LER-1980-025, Forwards LER 80-025/03L-0 |
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puNic Service Company *f Odlendo
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16805 ROAD 19%
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June 19, 1980 Fort St. Vrain Unit No. 1 P-80164 Mr. Karl V. Seyfrit, Director Nuclear Regulatory Commission Region IV Office of Inspection and Enforcement 611 Ryan Plaza Drive Suite 1000 Arlington, Texas 76012 Reference: Facility Operating License No. DPR-34 Docket No. 50-267
Dear Mr. Seyfrit:
Enclosed please find a copy of Reportable Occurrence Report No. 50-267/
80-25, Final, submitted per the requirements of Technical Specification AC 7.5. 2(b) 2.
Also, please find eclosed one copy of the Licensee Event Report for Reportable Occurrence Report No. 50-267/80-25.
Very truly yours, Waren Don Warembourg
/
Manager, Nuclear Production DW/cls Enclosure i
cc: Director, MIPC l
4 O
O I 5 800708o 2 4 7 3
. W..
OCCtJRRENCE REPORT DISTRIBUTION Number of Copies De pa r tment o f Ener gy - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
1 (P Letter)
San Francisco Operations Of fice Atta California Patent Croup 1333 Broadway Oakland, California 94612 Department o f Energy - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
1 (P Letter)
Office of Nuclear Engineering Programs Washington, D.C.
20545 Departamat of Energy - - - - -
1 (P Letter)
Mr. Glen A. Newby, Chief HTR Branch
. Division of Nuclear Power Development Mail Station 5-107 Washington, D.C.
20545 De p ar tmen t o f E ne r gy - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
1 (P Letter)
Attn Senior Program Coordinator P. O. Box 81325 San Diego ' California 92138 Mr. Karl V. Seyfrit. Director 1
(original of P Letter Region IV and Copy of LER)
Of fice of Inspection and Enforcement Nuclear Regulatory Commission 611 Ryan Plaza Drive Suite 1000 Arlington, Texas 7601:
Di r e c to r - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
1 (P Letter, LER)
Office of Meengement Information and Program Control U. S. Nuclear Regulatory Commission Washington, D.C.
20555 W. Bushnell, Site 2tanageF -
--- 10 (original of FPLC Letter Canaral Atomic Company plus Two Copies. One P. O. %x 426 Copy of P Letter, One Plattaville, Colorado 80651 Copy of LER)
NRC Basioent Site Inspector 1
(P Letter, LER)
- - w
+..
REPORT DATE:
June 19. 1980 REPORTABLE OCCURRENCE 80-25 ISSUE O OCCURRENCE DATE:
May 23.1980 Page 1 of 6 q
l FORT ST. VRAIN NUCLEAR GENERATING STATION PUBLIC SERVICE COMPANY OF COLORADO 16805 WELD COUNTY ROAD 191/2 PLATTEVILLE, COLORADO 80651 REPORT No. 50-267/80-25/03-L-0 Final
)
IDENTIFICATION OF OCCURRENCE:
During the period from May 23, 1980, through May 30, 1980, total primary coolant oxidants (the sum of water, carbon monoxide, and carbon dioxide) were greater than ten parts per million with average core outlet temperature above 1200*F on six separate occasions.
These events constitute operation in a degraded mode of LCO 4.2.10 and are reportable per Fort St. Vrain Technical Specification AC 7.5.2(b)2.
1 EVENT
DESCRIPTION
4 On six occasions between May 23, 1980, and May 30, 1980, the plant was oper-ated in a degraded mode of LCO 4.2.10.
These occurrences correspond to the numbered shaded areas on Figure 1 (see attached) and constitute three sepa-rate events, as described below.
Event #1 (Occurrence #1)
On May 23, 1980, with the plant operating at approximately 52% thermal power and 145 MEe, total primary coolant oxidants were following a generally decreasing trend. At the 1000 hour readings, total oxidants had dropped to less than 10 ppm, and reactor power was increased to facilitate increased electrical generation. By 1400 hours, average core outlet temperature was greater 6han 1200*F, and total oxidants were still less than 10 ppm. However, the next four oxidant readings were greater than 10 ppm due to a slight increase in primary coolant moisture concentration. By 0000 hours on May 24, 1980, moisture con-i centration was zero ppm and total oxidants had dropped to 8.8 ppm, ending this period of LCO 4.2.10 degraded mode operation.
Event #2 (Occurrence #2 and #3)
I On May 27, 1980, with the plant operating at approximately 66% thermal power and 190 MWe, two instances of LCO 4.2.10 degraded operation ( c-curred. Total primary coolant oxidants had been less than 10 ppm sluce 0000 hours on May 24, and reactor power had been gradually increased to approximately 66%.
REFORTABLE OCCURRENCE 80-25 ISSUE O Page 2 o f 6 EVENT
DESCRIPTION
(Cont' d)
Event #2 (occurrence #2 and #3) (Cont'd)
Beginning at approximately 0200 hours on May 27, a slight increase in carbon monoxide values was observed. Although the maximum increase was less than 2 ppm, it was sufficient that total primary coolant oxidant levels at the 0600 and 1200 hour readings were slightly greater than 10 ppm.
(Refer to Figure 1, shaded area 2 and 3 for Event #2 of LCO 4.2.10 degraded mode operation). By 1400 hours, total oxidants were once again less than 10 ppm, and remained at less than 10 ppm for the remainder of the day.
Event #3 (Occurrence #4 #5 and #6)
With the exception of the 0800 and 1400 hour readings on May 29, 1980, the plant was operated in a degraded mode of LCO 4.2.10 from approxi-mately 1300 hours on May 28 to 1000 hours on May 30, 1980. Following Event #2 degraded mode operation, total primary coolant evidant values had maintained a level trend at slightly less than 10 ppm. At the 1400 hour reading on May 28, with the plant operating at approximately 67% thermal power and 194 MRe, total primary coolant oxidant value had exceeded 10 ppm. Moisture concentration had been zero ppm since May 24, 1980, but increasing trends of carbon monoxide and carbon dioxide were sufficient to result in a total oxidant value of 10.8 ppm at 1400 hours.
Except for isolated readings of less than 10 ppm at 0800 and 1400 hours on May 29 (due to a slight dip in observed carbon monoxide corcentration at these times), total primary coolant oxidants remained greater than 10 ppm. Total oxidants reached a peak value of 18.7 ppm at 0400 hours on May 30, 1980, and began a decreasing trend; however, at 0745 hours a decision was made to reduce core outlet temperature to less than 1200*F to restore compliance with LCO 4.2.10.
At the 1000 hour reading, total oxidants were approximately 12.1 ppm and core outlet temperature was less than 1200*F. No further operation in LCO 4.2.10 degraded mode 4
was observed.
CAUSE
DESCRIPTION:
Event #1 Four consecutive two-hourly readings of 2.3 to 2.9 ppm moisture resulted in total primary coolant ox1 dant readings of greater than 10 ppm.
There is no indication that an actual moisture ingress occurred.
REPORTABLE OCCURRENCE 80-25 ISSUE O Page 3 of 6
CAUSE
DESCRIPTION: (Cont'd)
Event #2 An increasing trend it 0 values on May 27, 1980, although slight, resulted in two brief peaks of operation with primary coolant oxidants greater than 10 ppm.
Event #3 Both carbon monoxide and carbon dioxide began an increcsing trend on May 28, 1980, which resulted in three separate time periods of LCO 4.2.10 degraded mode operation. This increasing trend is attributable to oxidant off-gassing as a result of residual moisture reacting with the core graphite at higher reactor power levels and core outlet temperatures.
CORRECTIVE ACTION:
Event #1 A drop in primary coolant moisture concentration indication to zero ppm at 0000 hours on May 24 resulted in a total oxidant value of less than 10 ppm, thus restoring compliance with LCO 4.2.10.
Event #2 Readings following the two brief peaks of oxidants to greater than 10 ppm were within LCO 4.2.10 limits. No specific corrective action was taker..
Event #3 A decrease in reactor power resulted in an average core outlet temperature less than 1200*F, thus ending Event #3 of LCO 4.2.10 degraded mode operation.
No further corrective action is anticipated or required.
ISSUE O Page 4 of 6 135 0
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REPORTABLE OCCURRENCE 80-25 ISSUE O Page 6 of 6 i
Prepared By:
,5TA.,_
't ;eI, Cathy C./flirsch Technical Services Technician
/./l///
/ fW/nu Reviewed By:
,_. /
j. u. cahm J/ Technical Services Supervisor Reviewed By:
2.
Frank M. Mathie Operations Manager
- d, Approved By:
a Don Warembourg
/
Manager, Nuclear Production
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| 05000267/LER-1980-001-03, /03X-1:on 800108,leak Found on 1B Helium Circulator Static Seal Internal to Circulator.Caused by Mfg Defect That Acted as Stress Riser & Caused Cyclic Failure of Bellows Matl.Circulator Replaced | /03X-1:on 800108,leak Found on 1B Helium Circulator Static Seal Internal to Circulator.Caused by Mfg Defect That Acted as Stress Riser & Caused Cyclic Failure of Bellows Matl.Circulator Replaced | | | 05000267/LER-1980-001-01, /01T-0:on 800108,while Operating Plant at Approx 1.5% of Rated Power,Leak Discovered on Helium Circulator Static Seal Internal 1B to Circulator.Cause Unknown.Reactor Shut Down & Circulator Replacement Begun | /01T-0:on 800108,while Operating Plant at Approx 1.5% of Rated Power,Leak Discovered on Helium Circulator Static Seal Internal 1B to Circulator.Cause Unknown.Reactor Shut Down & Circulator Replacement Begun | | | 05000267/LER-1980-001, Forwards LER 80-001/01T-0 | Forwards LER 80-001/01T-0 | | | 05000267/LER-1980-002, Forwards LER 80-002/03L-0 | Forwards LER 80-002/03L-0 | | | 05000267/LER-1980-002-03, /03L-0:on 800107,during Region Constraint Device Installation,Found That Startup Channel Scram Protection Not Operable at Less That or Equal to 100,000 Counts/Second. Caused by Improper Setpoints.Setpoint Change Initiated | /03L-0:on 800107,during Region Constraint Device Installation,Found That Startup Channel Scram Protection Not Operable at Less That or Equal to 100,000 Counts/Second. Caused by Improper Setpoints.Setpoint Change Initiated | | | 05000267/LER-1980-003, Forwards LER 80-003/03L-0 | Forwards LER 80-003/03L-0 | | | 05000267/LER-1980-003-03, /03L-0:on 800110,while Reactor Was in Shutdown Condition,Three Hangers Found Impaired,Which Caused 21 Sys to Be Impaired.Caused by Failure to Reinstall Hangers Following Removal for Sys Mod.Hangers Will Be Modified | /03L-0:on 800110,while Reactor Was in Shutdown Condition,Three Hangers Found Impaired,Which Caused 21 Sys to Be Impaired.Caused by Failure to Reinstall Hangers Following Removal for Sys Mod.Hangers Will Be Modified | | | 05000267/LER-1980-004-03, /03L-0:on 800114,following Performance of Class I Shock Suppressor Surveillance Test,Two Snubbers Found Inoperable.Caused by Personnel Using Snubber Units as Stepping Platforms.Snubbers Repositioned | /03L-0:on 800114,following Performance of Class I Shock Suppressor Surveillance Test,Two Snubbers Found Inoperable.Caused by Personnel Using Snubber Units as Stepping Platforms.Snubbers Repositioned | | | 05000267/LER-1980-004, Forwards LER 80-004/03L-0 | Forwards LER 80-004/03L-0 | | | 05000267/LER-1980-005-03, /03L-0:on 800111,during Release from Gaseous Waste Holdup Sys,Recorder Did Not Function Properly.Caused by Bad Bull Drive Gear & Clutch Assembly.Parts Replaced & Recorder Returned to Operation | /03L-0:on 800111,during Release from Gaseous Waste Holdup Sys,Recorder Did Not Function Properly.Caused by Bad Bull Drive Gear & Clutch Assembly.Parts Replaced & Recorder Returned to Operation | | | 05000267/LER-1980-005, Forwards LER 80-005/03L-0 | Forwards LER 80-005/03L-0 | | | 05000267/LER-1980-006-03, /03L-0:on 800218,w/reactor at Less than 2% Power, Vent Stack Snubber VSS-117 Was Inoperable & Degraded Mode of Tech Spec LCO 4.3.10 Existed.Caused by Taking Reactor Critical W/Vent Stack Snubber Out of Svc for Maint | /03L-0:on 800218,w/reactor at Less than 2% Power, Vent Stack Snubber VSS-117 Was Inoperable & Degraded Mode of Tech Spec LCO 4.3.10 Existed.Caused by Taking Reactor Critical W/Vent Stack Snubber Out of Svc for Maint | | | 05000267/LER-1980-006, Forwards LER 80-006/03L-0 | Forwards LER 80-006/03L-0 | | | 05000267/LER-1980-007, Forwards LER 80-007/03L-0 | Forwards LER 80-007/03L-0 | | | 05000267/LER-1980-007-03, During Testing,Four of 12 Helium Circulator Seal Malfunction Pressure Differential Switch Units Tripped Outside Limits.Caused by Accumulation of Dirt on Switches.Switches Replaced | During Testing,Four of 12 Helium Circulator Seal Malfunction Pressure Differential Switch Units Tripped Outside Limits.Caused by Accumulation of Dirt on Switches.Switches Replaced | | | 05000267/LER-1980-008, Forwards LER 80-008/03L-0 | Forwards LER 80-008/03L-0 | | | 05000267/LER-1980-008-03, /03L-0:on 800219,during Routine Surveillance Testing,Setpoints for Low Flow on One Dewpoint Moisture Monitor & for Fixed low-low Flow on Another Monitor Found Less than Min Acceptable.Caused by Instrument Calibr Drift | /03L-0:on 800219,during Routine Surveillance Testing,Setpoints for Low Flow on One Dewpoint Moisture Monitor & for Fixed low-low Flow on Another Monitor Found Less than Min Acceptable.Caused by Instrument Calibr Drift | | | 05000267/LER-1980-009-01, /01T-0:on 800225,while in Shutdown Condition,Test Evaluation Determined Bistable Trip Modules,When Used W/Mtu for Calibr of Process Trips,Induced Calibr off-set Which Could Allow Trips Outside Tech Specs.Bistables Recalibr | /01T-0:on 800225,while in Shutdown Condition,Test Evaluation Determined Bistable Trip Modules,When Used W/Mtu for Calibr of Process Trips,Induced Calibr off-set Which Could Allow Trips Outside Tech Specs.Bistables Recalibr | | | 05000267/LER-1980-009, Forwards LER 80-009/01T-0 | Forwards LER 80-009/01T-0 | | | 05000267/LER-1980-010, Forwards LER 80-010/03L-0 | Forwards LER 80-010/03L-0 | | | 05000267/LER-1980-010-03, /03L-0:on 800303,at 10% Thermal Power,A Emergency Diesel Generator Would Not Load as Required for Weekly 50% Load Test Surveillance.Caused by Diesel Generator Governor Problem Which Reduced Speed Control Response | /03L-0:on 800303,at 10% Thermal Power,A Emergency Diesel Generator Would Not Load as Required for Weekly 50% Load Test Surveillance.Caused by Diesel Generator Governor Problem Which Reduced Speed Control Response | | | 05000267/LER-1980-011-03, /03L-0:on 800306-21,reactor Dewpoint Limiting Conditions for Operation Were Exceeded on One Occasion & Operation in Degraded Mode Occurred on Three Occasions. Caused by Problems W/Buffer Helium Sys | /03L-0:on 800306-21,reactor Dewpoint Limiting Conditions for Operation Were Exceeded on One Occasion & Operation in Degraded Mode Occurred on Three Occasions. Caused by Problems W/Buffer Helium Sys | | | 05000267/LER-1980-011, Forwards LER 80-011/03L-0 | Forwards LER 80-011/03L-0 | | | 05000267/LER-1980-012, Forwards LER 80-012/01T-0 | Forwards LER 80-012/01T-0 | | | 05000267/LER-1980-012-01, /01T-0:on 800311,while Facility Was Operating at Less than 2% Power,Orifice Valves Not Set for Equal Flows & Temp Limit Was Exceeded.Caused by Inability to Close Orifice Valve to Equal Flow Position.Valve Freed Up | /01T-0:on 800311,while Facility Was Operating at Less than 2% Power,Orifice Valves Not Set for Equal Flows & Temp Limit Was Exceeded.Caused by Inability to Close Orifice Valve to Equal Flow Position.Valve Freed Up | | | 05000267/LER-1980-013, Forwards LER 80-013/03L-0 | Forwards LER 80-013/03L-0 | | | 05000267/LER-1980-013-03, /03L-0:on 800310,during 58% Thermal Power Operation,Indicated Flow for Two Low Level Primary Coolant Dewpoint Moisture Monitors Discovered Less than Requirements.Caused by Inaccurate Flow Elements | /03L-0:on 800310,during 58% Thermal Power Operation,Indicated Flow for Two Low Level Primary Coolant Dewpoint Moisture Monitors Discovered Less than Requirements.Caused by Inaccurate Flow Elements | | | 05000267/LER-1980-014-03, /03L-0:on 800311,during Reactor Shutdown,Emergency Feedwater Snubber BFS-228E Observed to Be Missing Pin at Piston Rod Eye & Rendered Inoperable.No Cause Stated for Missing Pin.New Pin Fabricated & Installed | /03L-0:on 800311,during Reactor Shutdown,Emergency Feedwater Snubber BFS-228E Observed to Be Missing Pin at Piston Rod Eye & Rendered Inoperable.No Cause Stated for Missing Pin.New Pin Fabricated & Installed | | | 05000267/LER-1980-014, Forwards LER 80-014/03L-0 | Forwards LER 80-014/03L-0 | | | 05000267/LER-1980-015, Forwards LER 80-015/03L-0 | Forwards LER 80-015/03L-0 | | | 05000267/LER-1980-015-03, /03L-0:on 800320,during Operation at Approx 60% Power,Emergency Feedwater Header Supply to Loop 2 Helium Circulation Water Turbine Drives Was Isolated to Repair Leaking Pressure Control Valve.Caused by Loose Block Bolt | /03L-0:on 800320,during Operation at Approx 60% Power,Emergency Feedwater Header Supply to Loop 2 Helium Circulation Water Turbine Drives Was Isolated to Repair Leaking Pressure Control Valve.Caused by Loose Block Bolt | | | 05000267/LER-1980-016, Forwards LER 80-016/03L-0 | Forwards LER 80-016/03L-0 | | | 05000267/LER-1980-016-03, During Testing,Four of 12 Helium Circulator Seal Malfunction Pressure Differential Switch Units Tripped Outside Limits.Caused by Dirt Accumulation in Electrical Switches.Switches Replaced | During Testing,Four of 12 Helium Circulator Seal Malfunction Pressure Differential Switch Units Tripped Outside Limits.Caused by Dirt Accumulation in Electrical Switches.Switches Replaced | | | 05000267/LER-1980-017-03, /03L-0:on 800311,w/plant Shut Down Due to Loss of Main Cooling Water Return Line,Plant Liquid Effluent Sample Required by SR Nr 1.1 Not Taken.Caused by Preempted Time Due to Plant Upset.Sampling Resumed on Next Shift | /03L-0:on 800311,w/plant Shut Down Due to Loss of Main Cooling Water Return Line,Plant Liquid Effluent Sample Required by SR Nr 1.1 Not Taken.Caused by Preempted Time Due to Plant Upset.Sampling Resumed on Next Shift | | | 05000267/LER-1980-017, Forwards LER 80-017/03L-0 | Forwards LER 80-017/03L-0 | | | 05000267/LER-1980-018-03, /03L-0:on 800327,w/plant Operating at Approx 51% Thermal Power,One Loop 2 Hot Reheat Header Activity Monitor Found Inoperable.Caused by Failure of Motorola Chip (MPS-66A)in Operational Amplifier to Detector Preamp | /03L-0:on 800327,w/plant Operating at Approx 51% Thermal Power,One Loop 2 Hot Reheat Header Activity Monitor Found Inoperable.Caused by Failure of Motorola Chip (MPS-66A)in Operational Amplifier to Detector Preamp | | | 05000267/LER-1980-018, Forwards LER 80-018/03L-0 | Forwards LER 80-018/03L-0 | | | 05000267/LER-1980-019-03, /03L-0:on 800327,operation in Degraded Mode of Limiting Condition 4.2.10 Occurred on Six Occasions & Reactor Dewpoint Limit of Limiting Condition 4.2.11 Was Exceeded Once.Caused by Problem W/Buffer Helium Sys | /03L-0:on 800327,operation in Degraded Mode of Limiting Condition 4.2.10 Occurred on Six Occasions & Reactor Dewpoint Limit of Limiting Condition 4.2.11 Was Exceeded Once.Caused by Problem W/Buffer Helium Sys | | | 05000267/LER-1980-019, Forwards LER 80-019/03L-0 | Forwards LER 80-019/03L-0 | | | 05000267/LER-1980-020, Forwards LER 80-020/03L-0 | Forwards LER 80-020/03L-0 | | | 05000267/LER-1980-020-03, During Testing,Two of 12 Helium Circulator Seal Malfunction Pressure Differential Switch Units Tripped Outside Limits.Caused by Accumulation of Dirt in Switches.Switches Replaced | During Testing,Two of 12 Helium Circulator Seal Malfunction Pressure Differential Switch Units Tripped Outside Limits.Caused by Accumulation of Dirt in Switches.Switches Replaced | | | 05000267/LER-1980-021, Forwards LER 80-021/03L-0 | Forwards LER 80-021/03L-0 | | | 05000267/LER-1980-021-03, /03L-0:on 800421,w/reactor Shut Down,Main Steam Pressure Low Instrument Discovered Inoperable.Caused by Bad Connection Due to Dirty Contact.Contacts Cleaned & Module Returned to Svc | /03L-0:on 800421,w/reactor Shut Down,Main Steam Pressure Low Instrument Discovered Inoperable.Caused by Bad Connection Due to Dirty Contact.Contacts Cleaned & Module Returned to Svc | | | 05000267/LER-1980-022-03, /03L-0:on 800424,during 800424-0510,operation W/Total Primary Coolant Oxidants Greater than 10 Ppm & Average Core Outlet Temp Greater than 1,200 Degrees Occurred on Five Occasions.Caused by Reaction of Moisture W/Core | /03L-0:on 800424,during 800424-0510,operation W/Total Primary Coolant Oxidants Greater than 10 Ppm & Average Core Outlet Temp Greater than 1,200 Degrees Occurred on Five Occasions.Caused by Reaction of Moisture W/Core | | | 05000267/LER-1980-022, Forwards LER 80-022/03L-0 | Forwards LER 80-022/03L-0 | | | 05000267/LER-1980-023-03, /03L-0:from 800507-17,plant Was Operated W/Emergency Feedwater Header Supply to Helium Circulator Water Turbine Drives of One Loop Isolated on Four Separate Occasions.Caused by Valve Leakage & Line Leakage | /03L-0:from 800507-17,plant Was Operated W/Emergency Feedwater Header Supply to Helium Circulator Water Turbine Drives of One Loop Isolated on Four Separate Occasions.Caused by Valve Leakage & Line Leakage | | | 05000267/LER-1980-023, Forwards LER 80-023/03L-0 | Forwards LER 80-023/03L-0 | | | 05000267/LER-1980-024, Forwards LER 80-024/03L-0 | Forwards LER 80-024/03L-0 | | | 05000267/LER-1980-024-03, /03L-0:on 800512,at 47% Thermal power,1C Circulator Seal Differential Pressure Decreased Significantly Due to Unknown Causes.Equalizing Valve Closed & 1C Circulator Buffer Helium Pressure Returned to Normal | /03L-0:on 800512,at 47% Thermal power,1C Circulator Seal Differential Pressure Decreased Significantly Due to Unknown Causes.Equalizing Valve Closed & 1C Circulator Buffer Helium Pressure Returned to Normal | | | 05000267/LER-1980-025-03, /03L-0:on 800523,during 800523-30,total Primary Coolant Oxidants Were Greater than 10 Ppm W/Average Core Outlet Temp Above 1,200 F on Six Occasions.Caused by Moisture Increase & Carbon Monoxide & Dioxide Combination | /03L-0:on 800523,during 800523-30,total Primary Coolant Oxidants Were Greater than 10 Ppm W/Average Core Outlet Temp Above 1,200 F on Six Occasions.Caused by Moisture Increase & Carbon Monoxide & Dioxide Combination | |
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