ML19323G850

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Forwards Comments on Extension of Lwbr Operations.Proposed Continuation Might Affect Conclusions in Areas of Proposed Augmented Inservice Insp Program,Reactor Vessel Irradiation & Control Rod Drive Mechanisms
ML19323G850
Person / Time
Site: 05000561
Issue date: 04/30/1980
From: Harold Denton
Office of Nuclear Reactor Regulation
To: Rickover H
ENERGY, DEPT. OF
Shared Package
ML19323G847 List:
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NUDOCS 8006090104
Download: ML19323G850 (6)


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%g APR 3 01980 Admiral H. G. Rickover, Director Division of Naval Reactors V. S. Department of Energy Washington, D. C.

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Dear Admiral Rickover:

SUBJECT:

CONTINUED OPERATION OF SHIPPINGPORT LWBR j

l In your letter of March 10, 1980, you described briefly your plans to continue operation of the Light Water Breeder Reactor (LWBR) core at the Shippingport Atomic Power Station beyond the 18,000 effective full power hours (EFPH) ori-ginally planned.

You asked that any NRC coments on such operation be given to you by April 30, 1980.

In our Safety Evaluation Report and Supplement (NUREG-0083 and Supplement 1) of July and November 1976, respectively, we reported the results of our review of the proposed LWBR operation. At that time it was expected that the core would be operated for about three years, the time needed tc attain the performance objective of at least 18,000 EFPH.

The three-year scheduled operating life was a factor that was considered in some of our review areas.

As a result of your March 10 request, we have considered the proposed continu-ation of operation as it might affect our conclusions in those areas, which are concerned with (1) the proposed augmented inservice inspection program, (2) reactor vessel irradiation, (3) control rod drive mechanisms, (4) burnup effects on the fuel, (5) steam generator tube integrity, (6) post-LOCA hydrogen control, (7) consequences of postulated loss-of-coolant and fuel handling acci-dents, and (8) loss-of-coolant accident calculation models.

j We have also considered the effects of extended operation on (9) reactivity coefficients. Our coments are given in the Enclosure.

As a result of the TMI-2 accident, we have issued to the commercial nuclear power industry a number of bulletins, orders and reports. These have provided gui'ance to the industry as to improvements in nuclear pcwer plant design and operation that we consider to be important in improving the safety of comercial nuclear plants. We realize that some of the matters addressed in those documents may l

Attachment (b) to State of PA Letter

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Admiral H. G. Rickover, Director APR 3 0 sn not be applicable to the proposed extension of LWSR operations. However, we suggest that you give careful consideration to them and effect those that you judge to' be necessary for the continued maintenance of the health and safety of the public.

Sincerely, g

Harold R. Denton, Director Office of Nuclear Reactor Regulation

Enclosure:

Comments on Proposed Extension of LWER Operation i

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APR 3 01350 ENCLOSURE COMNENTS ON PRC?OSED ExiEN510N OF LWER OPERATION (1) Aucrentec Inservice Inspecticn As noted in cur Safety Evaluation Repcrt of July 1976, we considered your propcsed augrented in-service inspection program to be an acceptable alter-native to installation of additional piping restraints. Such a program, if performed in accordance with ASME Code Section XI, requires periodic inser-vice inspections to be performed within 40 month intervals. The Code also permits an extension of the interval up to one year, fcr a total of 52 calendar months.

You expect the 24,000 EFPH point to be reached within this time, thus not requiring an ASME Ccde inspection pricr to reaching this burnup.

We understand that you are evaluating an additional inservice inspection for the plant te support core operation beyond 24,000 EFPH. This inservice inspection will include visual and hydrostatic tests, and volumetric inspec-tien of selected pipe welds in order to verify that there has been no degradation of the welds. We suggest that you give appropriate consiceration in your evaluati,on to the ASME Code requirements when establishing your additional inservice inspection.

(2) Reactor Vessel Irradiation With respect to the effect of increased radiation dosage on the reactor vessel integrity, only a negligible effect is anticipated. The reactor vessel brittle fracture analysis presented in the SAR was based on 21,000 EFPH of operation for the LWER core. The analysis was extended to 24,000 EFPH and shows that the reference transition temperature (RTT) will increase only about 3 F.

For 30,000 EFPH an RTT increase of only 9 F is predicted.

The pressure-temperature limits for heatup and cooldown will be revised, prior to exceeding 21,000 EFPH, to reflect the change in RTT from the cur-rent value of 420 F to 429 F.

We conclude that the small increase in the reactor vessel RTT will not appreciably change the crack initiation and arrest depths calculated for postulated LWBR accident conditions.

(3) Control Drive Mechanisms We had reviewed, in 1976, the life expectancy of the LWBR control drive mechanisms. These components, installed during the LWBR conversion, were generally designed for a 15 year fatigte life. They have now been in service approximately three years, and have sufficient remaining fatigue life to operate up to 30,000 EFPH and beyond.

(4) Burnuo Effects on Fuel The extension of core operation to higher burnups than originally expected exposes the fuel and cladding to potentially greater damage. Greater fission gas release contributes to higher internal rod pressure and greater cladding stress. The potential for collapse of cladding may be increased due to larger i

gaps resulting from pellet axial movement. Pellet-to-clad interaction becomes significant and so does fuel rod bowing. Greater fuel rod growth could produce

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. A P ?, 3 0 13 5 0 interference between the rod ar.d the baseplate.

The continuation of buildup of crud on the outside of the fuel rod cladding will reduce heat transfer capabilities.

From the additional information your staff provided to us on April 25, 1980, it is apparent that you have considered these matters in your evaluation of extended operation.

The continued operation of on-line rad ~ation monitoring and pericdic sampling of reactor coolant provide reasonable i ssurance that, should fuel f ailures occur, they would be detected at an early stage.

(5) Steam Generator Tube Integrity We understand that there have teen no leaks in the U-tube steam generators since they were repaired about ten years ago nor in the straight-tube units that began service in 1977. All present steam generators are operating at about one-half their rated loads, and all-volatile water treatment is being used to maintain secondary water quality.

You have further stated that sempling for fluorine in the boiler water can detect leaks as small as one gallon per hour.

Based upon the above, we suggest that steam generator tube inspection be performed if there are signs of excessive leakage or other degradation.

(6) Post-LOCA Hydrogen Control In Section 6.2 of our July 1976 Safety Evaluation Report, we noted that DNR has designed a back-up post accident hydrogen purge system for the LWBR con-tainment building. However, due to (a) the long time anticipated following an accident until containment purging might be necessary i' the event of failure of the redundant safety grade recombiner system (i.e., 79 days mini-mum) and (b) the limited anticipated operation of the plant (three years),

DNR would purchase, fabricate, install and check out the system after a loss-of-coolant accident occurred. We found this commitment to be acceptable.

The analysis on which toe system design and our conclusions were based was performed in conformance to Branch Technical Position CSB 6-2, " Control of Combustible Gas Concentrations in Containment Following a Loss-of-Coolant Accident." Compliance with Branch Technical Position CSB 6-2 assures that the post accident hydrogen t_.. col system design meets the requirements of 10 CFR Part :i0.44 and Regulatory Guide.l.7, " Control of Combustible Gas Concentrations in Containment Following a Loss-of-Coolant Accident", which are the Comission's current design requirements for post-accident combustible gas control. Accordingly, we find the DNR commitment regarding the back-up hydrogen purge system to be acceptable for the expected extended duration of plant operations.

The accident at TMI-2 resulted in a large hydrogen release, in the contain-ment building, due to reaction of the fuel cladding with reactor coolant water. The hydrogen released greatly exceeded the Commission's current

. E design requirements. Although current combustible gas control system design requirements have not been changed. the subject of revision of those require-ments will be included in proposed rulemaking proceedings for accidents that may result in molten or degraded reactor cores. We have recently written a paper to the Conmission, " Proposed Interim Hydrogen Control Require-ments for Small Containments" - SECY-80-107, February 22, 1980, in which we reported on studies of the effects of large hydrogen releases in different types of containment buildings. We concluded that large dry containments of the type like the Shippingport containment were the least affected and would probably survive a TMI-2 type accident in a manner similar to that which was experienced at TMI-2, i.e., a moderate pressure spike due to hydro-gen combustion with no loss of containment integrity or damage to systems important to maintaining the plant in a safe shutdown condition.

(7) Radiolocical Consecuences of Accidents In Tables 15-1 and 15-2 of our July 1976 Safety Evaluation Report, we listed the assumptions we used in evaluating the radiological consecuences of pos-tulated loss-of-coolant and fuel handling accidents. An operating time of three years was listed.

This is the same operating time we assume in eval-uating corrercial plants; the fission product inventory used in our cal-culation is the equilibrium value. An extension of operating time past three years would not increase the applicable fission aroduct inventory and, therefore, would not increase the calculated radiation doses for these accidents.

(8)incaCalculationModels In the November 1976 Supplement to our Safety Evaluation Reoort we noted that our review of the FLASH-6 loss-of-coolant accident model and its application to the LWBR was limited to an audit of compliance with 10 CFR Part 50, Appendix K.

Extending LWBR operation beyond the three years originally planned does not alter the validity of that audit.

As a result of the accident at TMI-2, we asked corrercial reactor vendors to evaluate their small break analysis methods against available small break data (semi-scale, LOFT, TLTA). We suggest that DNR do the same, on a continuing basis, and improve those portions of the model that may lead to under-prediction of cladding temperature or oxidation.

(9) Reactivity Coefficients Concerning the effects of extended burnup on reactivity coefficients, you have noted that the Doppler coefficient becomes less negative with burnup, due mainly to the change in power shape in the core caused by motion of the seed assemblies. Since these assemblies will not have reached their upward motion limit by 18,000 EFPH, the coeff'ecient should not have reached its least negative value. The effect of the continued withdrawal of the

i A?R 3 613:0 4-seec assettlies will be of fset by the reduction in power so that the Doppler ccefficient shculd remain within the bounds of the ncminal values given in the L'a'SR Safety Analysis Report.

The moderator temperature coefficient becomes increasingly negative with burnup. However, reduction in power causes an offsetting decrease ici magnitude of this coefficient. The result should be only a small change in the value of the moderator coefficient, which, in any case, remains negative.

You have also included a 25 percent uncertainty factor in these coefficients for additional margin in the safety analysis.

In view of these considerations we conclude that the core reactivity coefficients will remain within the bounds of the safety analyses.

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UNITED STATES

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ADVlsORY COMMITTEE ON REACTOR SAFEGUARDS a %g /

wassmcTon. o. c. rosss gv j May 6, 1980 Honorable Mm F. Anearne Chairman U.S. Nuclear Regalatory Commission Washingtor., D.C.

20555 SUSJECT:

EXTENDED OPERATION OF SHIPPINGPORT LIGHT WATER BREEDER REACTOR

Dear Dr. Ahearne:

The Division of Naval Reactors, Department of Energy, in its letter of March 10, 1980, discuss *d its plan to operate the Light Water Breeder Reactor (LW3R) core at ShipDingport Atomic Power Station beyond the 13,000 effective full power hours (EFPH) originally planned, and requested NRC comments by April 30, 1930 regarding the extended operation.

During its 241st meeting, May 1-3, 1980, the Advi.sory Committee on Reactor Safeguards discusse'd this proposal with representatives of the Westinghouse Electric Corporation (Settis), Duquesne Light Company, the Division of Naval l

Reactors of DOE, and the Nuclear Regulatory Commission Staff.

The Com-mittee also had the benefit of the documents listed.

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The Committee concurs with the NRC Stafi's letter to Admiral Rickover dated April 30, 1930, which recommended that consideration be given to the bulle-tins, orders, and requests issued to the coitimercial nuclear power indus-try as a result of the TMI-2 accident.

Subject to the above, the Committee believes it to be acceptable to operate the Shippingport Atomic Power Station Light Water Breeder Reactor core to 24,000 EFPH as proposed.

Sincerely yours, f

i Milton S. Plesset Chai,rma n

References:

1.

Letter from H. R. Denton, NRC, to Adm. H. G. Rickover, DOE Naval Reactors,

Subject:

Continued Operation of Shippingport LWBR, dated April 30, 1980 2.

Letter from H. G. Rickover, DOE Naval Reactors, to H. R. Denton, NRC (NR:D:H.G.Rickover Z#818)

Subject:

Light Water Breeder Reactor - Plans to Continue Operstion of the Present Reactor Core 3.

NBI Log No. 0203-80/0051L, "Information Report Concerning Extended Opera-l.

tion of the LWBR Core at Shippingport" cc: Admiral H. G. Rickover Attachment (c) to State of PA Letter

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