrective action completed and verified 012 Voided 013 Corrective action completed and verified -

014. Corrective action completed and verified 015 Corrective action completed

/ and verified N )N 9/11/73.

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(2) FIM G-1 Pag._ 4.0

-f O T']f G-1 bra. 1.1 b- .

(1) "A vcathorproof tag which ohn11 be uoed to phyoically identify th requiring romodial action. - . . ., .

is docusonted and co= plated." .

. (2) "sogregatad stortes areas shall beiti11 erd in conjunction with the tagging ,. . '

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0001,0002,0003,69)0022,0051,005h'0056,?0059, i.- l

1. "Nonconformancoo numbors 074,0078,0079,. ..,' ,Y  !

^960; 006N 0063 006h 006T; 0060, .0069, 007i, 0072, 0073, . .

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' 100 0081, 0083, 000h c=d 00S$.are not tassed no required.: abon nor huvu

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[. $cgre, gated storsso croc.s beati providod nor utiliced..,

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Re-identi.fy by re-tagging) nonconforming ite=s listed .nboro

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P 73 A11 Nonconfomances were checked and weathe[ pro,of I'lC.Edid - -

• tags,~.a'ttachel

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2.,,,,Itemo, mentioned on Audit . .:

Report have been se'gregated and in' kut3':ra a : ._.,.. :. g . . . .3 , .

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Midinnd - 7220 Dystoms ...... 7 g,

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%'his procedure shall be followed for procesoing all nonconfomanoos." . .*i D..i'. . , .f # ..;

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(9), "Upon coupletion of m*hg the appropriato entried on the tag, tho ..

responsible engineer pha11 affix the tag-to the nonconforing itos.. 8

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Nonconformance(C-1 locuca 7-12-73 was -not . . prepared in accordanoo .with  ;,:; 1 o FIP G 3 800attachnont)

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hold for 40 oloarance tag was not Illied out bor,affixod to the nondenfor..ing l:- .

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. ,s 2 . Tag nonconforning ito:n. ' -

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. 3. Provido indoctrination /trnining to field personnel in 71M G 3 procedure' < [ ,

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7/27/7 1 . M. E. Folton m....... ...... .

Heissued NCR C-1 with NCR Cl-L Report n'ttached. .1 '.' ' '*l

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The Tost / Data forns exhibited in the For=s section of the FM are aloo mand any ;hange to a forn identified in the FE must be approved by the Chief Field .

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- Contrary to the above, required forn QC-011 has been lined through in table of s #'s 1180,1181,1183,118h,1186 cni 1188. .-

' ' contents and renoved fron an,in -

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-* g3p1' ace for=3 in manuals and fo'llow proc'edure for Manual Reviolon por G-1. - .

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" ". M. M. Krout 8/17/73

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Form QC-011 and Table of Contents were reissued to all holders of FEs and

- hasis on fo1 bring procedurafor I:1anual re' vision given to all concerned.

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7' 8/15/73 * -

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SL - 71973 m u

7-10-73

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I Tidland 7220 ............

Syntomo 0a

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a. Mathovo, 7. Jc'--

l NRAM Soo. IV No. la Para. 2 "H:oelving, inopoeting, storing, protooting, and losuing of catorials and equip-cent at the jobalto are coco =pliohed by tho Matorialo Suporvioor and his poroonnol...

with technical nooistanco rondorod by field engincoro when nooded, in scoordance with requiremonts in the Field Inapootion Manual." ,

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l Hoquiro=onto for rooolving, inopoetion, otoring, protootin:s and inouing of catorials have not boon included in Midland Field Inspootion Manual. .

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1 Amend the FIM to includo a procedure that controla the above activities. '

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t 82073 D. H Johnoon '

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"The Print Coordinator /01erk shall r.sintain a field dre.ving distributics list ,

satablishing the nor=21 distributics of dre.vings fres Project 4'incering." ..

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,distrubution systeils in use set up as card file.

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kinb 106 Proceduro li.0 Onlibration of Instru=antation and Toot Eauiement Proceduro T. . ,

fCalibration of Instrumentation end Toot Equipent to be unod in Quality Acaurancs .' , ,

pointing to construction notiritios absll be perforr.od in noccrdnnae with Bochtel -

3'i.;1d Inspootion Procedure G-14." .

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Tho Control and Calibration of Toot Equipment usod in Quality Accuranco rolating to s -

ec.'~ 'etion net 19 tic: v= nnt perferned in == r.cn : ith 3 chtsl Fiel'. Inspsstic d

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1. The field cust impicnent Procedure 'G-4 as contained in the Boohtel Fiold Inspootion Manual. .

l2. Projoot Engincoring vill ovaluato/ justify the innpoetion vork dono to dato with '

l uncontrollod toot equip = ant as dirootod by 11ab 106 to deter -lne if re-incpootion l 19 noooooary. .

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1. G-h as contained in Bechtel Field Inspection Manual has been implecenteda 2*

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Refer to IOM from P. Martinez to J. Dotson ' dated Augusti 17, 1973 Y W 5 t $ $. % h-L 5. H ^ --~9 i D.T.k ~-* 5 & M E* % .:..' : .' .Gi f - . ... . ..' . ~ . '.i 'i + 2. V -

'Afta'c5:isnt Calabraition for Optical Cocparator. ,

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Franokoviak

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Field Tweetion Kinual G-2 Pare.. T !

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• 0n receipt of a new roviaion by the print coordinator /olork, the copia of the ." .

sup :rneded drawind shall be marked void rai plcoed in a reforanco file." ..

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A rando:n ansplo of civil drawinga van nade and approzinatoly 20 copino did not .

carry the latost revislod as shown on the Draving Control Eogistar dated 6-2943. ',] , -

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B All copias in tho drawing control crea which are ohown to have a superooded revision '

when compared against tho drawing control log are to be marked void and removed to o voided area or destroyed. , , .

f 8/17/73 '

. Folton -

Sepias in the dra.i.;G control area that have been superceded when compared ' against the Drawing Control Log are bein6 arked!" VOID" and placed in a reference file in accordance th the F.I.M., section G-2, paragraph 5.4. Any discrepancies tween the. existing revision and tha.t shown on the Drawing / -

i, . Control Log will be rectified as above or by. resolution with ~ m.(.  ; : :

[ ~~~ Design Engineering. Tnis will be~cc=pletedTy Atigu5t 17. -/

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P- --a . 7.2 U..P2. Spet. VII v .. .

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Grawingo issued to the Field Office 0."

for construction shall be ao indicated .

titlo block and chall be issued as Rev. ..- .

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. . Revision 0 being used for reasons other than the J Sevsral drawings were found which had Revision 0 vas also used as a re- cd rcle :e for constructica classification. .

r e fer bid chich cheuld carry a. lettered rev. ,

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',' Project Engineering should review all drawings issued to date and recall all dr

- that do not confor:a to the requirenents of the Midland Internal Procedures Manu

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Drawing Control hanckovin'-:

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73)I to. 1 Identification.of P-ocrean Printu e

CProgreen Prints of Drawinga are tho::e which are cade prior to i:: sue as revicion no. O, or betveca numbered revision incues for distribution to the field. Progress Prints shall be cade on 6rcen Diazo paper and stamped - Progress Print - for infor:ation

.only - in red in'<." .

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Mechanical Drawinsa M-452(Q), M-h02(Q), M-h11(Q), M-h13(Q) and M-l.17(q) that vere on the infor:antion stick file issued by Project En61 neering as Progress Prints vore not in ace:rdence with the above quotation.

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Project Engineerin6 vill inctruct all engineering g oups that Engineering Depart cat Instructions No.1 is mandatory and that they should inpleu:ent it 4 ediately.

8-3-73 P. Martine: .

~b Prajset Engineering has instructed the administration group responsible for issuing dr: wings to implement the EDI #1 effective July 19, 1973. The Project Administrator

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( ) contacted the field to replace all the progress prints that are not in compliance with

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F. Kapla Finia Innpoetion H:mual - C 7 Para.1.0

this procoduce outi.imos the be.cis for tha co11sotica and filing of Q ality Ocatrol!.' "

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. . .s N quality control Ro ordo cata*olichod to dato are not not tip cocording to tha <q:-

ep uro in the Fiold Innpootion Manuait b ntion G-h .:

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Implomant the procedure 0-7 estnblished in 6 Field Inspeotien renual. '. '

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8/17/73 n. M ten Quality Control Records are set up'in accordance with FIA .*

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8 Field Inovoetion Manual C-2 Para. 3.3 1.2 -_

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%5 Project Piold L:sincor...ohn11 aloo nooign a 71old L:ginac from tho appropriato '

disciplina to reviet and s16n tha dravir4." .

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There is no docu=ented evidoneo that the field engincorn have reviovad end e1 6nod nov

• drawings and revisions roosived frcs projoot cugincoring.

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All drawinga rocoived from Projoot nigineering should be revieved end signed 'cy the cppropriato disolplino field engincor as doooribed in the TIM G 2 Paragraph 3 3 l

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!' 8/10/73 E. Pelton _l w m . .... .....

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l All drawings received from Project Engineering vill be reviewed'and si ned 6 by appropr,iate onnel. .- -

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