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Category:DEFICIENCY REPORTS (PER 10CFR50.55E & PART 21)
MONTHYEARML20126D7211992-12-16016 December 1992 Potential Part 21 Rept Re Actual Performance of Rosemount Supplied Bailey Bq Differential Pressure Transmitters Differing from Rosemount Original Spec.Bailey Controls Encl.Evaluation Not Yet Performed ML20154J4101988-05-12012 May 1988 Addendum 1 to Supplemental Part 21 Rept 145 Re Potential Problem w/F-573-156 Pressure Sensor/Lube Oil Trip.Initially Reported on 880429.Addl 1-1/8-inch Diameter W/Deep Counterbone in Pressure Head Added to Activate Valve ML20153B6191988-04-29029 April 1988 Part 21 Rept Re Potential Defect in Component of Dsr or Dsrv Standby Diesel Generators Supplied to Utils.Recommends Return of Subj Components in Onsite Warehouse Storage & Suggests Surveillance of Devices Already Installed ML20215G2441987-06-16016 June 1987 Part 21 Rept Re Failure of Load Sequencing Equipment Supplied in Aug 1977 During Scheduled Testing.Caused by Open Electrical Connection on One Crimp Lug.Since 1978,insulated Lugs Used on All Equipment ML20216E4721987-05-28028 May 1987 Part 21 Rept 140 Re Potential Defect in Air Pressure Regulators Mfg by Bellofram.Dripwell Gasket May Fail Due to Mismachining of Gasket Seating Surface Causing Loss of Control Air & Starting Air Pressure ML20215G5351986-10-10010 October 1986 Part 21 Rept Re Vendor Tests of air-operated Diaphragm Valves Revealing Natural Frequencies Less than Required Values of 33 Hz.Initially Reported on 841227.No Adverse Effects Noted During Testing ML20215G6801986-10-10010 October 1986 Part 21 Rept Re Vendor Tests of air-operated Diaphragm Valves Revealing Natural Frequencies Less than Required Values of 33 Hz.Initially Reported on 841227.No Adverse Effects Noted During Testing ML20205F6141986-08-13013 August 1986 Part 21 Rept Re Connecting Rod Bolts for Dsrv Engines.Listed Procedures Recommended for Next Connecting Rod Insp, Including Replacement of Bolts Due to Cracked Threads & Large Grooves & Galls in Threads ML20206U0591986-07-0202 July 1986 Part 21 Rept Re Potential Defect in Component of Dsrv Standby Diesel Generators,Involving Problem W/Fastening of Engine Connecting Rod Assembly Which Could Result in Engine Nonavailability.Procedure Will Be Issued by 860718 ML20197H2581986-05-0808 May 1986 Part 21 Rept 135 Re Defect W/Lube Oil Sump Tank Foot Valve of Standby Diesel Generator.Caused by Extrusion of Liner Matl Due to Overpressurization.Corrective Actions Being Developed.List of Affected Sites Modified ML20205N6811986-04-14014 April 1986 Final Part 21 & Deficiency Rept 86-03 Re Consolidated Pipe & Valve Supply,Inc Certified Matl Test Repts.Initially Reported on 860321.Six raised-face Orifice Flanges Statused & Segregated Per QA Procedures ML20205N7381986-04-14014 April 1986 Interim Deficiency & Part 21 Rept 86-02 1 Re Elastomer Liner in Clear Flow Co Foot Valves Used in Lube Oil Sump Tanks of Tdi Diesel Generators.Initially Reported on 860321. Action Will Not Be Pursued Unless Facility Reactivated ML20140H5991986-03-24024 March 1986 Second Interim Deficiency Rept 86-01 Re Error in Bechtel Computer Analysis Program.Initially Reported on 860121.No Corrective Actions Will Be Pursued & No Further Repts Will Be Submitted Unless Project Reactivated ML20154N3431986-03-10010 March 1986 Initial Part 21 Rept 135 Re Potential Problem W/Lube Oil Sump Tank Foot Valve of Dsrv Standby Diesel Generator for Facilities.Cause Not Determined.Recommends Utils Inspect Condition of Foot Valve Liners & Notify Tdi of Findings ML20153F5391986-02-14014 February 1986 Interim Part 21 & Deficiency Rept Re Error in Bechtel Computer Analysis Program ME101.Initially Reported on 860121.No Corrective Actions or Further Repts Will Be Submitted Until Project Reactivated ML20137N6101986-01-10010 January 1986 Interim Part 21 & Deficiency Rept 85-08 Re Isolated Failures of Betts Spring Co Intake & Exhaust Valve Springs Reported by Tdi.Initially Reported on 851218.Corrective Actions Will Be Pursued If Units Reactivated ML20198C4981985-11-0606 November 1985 Part 21 Rept Re Potential Defect in Dsr or Dsrv Standby Diesel Generator Intake & Exhaust Valve Springs Mfg by Betts Spring Co.Users Recommended to Inspect Engines for Broken Springs & Identify Original Mfg ML20138B9531985-10-0909 October 1985 Interim Deficiency Rept Re Larger than Anticipated Util Movement Where Freezewall Crossed safety-related Utils at Monitoring Pits 1,2,3 & 4.Initially Reported on 850917.No Action Will Be Taken ML20138C3251985-10-0808 October 1985 Interim Deficiency Rept Re Loose Set Screws on Anchor Darling Swing Check Valves & Disc Nut Pin Problems Causing Inoperability.Initially Reported on 850912.No Further Corrective Action Will Be Taken Unless Facility Reactivated ML20138C3111985-10-0808 October 1985 Interim Deficiency Rept Re Limitorque motor-operated Butterfly Valves Not Opening Electrically After Closed Manually.Initially Reported on 850912.No Corrective Actions Will Be Taken Unless Facility Reactivated ML20132B0261985-09-0303 September 1985 Part 21 Rept Re Possibility of Engine Ingestion of Unwelded Part in American Air Filter Standby Diesel Generator Intake Silencer.Immediate Hold Should Be Placed on Diesel Engines/Intake Silencers Not Yet in Svc ML20132D3191985-07-10010 July 1985 Interim Part 21 & Deficiency Rept Re Rupture During Testing by Wj Woolley Co of Inflatable Seal,Mfg by Presray Corp,Used in Personnel Air Locks in Reactor Containment Sys.Initially Reported on 850614 ML20129G0601985-04-26026 April 1985 Interim Deficiency Rept Re Potential for Cracking of Check Valves in on-engine Mounted Starting Air Piping of Tdi Diesel Generators.Initially Reported on 850401.Cause Not Determined.No Corrective Actions.Related Correspondence ML20112J3951985-03-22022 March 1985 Interim Part 21 & Deficiency Rept Re Failure of Gulf & Western MSIV Actuator Latch Roller Bearing.Matter Will Not Be Pursued Unless Plants Reactivated ML20114D3571984-12-21021 December 1984 Interim Deficiency Rept Re Diesel Fuel Oil Tank Soils Borings.Initially Reported on 841121.No Corrective Actions Necessary Due to Present Project Shutdown ML20100K9791984-11-27027 November 1984 Part 21 & Interim Deficiency Rept Re Ruskin Mfg Co Interlocking Blade Fire Dampers.Initially Reported on 841121.Corrective Action Will Not Be Pursued & No Further Repts Will Be Made Unless Plant Reactivated ML20100D9841984-11-21021 November 1984 Deficiency Rept Re Diesel Fuel Oil Tank Boring Logs.Util Response to Dow Chemical Co 841113 Request for Admissions Encl ML20100E2371984-11-15015 November 1984 Interim Part 21 & Deficiency Rept Re Tdi Fuel Control Level Cap Screws.Initially Reported on 841010.No Corrective Actions Will Be Pursued & No Further Repts on Subj Made Unless Midland Reactivated ML20100E2621984-11-15015 November 1984 Interim Part 21 & Deficiency Rept Re Rosemount 1153 Series B Transmitters Potentially Leaking.Initially Reported on 841010.Four Units Shipped to Facilities.Corrective Actions Will Not Be Pursued ML20100E4451984-11-15015 November 1984 Interim Deficiency Rept Re Cardinal Industrial Products Corp Spare Studs Received W/O Ultrasonic Exam.Initially Reported on 841010.Corrective Actions Will Not Be Pursued Unless Midland Reactivated ML20099E3531984-11-0909 November 1984 Interim Deficiency Rept Re Small Bore Piping Anchor Design. Initially Reported on 840816.Listed Corrective Actions Will Not Be Pursued & No Further Repts Will Be Made Unless Facilities Reactivated ML20093H3961984-08-0202 August 1984 Interim Deficiency Rept Re Seismic Qualification of Power Supplies for Eccas & Ni/Rps Equipment.Initially Reported on 840705.No Activity Being Currently Pursued.No Further Repts Will Be Made Unless Facilities Reactivated ML20093H8521984-08-0202 August 1984 Interim Deficiency Rept Re Field Installation of Itt Grinnell Struts & Extension Pieces.Initially Reported on 840705.No Activity Being Currently Pursued.No Further Repts Will Be Made Unless Facilities Reactivated ML20093H8111984-07-27027 July 1984 Final Part 21 & Deficiency Rept Re Capstan Springs in Mechanical Shock Arrestors Supplied by Pacific Scientific. All Suspect Shock Arrestor Capstan Springs Will Be Inspected for Cracks & Defective Springs Replaced ML20096A7781984-07-27027 July 1984 Final Deficiency Rept Re Defective Capstan Springs in Pacific Scientific Mechanical Shock Arrestors.Initially Reported on 840106.W/o Description of Investigation & Corrective Actions.Related Correspondence ML20093H8871984-07-20020 July 1984 Interim Deficiency Rept Re Reactor Coolant Pump Seals & Seal Covers.Initially Reported on 840622.No Activity Currently Being Pursued.No Further Repts Will Be Made Unless Facilities Reactivated ML20093H4751984-07-17017 July 1984 Interim Deficiency Rept Re Core Flood Line Piping Supports in Reactor Pressure Vessel Connection Supplied by Bechtel. Overstressing Could Occur in Pipe Supports.No Commitment Made for Further Repts ML20093G7891984-07-11011 July 1984 Final Deficiency Rept Re Concrete Embedment Design Using Shear Lugs Located Outside Compression Zone.No Corrective Action Required.Not Reportable Under 10CFR50.55(e) ML20096A2951984-07-11011 July 1984 Final Deficiency Rept Re Concrete Embedment Design Using Shear Lugs Located Outside Compression Zone.Initially Reported on 821203.Use of Shear Lugs Outside Compression Zone Is Proper Design Technique.Related Correspondence ML20093D1511984-07-0909 July 1984 Final Deficiency Rept Re Excessive Wear to Pacific Air Products Linear Converter Shaft Guides.Initially Reported on 840228.Vendor Drawings Reviewed to Ensure All safety-related Dampers Identified ML20093F7131984-07-0606 July 1984 Interim Deficiency Rept Re Differential Settlement Between Diesel Generator Structure & Pedestal.Svc Water Piping Modified,Investigation of Similar Conditions Completed & Personnel Retrained.Next Rept Expected by 840928 ML20093F8311984-06-30030 June 1984 Final Deficiency Rept Re Attachment of non-q/non-seismic Piping to Component Water Sys.Initially Reported on 831216. Investigation Completed.Training Session Held to Reinstruct Design Stress Group on Total Loads ML20093D2041984-06-29029 June 1984 Interim Deficiency Rept Re Sys for Processing Field Changes for Project Design Documents.Program Initiated for Document Review,Audit Performed & Interface Procedure Implemented. Next Rept Will Be Submitted by 841231 ML20093E1431984-06-29029 June 1984 Interim Deficiency Rept Re delivered,safety-related Itt General Controls Electrical Equipment Not Meeting Project Requirements.Evaluation Underway.Interim or Final Rept Expected by 841231 ML20090C8381984-06-29029 June 1984 Interim Deficiency Rept Re Reactor Bldg Spray Piping Supports.All Engineering Corrective Actions Complete.Matl Required for Repairs Procured.Next Rept Will Be Submitted by 850125 ML20092K6121984-06-15015 June 1984 Interim Deficiency Rept Re Control of Retroactive Design Changes.Initially Reported on 840518.Investigation Continuing.Next Rept Will Be Provided by 841130 ML20091R5751984-06-0808 June 1984 Interim Deficiency Rept Re Electrical Raceway Sys Nonconformances.Initially Reported on 830829.Util Evaluating Results from Const Completion Program & Reviewing Bechtel Followup to Mcar 70.Next Rept by 841130 ML20091Q9511984-06-0101 June 1984 Interim Deficiency Rept Re Use of Shear Lugs in Embedment Design.Bechtel Investigations Indicated Use of Shear Lugs Outside Compression Zone Effective Design Technique & That No Safety Concerns Exist.Next Rept Expected by 840928 ML20091L5761984-06-0101 June 1984 Interim Deficiency Rept Re B&W Steam Generator Auxiliary Feedwater Header Design Change.Initially Reported on 820526. No Schedule Established for Design Change & Mod of Hardware. Next Rept Will Be Issued on or Before 841130 ML20091L7811984-06-0101 June 1984 Interim Deficiency Rept Re Small Break/Reactor Coolant Pump Operation Interaction During Primary Sys High Void Fraction Conditions.Investigation Incomplete.Next Rept Will Be Submitted by 840831 1992-12-16
[Table view] Category:TEXT-SAFETY REPORT
MONTHYEARML20058L8721992-12-31031 December 1992 1992 Annual Rept,Cpc ML20126D7211992-12-16016 December 1992 Potential Part 21 Rept Re Actual Performance of Rosemount Supplied Bailey Bq Differential Pressure Transmitters Differing from Rosemount Original Spec.Bailey Controls Encl.Evaluation Not Yet Performed ML20246N1221988-12-31031 December 1988 CMS Energy 1988 Annual Rept ML20154J4101988-05-12012 May 1988 Addendum 1 to Supplemental Part 21 Rept 145 Re Potential Problem w/F-573-156 Pressure Sensor/Lube Oil Trip.Initially Reported on 880429.Addl 1-1/8-inch Diameter W/Deep Counterbone in Pressure Head Added to Activate Valve ML20153B6191988-04-29029 April 1988 Part 21 Rept Re Potential Defect in Component of Dsr or Dsrv Standby Diesel Generators Supplied to Utils.Recommends Return of Subj Components in Onsite Warehouse Storage & Suggests Surveillance of Devices Already Installed ML20196J3801987-12-31031 December 1987 CMS Energy Corp 1987 Annual Rept ML20215G2441987-06-16016 June 1987 Part 21 Rept Re Failure of Load Sequencing Equipment Supplied in Aug 1977 During Scheduled Testing.Caused by Open Electrical Connection on One Crimp Lug.Since 1978,insulated Lugs Used on All Equipment ML20216E4721987-05-28028 May 1987 Part 21 Rept 140 Re Potential Defect in Air Pressure Regulators Mfg by Bellofram.Dripwell Gasket May Fail Due to Mismachining of Gasket Seating Surface Causing Loss of Control Air & Starting Air Pressure ML20207R9041986-12-31031 December 1986 CPC 1986 Annual Rept ML20214A0951986-11-14014 November 1986 Insp & Evaluation Re Adequacy of Stabilization Plan,In Response to Util 860701 Request for Withdrawal of Applications to Extend CP & Util Motions Seeking Withdrawal of OL Application ML20215G6801986-10-10010 October 1986 Part 21 Rept Re Vendor Tests of air-operated Diaphragm Valves Revealing Natural Frequencies Less than Required Values of 33 Hz.Initially Reported on 841227.No Adverse Effects Noted During Testing ML20215G5351986-10-10010 October 1986 Part 21 Rept Re Vendor Tests of air-operated Diaphragm Valves Revealing Natural Frequencies Less than Required Values of 33 Hz.Initially Reported on 841227.No Adverse Effects Noted During Testing ML20205F6141986-08-13013 August 1986 Part 21 Rept Re Connecting Rod Bolts for Dsrv Engines.Listed Procedures Recommended for Next Connecting Rod Insp, Including Replacement of Bolts Due to Cracked Threads & Large Grooves & Galls in Threads ML20206U0591986-07-0202 July 1986 Part 21 Rept Re Potential Defect in Component of Dsrv Standby Diesel Generators,Involving Problem W/Fastening of Engine Connecting Rod Assembly Which Could Result in Engine Nonavailability.Procedure Will Be Issued by 860718 ML20197H2581986-05-0808 May 1986 Part 21 Rept 135 Re Defect W/Lube Oil Sump Tank Foot Valve of Standby Diesel Generator.Caused by Extrusion of Liner Matl Due to Overpressurization.Corrective Actions Being Developed.List of Affected Sites Modified ML20203N4171986-04-30030 April 1986 Rev 2 to Tdi Owners Group App Ii:Generic Maint Matrix & Justifications ML20205N6811986-04-14014 April 1986 Final Part 21 & Deficiency Rept 86-03 Re Consolidated Pipe & Valve Supply,Inc Certified Matl Test Repts.Initially Reported on 860321.Six raised-face Orifice Flanges Statused & Segregated Per QA Procedures ML20205N7381986-04-14014 April 1986 Interim Deficiency & Part 21 Rept 86-02 1 Re Elastomer Liner in Clear Flow Co Foot Valves Used in Lube Oil Sump Tanks of Tdi Diesel Generators.Initially Reported on 860321. Action Will Not Be Pursued Unless Facility Reactivated ML20140H5991986-03-24024 March 1986 Second Interim Deficiency Rept 86-01 Re Error in Bechtel Computer Analysis Program.Initially Reported on 860121.No Corrective Actions Will Be Pursued & No Further Repts Will Be Submitted Unless Project Reactivated ML20154N3431986-03-10010 March 1986 Initial Part 21 Rept 135 Re Potential Problem W/Lube Oil Sump Tank Foot Valve of Dsrv Standby Diesel Generator for Facilities.Cause Not Determined.Recommends Utils Inspect Condition of Foot Valve Liners & Notify Tdi of Findings ML20153F5391986-02-14014 February 1986 Interim Part 21 & Deficiency Rept Re Error in Bechtel Computer Analysis Program ME101.Initially Reported on 860121.No Corrective Actions or Further Repts Will Be Submitted Until Project Reactivated ML20137N6101986-01-10010 January 1986 Interim Part 21 & Deficiency Rept 85-08 Re Isolated Failures of Betts Spring Co Intake & Exhaust Valve Springs Reported by Tdi.Initially Reported on 851218.Corrective Actions Will Be Pursued If Units Reactivated ML20141N8361985-12-31031 December 1985 CPC 1985 Annual Rept ML20138M3891985-12-12012 December 1985 Topical Rept Evaluation of Rev 1 to BAW-1847, Leak Before Break Evaluation of Margins Against Full Break for Rcs.... Rept Presents Acceptable Justification to Eliminate Dynamic Effects of Large Ruptures in Piping ML20198C4981985-11-0606 November 1985 Part 21 Rept Re Potential Defect in Dsr or Dsrv Standby Diesel Generator Intake & Exhaust Valve Springs Mfg by Betts Spring Co.Users Recommended to Inspect Engines for Broken Springs & Identify Original Mfg ML20138B9531985-10-0909 October 1985 Interim Deficiency Rept Re Larger than Anticipated Util Movement Where Freezewall Crossed safety-related Utils at Monitoring Pits 1,2,3 & 4.Initially Reported on 850917.No Action Will Be Taken ML20138C3111985-10-0808 October 1985 Interim Deficiency Rept Re Limitorque motor-operated Butterfly Valves Not Opening Electrically After Closed Manually.Initially Reported on 850912.No Corrective Actions Will Be Taken Unless Facility Reactivated ML20138C3251985-10-0808 October 1985 Interim Deficiency Rept Re Loose Set Screws on Anchor Darling Swing Check Valves & Disc Nut Pin Problems Causing Inoperability.Initially Reported on 850912.No Further Corrective Action Will Be Taken Unless Facility Reactivated ML20132B0261985-09-0303 September 1985 Part 21 Rept Re Possibility of Engine Ingestion of Unwelded Part in American Air Filter Standby Diesel Generator Intake Silencer.Immediate Hold Should Be Placed on Diesel Engines/Intake Silencers Not Yet in Svc ML20132D3191985-07-10010 July 1985 Interim Part 21 & Deficiency Rept Re Rupture During Testing by Wj Woolley Co of Inflatable Seal,Mfg by Presray Corp,Used in Personnel Air Locks in Reactor Containment Sys.Initially Reported on 850614 ML20129G0601985-04-26026 April 1985 Interim Deficiency Rept Re Potential for Cracking of Check Valves in on-engine Mounted Starting Air Piping of Tdi Diesel Generators.Initially Reported on 850401.Cause Not Determined.No Corrective Actions.Related Correspondence ML20112J3951985-03-22022 March 1985 Interim Part 21 & Deficiency Rept Re Failure of Gulf & Western MSIV Actuator Latch Roller Bearing.Matter Will Not Be Pursued Unless Plants Reactivated ML20100B6361985-01-21021 January 1985 Rept on Welding Allegations ML20114D3571984-12-21021 December 1984 Interim Deficiency Rept Re Diesel Fuel Oil Tank Soils Borings.Initially Reported on 841121.No Corrective Actions Necessary Due to Present Project Shutdown ML20100K9791984-11-27027 November 1984 Part 21 & Interim Deficiency Rept Re Ruskin Mfg Co Interlocking Blade Fire Dampers.Initially Reported on 841121.Corrective Action Will Not Be Pursued & No Further Repts Will Be Made Unless Plant Reactivated ML20100D9841984-11-21021 November 1984 Deficiency Rept Re Diesel Fuel Oil Tank Boring Logs.Util Response to Dow Chemical Co 841113 Request for Admissions Encl ML20100E4451984-11-15015 November 1984 Interim Deficiency Rept Re Cardinal Industrial Products Corp Spare Studs Received W/O Ultrasonic Exam.Initially Reported on 841010.Corrective Actions Will Not Be Pursued Unless Midland Reactivated ML20100E2621984-11-15015 November 1984 Interim Part 21 & Deficiency Rept Re Rosemount 1153 Series B Transmitters Potentially Leaking.Initially Reported on 841010.Four Units Shipped to Facilities.Corrective Actions Will Not Be Pursued ML20100E2371984-11-15015 November 1984 Interim Part 21 & Deficiency Rept Re Tdi Fuel Control Level Cap Screws.Initially Reported on 841010.No Corrective Actions Will Be Pursued & No Further Repts on Subj Made Unless Midland Reactivated ML20099E3531984-11-0909 November 1984 Interim Deficiency Rept Re Small Bore Piping Anchor Design. Initially Reported on 840816.Listed Corrective Actions Will Not Be Pursued & No Further Repts Will Be Made Unless Facilities Reactivated ML20093C3211984-10-0101 October 1984 Rev 0 to QA Program Plan for Shutdown Phase ML20093H3961984-08-0202 August 1984 Interim Deficiency Rept Re Seismic Qualification of Power Supplies for Eccas & Ni/Rps Equipment.Initially Reported on 840705.No Activity Being Currently Pursued.No Further Repts Will Be Made Unless Facilities Reactivated ML20093H8521984-08-0202 August 1984 Interim Deficiency Rept Re Field Installation of Itt Grinnell Struts & Extension Pieces.Initially Reported on 840705.No Activity Being Currently Pursued.No Further Repts Will Be Made Unless Facilities Reactivated ML20096A7781984-07-27027 July 1984 Final Deficiency Rept Re Defective Capstan Springs in Pacific Scientific Mechanical Shock Arrestors.Initially Reported on 840106.W/o Description of Investigation & Corrective Actions.Related Correspondence ML20093H8111984-07-27027 July 1984 Final Part 21 & Deficiency Rept Re Capstan Springs in Mechanical Shock Arrestors Supplied by Pacific Scientific. All Suspect Shock Arrestor Capstan Springs Will Be Inspected for Cracks & Defective Springs Replaced ML20093H8871984-07-20020 July 1984 Interim Deficiency Rept Re Reactor Coolant Pump Seals & Seal Covers.Initially Reported on 840622.No Activity Currently Being Pursued.No Further Repts Will Be Made Unless Facilities Reactivated ML20090G2141984-07-18018 July 1984 Idcvp:Control Room HVAC Sys Performance Requirements, Draft Topical Rept ML20093H4751984-07-17017 July 1984 Interim Deficiency Rept Re Core Flood Line Piping Supports in Reactor Pressure Vessel Connection Supplied by Bechtel. Overstressing Could Occur in Pipe Supports.No Commitment Made for Further Repts ML20096A2951984-07-11011 July 1984 Final Deficiency Rept Re Concrete Embedment Design Using Shear Lugs Located Outside Compression Zone.Initially Reported on 821203.Use of Shear Lugs Outside Compression Zone Is Proper Design Technique.Related Correspondence ML20093G7891984-07-11011 July 1984 Final Deficiency Rept Re Concrete Embedment Design Using Shear Lugs Located Outside Compression Zone.No Corrective Action Required.Not Reportable Under 10CFR50.55(e) 1992-12-31
[Table view] |
Text
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[' Stephen H. Howell Vsce President General Of fices: 1945 West Parnell Road, Jacksori, Michigari 49201
- Area Code 517 788 0453 Auguct 4, 1978 Howe-136-78 Mr J G Keppler, Regional Director Office of Inspection & Enforcement Region III US Nuclear Regulatory Commission 799 Roosevelt Road -
Glen Ellyn, IL 60137 -
Q7 MIDLAND NUCLEAR PLANI' - -
UNIT NO.1, DOCKEI' NO. 50-329 UNIT NO. 2, DOCKET NO. 50-330 SEISMIC CABLE TRAY SUFFORTS
Reference:
- 1) Letter, S H Howell to J G Keppler, Midland Nuclear Plant -
Unit No 1, Docket No 50-329; Unit No 2, Docket No 50-330;
. Seismic Cable Tray Supports, Serial Howe-75-78, acted May 12,
- ',1978.
- 2) Letter, S H Howell to J G Keppler, Midland Nuclear Plant -
NRC Items of Noncompliance, Inspection Report No 50-329/78-03 andNo50-330/78-03; dated June 7, 1978
- 3) Letter, S H Howell to J .G Keppler, Midland Nuclear Plant -
Unit No 1, Docket No 50-329; Unit No 2, Docket No 50-330; Seismic Cable Tray Supports, Serial Hove-107-78, dated June 30, 1978.
The referenced letters were interim 50 55(e) reports as is this letter.
Enclosed is Bechtel's final report to MCAR-23 It provides a detailed description of the corrective actions taken and reports that the "as fabricated" conditions do not present a potential detrimental effect to the public safety. The final 50 55(e) report vill be sent following approval of the proposed changes to Specification 7220-C-304, which is the only remaining corrective action to be implemented.
Another report, either interim or final, vill be sent on or before September 8, 1978.
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- 2 Howe-136-78
Enclosure:
MCAR-23, Cable Tray Support Construction welding Discrepancy, Final Report, Revision 1, dated August 3, 1978 CC: Director of Office of Inspection & Enforcement Att: Mr John G Davis, Acting Director, USNRC (15)
Director Office of Management Information and Program Control, USNBC (1) e e* %
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' Bechtel Associates Professional Corporation
SUBJECT:
MCAR #23 (Issued 4/17/78)
Cable tray support construction welding discrepancy FINAL REPORT, REVISION 1 DATE: August 3, 1978 PROJECT: Consumers Power Company Midland Plant Units 1 & 2 Bechtel Job 7220 Introduction This final report supersedes the final report dated July 24, 1978, and is prepared in response to Midland Project Manage =ent Corrective Action r Report #23, dated April 17, 1978. Project engineering's dispositions of NCRs.1287, 1306, and 1360 are summarized in this report.
Engineering Evaluation of NCRs 1287 and 1306 NCRs 1287 and 1306' address weld discrepancies in the lower cable spreading room of the auxiliary building. Connections involved are of four types and are shown in Figures 1-4. The discrepancies consisted of oversize, undersize, and weld defects. Engineering's evaluation effort was to cxamine the adeqiiacy of the actual reported weld size to the specified design load at each connection. The above engineering evaluation led _to the conclusion that the project design stress requirements have been ret. .The velds were inspected in accordance with Section 8.15 of AWS Dl.1, Rev 2-77 and the inspection did not reveal any cracks or lack of fusion between the weld metal and base metal. Therefore, there was no adverse effect and the deviations from the AISC code for minimum weld cize are found to be acceptable.
Engineering Evaluation of NCR 1360
.To evaluate the adequacy of welds in areas other than the lower cable spreading room, project engineering selected at random 50 welded support connections from the installed cable tray supports in the auxiliary building on April 25, 1978. The number of welds to be inspected was ,
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Bechtel Associates Professional Corporation MCAR # 23 FINAL REPORT REVISION 1, August 3,1978.
Page 2 determined on the basis of accepted principles of the theory of proba-bility using a binomial distribution chart for a one-sided (lower) confidence limit. The field quality control group conducted a detailed ,
inspection of the sample connections and forwarded the inspection findings to project engineering for evaluation through NCR 1360.
The maximum undersize noted in the inspected welds was 1/16 inch.
Engineering evaluation of these weld connections indicated that the stresses under as-built conditions do not exceed the design stresses.
Specification C-304, Rev 4 permits an oversize of 3/16 inch for the welds under discussion. Nine welds were found to exceed this limit, but the stresses under as-built conditions are well below the design stresses.
Convexity height, rollover, and weld reinforcement can be accepted sithout limit because these conditions occur at a minimal rate and do not reduce the efficiency of the weld joints in this type of application.
Based on the above evaluation, project engineering concludes that all
-connections inspected are adequate to meet the desit conditions specified. ,
Because all inspected welds are adequate and m. -" specified design conditions and based on the sample size used, it can be stated with a 95% level of confidence that at least (but not limited to) 94% of all the weld assemblies meet or exceed the design requirements. Therefore, project engineering concludes that the adequacy of the quality of all the inspected welds is representative of the quality of welds in the uninspected support connections.
NCR 1360 was dispositioned on June 29, 1978.
Corrective Action The following corrective actions have been taken:
I. The quality control engineers received training on February 13 ar.d April 6, 1978, designed to prevent further problems. Although the session conducted on February 13 preceded issuance of MCAR #23, the subsequent discrepancy reports and nonconformance reports issued since the training session in this area and a review of the quality trend program indicate that the referenced welds were performed prior to the training. The instruction required two training sessions and provided direction in the following topics:
A. Undersized Fillet Welds B. Fillet Welds-
- 1. Proper use of "fibermetal" fillet gage.
- 2. Actual weld coupons were examined which showed known defects and irregularities.
- 3. Discussion of tolerances.
C. AWS D1.1 weld symbols were, discussed including their definitions.
._ . ..m
. I-yc3,,I}echtel Associates ProfessionalCorporation FINAL REPORT REVISION 1, August 3, 1978 Page 3 II. The weld engineers were directed by Welding Notice 28, dated February 13, 1978, to provide instruction to the craft welders pertinent to this problem. Employing the same rationale used above, it is felt this training also postdates the deficiency.
III. The technical specification has been revised to mitigate further problems. SCN-C-304-8002, it,ued March 30, 1978, states in part,
" Welds shall conform to the visual inspection acceptance criteria of AWS D1.1.. . Minimum fillet veld sizes shall be per AWS Dl.1, Section 8.15.1.6. . . Maximum underrun for fillet weld lengths shall not exceed 1/4 inch, except for weld.cnd returns, underrun shall not exceed 1/8 inch for each return." This specification change notice originally written to address MCAR #21 is applicable to and clarifies the welding specification for MCAR #23.
.IV. A more rigorous application of the QCI instructions has been instituted through training and monitoring by quality control. The stated inspection technique is no longer being modi-fied by applying qualiff ng i judgement and practical experience. QC welding engineers .
have been directed to perform weld inspections on all hanger field fillet attachment welds in strict accordance with Special Instruc-tion 8 and ACT/ TASK 3.1' of PQCI/7220 W-1.000, Rev 3.
" Special emphasis is being placed on Special Instruction 8 regarding the definition of (V6M) which states, " Visually examine to detect the apparent worst condition, take a measurement to verify acceptance, and visually' compare the other items based on this measurement."
V. The initial placement of hold tags prevented the use of possibly deficient, cable tray supports. Training and strict implementation of the inspection procedure should prevent further problems in this area. Nonconformance reports 1287 and 1306, which prompted the issuance of MCAR #23, have both been dispositioned "use as is."
All hold tags were removed on May 30, 1978.
VI. Revisions to weld acceptance requirements have been developed to modify inspection criteria for electrical supports in Specification 7220-C-304. These revisions have been submitted for review by Consumers Power Company and will be issued after coordination with them is complete. .
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'MCAR #23 FINAL REPORT REV ION 1 August 3, 1978. >
Reportability Project engineering's evaluation indic:.tes that the discrepancies of the veld sizes are reported in NCRs 1287,1306, and 1360 do not present. a '
potential detrimental effect to the public safety and are not a reportable condition within the requirements of the Nuclear Quality Assurance Manual,Section V, Number 10. 1 Prepared by: f.- C ,
Reviewed by:,. .
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FIG.2 TYPICAL CROSSOVER BEAM CONNECTION 4_ PIS7I, ddlSTELJT OR i i i STRUCT. STEEL i i
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jW BEAM OR TLJ PE STEEL r ::: J-c _.
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REGULATORY INFORMATION DISTRIBUTION SYSTEM (RIDS)
DISTRIBUTION FOR INCOMING MATERIAL (50-3+- 330 1 REC: KEPPLER J O ORG: HOWELL S H DOCDATE: OS/04/78 NRC CONSUMERS PWR DATE RCVD: 08/10/78
.DOCTYPE: LCTTER - NOTARIZED: NO COPIES RECEIVED
SUBJECT:
LTR 1 ENCL 15
. FORWARDING DECHTEL"S FINAL CONSTRUCTION DEFICIENCY REPT TO MCAR-23,
.CONCERNING DISCREPANCY IN THE CABLE TRAY SUPPORT CONSTRUCTION WELDING. W/ATT
' DRAWINGS.
PLANT NAME: MIDLAND - UNIT 1 REVIEWER INITI AL: XJM MIDLAND - UNIT 2 DISTRIBUTER INITIAL: g4_
ocoo*o*********** DISTRIBUTION OF THIS MATERIAL IS AS FOLLOWS ******************
CONSTRUCTION DEFICIENCY REPORT (10CFR50.55E) *
(DISTRIBUTION CODE B019)
FOR ACTION: ASST DIR VASSALLO**W/ ENCL BR CHIEF LWR #4 BC**W/ ENCL PROJ MGR HOOD **W/ ENCL LIC ASST LWR #4 LA**W/ ENCL INTERNAL: GF .*W/ ENCL NRC PDR**W/ ENCL I . E**W/2 ENCL DELD**W/ ENCL GOSSICK & STAFF **W/ ENCL MIPC**W/ ENCL DIRECTOR DPM**W/ ENCL DEPUTY DIR DPM**W/ ENCL QAB**W/ ENCL DIRECTOR DSS **W/ ENCL AD FOR ENG**W/ ENCL AD FOR REAC SFTY**W/ ENCL AD FOR PLANT SYSTEMS **W/ ENCL AD FOR SYS & PROJ**W/ ENCL SDn*W/ ENCL K SEYFRIT/IE**W/ ENCL FERD DREHER/IE**W/ ENCL EXTERNAL: LPDR'S MIDLAND, MI**W/ ENCL TERA **W/ ENCL NSIC**W/ ENCL ACRS CAT A**W/16 ENCL DISTRIBUTION: LTR 41 ENCL 41 CONTROL NDR: --7022avvo?
SIZE: 2P+4P+3P oooooc*******************,********* THE END ****************************** *J 3
- _ --. J