LER-1978-021, /01T-0:on 780914,during Review of Calibr Data Following Annual Surveillance Testing,Transmitters PT-4 & PT-6 Were Nonconservatively Out of Calibr.Caused by Excessive Temp & Humidity within Penetration Room |
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DUKE POWER COMPANY OCONEE UNIT 1 Report Number: RO-269/78-21 Report Date,: September 28, 1978 Occurrence Date:
September 14, 1978 Facility:
Oconee Unit 1, Seneca, South Carolina Identification of Occurrence:
Reactor Building Pressure Transmitter Out-of-Calibration Conditions Prior to Occurrence: Refueling Shutdown Description of Occurrence:
During the annual surveillance testing, on September 8, 9, 1978, Engineered Safeguards (ES) Channels 1 and 3, Reactor Building Pressure Transmitters (PT-4, ~6) were calibrated.
During a review of the calibration data on September 14, 1978, it was determined that both channels had been out of calibration in the non-conservative direction.
Cause of Occurrence:
The apparent cause of the occurrence was extreme temperature and humidity conditions within the penetration room.
These conditions caused the trans-mitter 'zero' point to shift.
A valve, with a body to bonnet leak which caused the extreme conditions, has been replaced.
Analysis of Occurrence:
The calibration data indicated that ES Channel 1 would have tripped at 4.426 psig; lhannel 3 would have tripped at 4.225 psig.
Channel 2 was also oper-able with a trip setpoint of 3.4 psig.
The required ES actuations (HPI, LPI, RB cooling initiation) would have occurred in the event of a postulated accident with no significant delay time.
It is thur, concluded that the health and safety of the public were not endangered.
Corrective Action
The transmitters had been calibrated prior to the determination that the transmitters were non-conservative.
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| 05000270/LER-1978-001-01, /01T-0:on 780113,both Level Instruments on Core Flood Tank 2A Found Out of Calibr.Cause Unknown.Both Channels of Level Instrumentation Calibr & Returned to Svc | /01T-0:on 780113,both Level Instruments on Core Flood Tank 2A Found Out of Calibr.Cause Unknown.Both Channels of Level Instrumentation Calibr & Returned to Svc | | | 05000287/LER-1978-001-03, /03L-0:on 780105,Valve FDW-108 Failed to Close After Sample Removal.Similar Valve Failures Occured Previously.Probably Caused by Inability to Withstand environ.FDW-1-6,108 Replaced W/Appropriately Designed Valve | /03L-0:on 780105,Valve FDW-108 Failed to Close After Sample Removal.Similar Valve Failures Occured Previously.Probably Caused by Inability to Withstand environ.FDW-1-6,108 Replaced W/Appropriately Designed Valve | | | 05000287/LER-1978-001, Forwards LER 78-001/03L-0 | Forwards LER 78-001/03L-0 | | | 05000270/LER-1978-001, Forwards LER 78-001/01T-0 | Forwards LER 78-001/01T-0 | | | 05000269/LER-1978-001-03, /03L-01:on 780103,valve 3LP-14 Failed to Cycle Manually.Caused by Unaligned Engaging Collar Slipping While Trying to Cycle.Collar Realigned,Setscrew & Handwheel Tightened | /03L-01:on 780103,valve 3LP-14 Failed to Cycle Manually.Caused by Unaligned Engaging Collar Slipping While Trying to Cycle.Collar Realigned,Setscrew & Handwheel Tightened | | | 05000269/LER-1978-002-03, /03L-01:on 780118,reactor Protection Sys Channel D Flow Indication Found High.Caused by Transmitter Failure Due to Blown Gasket.Gasket Replaced & Leak Stopped.Transmitter Will Be Replaced Unless It Can Be Recalibr | /03L-01:on 780118,reactor Protection Sys Channel D Flow Indication Found High.Caused by Transmitter Failure Due to Blown Gasket.Gasket Replaced & Leak Stopped.Transmitter Will Be Replaced Unless It Can Be Recalibr | | | 05000270/LER-1978-003, Forwards LER 78-003/03L-0 | Forwards LER 78-003/03L-0 | | | 05000269/LER-1978-003-03, /03L-0:on 780222,Keowee Hydro Unit 2 Failed to Start.Caused by Inoperable Field Flashing Breaker.Breaker & Control Sys Insp Revealed No Abnormalities.Breaker Failed on Three Other Occasions.Cause for Breaker Failure Not Know | /03L-0:on 780222,Keowee Hydro Unit 2 Failed to Start.Caused by Inoperable Field Flashing Breaker.Breaker & Control Sys Insp Revealed No Abnormalities.Breaker Failed on Three Other Occasions.Cause for Breaker Failure Not Known | | | 05000270/LER-1978-003-03, /03L-0:on 780301,during Performance Test,Control Rod Group 5 Experienced Momentary Loss of Power.Cause Undetermined.Mod to Increase Rod Control Power Source Reliability Planned for All Units | /03L-0:on 780301,during Performance Test,Control Rod Group 5 Experienced Momentary Loss of Power.Cause Undetermined.Mod to Increase Rod Control Power Source Reliability Planned for All Units | | | 05000269/LER-1978-004-01, /01T-0:on 780301,1B Circuit Breaker Closed During Shift to High Speed.Caused by Improperly Adjusted Instantaneous Trip Setpoint.Breaker Reset & Setpoint Adjusted | /01T-0:on 780301,1B Circuit Breaker Closed During Shift to High Speed.Caused by Improperly Adjusted Instantaneous Trip Setpoint.Breaker Reset & Setpoint Adjusted | | | 05000287/LER-1978-004, Forwards LER 78-004/03L-0 | Forwards LER 78-004/03L-0 | | | 05000270/LER-1978-004, Forwards LER 78-004/01T-0 | Forwards LER 78-004/01T-0 | | | 05000287/LER-1978-004-03, /03L-0:on 780203,valve BS-3 Failed to Open During Operability Test.Caused by Torque Switch Electrical Failure. Switch Replaced & Valve Operability Verified | /03L-0:on 780203,valve BS-3 Failed to Open During Operability Test.Caused by Torque Switch Electrical Failure. Switch Replaced & Valve Operability Verified | | | 05000270/LER-1978-004-01, /01T-0:on 780323,review of Power & Heat Indicatios Revealed That on 4 Occasions Instrumentation Found Out of Calibr.Caused by Error Exceeding Assumed Max Valve Before Completion of Recalibr | /01T-0:on 780323,review of Power & Heat Indicatios Revealed That on 4 Occasions Instrumentation Found Out of Calibr.Caused by Error Exceeding Assumed Max Valve Before Completion of Recalibr | | | 05000287/LER-1978-005-03, /03L-0:on 780207,valve BS-2 Failed in Intermediate Position During Operability Test.Caused by Valve Stem Failure & Partly by Faulty Torgue Switch.Stem & Switch Replaced.Stems Made by Walworth | /03L-0:on 780207,valve BS-2 Failed in Intermediate Position During Operability Test.Caused by Valve Stem Failure & Partly by Faulty Torgue Switch.Stem & Switch Replaced.Stems Made by Walworth | | | 05000287/LER-1978-005, Forwards LER 78-005/03L-0 | Forwards LER 78-005/03L-0 | | | 05000269/LER-1978-006, Forwards RO-269/78-06 & LER 78-006/03L-0 | Forwards RO-269/78-06 & LER 78-006/03L-0 | | | 05000287/LER-1978-006, Forwards LER 78-006/03L-0 | Forwards LER 78-006/03L-0 | | | 05000270/LER-1978-006, Forwards Corrected LER 78-006/03L-01 | Forwards Corrected LER 78-006/03L-01 | | | 05000270/LER-1978-006-03, /03L-01:on 780407,reactor Coolant Leak Rate Exceeded 1 Gallon Per Minute, Due to Spray Control Block Valve 2RC-3 Packing & Pressurizer Heater Bundle Leaks.Caused by Blown Packing & Flange Seal Failure | /03L-01:on 780407,reactor Coolant Leak Rate Exceeded 1 Gallon Per Minute, Due to Spray Control Block Valve 2RC-3 Packing & Pressurizer Heater Bundle Leaks.Caused by Blown Packing & Flange Seal Failure | | | 05000269/LER-1978-006-03, /03L-0:on 780305,Keowee Hydro Unit 2 Failed to Start.Caused by Inoperable Field Flashing Breaker.Breaker Failed on Three Previous Occasions (ROs 269/77-29,269/78- 01 & 269/78-03).Cause Unknown & Under Investigation | /03L-0:on 780305,Keowee Hydro Unit 2 Failed to Start.Caused by Inoperable Field Flashing Breaker.Breaker Failed on Three Previous Occasions (ROs 269/77-29,269/78- 01 & 269/78-03).Cause Unknown & Under Investigation | | | 05000287/LER-1978-006-03, /03L-0:on 780210,Control Rod 3,Group 4,dropped Into Core During Breaker Test,Causing Power Runback to 55%. Caused by Stator Short Due to Excessive Moisture Entering Through Nonleakproof O-ring Seal.Stator Replaced | /03L-0:on 780210,Control Rod 3,Group 4,dropped Into Core During Breaker Test,Causing Power Runback to 55%. Caused by Stator Short Due to Excessive Moisture Entering Through Nonleakproof O-ring Seal.Stator Replaced | | | 05000287/LER-1978-007, Forwards LER 78-007/03L-0 | Forwards LER 78-007/03L-0 | | | 05000287/LER-1978-007-03, /03L-0:on 780208,suction Valve 3LPSW-123 Observed Closed During 3B Pump Startup.Valve Closure Cause Unknown. Probably Caused by Erroneous Closing During Repairs on on Pervious Day.Valve Opened & Pump Checked for Damages | /03L-0:on 780208,suction Valve 3LPSW-123 Observed Closed During 3B Pump Startup.Valve Closure Cause Unknown. Probably Caused by Erroneous Closing During Repairs on on Pervious Day.Valve Opened & Pump Checked for Damages | | | 05000270/LER-1978-007-01, /01T-0:on 780427,reactor Bldg Purge Filters Exceeded Tech Spec 4.14 Surveillance Requirements.Caused by Failure to Verify Filter Operability.Fuel Movement Suspended Until Filters Tested & Procedures Reviewed | /01T-0:on 780427,reactor Bldg Purge Filters Exceeded Tech Spec 4.14 Surveillance Requirements.Caused by Failure to Verify Filter Operability.Fuel Movement Suspended Until Filters Tested & Procedures Reviewed | | | 05000269/LER-1978-007, Forwards LER 78-007/03L-0 & 78-009/03L-0 | Forwards LER 78-007/03L-0 & 78-009/03L-0 | | | 05000270/LER-1978-007, Forwards LER 78-007/01T-0 | Forwards LER 78-007/01T-0 | | | 05000269/LER-1978-007-03, /03L-0:on 780314,Unit 2 Failed to Start.Caused by Field Flashing Breaker Failure.Breaker Failed Four Times Previously.Cause of Breaker Failure Not Determined. Monitoring & Investigation Will Continue | /03L-0:on 780314,Unit 2 Failed to Start.Caused by Field Flashing Breaker Failure.Breaker Failed Four Times Previously.Cause of Breaker Failure Not Determined. Monitoring & Investigation Will Continue | | | 05000270/LER-1978-008-03, /03L-6:on 780428,valve 2LPSW-251 Remained Throttled After PT/1/A/0251/01 (Low Pressure Svc Water Pump Performance Test).Caused by Defective Procedures.Valve Returned to Normal & Procedures Revised | /03L-6:on 780428,valve 2LPSW-251 Remained Throttled After PT/1/A/0251/01 (Low Pressure Svc Water Pump Performance Test).Caused by Defective Procedures.Valve Returned to Normal & Procedures Revised | | | 05000269/LER-1978-008-03, /03L-0:on 780315,valve 1FDW-108 Failed to Close. Failure Has Occurred Previously.Caused by Apparent Inability to Withstand Environ.Valves FDW-106 & 108 Will Be Replaced W/Valves of Appropriate Design | /03L-0:on 780315,valve 1FDW-108 Failed to Close. Failure Has Occurred Previously.Caused by Apparent Inability to Withstand Environ.Valves FDW-106 & 108 Will Be Replaced W/Valves of Appropriate Design | | | 05000270/LER-1978-008, Forwards LER 78-008/03L-6 | Forwards LER 78-008/03L-6 | | | 05000287/LER-1978-008-03, /03L-0:on 780305,power Range Detector Found Spiking.Reactor Protection Sys Channel a Bypassed,Preventing Spurious Trips.Cause Not Determined.Investigation to Resume Next Refueling or Next Spiking | /03L-0:on 780305,power Range Detector Found Spiking.Reactor Protection Sys Channel a Bypassed,Preventing Spurious Trips.Cause Not Determined.Investigation to Resume Next Refueling or Next Spiking | | | 05000287/LER-1978-008, Forwards LER 78-008/03L-0 | Forwards LER 78-008/03L-0 | | | 05000269/LER-1978-009-03, /03L-0:on 780322,Unit 2 Failed to Start.Caused by Field Flashing Breaker Failure.Breaker Failed on Five Previous Occasions.No Cause for Breaker Failure Found. Monitoring & Investigation Will Continue | /03L-0:on 780322,Unit 2 Failed to Start.Caused by Field Flashing Breaker Failure.Breaker Failed on Five Previous Occasions.No Cause for Breaker Failure Found. Monitoring & Investigation Will Continue | | | 05000287/LER-1978-009-03, /03L-0:on 780320,valve HP-24 Failed to Open When Manually Actuated During Performance Test.Caused Probably by Dirt on Operator Contacts.Contacts Cleaned & Valve Operated Properly | /03L-0:on 780320,valve HP-24 Failed to Open When Manually Actuated During Performance Test.Caused Probably by Dirt on Operator Contacts.Contacts Cleaned & Valve Operated Properly | | | 05000270/LER-1978-009, Forwards LER 78-009/03L-0 | Forwards LER 78-009/03L-0 | | | 05000287/LER-1978-009, Forwards LER 78-009/03L-0 | Forwards LER 78-009/03L-0 | | | 05000270/LER-1978-009-03, /03L-0:on 780627,Control Rod 6,Group 4,found to Have Short in Control Rod Drive Line Stator,Which Would Preclude Normal Power Movement.Caused by moisture-induced Corrosion.Shorted Stator Repaired 780701 | /03L-0:on 780627,Control Rod 6,Group 4,found to Have Short in Control Rod Drive Line Stator,Which Would Preclude Normal Power Movement.Caused by moisture-induced Corrosion.Shorted Stator Repaired 780701 | | | 05000269/LER-1978-010-01, /01T-0:on 780324,Unit 2 Not Verified Operable within Tech Specs Limit.Caused by Failure to Properly Issue & Follow Procedures Which Resulted in Exceeding Tech Spec Limits.Personnel Reinstructed & Procedures Rewritten | /01T-0:on 780324,Unit 2 Not Verified Operable within Tech Specs Limit.Caused by Failure to Properly Issue & Follow Procedures Which Resulted in Exceeding Tech Spec Limits.Personnel Reinstructed & Procedures Rewritten | | | 05000269/LER-1978-010, Forwards LER 78-010/01T-0 | Forwards LER 78-010/01T-0 | | | 05000287/LER-1978-010-03, /03L-0:on 780322,no Flow Found Through B LPIS Cooler During Performance Test.Caused by Broken Valve Position Indicator.Valve Opened & Indicator Repaired | /03L-0:on 780322,no Flow Found Through B LPIS Cooler During Performance Test.Caused by Broken Valve Position Indicator.Valve Opened & Indicator Repaired | | | 05000287/LER-1978-012, Forwards LER 78-012/01T-0 | Forwards LER 78-012/01T-0 | | | 05000287/LER-1978-012-01, /01T-0:on 780804,weld Filler Wires Found Mixed W/Shipment of Mn-Mo-Ni Filler Wires.Nsss Vendor Supplied W/Wire Containing Atypical Matl Composition.Unit Operation Continues W/Restrictive pressure-temp Limits | /01T-0:on 780804,weld Filler Wires Found Mixed W/Shipment of Mn-Mo-Ni Filler Wires.Nsss Vendor Supplied W/Wire Containing Atypical Matl Composition.Unit Operation Continues W/Restrictive pressure-temp Limits | | | 05000269/LER-1978-013-01, /01T-0:on 780421,primary-to-secondary Leak Indicated.Caused by Leaking Tubes Due to Weld Crack.Five Tubes Plugged.Investigations by Util & B&W Continuing | /01T-0:on 780421,primary-to-secondary Leak Indicated.Caused by Leaking Tubes Due to Weld Crack.Five Tubes Plugged.Investigations by Util & B&W Continuing | | | 05000269/LER-1978-015-03, /03L-0:on 780604,breakers PCB-17 & PCB-18 Tripped W/O Apparent Cause & Took Startup Transformer CT1 Out of Svc.No Cause or Corrective Action Determined.Breakers & Circuits Checked & No Abnormalities Found | /03L-0:on 780604,breakers PCB-17 & PCB-18 Tripped W/O Apparent Cause & Took Startup Transformer CT1 Out of Svc.No Cause or Corrective Action Determined.Breakers & Circuits Checked & No Abnormalities Found | | | 05000269/LER-1978-015, Forwards LER 78-015/03L-0 | Forwards LER 78-015/03L-0 | | | 05000269/LER-1978-020, Forwards LER 78-020/03L-0 | Forwards LER 78-020/03L-0 | | | 05000269/LER-1978-020-03, /03L-0:on 780829,during Steady State Operation, Valve LPSW-21 (Reactor Bldg Cooling Unit 1B Cooling Water Discharge Valve)Failed to Operate Properly.Caused by Misalignment of Gearing Between Valve & Operator | /03L-0:on 780829,during Steady State Operation, Valve LPSW-21 (Reactor Bldg Cooling Unit 1B Cooling Water Discharge Valve)Failed to Operate Properly.Caused by Misalignment of Gearing Between Valve & Operator | | | 05000269/LER-1978-021, Forwards LER 78-021/01T-0 | Forwards LER 78-021/01T-0 | | | 05000269/LER-1978-021-01, /01T-0:on 780914,during Review of Calibr Data Following Annual Surveillance Testing,Transmitters PT-4 & PT-6 Were Nonconservatively Out of Calibr.Caused by Excessive Temp & Humidity within Penetration Room | /01T-0:on 780914,during Review of Calibr Data Following Annual Surveillance Testing,Transmitters PT-4 & PT-6 Were Nonconservatively Out of Calibr.Caused by Excessive Temp & Humidity within Penetration Room | |
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