LER-1980-023, Forwards LER 80-023/03L-0 |
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t 16805 ROAD 19%
PLATTEVILLE, COLORADO 80651 June 6, 1980 Fort St. Vrain Uni t No. 1 P-80144 Mr. Karl V. Seyfrit, Director Nn- 'ar Regulatory Commission Ro j art IV Office of Inspection and Enforcement 611 U.yan Plaza Drive Suita 1000 Arlington, Texas 76012 i
Re ference: Facility Operating License No. DPR-34 Docket No. 50-267
Dear Mr. Seyfrit:
Enclosed please find a copy of Reportable Occurrence Report No. 50-267/
80-20, Final, submitted per the requirements of Technical Specification AC 7.5.2(b)2.
Also, please find enclosed one copy of the Licensee Event Report for Reportable Occurrence Report No. 50-267/80-23.
Very truly yours, [w
Don Warembourg Manager, Nuclear Production DW/cis Enclosure I
cc: Director, MIPC Y
kk 8006160ll5 3
REPORT DATE:
J ur.
6, 1980 REPORIABLE OCCURRENCE 80-23 ISSUE O OCCURRENCE DATE:
5 r 7. 1980 Page 1 of 5 FOP' "'. VRAIN NUCLEAR GENERATING STATION
.CdLIC SERVICE COMPANY OF COLORADO 16805 WELD COUNTY ROAD 19 1/2 PLATTEVILLE, COLORADO 80651 REPORT No. 5 0-267/80-23/03-L-0 Final IDENTIFICATION OF OCCURRENCE:
During the period from May 7, 1980, to May 17, 1980, the plant was operated with the emergency feedwater header supply to the helium circulator water turbine drives of one loop isolated on four separate occasions.
These occurrences constitute operation in a degraded mode of LCO 4.2.2(a) and are reportable per Fort St. Vrain Technical Specification AC 7.5.2(b)2.
EVENT I
DESCRIPTION
Fo r t S t. Vraia Technical Specification LCO 4.2.2 specifies the conditions which must be met for circulator operability.
Item (a) of' LCO 4.2.2 requires that emergency feedwater be available to drive the circulator water turbines, but provides that this supply may be isolated for up to 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> without the helium circulators being considered inoperable.
A pressure control system is provided to control emergency feedwater flow in each loop under flow or no-flow conditions. Refer to Figure 1 for simplifieu diagram of this system. Emergency feedwater is supplied to Loop 1 and L p2 helium circulator water turbines via two sep rate flow paths ( A and
).
The main pressure control valves ( 1 and 2 ) are designed to contro feedwater pply ssure under flow conditions.- Additional pressure control valves (
and
) are provided to bleed off any leakage from the main valves to t e tur tne water drain tank under the no-flow conditions which normally exist.
During the period from May 7,1980, to May 17,1980, the emergency feedwater supply to either Loop 1 or Loo 2 wat r turbine drives was isolated via valves provided for this purpose ( 5 and 6 ) on four separate occasions, as de-scribed below.
p
REPORTABLE OCCURRENCE 80-23 ISSUE O Page 2 of 5 EVERT
DESCRIPTION
(Cont'd)
Event #1 On May 7, 1980 a Plant Trouble Report was initiated, indicating that PV-21244-1 ( 4 of Figure 1) was leaking. At 1430 hours0.0166 days <br />0.397 hours <br />0.00236 weeks <br />5.44115e-4 months <br /> on May 7, with the plant operating at approximately 45% thermal power and 135 MNe, emergency feedwater header supply to Loop 2 helium circulators was iso-laced in order to determine the cause of leakage and repair the problem.
Following a weld repair to the line immediatelp downstream of this valve, the system was returned to service at 1945 hours0.0225 days <br />0.54 hours <br />0.00322 weeks <br />7.400725e-4 months <br />.
Event #2 At 2100 hours0.0243 days <br />0.583 hours <br />0.00347 weeks <br />7.9905e-4 months <br /> on May 7, 1980, with plant conditions essentially unchanged, Loop 2 emergency feedwater supply was again isolated as the system was not 'providing proper pressure control. At this time, the line downstream of PV-21244-1 was replaced, and the system was returned to service at 2315 hours0.0268 days <br />0.643 hours <br />0.00383 weeks <br />8.808575e-4 months <br />.
Event #3 On May 8,1980, with the plant operating at approximately 46% thermal power and 135 MWe, lack of pressure control was still being observed on the emergency feedwater header supply to Loop 2 circulators.
t that time, it was decided that valve leakat e through PV-21244 ( 2 of Figure 1) was contributing to the pressure control problems.
In order to rectify this situation, the system was isolated at 1030 hours0.0119 days <br />0.286 hours <br />0.0017 weeks <br />3.91915e-4 months <br /> on May 8 to replace the trim in PV-21244. This work was completed and the valve and system returned to service at 1300 hours0.015 days <br />0.361 hours <br />0.00215 weeks <br />4.9465e-4 months <br />.
Event #4 On May 16, 1980, a Plant Trouble Report was initiated to indicate that Loop 1 emergency feedwater pressure control valve PV-21243 was leaking (see 1 of Figure 1).
At 0350 hours0.00405 days <br />0.0972 hours <br />5.787037e-4 weeks <br />1.33175e-4 months <br /> on May 16, with the plant oper-ating at approximately 47% thermal power and 130 MWe, the Loop 1 emer-gency feedwater header supply was isolated in order to repair this valve.
Repairs were completed and the valve and system returned to service at 0830 hours0.00961 days <br />0.231 hours <br />0.00137 weeks <br />3.15815e-4 months <br /> on May 17, 1980.
The problems with the valves themselves did not render the emergency feed- -
water header supply to circulator water turbines inoperable. However, valve
~
and line repairs necessitated isolation of the system, resulting in operation.
in a degraded mode of LCO 4.2.2(a) for the periods noted above. In each instance, the affected system was returned to service within the 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> allowed by LCO 4.2.2(a); thus, all circulators were operable during this time period.
i REPORTABLE OCCURRENCE 80-23 ISSUE O Page 3 of 5 2
EVENT
DESCRIPTION
(Cont'd)
+
l Had it been necessary during any of the instances of degraded mode operation, the circulators in the affected loop could have been operated on water turbine drive at reduced spe'ed utilizing a water supply from the emergency condensate or firewater systems.
CAUSE
3
DESCRIPTION
Events #1, #2, and #3 Isolation of the Loop 2 emergency feedwater header supply cescribed in Events
- 1, #2, and #3 was a result of leakage in the line downstream of PV-21244-1, as well as valve leakage through PV-21244. This leakage contributed to the poor pressure control and system isolation to effect repairs resulted in operation under a degraded mode of LCO 4.2.2(a).
Event #4 Leakage between the seat ring and valve body of PV-21243 was a result of wear on the gasket. System isolation to repair the valve resulted in LCO 4.2.2(a) degraded mode operation.'
CORRECTIVE ACTION:
Events #1ar,h[,(2 l
Leakage in the line downstream of PV-21244-1 was eliminated by weld repair and eventual replacement of the line.
Event #3 Valve leakage through PV-21244 was rectified by replacing the 2" trim with 1 3/8" trim. The valve and system were returned to service.
Event #4 Leakage through PV-21243 was eliminated by applying devcon compound to the valve gasket surface. The valve was re-assembled and. the system returned to service.
No further corrective action is anticipated or required.
.l 1
4 4
Emerg ncy Feedwater To Backup 11 ader Bearing Water y
G n
To Loop 1 llelium Circulator V-211615 PV-21243 Water Turbine Drives X
n PV-21243-1 Q
To Turbine Water h
> Drain Tank n
PV-21244 To Loop 2 IIelium Circulator h.
V-211616 y
Q Water Turbine Drives p
p
/N
/N
.Eg y P>
n a
PV-21244-1 Q
To Turbine Water 8
Drain Tank Q
R x
Emergency Feedwater Pressure Control M
FICURE 1 L
w O
1
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REPORTABLE OCCURRENCE 80-23 4 '.
ISSUE O Page 5 of 5 I
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l Prepared By:
( v2 _
Cathy Q/ Hirsch Technical Services Technician i
Reviewed By:
/e#*
. us.
Technical Services Supervisor i
Reviewed By:
Frank M. Mathie j
Operations Manager t
1 4
Approved By:
MwwAm Don Warembourg l
Manager,' Nuclear Production i
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| 05000267/LER-1980-001-03, /03X-1:on 800108,leak Found on 1B Helium Circulator Static Seal Internal to Circulator.Caused by Mfg Defect That Acted as Stress Riser & Caused Cyclic Failure of Bellows Matl.Circulator Replaced | /03X-1:on 800108,leak Found on 1B Helium Circulator Static Seal Internal to Circulator.Caused by Mfg Defect That Acted as Stress Riser & Caused Cyclic Failure of Bellows Matl.Circulator Replaced | | | 05000267/LER-1980-001-01, /01T-0:on 800108,while Operating Plant at Approx 1.5% of Rated Power,Leak Discovered on Helium Circulator Static Seal Internal 1B to Circulator.Cause Unknown.Reactor Shut Down & Circulator Replacement Begun | /01T-0:on 800108,while Operating Plant at Approx 1.5% of Rated Power,Leak Discovered on Helium Circulator Static Seal Internal 1B to Circulator.Cause Unknown.Reactor Shut Down & Circulator Replacement Begun | | | 05000267/LER-1980-001, Forwards LER 80-001/01T-0 | Forwards LER 80-001/01T-0 | | | 05000267/LER-1980-002, Forwards LER 80-002/03L-0 | Forwards LER 80-002/03L-0 | | | 05000267/LER-1980-002-03, /03L-0:on 800107,during Region Constraint Device Installation,Found That Startup Channel Scram Protection Not Operable at Less That or Equal to 100,000 Counts/Second. Caused by Improper Setpoints.Setpoint Change Initiated | /03L-0:on 800107,during Region Constraint Device Installation,Found That Startup Channel Scram Protection Not Operable at Less That or Equal to 100,000 Counts/Second. Caused by Improper Setpoints.Setpoint Change Initiated | | | 05000267/LER-1980-003, Forwards LER 80-003/03L-0 | Forwards LER 80-003/03L-0 | | | 05000267/LER-1980-003-03, /03L-0:on 800110,while Reactor Was in Shutdown Condition,Three Hangers Found Impaired,Which Caused 21 Sys to Be Impaired.Caused by Failure to Reinstall Hangers Following Removal for Sys Mod.Hangers Will Be Modified | /03L-0:on 800110,while Reactor Was in Shutdown Condition,Three Hangers Found Impaired,Which Caused 21 Sys to Be Impaired.Caused by Failure to Reinstall Hangers Following Removal for Sys Mod.Hangers Will Be Modified | | | 05000267/LER-1980-004-03, /03L-0:on 800114,following Performance of Class I Shock Suppressor Surveillance Test,Two Snubbers Found Inoperable.Caused by Personnel Using Snubber Units as Stepping Platforms.Snubbers Repositioned | /03L-0:on 800114,following Performance of Class I Shock Suppressor Surveillance Test,Two Snubbers Found Inoperable.Caused by Personnel Using Snubber Units as Stepping Platforms.Snubbers Repositioned | | | 05000267/LER-1980-004, Forwards LER 80-004/03L-0 | Forwards LER 80-004/03L-0 | | | 05000267/LER-1980-005-03, /03L-0:on 800111,during Release from Gaseous Waste Holdup Sys,Recorder Did Not Function Properly.Caused by Bad Bull Drive Gear & Clutch Assembly.Parts Replaced & Recorder Returned to Operation | /03L-0:on 800111,during Release from Gaseous Waste Holdup Sys,Recorder Did Not Function Properly.Caused by Bad Bull Drive Gear & Clutch Assembly.Parts Replaced & Recorder Returned to Operation | | | 05000267/LER-1980-005, Forwards LER 80-005/03L-0 | Forwards LER 80-005/03L-0 | | | 05000267/LER-1980-006-03, /03L-0:on 800218,w/reactor at Less than 2% Power, Vent Stack Snubber VSS-117 Was Inoperable & Degraded Mode of Tech Spec LCO 4.3.10 Existed.Caused by Taking Reactor Critical W/Vent Stack Snubber Out of Svc for Maint | /03L-0:on 800218,w/reactor at Less than 2% Power, Vent Stack Snubber VSS-117 Was Inoperable & Degraded Mode of Tech Spec LCO 4.3.10 Existed.Caused by Taking Reactor Critical W/Vent Stack Snubber Out of Svc for Maint | | | 05000267/LER-1980-006, Forwards LER 80-006/03L-0 | Forwards LER 80-006/03L-0 | | | 05000267/LER-1980-007, Forwards LER 80-007/03L-0 | Forwards LER 80-007/03L-0 | | | 05000267/LER-1980-007-03, During Testing,Four of 12 Helium Circulator Seal Malfunction Pressure Differential Switch Units Tripped Outside Limits.Caused by Accumulation of Dirt on Switches.Switches Replaced | During Testing,Four of 12 Helium Circulator Seal Malfunction Pressure Differential Switch Units Tripped Outside Limits.Caused by Accumulation of Dirt on Switches.Switches Replaced | | | 05000267/LER-1980-008, Forwards LER 80-008/03L-0 | Forwards LER 80-008/03L-0 | | | 05000267/LER-1980-008-03, /03L-0:on 800219,during Routine Surveillance Testing,Setpoints for Low Flow on One Dewpoint Moisture Monitor & for Fixed low-low Flow on Another Monitor Found Less than Min Acceptable.Caused by Instrument Calibr Drift | /03L-0:on 800219,during Routine Surveillance Testing,Setpoints for Low Flow on One Dewpoint Moisture Monitor & for Fixed low-low Flow on Another Monitor Found Less than Min Acceptable.Caused by Instrument Calibr Drift | | | 05000267/LER-1980-009-01, /01T-0:on 800225,while in Shutdown Condition,Test Evaluation Determined Bistable Trip Modules,When Used W/Mtu for Calibr of Process Trips,Induced Calibr off-set Which Could Allow Trips Outside Tech Specs.Bistables Recalibr | /01T-0:on 800225,while in Shutdown Condition,Test Evaluation Determined Bistable Trip Modules,When Used W/Mtu for Calibr of Process Trips,Induced Calibr off-set Which Could Allow Trips Outside Tech Specs.Bistables Recalibr | | | 05000267/LER-1980-009, Forwards LER 80-009/01T-0 | Forwards LER 80-009/01T-0 | | | 05000267/LER-1980-010, Forwards LER 80-010/03L-0 | Forwards LER 80-010/03L-0 | | | 05000267/LER-1980-010-03, /03L-0:on 800303,at 10% Thermal Power,A Emergency Diesel Generator Would Not Load as Required for Weekly 50% Load Test Surveillance.Caused by Diesel Generator Governor Problem Which Reduced Speed Control Response | /03L-0:on 800303,at 10% Thermal Power,A Emergency Diesel Generator Would Not Load as Required for Weekly 50% Load Test Surveillance.Caused by Diesel Generator Governor Problem Which Reduced Speed Control Response | | | 05000267/LER-1980-011-03, /03L-0:on 800306-21,reactor Dewpoint Limiting Conditions for Operation Were Exceeded on One Occasion & Operation in Degraded Mode Occurred on Three Occasions. Caused by Problems W/Buffer Helium Sys | /03L-0:on 800306-21,reactor Dewpoint Limiting Conditions for Operation Were Exceeded on One Occasion & Operation in Degraded Mode Occurred on Three Occasions. Caused by Problems W/Buffer Helium Sys | | | 05000267/LER-1980-011, Forwards LER 80-011/03L-0 | Forwards LER 80-011/03L-0 | | | 05000267/LER-1980-012, Forwards LER 80-012/01T-0 | Forwards LER 80-012/01T-0 | | | 05000267/LER-1980-012-01, /01T-0:on 800311,while Facility Was Operating at Less than 2% Power,Orifice Valves Not Set for Equal Flows & Temp Limit Was Exceeded.Caused by Inability to Close Orifice Valve to Equal Flow Position.Valve Freed Up | /01T-0:on 800311,while Facility Was Operating at Less than 2% Power,Orifice Valves Not Set for Equal Flows & Temp Limit Was Exceeded.Caused by Inability to Close Orifice Valve to Equal Flow Position.Valve Freed Up | | | 05000267/LER-1980-013, Forwards LER 80-013/03L-0 | Forwards LER 80-013/03L-0 | | | 05000267/LER-1980-013-03, /03L-0:on 800310,during 58% Thermal Power Operation,Indicated Flow for Two Low Level Primary Coolant Dewpoint Moisture Monitors Discovered Less than Requirements.Caused by Inaccurate Flow Elements | /03L-0:on 800310,during 58% Thermal Power Operation,Indicated Flow for Two Low Level Primary Coolant Dewpoint Moisture Monitors Discovered Less than Requirements.Caused by Inaccurate Flow Elements | | | 05000267/LER-1980-014-03, /03L-0:on 800311,during Reactor Shutdown,Emergency Feedwater Snubber BFS-228E Observed to Be Missing Pin at Piston Rod Eye & Rendered Inoperable.No Cause Stated for Missing Pin.New Pin Fabricated & Installed | /03L-0:on 800311,during Reactor Shutdown,Emergency Feedwater Snubber BFS-228E Observed to Be Missing Pin at Piston Rod Eye & Rendered Inoperable.No Cause Stated for Missing Pin.New Pin Fabricated & Installed | | | 05000267/LER-1980-014, Forwards LER 80-014/03L-0 | Forwards LER 80-014/03L-0 | | | 05000267/LER-1980-015, Forwards LER 80-015/03L-0 | Forwards LER 80-015/03L-0 | | | 05000267/LER-1980-015-03, /03L-0:on 800320,during Operation at Approx 60% Power,Emergency Feedwater Header Supply to Loop 2 Helium Circulation Water Turbine Drives Was Isolated to Repair Leaking Pressure Control Valve.Caused by Loose Block Bolt | /03L-0:on 800320,during Operation at Approx 60% Power,Emergency Feedwater Header Supply to Loop 2 Helium Circulation Water Turbine Drives Was Isolated to Repair Leaking Pressure Control Valve.Caused by Loose Block Bolt | | | 05000267/LER-1980-016, Forwards LER 80-016/03L-0 | Forwards LER 80-016/03L-0 | | | 05000267/LER-1980-016-03, During Testing,Four of 12 Helium Circulator Seal Malfunction Pressure Differential Switch Units Tripped Outside Limits.Caused by Dirt Accumulation in Electrical Switches.Switches Replaced | During Testing,Four of 12 Helium Circulator Seal Malfunction Pressure Differential Switch Units Tripped Outside Limits.Caused by Dirt Accumulation in Electrical Switches.Switches Replaced | | | 05000267/LER-1980-017-03, /03L-0:on 800311,w/plant Shut Down Due to Loss of Main Cooling Water Return Line,Plant Liquid Effluent Sample Required by SR Nr 1.1 Not Taken.Caused by Preempted Time Due to Plant Upset.Sampling Resumed on Next Shift | /03L-0:on 800311,w/plant Shut Down Due to Loss of Main Cooling Water Return Line,Plant Liquid Effluent Sample Required by SR Nr 1.1 Not Taken.Caused by Preempted Time Due to Plant Upset.Sampling Resumed on Next Shift | | | 05000267/LER-1980-017, Forwards LER 80-017/03L-0 | Forwards LER 80-017/03L-0 | | | 05000267/LER-1980-018-03, /03L-0:on 800327,w/plant Operating at Approx 51% Thermal Power,One Loop 2 Hot Reheat Header Activity Monitor Found Inoperable.Caused by Failure of Motorola Chip (MPS-66A)in Operational Amplifier to Detector Preamp | /03L-0:on 800327,w/plant Operating at Approx 51% Thermal Power,One Loop 2 Hot Reheat Header Activity Monitor Found Inoperable.Caused by Failure of Motorola Chip (MPS-66A)in Operational Amplifier to Detector Preamp | | | 05000267/LER-1980-018, Forwards LER 80-018/03L-0 | Forwards LER 80-018/03L-0 | | | 05000267/LER-1980-019-03, /03L-0:on 800327,operation in Degraded Mode of Limiting Condition 4.2.10 Occurred on Six Occasions & Reactor Dewpoint Limit of Limiting Condition 4.2.11 Was Exceeded Once.Caused by Problem W/Buffer Helium Sys | /03L-0:on 800327,operation in Degraded Mode of Limiting Condition 4.2.10 Occurred on Six Occasions & Reactor Dewpoint Limit of Limiting Condition 4.2.11 Was Exceeded Once.Caused by Problem W/Buffer Helium Sys | | | 05000267/LER-1980-019, Forwards LER 80-019/03L-0 | Forwards LER 80-019/03L-0 | | | 05000267/LER-1980-020, Forwards LER 80-020/03L-0 | Forwards LER 80-020/03L-0 | | | 05000267/LER-1980-020-03, During Testing,Two of 12 Helium Circulator Seal Malfunction Pressure Differential Switch Units Tripped Outside Limits.Caused by Accumulation of Dirt in Switches.Switches Replaced | During Testing,Two of 12 Helium Circulator Seal Malfunction Pressure Differential Switch Units Tripped Outside Limits.Caused by Accumulation of Dirt in Switches.Switches Replaced | | | 05000267/LER-1980-021, Forwards LER 80-021/03L-0 | Forwards LER 80-021/03L-0 | | | 05000267/LER-1980-021-03, /03L-0:on 800421,w/reactor Shut Down,Main Steam Pressure Low Instrument Discovered Inoperable.Caused by Bad Connection Due to Dirty Contact.Contacts Cleaned & Module Returned to Svc | /03L-0:on 800421,w/reactor Shut Down,Main Steam Pressure Low Instrument Discovered Inoperable.Caused by Bad Connection Due to Dirty Contact.Contacts Cleaned & Module Returned to Svc | | | 05000267/LER-1980-022-03, /03L-0:on 800424,during 800424-0510,operation W/Total Primary Coolant Oxidants Greater than 10 Ppm & Average Core Outlet Temp Greater than 1,200 Degrees Occurred on Five Occasions.Caused by Reaction of Moisture W/Core | /03L-0:on 800424,during 800424-0510,operation W/Total Primary Coolant Oxidants Greater than 10 Ppm & Average Core Outlet Temp Greater than 1,200 Degrees Occurred on Five Occasions.Caused by Reaction of Moisture W/Core | | | 05000267/LER-1980-022, Forwards LER 80-022/03L-0 | Forwards LER 80-022/03L-0 | | | 05000267/LER-1980-023-03, /03L-0:from 800507-17,plant Was Operated W/Emergency Feedwater Header Supply to Helium Circulator Water Turbine Drives of One Loop Isolated on Four Separate Occasions.Caused by Valve Leakage & Line Leakage | /03L-0:from 800507-17,plant Was Operated W/Emergency Feedwater Header Supply to Helium Circulator Water Turbine Drives of One Loop Isolated on Four Separate Occasions.Caused by Valve Leakage & Line Leakage | | | 05000267/LER-1980-023, Forwards LER 80-023/03L-0 | Forwards LER 80-023/03L-0 | | | 05000267/LER-1980-024, Forwards LER 80-024/03L-0 | Forwards LER 80-024/03L-0 | | | 05000267/LER-1980-024-03, /03L-0:on 800512,at 47% Thermal power,1C Circulator Seal Differential Pressure Decreased Significantly Due to Unknown Causes.Equalizing Valve Closed & 1C Circulator Buffer Helium Pressure Returned to Normal | /03L-0:on 800512,at 47% Thermal power,1C Circulator Seal Differential Pressure Decreased Significantly Due to Unknown Causes.Equalizing Valve Closed & 1C Circulator Buffer Helium Pressure Returned to Normal | | | 05000267/LER-1980-025-03, /03L-0:on 800523,during 800523-30,total Primary Coolant Oxidants Were Greater than 10 Ppm W/Average Core Outlet Temp Above 1,200 F on Six Occasions.Caused by Moisture Increase & Carbon Monoxide & Dioxide Combination | /03L-0:on 800523,during 800523-30,total Primary Coolant Oxidants Were Greater than 10 Ppm W/Average Core Outlet Temp Above 1,200 F on Six Occasions.Caused by Moisture Increase & Carbon Monoxide & Dioxide Combination | |
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