ML19322C743

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TMI Station Administrative Procedure 1019,Revision 2, Qualification of Personnel Performing Special Processes
ML19322C743
Person / Time
Site: Crane  Constellation icon.png
Issue date: 12/22/1975
From:
METROPOLITAN EDISON CO.
To:
References
TASK-TF, TASK-TMR 1019-01, 1019-1, NUDOCS 8001220700
Download: ML19322C743 (15)


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)y STATION ADMINISTRATIVE PROCEDURE 1019THA 12/22n5 tL g.-

QUALIFICATION OF PERSONNEL P!RF0lHING $PECIAL P o

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STATION ACMINISTRATIVE PROCDURE 1019 ts

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QUALIFICATICN OF PERSONNEI, PERTCRMING SPECIAL PROCESSES Table of Conter.ts K-1.0 M

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1.2 Scope k'

1.3 References ay i

i 2.0 Re s none ttilities y1 2.1 Manager-Oeneratien hintenance & Bupervisor of hintenance 2.2 Manager-Operational Quality Assurmee 2 3 Supervisor of Haintenance 2.k

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Manager-Generstion Maintenance, Station Maint

'7' Manager operational Quality Aaaurance enance Supervisor and 3.0 Eeout retee.te_

3.1 Welding

'I 3.2 Heat Treating and Other Special Processes d,h.~T--

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Bon-teatructive Exarinations

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Welding Procedure Qualification Record 2.

Brasing Procedure Qualification Test Record

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Velder or Velding Operator Qualifications b.

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Brater Qualification Test Record w-i Ub g(; [a 5.

NUI Qualification Record

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his Administrative Procedure establishes the requiremente to assure that speelal processes are controlled and accoglished G

by qu11ried psisonnel using approved and qualified procedures e.

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accordance with applicable codes, standards, specifications,

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5 criteris, and other special requirements.

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personnel to perfers the special processes such as Welding, acc-destructive examination (EE) and heat treating to cogly with approved and qualified precedures in accordance with applicable i

codes, standards criteria and other special requirements which swvern nuclear safety related (and non nuclear) structures, systens l'

and ccreenents.

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  • t 1.3.1 ASME Boiler & Pressure vessel Codes - All applicable sectiens 3

A 13.2 A.S.N.D.T. Recossended Practice 537-TC-1A 1.

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USAS B31 7 - latest issue 7

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Metropolitan Edison Technical Specifications

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Wks 13.5 A.E.C.10 CD $0 Appendix B. Criterion II.

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137 Attached - Attachments 1 thru 5

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2.1 Th he Manager Generation Maintenance and the Supervisor of Maintenance

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shall be ressensible for assuring that only qualified and certified p.

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personnel are assigned to perfona the special processes such as r

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welding, heat treating, etc.

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The Manager-operational Quality Assurance shall be respensible for b j 4*v-assuring that only gus11 tied and certifled personnel are assigned W..

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rwsponsibility by means of surveillance and audits of perfomance p.. _,

and supporting certification.

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The Manager-0GA is further responsible M wa~

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for the training, examination, qualification and certification of th

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%A4 -i Persor.nel who perform non-destructive examinations.

He shall also

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j' be responsible for the saintensnee of all the related doeunents

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which are subject to audit, 23 The Supervisor of Maintenance shall be responsible for the training

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perfom the special processes such as velding, heat treating, and 7,.-

'i these other processes vbere assurance of process quality dep g

ends on the basic skill of an individual and cannot be assured by the in-l spection process per se.

He shall also be responsible for esin-

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taining the certificatica records, resumes, and other records n

e-which e-r are sub.tect to audit.

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2.h The Maneger-Generation Maintenance, Supervisor of Maintenance

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amintaining the necessary records for their personnel which are

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irW Nr required to meet the Het-Ed Technical Specifications and applicable ff py;,f w.

code requirements.

'N These records shall include the following (see sample forms attached).

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1. Veld procedure qualification Test - Attachment No's 1 & 2 h-g y2{.}.i g~ ~ z q q;n

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2. Velder or velding operater Qualifications. Attachaer t s.,

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3. Non-destructive Test Personnel Qualification Record yorm

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k. List of equipment type, model and serial d's with mai t

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n enan:o and calibration history used for nondestructive examinations b.}@M "1 by the Quality Control Department (e.g., radiographic o

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, ultras:nic and leak detection equipasnt.)

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5. List of cua'iftes Testing Laboratories, their personnel and
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equipaar.t whose services vers used to perform N.D.E 3

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required in the T.M.I. Plant.

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a. All velders for all types of manual and machine arc and ga i

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s welding processes permitted by the ASME Codes shall be qualifi d 7

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to ASME Sec. IX and certified by Metropolitan Edison C prior to performing any velding on strvetures, systens

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4 ccmponents built under the ASME Code.

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b. Records shall be maintained of the test results obtained i t):

n welding precedures and welder performance qualifications and

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h the results of examinations of welding operators diWe' ye v.

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c. 'hese roccida shall be accessible to the authorized inspecter

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and the Ha:ager-Operational Quality Assurance for review and V

audit.

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d. Welders and welding operators shall be requalified when 4i 9/; ' u o f

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y necessary per the requirements sad conditions of Section IX

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d 3.2 h>,7 Inst Treatir.wt other seecial Processei Special processes shall be perfomed in accordan w*:-

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ce with gualified and approved procedures developed by Nat Ed Engineering disciplines and by personnel who have f

w proven to the Superviscr of Maintenance their knowlsage and ability to carry out the process in accordance with th i

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acceptance standard of the process being accomplished p

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s Certification and periodic re-certificatica of s 1

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Process personnel and equipment shall be done in acc 9

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The Supervisor of Maintenance, if necessary c.

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training proEram which will assure the availabilit y of

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qulified personnel required to perform the special pr involved in plant operations.

ocess 3 3 Don-teatructive Examinatier:s

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i Personnel, prior to performing any Non-Destructi a.

ve F m inations, e.g., Macnetic Particle (IC). Liquid Penetrant (PT)

, Ultrasonic Test (M), and Radiography (RT) shall be qualified a d p.

n certified in accordance with the ASME Codes and SNT-TC-1A b.

The hanager-04A chall establish a program.hich will make available the personnel required to perforu the N D E

... required for the day to day activities in the TMI Plant i

This will include training, exar.ination, qualification and certifi catica per the W' {'~

M-recomendations and requiremen,te of SET-TC-1A and the ap li W

p cable codes.

(ASPI, 10 CFR 50, ANSI-b5.2, etc.).

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At the option of the Manager-Operational Quality A

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ssurance, en outside agency may be engaged to perform the NLE services re

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actW LTE services required, e.g.. E or RT, etc.

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of his personnel and/or the documentation of the QC services e i.t perforced by the outside agency.

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3801.002 METROPOLITAN EDISON COMPANY Proc.ouat. nee.(rom >

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S e p t emb er 20. 1974 GENE RATION DIVl510N

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WELDING PROCEDURE QUALIFICATION RECORD No.

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WELDER EMP. NO.

STAMP NO.

TYPES

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F J01 HTS BASE METALS Material Spec.

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Thickness Range

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Position of Groove Site of Electrode Weld Progression (Uphill, Downhill)

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SPA Specification Other 7,

v, AWS Classification PREHEAT Other Preheat Te:np.

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Interpass Temp.

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POSTWELD REAT TREAT. M GAS s

Temperature Type of Cas or Cases Time Composition of Cas Mixture lhC'[, / ^

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ELECTRICAL CHARACTEnlSTICS TECHNIQUE y

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Port We certify that welds were prepared, welded and tested in accordance with ththe statemente i Section IX of the ASME Code.

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1 METROPOLITA H EDISON COMPANY

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Welding Procese_.

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(Fillet. Groove.Etc.)

In accordance with k tiding Procedure Specification (WFS)_

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g FOR INFORMATION ONLY Filler Metal Diameter and Trade Name.

Flux for Submerged Arc or Ces for Inert Gas Shielded Ar c

Weld Frogression L-Appron. Travel Speed 1

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j Type and i

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Type and

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Result Radiographic peoultet

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i METROPOUTAN EDISON COMPANY i.,1d.rerr.%.1.Te.t 3801.003 1

e June e, 1975

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GENERATION DIVISION w,,,

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FILLET WEID Ytat Rest 1Ts g:

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Length and For Cent of Defects

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Test Date CERTIFICATION OF QUALIFICATION

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BT THE 158ULTS OF THIS TEST. THIS WELDER IS QUALIFIED TO WEIA mfDE

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FOLIDWING CONDITIONS PROCESS:_

BACKING

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TEICENESS BANGE

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We certify that the statemente in this record era correct and that the teet welde were prepared, welded and tested in accoriance with the requiremente of i

Section II of the AIME code.

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