ML19329F006
| ML19329F006 | |
| Person / Time | |
|---|---|
| Site: | Midland |
| Issue date: | 08/31/1973 |
| From: | CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.) |
| To: | |
| Shared Package | |
| ML19329F003 | List: |
| References | |
| NUDOCS 8006190788 | |
| Download: ML19329F006 (28) | |
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NONCONFORMANCE-REPORT LOG & STATUS BOOK neronT As or
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PAGE COMPL 0 C. ENG. SIGN PROJECT NO.
7220 SOURCE STATUS 0$N PREPARED BY NONCONFORMANCE
._C' oA E D_ISPO_S_.IT_ _.
_ROU _TE _X_M_T_D_ _.R E,_ PLY_ RETD CLOSED BY DESCRIPTION / REMARKS
~
8 g7 3 7/12/7 3.
Dick Grote- -
Vall_dowelo_ m d_Aconso_ Tendon _ Gallery Slap Field PE C-1 1
Unit 2.
With sketches attached.
PE AA 6-20-73 /j,fy) gg/g 7-12-7d Dick Grote, Wall dowels & Access Tendon Gallery alab.
Field _
PE 8-1h-7 3
,1-1 Attached Sketches.
AA 7-12-7 3 3-20-71 8-20-7] [,[/,/*'//k[w 9-7-73 Buck Kinney
- 7 Robars in Containment #1 are Undersized PE 0~
Steve Grant 28ea #9 Rebars cut off @ 582'-6" to set certain Field _
'c-3 AA columnsfor ouvootiner frame.
Reactor Indg. #1 v2 dt.
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'These NCR's were issued in the September g
C i
renorrine neriod nna uilt hn i nt-i n a nd in rhn C
next report.
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A L. ;
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No.
c-l NONI NF0RMANCE REPORT SKETCH yes [2 3.
yo oAy yn
#j ATTACHED PROJECT NO.
7220 DATE 7
12 7 ')
4.lTEM LOCATION AREA /BLOG.
- 5. DWG/PART No.
REV.
- 6. ITEM NAME
' o No.
bar Cont.
2 7220-C-307 3
_ _ #PECTiON CRITERI A OGCUMENT NUf.' DER & TITLE OWG b SPEC O OTHER O (EXPLAIN) 7220-C-lho (Standards) s.5,URCE:
ENGRG. O CONSTR.3 OTHER O (EXPLAIN) 10.
11.
NONCONFORMANCE tCISCREPAraCYi DESCRIPTION:
ASME YES O No.
(LIST SERIAL NUMBERS WHERE APPLICABLE)
NO O The location of vortical vall develn pmtmding fren thn Tonden Acenna C illo v Slab does not allow for correct rebar coverage to be maintained on the valls.
Existing coverage vill be both less than and greater than that specified as shown on pages 2 thin 6.
- 12. NCR PREPARED tlY:
Date CONCUHRgN Date
".'?e"kY'y.? 0.y.ll$ 8'
?/n />
""l*"* C ;Yo f )$-21.
,/n /)3
- 13. FIELD DISPOS / TION:
REWORK 3 REJECT C ROUTF. TO PROJECTeINGRG 'S NOTIFY AUTHORIZED INSP. O ROUTE TO M AT'lSUPV. O Tield proponen to em-net e riating nituntien po, p, gen 7 nva R
- 14. FIELO DISPOSITION SY:
Date APPROV y ELQ,0ISPOSli Date
.. 6/M)ON:
7//u7
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_ Wiz /? ? Qu%.MSVC' q
PFE
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's
/
is. ENaRo DiSeOSiriON:
j REPA:R O RE;eCT 'O oCu REOo:
YES O cCN No.
USE AS IS O SEe BELOw 0 NO O E n a,rs n e r u n o d as cosi+ ion Apsceihac}
in om,s e +-
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- 16. APPROVAL OF g_/ f/
pWuM./]
te
- 11. R EINSPECTION Y
Y4/hlAALW A$
l pt r,Ec St Jhld.A 5' lull
~" Y L db-Date REJECT O M*NeW7 Am DISPOS TION CONCURRENCf AUTH. INSP.
CONCURRENCE: Auth. inso.
Cm
_. _7_QA. EW R._ _ _ _ _ _ _
_. $I K
i r2c 2
g_1 1 ItON~9NFORMANCE REPORT
- ~
SKETCH Yes [$
3.
MO DAY Yb PROJECT NO.
7??O A
HD DATE 7
12 7
4.lTEM LOCATION AREAsaLDG.
- 5..DWG/PART No.
REV.
- 6. BTEM N AME o no, 1,11 f
T:ndon Gallery Slab 7220-C-lh0 3
Reinforcing Steel I
- SPECTION CRITERIA DOCUMENT NUMBER & TITLE
.)WO C: SPEC O OTHER O (EXPLAIN)
. OUR,CE: ENGRG. O CONSTR.2 OTHER O (EXPLAIN) l Ann Arbor 10.
11 NONCONFORMANCE ICISCREPANCYa DESCRIPTION:
ASME YES O No.
(LIST SERIAL NUMBERS WHERE APPLICABLE)
NO @
l The location of vertical vall devels trotrdinst from the Tenden Access Gallerv slab does not allow for co ract rabar coverara to be naintn4'ad en tha vall s.
B i nti n e en ra n c-a vill ha hnth inen thnn nna g ontnv + hen +knt nyanfr4na ne nhnvn en pnyn 9 thrent-b L I
l
[
- 12. NCR PREPARED BY:
Date CONCUR H ENC E-
/
Date Nor
- '/
?
/ L 7/12/71 ead Eng
/j' M
.7 /1?/73
- 13. FIELD DISPO ITION:
REWORK O REJECT O ROUTE TO PROJECT FMGRG CS NOTIFY AUTHORIZED INSP. O ROUTE TO uAT t SuPv. O l Pi ni a e.n. n ea n tn em-ant r,vi ntine. ef t ntinn 1
.o, n.nenn 7 nna R.
a ++n nhna
+e +nh.
l t n
- 14. FIELD DISPOSITION BY:
Date APPROVAL F FIELD OlsPOSI,Ti N/
Data
/
PFE
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'#UI /
[' &
Y'W 7/)2/M S*u$YN5P lsi af Y
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1 ENGRG o:SPOStTiON:
REPAIR R EJECT O
oCN REOD:
YeS O DCN No.
USE AS IS L] SEE BELOw 0 NO 1.
Reference the mislocated rebars for the outside face of the inside vali as described on pages 2 and 3, where 28-No.7 rebars have less than 3/4 inch cover.
Field to chio down approximately 2 inches of in-place concrete, and bend bars to obtain a 3/4 J ich minimum clearance.
(Same as alternate 2 of once 8 of the NCR) i 2.
Reference the mislocated rebars for the outside wall as described on nazes 2. 4. 5.
and 6 where rebars not placed to nroper cover. Field to bend bars to obtain seecifi; I
cover.
Also, thickenine of the outside wall is permissible (as per oazes 5 and 6 of Et the NCR) exceot in areas immediately adiacent to the Auxiliary Buildine floor, slabs 9
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wn
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Date REJECT O p== ue.
/*
DISPOSITION CONCURRENdE r
a AUTH. INSP.
CONCURRENCS: Auth. Inso.
Ove WHITE - Q.C. ENG R.
PIN K - G.A. ENGR.
SHADED AREAS APPLICAULE OC - 2NCR
(
CAN ARY - Firp[.lfqITL N
N-- -
PAGE l M OFR NONCONFORMANCE REPORT N.
-l l
- ^
g CONT!NUATION SHEE'i SKETCH Yes k.3..
MO DAY Y-PROJECT NO.
,I? u l-ATTACHED DATE
~7 17.
?
N' 11 NONCONFORMANCE IDISCREPANCY) CONT'D or
[
Ala.
- 13. FIELO DISPOSITION CONT *O w
D 15.
ENGAG. DISPOstTION CONT'O A
(cont. from page 1) elevation 574'-0" and 584'-0".
(corrective action same as page 7 of the NCR) 3.
Above information was transmitted to the Field office in our WX nu=ber BEBC-4 dated 7/19/73.
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Project Engineer i
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. TIENDON AC. CESS GALLER.'T AR.EA
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' ' FbR coqNNMENT # 2. G' EL 674,o' y
pgestrs: INSIDG BAR6 > 3
FROM FoRfA 5
%/oR outs I DE 8ARS 42" FRon Fo RM 5 PROPOSAL
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2:G N D INSIDE B A R.5 To oBTAIN Ar 2."
CLEARANCE WHERG P.GQUIRED, WHERG ouTSI DE lbAR.5 wout D BE CLOSER THAtJ' 2
To FORMS > 19Cl2.Eh56THE WALL THIGW.t Css To J
oBTAIN ADGQUATG COVER forta l tr4GS FEW RRR ppe
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.a PRoBLE/ : 2 8 - *7 INstDG BARS 4 34 FRotr NRM A
PROPos AL ~
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ALT's I MOVE FORM OVER % "
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c HIP DOWN 2"oF GoNCRE TG A r4 D 8 Et4 D GAPS Tb o8rAlt4 A Mird. CLEAl2ANcs of: %,*.
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STATUS OF QUALITY ASSURANCE AUDIT FINDINGS (QAF)
O Iq,,/ QAF No.
STATUS COMMENT 001 Open Corrective action tLne extended to 9/28/73 002 Open Field Change Request as required by NQAM must be submitted by Construction and approved by Engineering 003.
-Open Corrective action time extended to 9/21/73 004 Corrective action completed and verified 005 Corrective action completed and. verified 006 Corrective action completed and verified 007 Corrective action completed and verified
%J 008 Corrective action completed and verified 009 Corrective action completed and verified 010 Open Construction must, as a minimum, remove superceded. drawings from working stick files and place on controlled area.
011
~ Corrective action completed and verified 012 Voided 013 Corrective action completed and verified 014.
Corrective action completed and verified 015 Corrective action completed
/
and verified N )N 9/11/73.
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(2) FIM G-1 Pag._ 4.0
-f O T']f G-1 bra. 1.1 b-(1) "A vcathorproof tag which ohn11 be uoed to phyoically identify t requiring romodial action.
is docusonted and co= plated."
. (2) "sogregatad stortes areas shall beiti11 erd in conjunction with the tagging,..
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0001,0002,0003,69)0022,0051,005h'0056,?0059, i.-
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- "Nonconformancoo numbors 074,0078,0079,...,',Y
^960; 006N 0063 006h 006T; 0060,.0069, 007i, 0072, 0073, 100 0081, 0083, 000h c=d 00S$.are not tassed no required abon nor huvu r {.,;
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[. $cgre, gated storsso croc.s beati providod nor utiliced..,
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Re-identi.fy by re-tagging) nonconforming ite=s listed nboro an
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B. reiton 8/3/73 A11 Nonconfomances were checked and weathe[ pro,of I'lC.Edid tags.a'ttache w. m,............
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2.,,,,Itemo, mentioned on Audit Report have been se'gregated and in ut :ra c m
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%'his procedure shall be followed for procesoing all nonconfomanoos."..*i D..i' f #..
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(9), "Upon coupletion of m*hg the appropriato entried on the tag, tho responsible engineer pha11 affix the tag-to the nonconforing itos.. 8
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Nonconformance(C-1 locuca 7-12-73 was not prepared in accordanoo with o FIP G 3 800attachnont) 1
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-s hold for 40 oloarance tag was not Illied out bor,affixod to the nondenfor..ing l:-
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- 1. "Re-isouo NCR C-1 with corrections.
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2. Tag nonconforning ito:n.
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- 3. Provido indoctrination /trnining to field personnel in 71M G 3 procedure'
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7/27/7 1 M. E. Folton m.......
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Heissued NCR C-1 with NCR Cl-L Report n'ttached.
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J. Dotson tiidlnna - 7220 C. Kinney_
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Q" G ity Control
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. rq. y The Tost / Data forns exhibited in the For=s section of the FM are aloo mand any ;hange to a forn identified in the FE must be approved by the Chief Field
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Qunlity Control Engineer...",
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Contrary to the above, required forn QC-011 has been lined through in table of s #'s 1180,1181,1183,118h,1186 cni 1188.
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8/17/73 M. M. Krout
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Form QC-011 and Table of Contents were reissued to all holders of FEs and hasis on fo1 bring procedurafor I:1anual re' vision given to all concerned.
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7' 8/15/73 *
" ~ M. M. Krout p._.
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ges SL - 71973 m
7-10-73
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I Tidland 7220 Syntomo 0a
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l NRAM Soo. IV No. la Para. 2 "H:oelving, inopoeting, storing, protooting, and losuing of catorials and equip-cent at the jobalto are coco =pliohed by tho Matorialo Suporvioor and his poroonnol...
with technical nooistanco rondorod by field engincoro when nooded, in scoordance with requiremonts in the Field Inapootion Manual."
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l Hoquiro=onto for rooolving, inopoetion, otoring, protootin:s and inouing of catorials have not boon included in Midland Field Inspootion Manual.
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1 Amend the FIM to includo a procedure that controla the above activities.
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82073 D. H Johnoon t
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"The Print Coordinator /01erk shall r.sintain a field dre.ving distributics list satablishing the nor=21 distributics of dre.vings fres Project 4'incering."
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3 Establish a drawing distribution list 14 defined in the FI!CgSection' G-2,,parscra;h '311
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r kinb 106 Proceduro li.0 Onlibration of Instru=antation and Toot Eauiement Proceduro T..
fCalibration of Instrumentation end Toot Equipent to be unod in Quality Acaurancs.'
pointing to construction notiritios absll be perforr.od in noccrdnnae with Bochtel
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Tho Control and Calibration of Toot Equipment usod in Quality Accuranco rolating to s ec.'~
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The field cust impicnent Procedure 'G-4 as contained in the Boohtel Fiold Inspootion Manual.
l2. Projoot Engincoring vill ovaluato/ justify the innpoetion vork dono to dato with l
uncontrollod toot equip = ant as dirootod by 11ab 106 to deter -lne if re-incpootion l
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G-h as contained in Bechtel Field Inspection Manual has been implecenteda 2*
Refer to IOM from P. Martinez to J. Dotson ' dated Augusti 17, 1973
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Field Tweetion Kinual G-2 s
- 0n receipt of a new roviaion by the print coordinator /olork, the copia of the sup :rneded drawind shall be marked void rai plcoed in a reforanco file."
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f 8/17/73
. Folton Sepias in the dra.i.;G control area that have been superceded when compared ' against the Drawing Control Log are bein6 arked!" VOID" and placed in a reference file in accordance th the F.I.M., section G-2, paragraph 5.4.
Any discrepancies tween the. existing revision and tha.t shown on the Drawing
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Tnis will be~cc=pletedTy Atigu5t 17.
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e CProgreen Prints of Drawinga are tho::e which are cade prior to i:: sue as revicion no. O, or betveca numbered revision incues for distribution to the field.
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~b Prajset Engineering has instructed the administration group responsible for issuing dr: wings to implement the EDI #1 effective July 19, 1973.
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