ML19321A896

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Interim Part 21 Rept Re Defective Itt Actuators in Dampers. Customer Notification Encl.Jobs Classified Nonnuclear safety-related Are Not Reportable.Actuators Supplied for Other Jobs Are Considered Purchaser Responsibility
ML19321A896
Person / Time
Site: Mcguire, Saint Lucie, Susquehanna, Limerick, Waterford, Midland, Bellefonte, McGuire, Zimmer
Issue date: 07/08/1980
From: Sloan D
AMERICAN WARMING & VENTILATING, INC.
To:
References
REF-PT21-80-195-007 NUDOCS 8007240353
Download: ML19321A896 (50)


Text

, ATTACHED IS A PART 21 REPORT FROM IE I%1L UNIT - ROOM 359 E/W

. .,s On&+ WW PART21IDENTIFICATIONN0.-  % -/W-o67 C0fPAW fMiff U-%22~ c<, .

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DATE OF ETTER.  %/r e DOCKER NO.

DATE DISTRIBUTED 7/ # / Fo

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ORIGIfML EPORT SUPPEENTARY )(

DISTRIBLffl0N:

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REAC10R (R) 1 FUELCYCLE& SAFEGUARDS (S) f%TERIALS (ii)

IE FIES IEFILES .

AD/ROI(2) IEFILES AD/SG AD/RCI(2) AD/ FREI AD/RDI EGIONS I,II,III,IV,V EGIONS I,II,III,IV,V EGIGiS 1,II,III,IV,V VENDOR BR. R-IV VB00R BR, R-IV WNDOR BR. R-IV LEB / IPA I4B 5715 NIES / F0 6 SS-396 NRP/ DOL AE0D [46 7602 LOEB/ IPA iib 5715 NMSS / SG SS-881 NRR/ DOE AEOD -fib 7602 L0EB/ IPA f4B 5715

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NRR/DSI CENTRAL FIES 016 AE0D f1B 7602 NRR/ DST CETHRAL FILES ( CHRON) uni.?' FILES 016 NRR/ DOL PDR CBRPAL FILES (CHRON)

CBURAL FIES 016 LPP- CBffPAL FIES SS-396

CBERAL FIES (CHRON) TERA PDR PDR .

LPDR LPDR lERA TEPA ACTION:

PRELIMINARY EVALUATION OF THE ATTACHED REPORT ltEiCATES LEAD RESPONSIBILIT( FOR FOLLOWJP AS SHOWN BELOW: l IE - X NRR ftSS _

OTHER _

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, american warming anc ventilating inc July 8, 1980 O ' /9 0~ -O O J' U.S. Nuclear Regulatory Commission Washington, D.C. 20555 Attn: Director, Office of Inspection and Enforcement From: American Warming & Ventilating, Inc.

1310 Indian Wood Circle

. Maumee, Ohio 43537

Subject:

10 CFR 21 Notification Dated February 6, 1980 (Concerning ITT Actuators)

Gentlemen:

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Enclosed please find copies of American Warming &

Ventilating, Inc., Customer Notifications concerning the subject 10 CFR 21 for AW Job No's: 80290, 90083, 90084, 90096, 90120, 90121, 90162, 90163, 90181, 90186, 90193, 90216, 90235 and 90236.

Please be advised that:

1) AWV jobs 90096 and 90216 are classified as Non-Nuclear Safety Related Dampers. Consequently, it is AWV's o" pinion that these dampers do noc fall under-the reporting requirements of 10 CFR 21 and as such are removed from AWV's list of affected Customers and Projects, (Attachment to February 6,1980 Notifi-cation and revised March 19, 1980), revised copy enclosed.
2) AW is retract;ing all reference to AWV jobs 90084, 90120, 90121, and 90263 concerning the subject 10 CFR 21. In these instances the ITT-GC Actuators were provided by the Purchaser to AW for in-stallation on to dampers sold. As such, the Purchaser has the responsibility to provide ITT-GC Actuators which meet the torque requirements of the damper and/or subject specification. These jobs are removed from AW's list of Affected Customers and Projects, as described in 1).

P O BCx 279 1310 WD'AN Wood C:eCf.E M AuvEE Omo 43531 I4196893-1011 .

At,e;i. te vr.E a

U.S. Nuclear Regulatory Commission Jult 8, 1980 Page 2

___- = _ _ _ _ - __ -________________

Further information regarding the subject 10 CF" 21 vill be forwarded as received.

Very truly yours, pyt. W Donald E. Sloan Quality Assurance Manager American Warming 6 Ventilating, Inc.

cc: WBB, RLB, RLA, JMT, RJM, SFG, DSL 4

50

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. american warming anc ventilating inc TITLE: Affected Customers and Projects DATED: July 8, 1980

SUBJECT:

American Warming & Ventilating, Inc.

7 10 CFR 21 Notification Dated February 6,1980 REFF.RENCE: Original List - Attachment to February 6,1980 Notification.

Revised March 19, 1980

1. Duke Power Company; Bahnson Services McGuire Nuclear Station AW Job No. 80290

= m PS3

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2. Cincinnati Gas & Electric Co=pany
2.
  • Wm. H. Zi==er Pwr. Sta. - Unit I

$ AW Job No. 90083

3. Bechtel Corp. (San Francisec)

Susquehanna Steam Elec. Sta. Units 1 & 2 AW Job No. 90125

4. Tennessee Valley Authority Bellefonte Nuclear Plants Units 1 & 2 ,,

AW Job No. 90162

5. Ten'nessee Valley Authority

Bellefonte Nuclear Plants Units 1 & 2 AW Job No. 90163

6. Ebasco Services .

Waterford Unit #3 AW Job No. 90181

7. Bechtel Corp.

Limerick Generating Station AW Job No. 90186 A o sox 279 1310 IN3 Ar eWOOD CIA 06E MAUV5E O"fC 4313?

    • e4191 e915011 Avc A VE.',W 9

_ _ _ . _ _ . _ .. ._ _ - - - _ . . _ _ . _ _ ~

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Affected Customers & Projects - Page 2

8. Ebasco Services St. Lucie #2 AW Job No. 90193
9. Bechtel Corp. (Ann Arbor)

Midland Plant AW Job No. 90235

10. Bechtel Corp. I Midland Plant AW Job No. 90236

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i Mr. Gerald Prauci Euffalo Forge Co:::pany .

P.O. Box 905 j ,

Duffalo, Nov York 14240 -

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Subj e c.;: ITT Operators, P.O. 75546 j . St. Lucie F1 rida Power & Light ,

. . AW #90263 j ..

_ Dea- Jo.rry :

. - According to the new ' statistical charts provided by ITT Cencral Controls, the"actuntors supplied on the above order vill deliver: .g

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Fouer Stroke j! Spring (f ail) Direction Begin i- 1:nd ,C Begin End 205S "#' 1299 "# 1215"# 455"#

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k* hen the'r'e~ turn spring length is adjusted to 9.30 inches,

. the actuator vill deliver: j

.J. I Power Stroke \,\ // Spring,(fail) Direction Lcgin End Begin.. e'N\. End 2004"# 1244"# .--. s "1269"# \.\,509"#

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If more torque is needed, N W suggest thatfButfalo Forge send the actuators back te ITT for ITT to'actually, test,the units in ques tion. ITT vill then return the actuators'with the actual g documented thrust valves. These thrust valves can be converted intotorquevalvesbymultiplyingthethrustvalvelby1.75.

,1 1

Once Buffalo Forge has received these tested t'orque valves and they are still less than.what is required, Luf falo Forr,c -'

has two rc::.aining options: ,,

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1. Replace the spring.
2. Purchase'a larger actuator.

O h.

-~ _ - - - .

.. ,!!r. Gerald Prawcl Page 2

!!ay 19,1980 -

,Please advise how you are going to proceed and if AWV can l>c of any assistance.

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',.-... Since re ly ,

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~ ' ', Accrican Warming 6 '!cntilating, Inc.

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\sI ld' chael J. Alenruer [ t- (' / Manager, 0.E.M. Sales

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1 , June 6, 1980 Bahnson Service Cc. P.O. Box 10458 Winston-Salem, NC 27108 Attn: Hugh 0. McPherson Project Manager .

Subject:

Status of Shipped ITT General Centrols , Actuators Concerning 10 CFR 21's as Referenced ,

References:

             , (1)   Bahnson P.O. f395 DPC EPS #76-2-2976 McGuire Nuclear Etation AWV Job No. 9009o 4    b

[kgf 7 ti (2) AWV letter, D. Sloan to Hugh 0. McPherson g~;3'

       ~

3a b- ?Nb P4EEI notification of the existence of a possible defect per 10 CFR 21 - selection notographs, dated February 6, 1980 (f) (3) U.S. Regulatory Commission IE bulletin No. 80-09, dated April 17, 1980 (4) Damper Tag No's: lLCVU-D-1 Thru 4

         .                                                                                         2LCVU-D-1 Thru 4 Gentlemen:

This letter is to advise you that AWV has determined that the dampers supplied on this job, reference (1) , are NON-NUCLEAR SAFETY related danpers. Consequently, it is ARV's opinion that these dampers do not fall under the reporting requirements of 10 CFR 21 and has under separate cover so notified the U.S. N. clear Regulatory Commission. AWV has made an evaluation of all ITT actuators shipped against this job (see Ref. 4 fcr Tag Numbers), and all eight (8) of the dampers incorporate ITT actuators yhich neet the torque requirements of the damper and/or your specification. This evaluation was based on ITT General Controls supplied statistical s.a.n r

                                   ' 't 1 3 11 J. P 4 'J i - 9.. -pg,!
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                      .      Bahnson Service Co.

Hugh 0. McPherson June 6, 1980 h Page 2 minimums of actual actuator output forces. The actuater test sample consisted of eighiv (50) actuators. Statistically, ITT Ceneral Controls has stated that:

                                                      ". . . at the 80% confidence leval, 98% of the units will have outputs at or in excess of the statistica,1 minimum. In a practical sense the statistical minimum of the output forces should represent a number that can be compared to the
  • desired or required actuator output including ' '

safetv factors which were calculated during the design phase. This should allow a reasonable judgement to be made concerning the capability of the actuator to perform as expected." ITT General Controls has advised that their Engineering Department is preparing a complete report for the basis of the data supplied. This report will be sent on to you within sev'en

                              '7) working days of its receipt. AWV should be receiving this report within the next few weeks. AWV requests that this ITT General Controls Engineering Report be accepted ans                                                  pproved; the data used for this evaluation must be considercd preliminary

({g in the meantime. This letter shall also advise you that this job, reference

 -                           (1), is NOT affected by the December 7,                                    1979, ITT-CC reported use of springs having incorrect material as noted in the United States Nuclear Regulatory Commission Office of Inspection an'd Enforcement, IE Bulletin No. 80-09, dated April 17, 1980.                                         The subject springs were identified as No. 1 springs of which none were used on this job.

Also, please be advised that any ITT actuated dampers shipped from AWV since May 1, 1980 incorporate actuators which have been evaluated by either statistical data, actual test or damper test and meet the torque requirements of the dr:per and/or your specification. You will be kept advised of future developments concerning this problem.

                                                                           \ cry truly yours, Y c?t                    0             c: -~

Donald E. Sloan Quality Assurance Manager American Warning & Ventilating, Inc. cc: W.T. Forcran - EPS I\ John P. Akers , Duke Power WBB , RLB, RLA, JMT, EJM, DSL, SFG M y _ WN* D *#* e.

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OmerlCan WarmlT Q OnC VenIIlOting inc

                                      .                                                           June 6, 1980 s

t Stone & Webster Engineering Corp. P.O. Box 2325 Boston, MA 02107 , Attn: Arun K. Malhotra Principal Facilities Engineer Subj ec't : Status'of Shipped ITT General Controls Actuators Concerning 10 CFR 21's as Referenced

References:

(1) S-6 W P.O. #2BV-184 J.O. No. 12241 - 0.F.E. No. 10030-C.0. No. 6289 Beaver Valley Power Station - Unit 2 AWV Job No. 90216 2. f (2) AWV letter, D. Sloan to Arun K. Malhotra [4 iv . t notification.of the existence of a possible j' .5- u .1 L . defect per 10 CFR 21 - selection no=ographs,

 ,                                                                                  dated February ', 1980 i                                                                               (3)  U.S. Regulatory Co= mission IE bulletin No.

i

        ,                                                                           80-09, dated April 17, 1980                                           L (4)  Damper Tag Numbers:        2HVK-MOD 21A, 22A, 21B, 223 & 24 1

Gentlemen:

  • i This letter is to advise you that AWV has determined that the dampers supplied on this job, reference (1), are NON-NUCLEAR SAFETY related dampers. . Consequently, it is AWV's opinion that these dampers do not fall under the reporting requirements of 10 CFR 21 and has under separate cover so notified the U.S. NucJ ear Regulatory Cc= mission.

AWV has made an evaluation of all ITT actuators shipped against this job, (see Ref. 4 for Tag Numbers) and by engineering judgement considers all five (5) of the actuators to meet the torque requirements of the damper and/or your specification.

                  ,                                              1)     Da:pers 2HVK-MOD 22A, 22B & 24 incorporate ITT actuators which provide at -least 150% of the torque
requi'rements of the damper based on the statistical

, ntninu=s. P o dor 279 13 to #NDAN WOOD CnC4.E 4 taA;.;fdEE OHf0 4353 7 1 i M19} 893 50s t - AA*CA vt MSD8 f M r

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          .       .                        : Stone & Webster Engr. Corp.                                                                      '
                                          ~Arun K.-Malhora June 6, 1980
                                                       =______________________
2) ,

Dampers 2HVK-MOD 21A, 21B incorporate ITT actuators , which provide 143% of the required damper torque based , on the statistical minimums and 156% of the required i damper torque based on the means of the actual test i data at the worst condition; fail closed spring end. In the power direction, worse case, the actuator produces 410% of the required damper torque based on the statistical minimums. This evaluation was based on ITT General Controls supplied

statistical minimums and means of actual actuator output forces.

the actuator test rample consisted of eighty (80) actuators.

Statistically, ITT General Controls has stated that
                                                            ". . . at the 80% cenfidence level, 98% of the units                                       '

1 will have outputs at or in excess of the statistical i minimum. In a practical sense the statistical minimum - ) of the output forces should represent a number that can be compared to the desired or required actuator ' output including safety factors which were calculated during the design phase. This sh.suld allow a reasonable V judgement to be =ade concerning the capability of the actuator to perform as expected." ITT General Controls has advised that their Engineering I . Department is preparing a complete report for the basis of the !- data supplied. This report vill be sent on to you kithin.aeven i (7) working days of its receipt. AW requests that the ITT General Controls Engineering Report be accepted and approved; the data used

                                          #or this evaluation must be considered preliminary in the meantime.

i . t [, This letter shall also advise you that this job, reference (1), is NOT affected by the December 7, 1979, ITT-GC reported use of

                                         . springs having incorra.ct material as noted in the United States Nuclear Regulatory Commission Office of Inspection and Enforcement, l                               ,          IE Eulletin No. 80-09, dated April 17, 1980. The subject springs were identified as No.1. springs of which none were used on this l )b .

Also, please be advised that any ITT actuated d: pers shipped frcm AW since May 1,1980 incorporate actuators which have been evaluated by either statistica1' data, actual test or damper test. and meet-the torque requirements of the damper and/or your specification. y O-a e-.-+e-v.-- - ,.,m.. e.-- -------m.-,,.-,>w.- ,. ,, , r,m. - -

Stons 6 Umbster Engr. Corp. Arun K. Malhotra June 6, 1980 Page 3

  )               -----------------------------

You will be kept advised of future developments concerning this problem. Very truly yours, f gy fr Donald E. Sloan Quality Assurance Manager American Warning & Ventilating, Inc. cc: J.A. Werling - Duquesne Light Co. Shippingport, PA H.A. Van Wassen - Duquesne Light Co. Pittsburgh, PA Jack O'Brien - Air Centrol Equipment WBB, RLS, RLA, JMI, RJM, DSL, SFC b t.7 9

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                                        ..      'OmPflCOn WOfmil)Q anc ventilating inc t(E)                        .

June 6, 1980 Bechtel Power Corporation San Francisco Power Division P.O. Box 3965 San Francisco, CA 94119 Attn: R.H. Elias-Subj ect: Status of Shipped ITT General Controls Actuators Concerning 10 CFR 21's as Referenced

References:

(1) Bechtel P. O. 8031-M-113-LC Bechtel Job 8031 a Limerick Generating Station 33 AWV Job No. 90186 If) 47 ' (2) AWV letter, D. Sloan to R.H. Elias , .1s..ht _.

                                  'q! $                                                    notification of the existence of a possible defect per 10 CFR 21 - selection nomographs, dated            -

f February 6, 1980 (3) AWV letter, D. Sloan to R.H. Elias , notification of the existence of a possible defect per 10 CFR 21 - #1 spring defect, dated January 8, 1980 ,. (4) U.S. Regulatory Commission IE bulletin No. 80-09, dated April 17, 1980 Gentlemen: This letter is to advise you that AWV has made an evaluation of all ITT actuators shipped against this job; see the attached listing for the results. .This evaluation was based on ITT General Controls supplied statistical minimums of actual actuator output forces. The actuator test sample consisted of eightv (80) actuators. Statistically, ITT General Controls has stated that:

                                                                              ". . . at the 80% confidence level, 98% of the units, will have outputs at or in excess of the statistical minimum.          In a practical sense the statistical minimum of the output forces should p o DOx 279 1310 sNDIAN WOOD C8:CLE M AUMEE. o+ no 435r e4191893 SO11 AMOA MEunE n
              ,             ,+            ,         . . . , ,   _ _ , _ _           m  -
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         \ -          .

Bechtel Power Corp. R.H. Elias June 6, 1980 C.,, Page 2 represent a number that can be-compared to the desired or required actuator output including safety factors which were calculated during the design phase. This should allow a reasonable judgment to be made concerning the capability of the actuator to perform as expected." Note, the statistical data includes the lower minimum force value exerted by a number one (1) spring manufactured from an incorrect material; reference 3. ITT General Controls maintains that once such a number one (1) spring is compressed it will thereafter consistantly exert the same force level without degredation. Itt General Controls has advised that their Engineering Department is preparing a complete report for the basis of the data supplied. This report wil.1 be sent on to you within seven (7) working days of its receipt. AWV should be receiving this report within the next few weeks. Prior to AWV taking any corrective action on this matter,

     ,                  the ITT General Controls Engineering Report must be accepted and approved; the data used for this evaluation must be considered preliminary in the meantime.

Also, please be advised that all ITT actuated dahpers shipped from AWV since March 28, 1980 incorporate actuators which have been evaluated by either statistical data, actual test or damper test and meet the torque requirements of the damper and/or your c specifi~ation. . You will be kept advised of future developments concerning this problem. Note: AWV has passed along this information, and identified the subject proj ect to: U.S. Nuclear Regulatory Ccamission Washington, D.C. 20555 Attn: Director, Office of Inspection and Enforcement Very truly yours, f < f"

   ~%                                                     Donald E. Sloan Qualit:, Assurcnce Manager American Warming & Ventilating, Inc.

ITT ACTUATOR STATUS - Ata' JOB 90186 (Based on ITT provided statistical data)

 -ij I. OK as is:    The following 10 shipped dampers incorporate ITT actuators which have been evaluated and meet the torque require-ments of the damper and/or your specification.

HD-78-002A PDC-78-055 HD-78-002E HD-78-067A HD-78-009A HD-78-067B HD-78-009B HD-76-293A PDC-78-054 HD-76-2933 II. Spring adjustment required: The following 37 shipped dampers may require a spring adjustment that can be performed without removing the actuator from the damper. Ak'V requests that access to these dampers should not be renoved, leaving it for later spring adjustment work. HD-76-183A ED-78-027A HD-78-0643 HD-76-183E ED-78-0273 HD-78-063A ED-76-193A HD-78-018 HD-78-063B HD-76-1933 HD-78-019 HD-78-097A P'C-78-013A HD-78-056 HD-78-0973 PDC-78-0133 HD-78-037A TD-81-102 A,B,C,D,E,F,G HD-76-283A ED-78-0373 TD-81-202 A,B,C,D,E,F,G HD-76-2833 HD-78-064A III. Actuator test required: The folicwing 13 shipped dampers incorporate

                    .ITT actuators which by the statistical data can not be shoten to meet the torque requirements of the damper and/or your specification. It is, however, thought that the actuators on these dampers actually do have sufficient force based on other actual actuator force date.      in order to prove this the actuators will have to be returned to ITT General Controls for actual testing.                            .

FD-C-76-192A ED-81-041C FD-C-76-192B HD-81-041D-FD-C-76-292A HD-81-042A FD-C-76-2923 HD-81-042B HD-78-096A HD-81-042C HD-78-0963 HD-81-042D HD-81-041B IT IS SUGGESTED THAT THESE DM'PERS NOT BE INSTALLED AND DO NOT REMOVE ANY ITT ACTUATOR FROM ITS DAMPER AT THIS TIME.

 .?

4

- 4

                                      ;amencan warmirig                                                                                  ,

anc ventilating inc June 6, 1980 t

                                                                                                        ~

Duke Power Co. 422 South Church Streel Charlotte, NC 28242 Attn: S.K. Blackley, Jr.

                           '.                              Chief Engineer, Mechanical                           -

and Nuclear Division

Subject:

Status of Shipped ITT General Controls Actuators Concerning 10 CFR 21's as Referenced

References:

(1) Duke Power File #MC-112100-17 Bahnson P.O. #293 DPC-C0 #5 EPS #79-1-4436 F n c. gy McGuire Nuclear Station

.a       . {pt ((81%ly 7                                                AW Job No. 80290 lE                   f                                       (2) AW letter,    D'.'  S? oan to S.K. Blackley, Jr. ,

notification of the existence of a possible defect per 10 CFR 21 - selection nomographs, qy' dated February 6, 1980 (3) U.S. Nuclear Regulatory IE bulletin No. 80-09, Dated April 17, 1980 (4) Damper Tag No's: CR-0AD-1 Thru 8 - Gentlemen:.

                      .       ..                        This letter is to advise you that AWV has made an evaluation of all ITT actuators shipped against this job, (see Ref. 4 for Tag Numbers), and that all eight (S) of the dampe s incorporate ITT actuators which meet the torque requirements of the damper and/

or your specification. This evaluation was based on ITT General Controls supplied statistical minimums of actual actuator output forces. . The actuator test sample consisted of eightv (80) actuators. . Statistically, ITT General Controls has stated that:

                                                              ". . at the 80% c afidence level, 98% of the units will have outputs at or in excess of the
                                                              .tatistical minimum.        In a practical sense the eo       c.<>.< a re 1310 ANotAN WOOo C+oCM MAUVCC. O**'O a3537 e d i fes Ste3-Soli k

AMCA Mr M8h es a '

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                       ,  . Duka Powar Co.

S.K. Blackley, J.. June 6, 1980

     ,-                       Page 2
    $9                           .------------------------

statistical minimu= of the output forces should represent a number that can be. compared to the desired or required actuator output including safety factors which were calculated during the design phase. This should allow a reasonable judgment to be made concerning the capability of the actuator to perform as expected." ITT General Controls has advised that their Engineering Department is preparing a complete report for the basis of the data supplied. This report will be sent on to you within seven (7) working days of its receipt. AWV should be receiving this report within the next few weeks. AWV requests that this ITT General Controls Engineering Report be accepted and approved; the data used for this evaluation must be considered preliminary in the meantime.

        ~

This letter shall also advise you that this j ob, reference (1), is NOT cffected by the December 7, 1979, ITI-GC reperted use of springs having incorrect material as noted in the LMited States Nuclear ~ Regulatory Commission Office of Inspection and Enforcement, IE Bulletin No. 80-09, dated April 17, 1980. The subject springs 7 were identified as No. 1 springs of which none were used on this jeb. Also, please be advised that any ITT actuated dampers shipped from AWV since May 1, 1980 incorporate actuators which have been evaluated by either statistical data, actual test or danper test and meet the torque requirements of the damper and/or your specification. You will be kept advised of future developments cencerning this problem. Very truly yours, l gt ,Ym Donald E Sloan Quality Assurance Manager American Warming & Ventilating, Inc. cc: John P. Akers - Duke Power Co. Tom Chambers - Bahnson Services Co. W.T. Foreman - Environnental Product Sales, Inc. WEB, KLB, RLA, JMT, RJM, DSL, SFG s s

c e. american warming

                     \        '

anc ventilating inc June 9, 1930 Powers Regulator Co. 5440 W. Fargo Ave. Skokie, IL 60076 Attn: R.A. Neary Manager, Nuclear Quality Assurance Subj ect: Status of Shipped ITT General Controls Actuators Concerning 10 CFR 21's as Referenced

References:

(1) Powers P.O. #510-N-5049 y @sgr" g S & W Job #11600.50, P.O. 310738 Shoreham Nuclear fjp

 ; *.-                                                                 AWV Job No. -90084 (2) AWV Ictter. D. Sloan to R.A. Neary notification of the existence of a possible defect'per 10 CFR 21 -

selection nomographs, dated February 6, 1980 (3) U.S. Regulatory Commission IE Bull.ct.in No. 80-09, dated April 17, 1980 Gentlemen: 4 This letter is to advise that American Warming 5 Ventilating, Inc., is retracting all reference to the dampers pruchased by Powers Regulator Co pany for reference (1) concerning the 10 CFR 21, reference (2).

                        ,                         In this ins;ance the ITT-GC. actuators were provided by Powers Regulator to American Warming & Ventilating, Inc. , for installation on to the dampers sold. As such,' Powers Regulator has the respons-ibility to provide ITT-GC actuators which meet the torque requirements of the damper and/or subject specification.

P O UOm 2 79 1310 WD.AN WOOD C'nr LE

f. MAuvtE. omo 439-
                            ,       i m nson c

i Aw;4 utvrn s4 6 ,,r. r --

                                                                                          .m --c,.-r . ,-4 +---r----e-, .-m-w --,y- 9  +-.

3 .,- Powers Regulator Co.

                    ' R.A. Neary June 9, 1980 e                Page 2 Note:     AWV has passed alcas this information, and identified the subject proj ect to:

U.S. Nuclear Regulatcry Cctaission Washington, D.C. 20555 Attn: Director, Office of Inspection and Enforcement If you require any further information, please call. SIGNED:  ; a - r-TITLE: MM / awe,, DATE: G/9/So

                                                                / '

cc: Stone & Webster Engr. Corp. GBU Building 4243 Brownsville Rd. Pittsburgh, PA 15227 p Atta: R. McLain WEB, RL3, RLA, JMT, RJM, DSL, SFG f 0 D

                     ~american warmir>q anc ventilating inc O

June 9, 1950 Powers Regulator Co. 5440 W. Fargo Ave. Skokie, IL 60076 Attn: R.A. Neary Manager, Nuclear Quality Assurance

Subject:

Status of Shipped ITT Ccncral Centrols Actuators Concerning 10 CFR 21's as Referenced

References:

(1) Pcwers #260-N-37842

             &                                     Wm. H. Zimmer Nuclear Power Station

[ h AWV Job No. 90120 h y _y_g b[W{5Q[y 7 (2) AWV letter, D. Sloan to R.A. Neary notification of the existence of a possible defect per 10 CFR 21 - 3 selection nc=cgraphs, dated February 6, 1980 (3) U.S. Regulatory Cct=ission IE Eulletin No. 80-09, dated April 17, 19S0 Gentlemen:

       ,                            This ietter is to advise that A=crican Warning 5 Vcntilating, Inc., is retracting all reference to the dampers purchased by Powers Regulator Ccapany for reference (1) ccacerning the 10 CFR 21, reference (2).

In this instance the ITT-GC actuators were provided by Powers Regulator 1.o American Warming & Venitlating, Inc., for installation on to the dampers sold. As such, Pcwers Regulator has the respons-ibility to provide ITI-GC actuators which r.ect the torque recuirencnts of the damper and/or subj ect specification. o c u:x :n 1310 8N0rAN W OOD C'VLC rn.;*:E C o"2 s 3*A '

 , 4-              (4101893 ' O l i
 ,~r Arfq A ,,( agf Pr e
           \ .
                    ~

Powers Regulator Co. i , , R.A. Neary *

       'f June 9, 1980 Page 2 Note:       AWV has passed along this informatica, and identified the subject proj ect to:

U.S. Nuclear Regulatory Co==ission Washington, D.C. 20555 Attn: Director, Office of Inspection and Enforcement t If you require any further information, please cali. SIGNED: /, me [8m TITLE: [M, /k[wsca DATE: G[9[go cc: J. Ccrnwell - Ther=atrol, Inc. WES, RLE, RLA, JMI, RJM , D CT , SFC f O

,, s. .

'american warmir g anc ventilating inc June 9, 1980 f

Powers Regulator Co. 5440 W. Fargo Ave. Skokie, IL 60076 Attn: R.A. Neary Manager, Nuclear Quality Assurance Subj ect: Status of Shipped ITT General Controls Actuators Ccacerning 10 CFR 21's as Referenced F  % e

References:

(1) Powers #224-N -37842

  .j
            '",    3                                                          Powers Job #224-N-1648
.tj?
           ./

NOtL LaSalle County Station

                        .*i                                                   AWV Job No. 90121 (2) AWV letter, D. Sloan to R.A. Neary U~-                                                                    notif'ication of the existence of a possible defect per 10 CFR 21 -

selection nomographs, dated

  ,                                                                           February 6, 1980                      ,

(3) U.S. Regulatory Commission IE Bulletin No. 80-09, dated April 17, 1980 Gentlemen: - This letter is to advise that American Warming & Ventilating, Inc., is retracting all reference to the dampers purchased by Powers Regulator Company for reference (1) concerning the 10 CFR 21, reference (2). In this instance the.ITT-GC actuators were provided by Powers

                                             . Regulator to American W rming 6 Ventilating, Inc., for installation on to the dampers sold. As such, Powers Regulator has the rerpons-ibility to provide ITT-GC actuators which neet the torcuc requirceents of the damper and/or subject specification.

P o llOX 27W t 31r, t%3 SAN WOGO Cag*LE

                                  - M AUME E O**'o 43's 1

y y....,.w, Avc A htLP/GTf1 e' _ , - - - - , - - nv .w--er y , o- .+ .m,, -- , -- --,- - -n-

Pow:rs Regulator Co. R.A. Neary

               ,   June 9, 1980 Page 2 Note:          AWV has passed along this information, and identified the subject proj ect to:

U.S. Nuclear Regulatory Commission Washington, D.C. 20555 Attn: Director, Office of Inspection and Enforcement If you require any further information, please call. SIGNED: /$ )dl $ ~ TITLE: _[A DATE: M~7x 6/h/6c; cc: David A. Erickson Field Project Engineer - M.C.C. Powers 1723 W. Detweiller Drive g,g Peoria, IL 61614 WEB, RLE, RLA, JMT, RJM, DST, SFG O k l [7

           <                    .         OfneflCOil._.Wai minQ                -

_~- gn \/onf,ilmtInn ing s ( -- June 27, 1980 Bechtel Assoc. Professional Corp.

                                          'P.O.      Box 1000 Ann Arbor, Michigan 48106 Attn:      L.H. Curtis Proj. Engr.

Subject:

Status of Shipped ITT Gen'eral Controls Actuators Concerning 10 CFR 21's as Referenced

References:

(1) Bechtel P.O. 7220-M-347-AC Bechtel Job No. 7220 Consumers Power Co.

        ,                                                              Midland Plant AWV Job No. 90235 hh               kh                           (2)     AWV letter,   D. Sloan to L.H. Curtis dJ!' Ar       $.                                           notification of the existence of a f [?         3.,3 ;[I                                       poss.ible defect per 10 CFR 21 - selectic nomographs, dated February 6, 1980 (3)     AWV letter, D. Sloan to L.H. Curtis

() ~

                                                                      ' notification of the existence of a possible defect per 10 CFR 21 - sl spring defect, dated January 8, 1980 (4)     U.S. Regulatory Commission IE Bulletin No. 80-09, dated April'17, 1980 Gentlemen:
                        *                                                                                ~

This letter is to advise you that ANV has made an evaluation of all ITT actuators shipped against this job; see the attached listing for the results. This evaluatic-was based on ITT General Controls supplied statistical minimums of actual actuator output forces. The actuator test sample consisted of eighty (80) actuators. Statistically, ITT General Controls has stated that:

                                                           ".     . . at the 80% confidence level, 98% of the units will have outputs at or in excess of the statistical minimum.         In a practical sense the statistical minimum of the output forces shou _,

P O ecr ;79 - t3toNor.N wood CmCLE MAuviE. C+0 43 537 (e 19) es3 5011

     =

_.y m ,e,..--, _--

                                                                                                             , . - = -

le\' - q

                    ~

auvhLui Ammm . "r-f-- #-- corn. ~ Attn: L.H. Curtis

                                                 'Proj. Engineer

("}' -

                      . ' ~ June 27,.1980                                                       ~

I Page 2 1

  • I '

represent a number that ,can be compared to the desired or required actuator output including safety factors which were calculated during the design phase. This should allow a reasonable judgement to be made concerning the capability

      }                                                   of the actuator to perform as; expected."

i

                                             . Note, the statistical data includes the lower minimum fc 1

value exerted by a number one (1) spring manufactured from an incorrect material; reference 3. ITT General Controls maintan that once such a number one (1) spring is compressed it will thereafter consistently exert the same force level without degredation. I ITT General Controls has advised that their Engineering Department is. preparing a complete report for the basis cf th. data supplied. This report will be sent on to you within se. (?) working days of its receipt. AWV should be receiving this

    )

report within the next few weeks. g~ . . Prior to AWV takirg any corrective action on this matter, ( /, the ITT General Controls Engineering Report must be accepted c. I approved; the data used for this evaluation must be considere: 1 prel'ininary in the meantime. Also, please be advised that all ITT actuated dampers sh; from AWV since March 28, 1980 incorporate actuators which have been. evaluated by either statistical data, actual test or dar: test and meet the torque requirements of the damper and/or you specification. , You will be kept advised of future developments concerna problem. Note: AWV bas passed along this information, and identif. the subject pro 3cet to U.S. Nuclear Regulatory Commission Washington, D.C. 20555 Attn: Director, Office of Inspection and Enforcement Very truly yours, 4 (l WA$(f de% {3 , Donald E. Sican Cuality Assurance :anager . Amer 1Can Warming L VCntil: e

                                                                                                                                                                            ~  *
                                                     .                ' Bachtel Assoc.' Professional Corp.

s or . T u e i < S, . . June 27, 1980

  -es.                                   .                               Page 3 (9                              -

j , l 1

                                                                     - cc:                   R. Pendergast -                                                          .

I Bechtel Assoc. Professional Corp.

               . ,*                                                                          P.O. Box 1000 Ann Arbor, Michigan 48106 J. Marzolf -

I

  • Fontanesi & Kann Co. .

9000 West Nine Mile Rd. '

                                                                                            . 0ak Park, MI                     48237 1
                             . g e

t . l , < l

  • U g s

1 - t l O 1 . 8 . e i ' l 6 (1 . I l gW '3

                                ,g     w-        "                -
                                                                            *"7       %a      N% .     "]. 5' 7T* T -         F-
                                                                                                                                         ~W GT8, I*  8'
                                                                                                                                                           "' ' -[
                                                                                                                                                                                                '  }'
  • y..,
          ,                                                                 ITT ACTUATOR STATUS - AKV Job 90235
q .

(Based on ITT prpvided statistical data) I, OK as'is: The following 12 shipped dampers incorporate ITT actuators which have been evaluated and meet the o- torque requirements of the damper and/or your specifi-cation. OMO-6504A OMO-6508A i OMO-6504B OMO-6508B ; OFV-6520A 1MO-6559A j OFV-6520B IMO-6559B OFV-6505A 2MO-6559A OFV-6505B 2MO-6559B

               .                                .II.      Spring adjustment required: The following 8 shipped dampers may require a spring acJustment that can be performed without removing the actuator from the damper.

AWV requests that access to these dampers should not be renioved , leaving it for later spring adjustment work. I OMO-6529A OMO-6509A OMO-6529B OMO-6509B OMO-6507A OFV-5444A 1 OMO-6507B OFV-5444B

                                           ~                                      '

i III. Actuator test required: The following 2 shipped dampers incorporate ITT actuators which by the statistical data can not be shown to meet the torque requirements of the

   ,s-                                                    damper and/or your specification. 'It is however, thoug.'

that the actuators on'these dampers actually do have suf: cient force based on other actual actuator force data. i, order to prove this the actuators will have to be returne to ITT General Controls for actual testing. i . .

   ;                                                                     OMO-5445A OMO-5445B i

IT IS SUGGESTED THAT THESE DAMPERS NOT BE INSTALLED j' AND DO NOT REMOVE ANY ITT ACTUATOR FROM ITS DAMPER 1 AT THIS TIME. s 4 e e

                                                                                                 *                           'P*
                                                               ,.     .    -M       ,
                                                                                             . -           ,E   bh g 5 I'f _     I**
                                                                .        american w. arming
                                                                        .anc ventilating inc G                                   .

June 27, 1980 Tennessee Valley Authority W10Cl26, Commerce Ave. Knox.ville, TN 37902 Attn: C.A. Chandley, Chief Mechanical Engineering Branch

                                                       .sf.                  

Subject:

Status of Shipped ITT General Controls , . . .p ., ..g, Actuators Concerning 10 CFR 21's as Referenced s o- -

      -y..r 4            "

References:

(1) Contract #77K70-821000-5, N4M-185 o Bellefonte Nuclear Plants Units 1 & 2 AWV Job No. 90163

               ~

i g- i (2) AWV letter, D. Sloan to C.A. Chandlsy i.e notification of the existence of a possihi

                                   %d        4 defect per 10 CFR 21 - selection nomograp:

gff l, ffg ff ' dated February 6, 1980 e (3) U.S. Regulatory Commission IE Bulletin

, . . No. 80-09, dated April 17, 1980 Gentlemen:

This letter is to advise you that AWV has made an evaluation of all ITT actuators shipped against this job;

                 .       ,                                                  see the attached listing for the results.              This evaluation wac based'on ITT General Controls supplied statistical
        ~

minimu's m of actual actuator output forces. The actuator

   " f;' . I  ,

test sample consisted of eighty (80) actuators., ,

            's , s

[f F , Statistically, ITT General Controls has stated that:

    ..               ,                                                                         . .  .at the 80% confidence level, 98% of the c

units will have outputs at or in excess of the statistical minimum. In a practical sense the' statistical minimum of the output forces should represent a number that can be compared to the desired or required actuator output including safety factors which were calculated during the design phase. This should allow a reasonable judgement to be made concerning the capability of,the actuator to perform as expected."

                                                                   O BOX 279 1310 INDIAN WOCO CAOLE MAUMEE. CM'O 43537 M19) 093 5011 t    k,       h   -

a 4

                                                                            =-                                                       --      -e

Tennessee Valley-Authority n Attn: C..A. Chandley, Chief TW ' June'27,.1980

  • Tage 2
                          ,                                     Note, the statistical data includes the lower minimum force
           .9 " i                                 value exerted by a number one (1) spring manufactured from an incorrect material. ITT General Controls maintains that once such a number one (1) spring is compressed it will thereafter consistently exert the same force. level without degredation.

ITT General Controls has advised that their. Engineering , Department is preparing'a complete report for the basis of the data supplied. This report will be sent on to you within seven i n- * (7). working days of its receipt. AWV should be receiving this

           .-                     1              . report within the next few weeks.                                                   ,
         -ya * '

E Prior to AWV taking any corrective action on this matter, the ITT General Controls Engineering Report must be accepted and

          ,                                       approved; the data used for this evaluation must be consi~dered
preliminary in the meantime.

f^ Also, please be~ advised that all ITT actuated dampers shippec from AWV since May 1, 1980 incorporate actuators which have been } evaluated'by either statistical data, actual test or damper test

 ,                                                and meet the torque requirements of the damper and/or your

({},- specification. . You will be kept advised of future developments concerning this problem.

             .                                                 Note: AWV has passed along this information, and identified
       ,5                                         the. subject project to:
                                                                                                      ~
                          ~-
       ;,,,                             t                .               U.S. Nuclear Regulatory Commission Washington, D.C. 20555                       .

r; . e.ttn: Director, Office of Inspection and Enforcement Very truly yours, I y [

                                                                                                           //

Donald E. Sloan

Quality Assurance Manager i .

American Warming & Ventilating, cc:. E.F. Hogan - F T.V.A. - Quality Engineering Branch Suite 402 l 400.Penn Center Blvd. Pittsburgh, PA 15235 ! . (1 L lG . Bishop --Rogers & Morgan l i

       =
                                                                                                                 ..e-          ----n ,

1 (~,qp;h...,.'..

                     . . .j. : r :            , ,,

K,

                                                                                   , ,;.   . . . .. G * ' (.} y '

ps,,1,yg:' r. - - y

                   , . .t . .

r -

                                            =
                      .r                                                          . o
                                                       * *~

ITT ACTUATOR STATUS ~- AWV JOB 90163

                                                                                   }-

a, - , L (Based on ITT provided statisti. cal data) fq. ,,g p - *:,* . .

                   ^
                            .o p' .'.
                     .ff.                                               I.          OK as-is:                  The following 8 shipped dampers incorporate ITT y

actuators which have been evaluated and meet the torque

                        . -                                                         requirements of the damper and/or your specification.
                             ..).

_;, . ;3 BAO 381-727-1 through -8 Aa'J; - , ..

                  , f;.5 i .' A..O.2. NOTE:                                                              The actuators on these dampers by the ITT Genera.L
             . S,*;{;Q t .. , ' ' z f. -                      ,       .                                  Control-supplied statistical minimums. provide the
                  ;t!j@' f;.-
                                                                    -l ';'

l 5. .

                                                                           ,                   ,         following percent margins ove.r damper running
                       .'.-'                                                                             torque requirements:
                     ' s -i Power Beginning Stroke        456%-

Power Ending Stroke 392%

         .    . ..;. .H * '
                                                                                     .                  Spring Beginning Stroke       429%

ch. Spring Ending Stroke 646%

                         , {ll'.,- '

These dampers were 100% leakage tested, Ref: AW Test Report -

                . m
                                                *                                   " Leakage Test Results for AWV Model P-40 Motor Operated Dampers" dated February 16, 1978, which confirms the Seal
                 . ,.p Torque requirement was also met.
             . g.5 g ' '                                              ,                  t
               , -;i.,                                      ,
                  ..is.                                                            - .
               ..2
               ' W, .  , ..

y' e

                          ;;e c.

r i f y. ? E l ' j-L ee . '.-$

n; . american warming anc ventilating inc O - ' '" - June 27, 1980 Tennessee Valley Authority W10Cl26, Co= erce Ave. Knoxville, TN 37902 Attn: C.A. Chandley, Chief Mechanical Engineering Eranch

Subject:

Status of Shipped ITT General Centrols Actuators Concerning 10 CFR 21's as Referenced ,

References:

(1) Contract #77K71-820h3h h, RhM-137 h Bellefonte Nuclear Plants Units 1 & 2 AW Job No. 90162 (2) AW 1etter, D. Sloan to C. A. Chandley notification of the existence of a possible 3 E' - A' defect per 10 CFR 21 - selection nc=cgraphs, h dated February 6,1980

  • f* --

a-- ih+l (3) U.S. Regulatcry Cc--ision IE bulletin No. 80-09, dated Apr!.1 17,1980 Gentlenen: This letter is to advise ycu that AW has made an evaluatica of all ITT actuators shipped against this job; see the attached

                                 - listing for -the results.                   This evaluation was based on ITT General Controls supplied statistical nininuns of actual actuator output forces. The actuator test senple consisted of eighty (80,) actuators.

Statistically, ITT General Controls has stated that:

                                                         ".    .   . at the 80% confidence level, 98% of the       '

units vill have outputs at or in excess of the statistical nininum. In a practical sense the statistical nininun of the output forces should represent a nunber that can be cenpared to the desired or raquired actuator output including safety factors which were calculated during the design phase. This should allow a reasonable

                                                        -jud5nent to be nade concerning the capability of the actuator to perform as expected."

P O pox ??e 1310 it<n Afd WO' t?) ClwCL E MktJt/CC (H W n 41', e 7 1419s893 *011 A UC A W t.58 *9 A

    =

Tennessee Valley Authority C.A. Chandley June 27, 1980-

                                  .            Page 2                                                   ,

Note, the statistical data includes the lowe r minimum force value exerted by a number one (1) spring manufactured from an incorrect material. ITT General Controls maintains that once such a number one (1) spring is co= pressed it will thereafter consistently exert the same force level without degredation. ITT General Controls has advised that their Engineering Department is preparing a complete report for the basis of the data supplied. This report will be sent on to you within seven (7) working days of its receipt. AWV should be receiving this report within the next few weeks. Prior to AWV taking any corrective action on this matter, the ITT General Controls Engineering' Report must be accepted and approved; the data used for this evaluation must be considered preliminary in the meantime. Also, please be advised that all ITT actuated dampers shipped from AWV since May 1, 1980 incorporate actuators which have been evaluated be either statistical data, actual test or damper test and meet the torque requirements of the damper and/or your specification.

                                           ~

You will be kept advised of future developments concerning this problem. Note: AWV has passed along this information, and, identified the subject project to:

                .                                             U.S. Nuclear Regulatory Commission

( ', Washington, D.C. 20555 Attn: Director, Office of Inspection . and Enforcement i l Very truly yours, fC Donald E. Sloan j Quality Assurance Manager American Warming & Ventilating, Inc.

       '\.-
     .I                                        cc:    E. F.. Hogan -

T.V.A. - Quality Engineering Branch Suite 402

       ~ 1,                                           400 Penn Center Blvd.

1 Pittsburgh, PA .15235

                                                    - G. Bishop - Rogers & Morgan

_._m

                                                                              .ITT ACTUATOR STATUS - AWV J03 90162 (Based' en ITT provided statistical data)

I. OK as'is: The following 11 shipped da=pers incorporate ITT actuators which have been evaluated and =eet the torque require-cents of the dasper and/or your specification.

                                      ^

3 BAO 381-600' 3 3Ao 381-620 3 BAO 381-609 3 EA0 381-621 3 EA0 381-617 3 BAO 381-622 3 3A0.381-618 3 3AO 381-626 3 3AO 381-619 3 3AO 381-637(2)

                       . i.

II. Spring adjustment required: The following one (1) shipped da=per may require a spring adjust =ent that van be perfor=ed without removing the actuator from the da=per. AWV requests that access to this da=per should not be removed, leavin6 it for later spring adjust =ent work. ' 3"3A0 381-616 O - - L t . .\- 1

-t I
     ^

I. I

       ;l                                               .

_ '?\ ' .

 -.                            .                             __    _    ,-.           - ,         , , - . - _ , . . . - -   _.    ,               , _ _ -   ,.-me   ,, m

T~  ; amencan warming

                        ~

anc ventilating inc O - June 27, 1980 Cincinnati Gas and Electric Co. Dayton Power & Light Company P.O. Box 960 Cincinnati, OH 45201 Attn: Mr. W.W. Schwiers Principal Quality Assurance and Standards Engineer Subj ect: Status of Shipped ITT General Controls Actuators Concerning 10 CFR 21's as Referenced

Reference:

(1) Your P.O. #2354 Project #4130-00

                         '                                                    Wm. H. Zimmer Nuclear Per. Sta. - Unit I AW Job No. 90083 e   @
                           ~
                                 $s ;y8~

g fj. o -- - --.a

                                      -g                                 (2)  AW letter,. D. Sloan to W.W. Schwiers notification of the existence of,a possible
 \                                                                            def ect per 10 CFR 21 - selection nomographs, dated February 6, 1980.

(3) AW letter, D. Sloan to W.W. Schwiers notification of the existence of a possible defect per 10 CFR 21 - #1 spring defect,

           ,                                                                  dated January 8, 1980.                ,

{ . (4) U.S. Regulatory Commission IE bulletin No. 80-09 dated April 17, 1980. Gentlemen: '

                                                                                                                           ~

This letter is to advise you that AW has made an evaluation {- of all ITT actuators shipped against this job; see the attached I licting for the results. This evaluation was based on ITT General 1 Controls supplied statistical minimums of actual actuator output forces. The actuator test sample consisted of eichty (80) actuators. Statistically, ITT General Controle has stated that:

                                                                   ".  .   . at the 80% confidence level, 98% of   the units will have outputs at- or ir excess of     the
                 ;                                                 statistical minimum.      In a practical sense the
                  ;                                                statistical. minimum of the output forces should

{ P o Pox 770 1310 INO1 AN WOO DHCLE M A UP.*E E 0+0 4 PM7 la 19, 893AC11 A Mo A r.y e.u4 n

     =

9

                     , p.                                                          .                                                            ..

Cincinnati Gas and Electric Co. W.W.:Schwiers June 27, 1980 (7) .~' '

                                           .      .           Page 2
              ,2,,
                                                     ,                          represent a number that can be c'ompare'd to the
                                                                                                                           ~

27.s? desired or required actuator output including l? ' ~- safety factors which were calculated during the design phase. This should allow a reasonable judgment to be made concerning the capability- , 'of the actuator to perform as expected."

                                                         >              Note', the statistical data includes the lower minimum force value exerted by a number one (1) spring manufactured from an
                                                             ~ incorrect material; reference 3.                    ITT General Controls maintains that once such a number one (1) spring is ccmpressed it will thereafter consistently exert the same force level without
           ,                                                  degredation.

J ITT General Controls has advised that their Engineering Department is preparing a complete report for the basis of the i data supplied. This report will be sent on to you within seven (7) working days of its receipt. AWV should be receiving this report within the next .few weeks.

                        ,                                             Prior to AWV taking any corrective action on this matter,
       ,.              ~ut                             _      the ITT General Controls Engineering Report must be accepted and
        -.                                                    approved; the data used for this evaluation must be considered i     '

preliminary in the meantime. Also, please be advised that all ITT actuated dampers shipped from AWV since May 1, 1980, incorporate actuators which have been evaluated by either statistical data, actual test or damper test. 4 -- and meet the torque requirements of the damper and/or your specificatier i You will be kept advised of future developments concern,ing this problem. Note: AWV has passed along this information, and identified the

         ?                                      ,            . subject project to:

t-

           ;                                                                     U.S. Nuclear Regulatory Commission                                              l
                  ,                                                              Washington, D.C. 20555 7
                             ,                                                   Attn:  Director, Office of Inspection and Enforcement i

Very truly yours, 7/ u < Donald E. Sloan  ; Quality Assurance Manager i g American Warning 6 Ventilating, Inc.  !

     \ , .'

+

                                                           .cc:      J. Cornwell'-                                                                               I Thermatrol, Inc.                                                                            I
                                                                   'P.O. Box N
                                                                   . Cincinnati, OH 45231                                                                        i att! '(1) -                                                                                          I

9?K. b', yf:  : -

         ;r. . '.

9 , s s ITT ACTUATOR STATUS - AWV JOB 90083 (- -

                                      . ~ .

(Sased on ITT provided statistical data) I. OK as is: The following 2 shipped danpers incorpcrate ITT actuators which have been evaluated a.id. neet the torque require-

             ,                                    '. ments of the damper and/or your specification.

IVG 10 YA IVG 10 YB II. Soring adjustment required: The following 11 shipped dampers may require a spring adjustment that can be perforced without removing the catuator from the damper. AWV requests that access to these dampers should not be removed, leaving it for later spring adjustnent work. IVG 06 YA lVG 08 YA 1VQ 10 Y IVG 06 YB IVG 08 YB IVG 01 YA IVG 07 YA IVG 09 YA IVG 01 YB IVG 07 YB IVG 09 YB O

           % y e

e a u e ' s 4 e n

[ . , , american warming

                '                   ~

j anc ventilating inc O - '" June 27, 1980

                                                                                                   ~
                           .               Ebasco Services, Inc.

Two Rector St. . New York, NY 10006 Attn: M. Calbureanu

Subject:

Status of Shipped ITT General Controls Actuators concerning 10 CFR 21's as Referenced

References:

() Ecasco !ITY h22617 St. Lucie #2 AW Job No. 90193 (2) AW letter, D. Sloan to M. Calbureanu notification of the existence of a possible' defect per 10 CFR 21 - selection nocographs , 3 Ki

                     's      @'

h Jated February 6, 1980 w m

 '            M              g                                    (3) AF letter, D. Sloan to D. Ober 3 o A                                                      nrtification of the existence of a possible f.efect per 10 CFR 21 - #1 spring deiset,
                                 ..                                      dated January 8,1980 (h)    U.S. Regulatory Cc nission IE Eulletin No.

80-09, dated April 17, 1980 Gentle:en: This letter is to advise you that AW has made en evaluation of all ITT actuators shipped against this job; see the attached listing for the results. This evaluation was based en ITT General Controls supplied statistical nini=ues of actual actuator output forces. The actuator test sa:ple consisted of eichty (80) actuators.

                                                     - Statistically, ITT General Controls has stated that :
                                                               ". .  . at the 80% confidence level, 98% of the            l units vill have outputs at or in excess of the statistical "M-"-        In a practical sense the statistical minicus of the output ferees should P. O box 279 1310 INO AN WOOD C'AOLE M AUMSE. OMiO 43537 M . 9) 694-5011 l

l AP.40A P.* E.. 99$ A ' l

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                                   ;                  Ebasco Services, Inc. _
                       . ,                            M. .- Calbureanu .
                                                    ' June 727, 1080
   ;                                                  Pa6e 2
             ^               '
                                             ,  ;                        represent a nu=ber that can be' cc= pared to the desired or required actuator output including safety factors which, vere calculated curing the desj 5" phase. This should allow a reasonable

['_ judgment to be made concerning the capability of the actuator to perfo:= as expected." N Note, the statistical data includes the lover minimum force value exerted by a number one (1) spring nanufactured frc=~ an - l incorrect =aterial; reference 3. ITT Ceneral Controls maintains

.that once such a nu=ber one (1) spring is cc= pressed it vill
                                                    .thereafter consictently exert the sa e force level without l                                                     'degredation.

ITT General Controls has advised that their Engineering Depm-tment is preparing a complete report for the basis of the ' , .Lai;a supplied. This report vill be sent on to you vithin seven (7) vorking days of its receipt. AW shoulu be receiving this i . report within the next few weeks. ) Prior to AW taking any ccrrective action on this matter, q the .ITT General Controls .Ingineering Report cust be considered 4 4 - preliminary in the teentine. Also, please be advised that all ITT actuated dampers shipped 4 frc= AW since March 28, 1980 incorporate actuaters which have been , evaluated by either statistical data, actual test or da=per test i end meet the torque require =ents of the da=per and/or your specification. l You vill be kept advised 'of future develeprents concerning ';his problem. Note: AW has passed along this infor=ation, and identified the subject project to: U.S. Nuclear Regulatory Cc-i ssion Washington, D.C. 20555 Attn: Director, Office of Inspection and Infcrce=ent 4 Ve ~y truly yours , 1 - 1 e

                                                                                                      /w Donald I. Sloen
                                                                                                                           . .         ' r~

C.uality Assurance Manager A:erican Wrz= ins & Ventilatingi Inc. f' > L cc: D..Cber - D. Ober Asso:ie.tes, Inc.

    ^

P.O. Eox 222h Unien, NJ 07083

                                                           -Attach. (1) y        w              4                       ._-r      +-             .,  ..r,s%  -s    . vr ww '-  v'7- =ir w-  t '=*    t**'r=4 *%e'   * ' ' * ' W

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            .                        ITT ACTUATOR STATUS - AWV JOB 90193 (Based on ITT provided statistical data)
 ~ ~            '-

I. OK as is: The following 15 shipped dampers incorporate ITT actuators which have been evaluated and meet the torque require-ments of the damper and/or your specification. D-14 D-19 D-24 D-16 D-20 D-7A D-17A D-21 D-73 D-173 D-22 D-39 D-18 D-23 D-40

11. Sgrine adjustment required: The following 5 shipped dampers May require a spring adjustment that can be performed without removing the actuator from the damper. AWV requests that access to these dampers should not be removed, leaving it for later spring adjustment work.

D-13 L-29 D-30 D-31 D-32 III. Sprine replacement: The following 4 shipped dampers incorporate actuators which will require the fail return spring be replaced in _ . order to provide the required torque. AWV requests that access to

  ;                         these dampers be maintainted so that the required work may be perform:

D-12 A D-27 D-12 B L-28 a D e

                                            . amencan' warming anc ventilating inc
                                                       ~

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                                      ~ ,                                                   June 27, 1980
                         ~

Ebasco Services, Inc.

  • 19 Rector Street New York, NY 10006 Attn: H. Parikh

Subject:

. Status of Shipped ITT General Controls Actuators Concerning 10 CFR 21's'as Referenced (1)

References:

Ebasco P.O. #NY-403566 Waterford Unit #3 AWV Job No. 90181 (2) AWV letter, D. Sloan to H. Parikh notification of the existence of.a possih. defect per 10 CFR 21 - selection nomogray.

                                                                                                              ~

v, e [77(sy 1 { g PE dated February 6, 1980 fjf ~,3  ! ' '3[ ~. k. f (3) AWV letter, D. Sloan to H. Parikh notification of the existence of a possib: defect per 10 CFR 21 - #1 spring defect, da,ted January 8, 1980 (4) U.S. Regulatory Commission IE Bulletin No. 80-09, daded April 17, 1980 Gentlemen: This latter is to advise you that AWV has made an evaluation of all ITT actuators shipped against this job; see the attached listing for the results. This evaluation was based on ITT General Contr.ols supplied statistical minimums of actual actuator output forces. The actuator test sample consisted of eighty (80) actuators. Statistically, ITT General Controls has stated that:

                                                                 ".  .  .at the 6 1% confidence level, 98% of the units will have cutputs at or in excess of the statistical minimu2... In a practical sense the statistical minimum of the output forces should represent a number that can be compared to the desired or required actuator output including safety factors which were calculated during the P. O box 279 1310 INDIAN WOOD CACLE MAUMEE. CHIO 43537 (419)893 5011 A?.80A ME?.*EER
    =

a - l .

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                                 'Ebasco' Services, Inc.

i Attn:- H. Parikh-1 (h)- June 27, 1980 l

                                  -Page 2 i'

design phase. This should al~ low a reasonable judgement to be made concerning.the capability of the actuator to perform as expected-Note, the statistical. data' include's the lowe'r minimum force value exerted by a number one (1) spring manufactured from an incorrect material; reference 3. ITT General Controls maintains that once such a numcer one (1) spring is. compressed it will thereafter consistently exert the same force level without. l degredation. ~ ITT General Controls has advised that their Engineering Department is preparing a complete report for the basis of the data supplied. This report will be sent to you within seven ! (7) working days of its receipt. AWV should be receiving this

report within the next few weeks.

Prior to AWV taking any corrective action on this matter, he ITT General Controls Engineering Report must be accepted and i approved; the data used for this evaluation must be considered preliminary in the meantime.

                                     ~

Also, please be advised that all ITT actuated dampers shipped ! from AWV since March 28, 1980 incorporate actuators which have been evaluated by either statistical data, actual test or damper test and meet the torque requirements of the damper and/or your specification. l . You will be kept advised of future developments concerning ti._

                                ' problem.

l' * :. ' , 4 ! Note: AWV has passed along this information, and~ identified ,  ?- the subject project toi rm U.S. Nuclear Regulatory CommiL3 ion Washington, D.C. 20555 j Attn: Director, Office of Inspection and Enforcement Very truly yours,

                                                                                / rit                 -

Donald E. Sloan Quality. Assurance Manager American Warming & Ventila.ing .D ~ P 4 J' L-

v' . >

                           '          0'

.- Ebasco Services,'Inc. i

 !' '                                                  Attn: H. Parikh
h. .

June 27,'1980 Page 3

                                                     -cc:           ~W.C. Oefinger -

I - Ebasco Services, Inc. 19 Rector St. i New York,*NY 10006 i' - I L.A. Stinson -

    .                                                                  Ebasco-Services, Inc.
 .               ,                                                    P.O. Box 70 i                                                                   Killona, LA .70066
 ;                                                                    D. Ober -

[ D. Ober Associates, Inc. P.O. Box 2224 Union, NJ 07083 S . 9

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ITT ACTUATOR STATUS - AWV JOB 90181 O -- (Based on ITT provided statistical data) I. OK as is: The following 39 shipped da=pers and/or louvers incorporate ITT actuators which have been evaluated and meet the torque requirements of the damper, louver and/or your specif. cation. NUCLEAR SAFETY NON-NUCLEAR SAFETY D-29 SA & SB L-3 L-ll L-24 D-17 SA & SB L-5 L-12 L-25 D-18 SA & SB L-8 L-14 L-26 D-19 SA & SB L-9 L-15 D-39 SA & SB D 40 SA & SB LD-1 SA & SB

                                          '. SA & SB              LD-4 LD-13 LD-47 60 SA & SB                LD-5 LD-17 u-2 SB                      LD-8 LD-18 LD-ll LD-46 II.       Spring adjustment required:    The following 8 shipped dampers and/or louvers may require a spring adjustment that can be performed without removing the actuator from

() ~ the damper and or louver. AWV requests that access to

                              'these dampers and/or louvers should not be removed, leaving.it for later spring adjustment work.

NUCLEAR SAFETY NON-NUCLEAR SAFETY D-8 SA & SB LD-19 LD-25 TD-22

      ,e LD-23 D-62     D-63 III.       Actuator test required:     The following 2 shipped dampers and/or louvers incorporate ITT actuators which by the statistical data can not be shown to meet the torque requirements t'f the damper, louver and/or your specification.

It is, however, thought that the actuators on these dampers and/or louvers actually do have sufficient force based on other actual force data. In order to prove this the actuatcr. will have to be returned to ITT General Controls for actual testing. O O

        ^ *

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l' i-IT IS SUGGESTED THAT THESE DAMPERS AND/OR LOUVERS NOT BE INSTALLED , . , AND DO NOT' REMOVE ANY ITT ACTUATOR FROM ITS ~ DAMPER AND/OR LOUVER AT THIS TIME. [ NUCLEAR SAFETY NON-NUCLEAR SAFETY

                                              'D-1 SA & SB                       *NONE*

l IV. Actuator action open: The following 6 shipped dampers and/or louvers. incorporate ITT actuators which by the~ statistical data can not be shown to meet the torque requirements of the damper, louver and/or your specification. AWV has not yet decided on the course of action to be taken. IT IS SUGGESTED THAT THESE DAMPERS AND/OR LOUVERS NOT BE INSTALLED l i AND DO'NOT REMOVE ANY ITT ACTUATOR FROM ITS DAMPER AND/OR LOUVER AT THIS TIME.

            ~                         ^

NCCLEAR SAFETY NON-NUCLEAR SAFETY

                                                  *NONE*
              ~
                                      .                           .        LD-6*    LD-20 LD-7*    LD-21 LD-9 LD-10
  • AWV is aware these two (2) LD's are '

installed; leave in place.

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