ML19323H409
| ML19323H409 | |
| Person / Time | |
|---|---|
| Issue date: | 05/08/1980 |
| From: | James Shea NRC OFFICE OF INTERNATIONAL PROGRAMS (OIP) |
| To: | Ahearne J NRC COMMISSION (OCM) |
| Shared Package | |
| ML19323H397 | List: |
| References | |
| SECY-80-238B, NUDOCS 8006120485 | |
| Download: ML19323H409 (3) | |
Text
__
un g
UNITED aTATES j
g NUCLEAR REGULATORY COMMISSION E
WASHINGTON, D. C. 20555 e
p MAY 0 81980 MEMORANDUM FOR:
Chairman Ahearne FROM:
James R..Shea, Director Office of International Programs l
THRU:
Acting Executive Director for Operations
SUBJECT:
SAFETY SIGNIFICANCE OF PENDING COMPONENT EXPORTS TO INDIA In connection with IP's memorandum of March 19 to the Commissioners' assistants 1
which enclosed copies of three pending component export license applications for
{
Tarapur (XCOM0376, 377 and 381), you raised a question regarding the significance of the proposed Tarapu.r component exports for the safe operation of Tarapur' Nuclear Power Station (TAPS). The fourth application listed on the IP memorandum (XCOM0382) is for the Bhabha Atomic Research Center and, therefore, will not be addressed here.
The components covered by XCOM0376 and XCOM0377 are spare parts intended for use in various coolant pumps in the Tarapur reactors.
They are all standard pump components which are part of the normal spare parts complement for reactors similar to those at Tarapur. The applicant, Byron Jackson Pump Division, has advised that the Indian authorities have not expressed any urgency in connection with their order for these pump components. While there does not appear at this time to be an urgent need for these particular spares, this situation could, i
of course, change. NRR staff advises that it is possible that the Tarapur reactors could be operated at lower power levels without any significant increase in safety risks should these spares not be approved for export. Eventually the reactors would have to be shut down if the pumps became inoperable due to lack of spare parts. Without obtaining further. information from the Indian authorities, it is impossible to determine when the lack of spare pump parts would affect normal reactor operations.
4 License application XCOM0381 involves the proposed export of 150 Zircaloy-4 fuel channels to Tarapur. The applicant, Carpenter Technology, has advised that serious safety problems could develop if the fuel channels are not replaced on a timely basis. The fuel bundles are clustered in the reactors in groups of four and in between the fuel channels, which encase the fuel bundles, are the control rod blades. When the fuel bundles are first inserted into the reactors, the fuel channels are very straight and square; However, as the reactor operates, the channels become rounded and bowed from top to bottom. They may eventually become so distorted that they " pinch" the control rod blades and consequently affect the speed at which the control rods can be inserted into the reactor.
800612Ob i
i Chairman Ahearnt.
If the channels are not replaced on a timely basis, this pinching could become severe enough to jeopardize the reactor's capability to safely shut down when required by emergency situations, or even in the course of normal reactor operations. As with the coolant pump spare parts, it is difficult to predict the dates when the fuel channel distortions become so numerous and serious that continued reactor operations become unsafe. According to Carpenter's informa-tion, the last supply of approximately 150 fuel channels for Tarapur was provided two years ago by a German manufacturer. The total number of channels required at Tarapur is 284 per core (a total of 568 fuel channels for both units at Tarapur). Since the fuel channels have a life of approximately 5 years, after which there is a systematic replacement of all fuel channels, Carpenter believes that the stock of German supplied channels has been depleted and therefore the proposed export is appropriate and it can be assumed that this order is for reload purposes and not an attempt to stockpile the material.
Carpenter Technology's contract is conditioned on the receipt of an export license. After the license is issued, the Company will require approximately 8 to 9 months before the fuel channels are ready for shipment.
As a final comment on the safety significance of component exports, the staff notes that if licensing action on all of the several pending Tarapur component applications continues to be withheld, this could lead to an earlier or more adverse interrelated safety impact than that which could be caused by any single export treated in isolation.
s R. Shea, Director fice of International Programs cc:
Commissioner Gilinsky Commissioner Kennedy Commissioner Hendrie Commissioner Bradford S.Chilk, SECY E.Hanrahan, OPE L.Bickwit, OGC
O I
1 APPENDIX C l
l f
I O
t h
G E N E R A L (ep E LE CT RI C RzcEiWEld C L E A R POWER JSHRC SYSTEMS DIVISIO N
'80 M 13 go 33 GENERAL ELECTRIC COMPANY,175 CURTNER AVE., SAN JOSE, CAUFORNIA 95125 0FJICE OF INTERNATIONAL PROGRAMS BDW-80048 May 8, 1980 Mr. James R.
Shea, Director Office of International Programs U.S. Nuclear Regulatory Commission Washington, D.C.
20555
Subject:
Application Amendment - XCOM 240
Dear Mr. Shea:
i On April.'<, 1979, General Electric filed an application for a license
.o export to the Tarapur Atomic Power Station (TAPS) certain replacement parts and components.
Attached to the l
application was a list of the names and values of the components for which orders were pending at that time.
The application is still under review and, in the intervening year, we have received new orders.
Also, we have been able to export some of the items under XCOM 20, a previously issued license covering unspecified parts up to S100,000 in value.
In addition to those changes, we have more closely identified some of the components as not " specially designed or specially prepared" for reactor use.
For example, nuts, bolts, bushings, bearings, lamps, wire rope, rectifiers, resistors, relays and similar ordinary hardware and electrical items which could be used interchangeably in non-nuclear as well as nuclear instal-lations are now being exported under U.S. Department of Commerce regulations, as discussed with your staff from time to time.
\\
1D g@g2:
GENERAL 4(f ELECTRIC All of these changes are reflected in the enclosed revised list which shall amend, replace and supersede, in its entirety, that included with the April 25, 1979 application.
Through frequent Washington visits, numerous phone calls and letters, we are sure you are aware that General Electric is greatly concerned and disappointed at the Commission's delay in issuing XCOM 240 (and XCOM 250) for components -- most of which are safety-related -- urgently needed at TAPS to maintain plant equipment in a safe and effective condition.
It is hard to see how our proposed exports of replacements for worn or defective and potentially unsafe, TAPS parts could adversely affect nuclear safeguards objectives so long as TAPS operates on previously exported fuel enriched in the U.S. using nuclear safety technology also, in large part, of U.S.
origin..
Please let us know if we can provide other informat. ion that could bring about Commission reconsideration and issuance of XCOM 240 and XCOM 250.
Verv truly yours, W%
[GovernmentRelations B.-D. Wilson, Manager
& Export Licensing
/c1k cc:
L. V. Nosenzo Enclosure i
i i
1
GENERAL ELECTRIC ORDERS FOR TARAPUR REPLACEMENT PARTS XCOM 240 QTY DESCRIPTION APPROX. VALUE 6
Thermal Sleeve for Control Rod 12,450 2
Ion C'hambers 17,500 5
Magnet Housing for Control Rod Drives 2,950 1
Ion Chamber Drive Assembly 9,680 Various Control Rod Drive Parts 57,800 2
LRM Drive System Mount & Gear Box 7,250 1
Log Radiation Monitor 3,500 Total Remaining
$ 111,130 XCOM 250 6
Traversing Incore Probes
$ 112,000 5/8/80 BDW 80048 - Attachment (Replaces BDW 79109-Attachment April, 1979)
9 4
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APPEllDIX D
U.S. NUCLEAR REGULATORY COMMISSIO. =. :
APPRIVED E,Y GA3 FO'.M NRC-7
=:
(7-78)
C
~
APPLICATION FOR LICENSE TO EXPORT N'UCLEAR to CPa iso MATERIAL AND EQUIPMENT (seeInstructiensOn Rewise)
D. APPt.1 CANT *S REFERENCE 2.NRC
[e LICENSE,NO.
W..y;l2 tk DOCKET NO.
- 1. APPLICANT *S le. DATE O* APPLICATION 4 c,Mo 3 7Fr:
7 i em t e t T uSE
= 6 MARCH 80 793-V-2785 uSE
- 3. APPLICANT *S NAME AND ADDRESS l RIS
- 4. SUPPLIER'S NAME AND ADDRESS RIS
& N Ai BYRON JACKSON PUMP DIVISION A*
N: JOHN NORTON
- o. S-E T ADDRESS e.NAME F.u.
BOX 2017, TERMINAL ANNEX
- c. CITY STATE ZIP CODE O. STREET ADDRESS LOS ANGELES CA 90051
- c. TEl.EPHON E NUM8E R (Arse Cooe - Numoer - brensent
- c. CITY STATE ZIP CDDE (213) 587-6171
- 5. FIRST SHIPMENT
- 6. FINAL SHIPMENT 7. APPLICANT *S CONTRACTUAL 8. PROPOSED LICENSE
- 9. U.S. DEPARTMENT OF ENERGY SCHEDJLED SCHEDULED DELIVERY DATE EXPIRATION DATE CONTR ACT NO. (1/Knos.nl APRIL '80 APRIL '80 31 UANUARY '80 APRIL '81
{ ULTIMATE CONSIGNEE E RtS'.~.M T.W' D' D 11. ULTIMATE END USE b7Y # M'JN
~
(include plant or facility name).
e.NAME TARAPUR REACTOR INSTALLATION IN TARAPUR NUCLEAR
- o. STREET ADDRESS POWER STATION
- c. CITY - STATE - COUNTRY BOMBAY, INDIA tie. EST.DATE OF FIRST USE
- 12. INTERMEDIATE CONSIGNEE
-l4 RtB %xv.WR%v.y 13. INTERMEDIATE END USE l W 9M""'F
ENERGY DIRECTORATE OF PURCHASE & STORES y5 5
yf c::/
- c. STR EET J DD R ESS 3RD FLOOR M0HATTA BLDG, PALTON ROAD M2-GE c-::h en
- c. CITY - STATE - COUNTRY g" g Q
EST. D ATE or FinST US$ k b BOMBAY 400 001, INDIA 1 34.
- 14. INTERMEDI ATE CONSIGNEE l RIS ' M **^ **N *+'"
- l 15. INTERMECIATE END USEg "1
& W P*M 7 -t="C' a.NAME Ch D. STREET ADDRESS
- c. CITY - STATE - COUNTRY 15a. EST. DATE OF FIRST USE.
16,
- 17. DESCRIPTION
- 18. MAX. ELEMENT 19. MAX. 2o. MAX 21.
NRC lincludo chemicoland physical form of nuclear matorrel;give dollar valve of
~
WElGHT WT. %
ISOTOPE WT.
UNIT USE nuclear ecuroment ar.d coreconenW
.. I
. r 2 ROTATING FACE RINGS N
4 CARBON BEARINGS
~~
4 RETAINING RINGS
~ '
1 COOLANT RECIRCULATING IMPELLER 1 BEARING RETAINER ASSEMBLY I
SPECIALLY PREPARED FOR USE IN COOLANT I
I PUMPS FOR NUCLEAR SERVICE l
. n.
(
E VALUE: LESS THAN $20,000.00 i
lw
- 22. COUNTRY OF ORIGIN.-
ld W 64?- 23. COUNTRY OF ORIGINrSNM lI -k'
- 24. COUNTRIES WHICH ATTACH le*-
SOURCE MATERIAL WHERE ENRICHE3 OR ?RODUCED SAFEGUARDS (if Known)
N/A N/A N/A 0[O
- 25. ADDITIONAL INFORMATION (Use separere sheeti/necseeerys d
0 0
s0 0
.cm tmaa=ucC
- r-n.nc-ey g op[() g 5 3 4 g goo
- 26. The soplicant certifies that this ecolication is prepared in conformsty wrth Title 10. Code of Federal Reguistions, and that all information in this l
sopheetion is correct to the beat of fus/her knowledge
- 27. AUTHORIZED OFFICIAL
- a. SIGNATURE
/J '
- b. TITLE L
TRAFFIC MANAGER v
( p D3$h CAAPENTER TECHNOLOGY CORPORATION
\\\\00 ION SPECIAL PRODUCTS OlVISION 1'.5 ao. ecx acsse. sm ciasc. cec== saiac. m 4ws s oco
[GRTecui 1?E0 !!.',2,17 E II 42 D:? ~ =.:t.n.nn GTE.G. Ah 2FGF.DS March 14, 1980 U. S. Nuclear Regulatory Commission Export / Import and International Safeguards Office of International Program Washington, D. C. 20555 Attention:
Ms. Elaine Hamby, MNBB Mail Stop 8215
Subject:
Export License Application for Zircaloy-4 Fuel Channels for Tarapur Atomic Power Station, Units 1 and 2
Reference:
CarTech SPD Quotation 0-306-005N
Dear Ms. He=by:
Carpenter Technology Corporation, Special Products Division, respectfully requests the issuance of an export license for the purpose of exporti:g Zircaloy-4 Fuel Channels to the Government of India for end use in Tarapur Atomic Power Station.
We are currently making a quotation for these parts and have as yet to receive an order. The appropriate information as required by 10CFR Fart 110 is attached.
For your information, the b0 fuel channels)which are required by the Government of India, in our opinion, which is supported by worldwide 3*a fuel channel supply activities, represent actual operating requirements for the Tarapur Units 1 and 2 and could not, in any case, be considered as a move, in our opinion, by the Government of India, to stockpile fuel channels for future use.
The last supply was made approximately two years ago by a German manufacturi:g firm by the name of MAN and, therefore, this requirement is timely, consideri:g the normal fuel channel replacement require =ents of an operating BWR.
It vculd appear that the Govern =ent of India is somewhat dependent upon the U.S. supply for fuel channels as MAN has essentially gone out of the fuel channel supply 'r siness due to lack of sales activity.
Your prompt handling of this application will be appreciated. Additionally, if possible, we would like to be appraised of any progress in ebtaining such a license as our offer would be subject to receipt of such a license. Thanking you in advance for your help.
,f V ry-t cly/ /'y 6rs, l'/ '
W
=no&
l/ l s &
C~ 3ristol Q
g ['r) u.
J Generaf Sales Manager
/
DCB/akh I
Enclosure
CARPENTER T E C H N O LOG Y comacaAncN SPECIAL PRODUCTS CIVISICN pc sox acsset SAN CIEGC, CA.JFCPNA 92-20.7'4 MS-COO DA2: March 14, 1980 ADDENDUM TO EXPGRT LICENSE APPLICATION FOR BOILING b'ATER REACTOR ZIRCALOY-4 FUEL CFM'NELS The fell: cing information is given in accordance with that infor=a:i:: which is requirai by Paragraph 110.31, General Requirements of ICCFR Part 110.
- ra and U.S. address of applicant:
a.
a Carpenter Technology Corporatica Special Products Division Post Office Box 2053c-San Diego, California 92120 b.
T.a a and address of supplier of equipment and =aterial, if diff art:: from tha applicant:
None None Na=a and address of ultimate censignee:
c.
Government of India Department of Atomic Energy Tarapur Atomic Power Station Thana District Maharashtra State, India d.
Na e and address of intermediate consignee:
Sa=e as above e.
E1:a Of proposed first shipment:
January 1, 1931 f.
Cz:a of proposed completion of final shipment:
January 1, 1981 g.
Cc:::ac:ual delivery date, if established:
Not established h.
Pr:;: sed expiration of export license:
July 1, 1981
=.
' CARPENTER TECIC;CLOGY CORPORATION Special Products Division Date:
3/14/80 Post Office Box 20536 San Diego, California 92120 Page: 2 EXPCRT LICENSE APPLICATION FOR BOILING k'ATEP REACTOR ZIRCALOY-4 FUEL CHANNELS, centinued.
1.
End use of =aterial by all consignees:
Tarapur Atomic Power Station, Units 1 and 2 Additional information as required by Paragraph 110.32, Additional Requirements of 10CFR Part 110.
a.
General description of equipment:
160 each, 2mm (0.080") wall Zircaloy-4 alloy fuel channels for use on full elements. The channels are 4.349 inches wide with four equal sides 158 inches long.
b.
Design power level:
Unit 1 200 MWe (net)
Unit 2 200 MWe (net) c.
Name of installation:
Tarapur Atomic Power Station d.
Location of where equipment is to be used:
Tarapur Atomic Power Station Thana District Maharashtra State, India e.
Date when equipment is needed abroad:
January 1, 1981 estimated f.
Total dollar value of all items to be exported under the requested license:
S738,720.00 g.
List of items to be exported:
Boiling water reactor fuel channels would be classified under Zirconium Tubes, as listed in Appendix A of Nuclear Equipment, l
Item A(6).
1
\\
l
ronn,* NRC-7 U.S. NUCLEAR CE!ULATOGY COMMISSION APPROVED SY CAO 7 7sl m2mRosazi
- oCPn tio APPLICAT8^N FOR LICENSE TO EXPORT NUCLE
- 7 MATERIAL AD EQUIPMENT (see /nnruerions on Rn s/
. AnuCAnrS j DATE OP APPUCATION D. APPUCANT'S MEPERENCE 2.NRC UCEseOS NO.
.?
h.DOCKETNQ..
uSE horil 3, 1980 09L-1646/1599 uSE d C,gy w ii 3 Y - -41 trD "2 D 3 D-
- 1. APPLICANT"5 NAME AND ADDRESS l RtS
- 4. SUPPLIER'S NAME AND ADDRESS lRSS (Comptetr of septicentis not nepler of mat.rsall Pacific Ptrnos Inc.- Div.of Dresser Ind
.. STRE ET ADDR ESS NAME 5715 Bickett Street CITY STATE ZIP CODE
- b. STREET ADDRESS Huntincton Park,
CA 90255
. T E L.E* MON E NU M B E R dArne Coor - swwmoor - Estensent
- c. CITY STATE ZIP CODE (213) 9588-2201 Ext. 208 FIRST SHIPMENT
- 6. FINAL ENIPMENT '7. APPLICANT *S CONTRACTUAL 8. PROPOSED LICENSE
- 9. U.S. DEPARTMENT OF ENERGY SCHEDULED SCHEDULED DELIVERY DATE EXPIRATION DATE CONTR ACT NO. //f Kr.cani 3-12-81 3-12-81 5-12-81
- 0. ULTIMATE CONSIGNEE
[ Aa8 ' ' '" b ~# t-?' 11. ULTIMATE END USE I
e.NAME N"#
- I"D "
Government of India Government of India
- n. STR E E T AD D R E Ss Dept. of Atomic Energy 3rd Floor Mohatta Blde., Palton Road Tarapur Nuclear Power Plant
- c. CITY - STATE - COUNTR Y Bombay-400001, India 11.. EST. DATE OF FIRST USE 1965
- 13. INTERMEDI ATE END USE I
- 2. INTERMEDIATE CONSIGNEE l IttS a.NAME
)
,yC]V{C
]
U.3..NC 1
CITY - STATE - COUN TRY 13a EST. D ATE 08 FtRST USE
- 4. IN TERMEDI ATE CONSIGNEE
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"[-
- 15. INTERMEQjATE,END USE f*
- a. NAME
- 3. STREET ADORESS
,.! M ".3 L CITY - STATE - COUNTRY 15a. EST. DATE OF F1RST USE 3.
- 17. DESCRIPTION
- 18. MAX. ELEMENT 19. M AX. 2o. MAX 21.
NRC (Incluoe enormcs/ and physcal form of nucles matenst pov voll.F ratue of i
WElGHT WT. %
ISOTOPE WT.
UNIT USE nueros' ecusameer and componen=s)
Specially designed parts for pumps in a Safety Related System in a Nuclear Power Plant built in 1965 before Section III of ASMI Boiler and Pressure Vessel Code was in existence (for "Re-Circulatinc 2,400 lbs and Auxiliary Clean Up" pumps and
" Primary Feed" pumps) with a total value of S2S4,172.50.
See attachment for detail.
L, F Z'. ~.
- f. COUNTRY OF ORIGIN.-
k2 -
. 23. COUNTRY OF ORIGIN-SNM I
I 24. COUNTRIES WHICH ATTACH l
SOUf".CE MATERI AL WHERE ENRICHED OR PRODUCED SAFEGUARDS (If Known!
N/A
) A,y A N/A ADDITION A L IN FORM ATION (use t
See attachment for additional "No.
7 Description"
- s. Tw.
oi.e.nt rtif.
en,e in.. on
..on. r r.e in n+o,mnY -nn rnw to. Coa. f F.o.r.: R ui.emn.ns in.,.es inform.t on m en aochestion a cort.ct to the best of his/h r know6.de..
- e. S3 ATUR b.
AUTHORIZED OF FICIAL p
p
e No. 25' Additional Information SUPPLEMENT ATTACHMENT FOR " ITEM 17 DESCRIPTION"
.. Equipment Item 17:
Are replacement parts for "Re-Circulating and Auxiliary Clean Up Pumps" and " Primary Feed Pumps" consisting of:
Iten Description Qtv I
Spares for Pacific Pumps 1/2" UNI 12 S.tg S/N 40225-28 1.
Complete internal assembly, Part No. 1308 1
2.
Bearing sleeve - Thrust, Part No. 051 3
3.
Bearing sleeve - Radial, Part No. 063 3
4.
Set thrust bearing shoes - inner 5"JHJ Kingsbury 3 Sets
{
(set = 6) 5.
Set thrust bearing shoes - outer 5"JHJ Kingsbury 3 Sets (set = 6)
II 10" BFIS S Stg S/N 39383-87 1
l 1.
Impeller, Part No. 028 1
i 2.
Wearing - intermediate cover, Part No. 032 4
3.
Bearing sleeve thrust, Part No. 051 2
4.
Set thrust bearing shoes inner 8"JHJ Kingsbury 2 Sets Part No. 054 (set = 6) 5.
Set thrust bearing shoes - outer 8"JHJ Kingsbury 2 Sets Part No. 058 (set = 6) 6.
Bearing sleeve, Firt No. 063 2
7.
Pressure reducing sleeve, Part No. 077 1
8.
Pump gear and idler gear set with idler gear shaft 1
Part No. 100/206 9.
Wearing ring - impeller list - 2400 + bore - 2580 D 2
Part No. 200 10.
Flexible coupling assembly, Part No. 002 1
11.
Wearing ring - suction spacer, Part No. 02h 3
Page 1 (continued)
1 i
e
. Item Description Qty l'2.
Worm, Part No. 096 2
13.
Bearing sleeve - gear pump upper, Part No. 097 1
14.
Bearing sleeve gear pump lower, Part No. 098 1
III 1-1/2" x 12" SVH S/N 40223-24 1.
Impeller, Part No. 034 1
2.
Wearing - ring case, Part No. 226 3
3.
Wearing ring - hand, Part No. 273 2
4.
Wearing impeller - head side, Part No. 278 2
5.
Wearing impeller - case side, Part No. 279 3
6.
Packing box bushing, Part No. 227 2
IV 1-1/2" UNI 12 Stg S/N 40225-28 1.
Pressure reducing bushing, Part,No. 065 3
2.
Pressure reducing sleeve, Part No. 077 2
3..
Set thrust - bearing shoes inner 5"JEJ Kingsbury 2 Sets Part No. 054 (set = 6) 4.
Thrust collar, Part No. 057 4
5.
Set thrust bearing shoes - outer 5"JHJ Kingsbury 6 Sets Part No. 058 (set = 6) 6.
Thrust nut, Part No. 059 2
7.
Seat adapter, Part No. 18 2
v.
10"S BFIS S Stg S/N 39383-87 1.
Deflector ring,-Part No. 007 2*
2.
Case washers, Part No. 027 6
3.
Case cap nut, Part No. 477 6
4.
Case studs, Part No. 478 4
5.
Stationary oil baffles, Part No. 048 4
6.
Stationary oil baffle radial - outer, Part No. 552 2
7.
Key - pressure reducing sleeve, Part No. 088 2
Page 2 (continued)
Jten Description Qty 8.
Key - intermediate cover wear ring locking, 8
Part No. 1148 9.
Assembly rail, Part No. 462 2
10.
Wear ring - impel.ler suction, Part No. 201 3
11.
Worm gear, Part No. 103 2
12.
Suction spacer, Part No. 023 1
13.
Intermediate cover, Part No. 033 2
14.
Discharge spacer, Part No. 036 1
15.
Intermediate cover - discharge, Part No. 078 1
16.
Diffuser - radial, Part No. 083 2
17.
Diffuser - suction, Part No. 082 1
Above replacement parts are for original equipment furnished to the General Electric Corporation, Atomic Power Equipment Department, 175 Curtner Avenue, San Jose, California during 1965.
F.O.B. Hur n Park, California, consisting of:
1.
Size 1-1/.
x 12", type SVH, pump serial 40223/24 Job P-43052 " Auxiliary Clean Up Pumps" 2
2.
Size 1-1/2", type UNI, pump serial 40225/28 Job A-43053 "Re-Circulating Clean Up Pumps" 2
3.
Size 10"S, type BFIS, pump serial 39383/87 Job B-42459 " Primary Feed Pumps" 5
Page 3 1
.. ~.
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