LER-1978-013, /01T-0:on 780421,primary-to-secondary Leak Indicated.Caused by Leaking Tubes Due to Weld Crack.Five Tubes Plugged.Investigations by Util & B&W Continuing |
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| 2691978013R01 - NRC Website |
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NACFOIA4244 U. S. NUCLEAa aECULATORY COMMISSloN 0 11I LICENSEE EVENT REPORT EXHIBIT A CcuTnct stocx: l l
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EVENT OESCRIPVCN ANo PACSA8LE CONsECUENCEs h o 2 1 During normal operations on April 20, RIA 40 alarmed indicating a possible i
,,,3, g primary-to-secondary leak. On April 21, after reaching TS leakage limit, I
m i the unit was shutdown for investigation and repair.
Initial hydro tests weret f a l il I inconc lusive.
Continued investic, tion verified one weld crack. one tube Io is 1 L crack. and two other suspect tubes.
Attar,ts to remove another tube failed. I t o t il i The event did not affect public health and safety.
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tijojl The leakace ori2inated in one or more of the four olucced tubes (not includ-I titilI inc 'romoved' tube).
Oniv en 69-1 (weld) and 74-2 ( crack) had I
,iir,i verified failures.
All five tubes were plu2ged.
Investigations by Duke and ;
i,,3i l B & W are continuing.
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_ _ _ _ _ _. _ _ _. _ _ _.. _ _ _ _ _ _ _ _ = _ _ _ _. _ _ _ _ _ _.
SU:L*fARY OF MAJOR OTSC TUBE EXPERIENCE AT OCONEE LANE
- TUBESEXAMINdD CENERATOR ROW TUBE ELEVATION DATE TUBE LEAKER CONDITION ACTION ROP (excludes leakers) 1-A 77 17 UTS 10/31/76 Yes No Crack Plugged RO-269/76-17 15 1
1-A 77 18 LTrS 10/31/76 Yes No Distorted Eddy Plugged Current Signal
'l-B 114 109 14tli Plate 12/8/76 No Yes No Visual Nailed R0-269/76-19 139 Inspection 1-h 113 115 14tli Plate 12/8/76 No No Distorted Eddy Plugged y
Current Signal 1-n 113 110 14tli Plate 12/8/76 No No Similar to Nailed 114/109 l-B 75 18 UTS.
12/8/76 Yes No 300 Crack Nailed 1-B 75 12 UTS 1/15/77 Yes Yes 350 Crack Nailed RO-269/77-2 140 1-B 81 128 trrs 1/15/77 No No Eddy Current Nailed Indication i
l-B 32 13 14tli Plate 2/28/77 No Yes Eddy Current Nalled R0-269/77-8 3%
Indication 1-B 33 14 14tli Plate 2/28/77 No No Eddy Current Nailed j
Indication 1-B 77 25 14tli Plate 2/28/77 Yes No Eddy Current Removed Indication l-B 2
7 13th Plate 2/28/77 No No Eddy Current Plugged Indication 1-B 2
8 13tli Plate 2/28/77 No No Eddy Current Plugged Indication page 1
SUttfARY OF !!MOR OTSG TUBE EXPERIENCE AT OCONEE LANE
- TUBES EXAMINED GENERATOR ROU TUBE ELEVATION DATE TUBE LEAKER CONDITION ACTION R08 (excludes leakers) 1-B 101 40 4th Plate 2/28/77 No No Eddy Current Plugged Indication 1-B 77 25 UrS 3/22/77 Yes Yes Weld Crack Replugged R0-269/77-Il 100 1-B 77 3,5,8 3/22/77 Yes No Distorted Plugged Eddy Current Signal 1-B 77 15 UTS 5/7/77 Yes Yes Crack Plugged R0-269/77-16 507 i !
l-B 77 18 5/7/77 Yes No Removed 1
1-B 17 5
5/7/77 No No Distorted Plugged Eddy Current Signal 2-B 77 23 Urs 12/4/76 Yes Yes 270 Crack, Removed R0-270/76-15 133 IIole 2-B 77 27 15th Plate 12/4/76 Yes No Wear Appearance Removed 2-B 124 42 12th Plate 12/4/76 No No Eddy Current Plugged Indication, 40-60%
4 2-B 118 52 12th Plate 12/4/76 No No Similar to Left 124/42, 15%
3-B 77 11 15th Plate 7/21/76 Yes Yes No Visual Plugged R0-287/76-10 9
i Inspection j
3-B 77 19 15th Plate 2/14/77 Yes Yes EdgyCurrent Nailed R0-287/77-2 142 45 Crack j
l 9
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SUt!!!ARY OF ?!AJOR OTSG TUBE EXPERIENCE AT OCONEE LANE
- TULLES EXANINE CENERATOR ROW TUBE ELEVATION DATE TUBE LEAKER CONDITION ACTION RO#
(excludes leaker 4
3-H 77 12,13,14,15 2/14/77 Yes No Eddy Current Nailed 16,17,18,20, 21 3-H 75 2
2/14/77 Yes No Eddy Current Nailed 3-H 78 1
15th Plate 6/10/77 No Yes 90 Crack & 1/8" Nailed R0-287/77-8 133 longitudinal
,' /,
3-B 77 2
UTS 7/14/77 Yes Yes 60 -90 Crack Nailed R0-287/77-10 120 3-B 77 1
7/14/77 Yes No Nailed 2-B 77 25 IITS 1/14/78 Yes Yes 90 Crack Nailed R0-270/77-12 2-B 75 21 1/14/78 Yes No Eddy Current Plugged ludication, SOAK 2-H 77 4
1/14/78 Yes No Eddy Current Plugged Indication, SOAK 2-B 77 18 1/14/78 Yes No Eddy Current Plugged Indication, SOAK 2-H 77 19 1/14/78 Yes No Eddy Current Plugged Indication, SOAK i
l 2-B 77 21 1/14/78 Yes No Eddy Current Plugged i
Indication, SOAK 2-B 78 4
1/14/78 Yes No Eddy Current Plugged Indication, SOAK r
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k SUtlMARY Ol' MAJOR OTSG TUBE EXPERIENCE AT Ot.JNEE LANE
- TUBES EXAttlNF GENEllATOR ROW TUBE ELEVATION DATE Tulle LEAKER CONillTION ACTION RO#
(excludes leaker' l - 11 69 1
LTS 4/21/78 No Yes Weld Leak Plugged R0-269/78-13 478 Rewelded 1-11 70 1
4/21/78 No No Visibly leaking Plugged (possibly) 1 - 14 59 1
4/21/78 No Yes Visibly leaking Pluggeel (possibly) 1 - 11 74 2
UTS 4/21/78 No Yes 45-90 Crack Plugged 1 - 11 77 27 4/21/78 Yes No Removal Attempt Nailed UTS - Ilpper tubesheet LTS - Lower tubesheet SOAK "Second-of-a-kind" instrumentation page 4
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| 05000270/LER-1978-001-01, /01T-0:on 780113,both Level Instruments on Core Flood Tank 2A Found Out of Calibr.Cause Unknown.Both Channels of Level Instrumentation Calibr & Returned to Svc | /01T-0:on 780113,both Level Instruments on Core Flood Tank 2A Found Out of Calibr.Cause Unknown.Both Channels of Level Instrumentation Calibr & Returned to Svc | | | 05000287/LER-1978-001-03, /03L-0:on 780105,Valve FDW-108 Failed to Close After Sample Removal.Similar Valve Failures Occured Previously.Probably Caused by Inability to Withstand environ.FDW-1-6,108 Replaced W/Appropriately Designed Valve | /03L-0:on 780105,Valve FDW-108 Failed to Close After Sample Removal.Similar Valve Failures Occured Previously.Probably Caused by Inability to Withstand environ.FDW-1-6,108 Replaced W/Appropriately Designed Valve | | | 05000287/LER-1978-001, Forwards LER 78-001/03L-0 | Forwards LER 78-001/03L-0 | | | 05000270/LER-1978-001, Forwards LER 78-001/01T-0 | Forwards LER 78-001/01T-0 | | | 05000269/LER-1978-001-03, /03L-01:on 780103,valve 3LP-14 Failed to Cycle Manually.Caused by Unaligned Engaging Collar Slipping While Trying to Cycle.Collar Realigned,Setscrew & Handwheel Tightened | /03L-01:on 780103,valve 3LP-14 Failed to Cycle Manually.Caused by Unaligned Engaging Collar Slipping While Trying to Cycle.Collar Realigned,Setscrew & Handwheel Tightened | | | 05000269/LER-1978-002-03, /03L-01:on 780118,reactor Protection Sys Channel D Flow Indication Found High.Caused by Transmitter Failure Due to Blown Gasket.Gasket Replaced & Leak Stopped.Transmitter Will Be Replaced Unless It Can Be Recalibr | /03L-01:on 780118,reactor Protection Sys Channel D Flow Indication Found High.Caused by Transmitter Failure Due to Blown Gasket.Gasket Replaced & Leak Stopped.Transmitter Will Be Replaced Unless It Can Be Recalibr | | | 05000270/LER-1978-003, Forwards LER 78-003/03L-0 | Forwards LER 78-003/03L-0 | | | 05000269/LER-1978-003-03, /03L-0:on 780222,Keowee Hydro Unit 2 Failed to Start.Caused by Inoperable Field Flashing Breaker.Breaker & Control Sys Insp Revealed No Abnormalities.Breaker Failed on Three Other Occasions.Cause for Breaker Failure Not Know | /03L-0:on 780222,Keowee Hydro Unit 2 Failed to Start.Caused by Inoperable Field Flashing Breaker.Breaker & Control Sys Insp Revealed No Abnormalities.Breaker Failed on Three Other Occasions.Cause for Breaker Failure Not Known | | | 05000270/LER-1978-003-03, /03L-0:on 780301,during Performance Test,Control Rod Group 5 Experienced Momentary Loss of Power.Cause Undetermined.Mod to Increase Rod Control Power Source Reliability Planned for All Units | /03L-0:on 780301,during Performance Test,Control Rod Group 5 Experienced Momentary Loss of Power.Cause Undetermined.Mod to Increase Rod Control Power Source Reliability Planned for All Units | | | 05000269/LER-1978-004-01, /01T-0:on 780301,1B Circuit Breaker Closed During Shift to High Speed.Caused by Improperly Adjusted Instantaneous Trip Setpoint.Breaker Reset & Setpoint Adjusted | /01T-0:on 780301,1B Circuit Breaker Closed During Shift to High Speed.Caused by Improperly Adjusted Instantaneous Trip Setpoint.Breaker Reset & Setpoint Adjusted | | | 05000287/LER-1978-004, Forwards LER 78-004/03L-0 | Forwards LER 78-004/03L-0 | | | 05000270/LER-1978-004, Forwards LER 78-004/01T-0 | Forwards LER 78-004/01T-0 | | | 05000287/LER-1978-004-03, /03L-0:on 780203,valve BS-3 Failed to Open During Operability Test.Caused by Torque Switch Electrical Failure. Switch Replaced & Valve Operability Verified | /03L-0:on 780203,valve BS-3 Failed to Open During Operability Test.Caused by Torque Switch Electrical Failure. Switch Replaced & Valve Operability Verified | | | 05000270/LER-1978-004-01, /01T-0:on 780323,review of Power & Heat Indicatios Revealed That on 4 Occasions Instrumentation Found Out of Calibr.Caused by Error Exceeding Assumed Max Valve Before Completion of Recalibr | /01T-0:on 780323,review of Power & Heat Indicatios Revealed That on 4 Occasions Instrumentation Found Out of Calibr.Caused by Error Exceeding Assumed Max Valve Before Completion of Recalibr | | | 05000287/LER-1978-005-03, /03L-0:on 780207,valve BS-2 Failed in Intermediate Position During Operability Test.Caused by Valve Stem Failure & Partly by Faulty Torgue Switch.Stem & Switch Replaced.Stems Made by Walworth | /03L-0:on 780207,valve BS-2 Failed in Intermediate Position During Operability Test.Caused by Valve Stem Failure & Partly by Faulty Torgue Switch.Stem & Switch Replaced.Stems Made by Walworth | | | 05000287/LER-1978-005, Forwards LER 78-005/03L-0 | Forwards LER 78-005/03L-0 | | | 05000269/LER-1978-006, Forwards RO-269/78-06 & LER 78-006/03L-0 | Forwards RO-269/78-06 & LER 78-006/03L-0 | | | 05000287/LER-1978-006, Forwards LER 78-006/03L-0 | Forwards LER 78-006/03L-0 | | | 05000270/LER-1978-006, Forwards Corrected LER 78-006/03L-01 | Forwards Corrected LER 78-006/03L-01 | | | 05000270/LER-1978-006-03, /03L-01:on 780407,reactor Coolant Leak Rate Exceeded 1 Gallon Per Minute, Due to Spray Control Block Valve 2RC-3 Packing & Pressurizer Heater Bundle Leaks.Caused by Blown Packing & Flange Seal Failure | /03L-01:on 780407,reactor Coolant Leak Rate Exceeded 1 Gallon Per Minute, Due to Spray Control Block Valve 2RC-3 Packing & Pressurizer Heater Bundle Leaks.Caused by Blown Packing & Flange Seal Failure | | | 05000269/LER-1978-006-03, /03L-0:on 780305,Keowee Hydro Unit 2 Failed to Start.Caused by Inoperable Field Flashing Breaker.Breaker Failed on Three Previous Occasions (ROs 269/77-29,269/78- 01 & 269/78-03).Cause Unknown & Under Investigation | /03L-0:on 780305,Keowee Hydro Unit 2 Failed to Start.Caused by Inoperable Field Flashing Breaker.Breaker Failed on Three Previous Occasions (ROs 269/77-29,269/78- 01 & 269/78-03).Cause Unknown & Under Investigation | | | 05000287/LER-1978-006-03, /03L-0:on 780210,Control Rod 3,Group 4,dropped Into Core During Breaker Test,Causing Power Runback to 55%. Caused by Stator Short Due to Excessive Moisture Entering Through Nonleakproof O-ring Seal.Stator Replaced | /03L-0:on 780210,Control Rod 3,Group 4,dropped Into Core During Breaker Test,Causing Power Runback to 55%. Caused by Stator Short Due to Excessive Moisture Entering Through Nonleakproof O-ring Seal.Stator Replaced | | | 05000287/LER-1978-007, Forwards LER 78-007/03L-0 | Forwards LER 78-007/03L-0 | | | 05000287/LER-1978-007-03, /03L-0:on 780208,suction Valve 3LPSW-123 Observed Closed During 3B Pump Startup.Valve Closure Cause Unknown. Probably Caused by Erroneous Closing During Repairs on on Pervious Day.Valve Opened & Pump Checked for Damages | /03L-0:on 780208,suction Valve 3LPSW-123 Observed Closed During 3B Pump Startup.Valve Closure Cause Unknown. Probably Caused by Erroneous Closing During Repairs on on Pervious Day.Valve Opened & Pump Checked for Damages | | | 05000270/LER-1978-007-01, /01T-0:on 780427,reactor Bldg Purge Filters Exceeded Tech Spec 4.14 Surveillance Requirements.Caused by Failure to Verify Filter Operability.Fuel Movement Suspended Until Filters Tested & Procedures Reviewed | /01T-0:on 780427,reactor Bldg Purge Filters Exceeded Tech Spec 4.14 Surveillance Requirements.Caused by Failure to Verify Filter Operability.Fuel Movement Suspended Until Filters Tested & Procedures Reviewed | | | 05000269/LER-1978-007, Forwards LER 78-007/03L-0 & 78-009/03L-0 | Forwards LER 78-007/03L-0 & 78-009/03L-0 | | | 05000270/LER-1978-007, Forwards LER 78-007/01T-0 | Forwards LER 78-007/01T-0 | | | 05000269/LER-1978-007-03, /03L-0:on 780314,Unit 2 Failed to Start.Caused by Field Flashing Breaker Failure.Breaker Failed Four Times Previously.Cause of Breaker Failure Not Determined. Monitoring & Investigation Will Continue | /03L-0:on 780314,Unit 2 Failed to Start.Caused by Field Flashing Breaker Failure.Breaker Failed Four Times Previously.Cause of Breaker Failure Not Determined. Monitoring & Investigation Will Continue | | | 05000270/LER-1978-008-03, /03L-6:on 780428,valve 2LPSW-251 Remained Throttled After PT/1/A/0251/01 (Low Pressure Svc Water Pump Performance Test).Caused by Defective Procedures.Valve Returned to Normal & Procedures Revised | /03L-6:on 780428,valve 2LPSW-251 Remained Throttled After PT/1/A/0251/01 (Low Pressure Svc Water Pump Performance Test).Caused by Defective Procedures.Valve Returned to Normal & Procedures Revised | | | 05000269/LER-1978-008-03, /03L-0:on 780315,valve 1FDW-108 Failed to Close. Failure Has Occurred Previously.Caused by Apparent Inability to Withstand Environ.Valves FDW-106 & 108 Will Be Replaced W/Valves of Appropriate Design | /03L-0:on 780315,valve 1FDW-108 Failed to Close. Failure Has Occurred Previously.Caused by Apparent Inability to Withstand Environ.Valves FDW-106 & 108 Will Be Replaced W/Valves of Appropriate Design | | | 05000270/LER-1978-008, Forwards LER 78-008/03L-6 | Forwards LER 78-008/03L-6 | | | 05000287/LER-1978-008-03, /03L-0:on 780305,power Range Detector Found Spiking.Reactor Protection Sys Channel a Bypassed,Preventing Spurious Trips.Cause Not Determined.Investigation to Resume Next Refueling or Next Spiking | /03L-0:on 780305,power Range Detector Found Spiking.Reactor Protection Sys Channel a Bypassed,Preventing Spurious Trips.Cause Not Determined.Investigation to Resume Next Refueling or Next Spiking | | | 05000287/LER-1978-008, Forwards LER 78-008/03L-0 | Forwards LER 78-008/03L-0 | | | 05000269/LER-1978-009-03, /03L-0:on 780322,Unit 2 Failed to Start.Caused by Field Flashing Breaker Failure.Breaker Failed on Five Previous Occasions.No Cause for Breaker Failure Found. Monitoring & Investigation Will Continue | /03L-0:on 780322,Unit 2 Failed to Start.Caused by Field Flashing Breaker Failure.Breaker Failed on Five Previous Occasions.No Cause for Breaker Failure Found. Monitoring & Investigation Will Continue | | | 05000287/LER-1978-009-03, /03L-0:on 780320,valve HP-24 Failed to Open When Manually Actuated During Performance Test.Caused Probably by Dirt on Operator Contacts.Contacts Cleaned & Valve Operated Properly | /03L-0:on 780320,valve HP-24 Failed to Open When Manually Actuated During Performance Test.Caused Probably by Dirt on Operator Contacts.Contacts Cleaned & Valve Operated Properly | | | 05000270/LER-1978-009, Forwards LER 78-009/03L-0 | Forwards LER 78-009/03L-0 | | | 05000287/LER-1978-009, Forwards LER 78-009/03L-0 | Forwards LER 78-009/03L-0 | | | 05000270/LER-1978-009-03, /03L-0:on 780627,Control Rod 6,Group 4,found to Have Short in Control Rod Drive Line Stator,Which Would Preclude Normal Power Movement.Caused by moisture-induced Corrosion.Shorted Stator Repaired 780701 | /03L-0:on 780627,Control Rod 6,Group 4,found to Have Short in Control Rod Drive Line Stator,Which Would Preclude Normal Power Movement.Caused by moisture-induced Corrosion.Shorted Stator Repaired 780701 | | | 05000269/LER-1978-010-01, /01T-0:on 780324,Unit 2 Not Verified Operable within Tech Specs Limit.Caused by Failure to Properly Issue & Follow Procedures Which Resulted in Exceeding Tech Spec Limits.Personnel Reinstructed & Procedures Rewritten | /01T-0:on 780324,Unit 2 Not Verified Operable within Tech Specs Limit.Caused by Failure to Properly Issue & Follow Procedures Which Resulted in Exceeding Tech Spec Limits.Personnel Reinstructed & Procedures Rewritten | | | 05000269/LER-1978-010, Forwards LER 78-010/01T-0 | Forwards LER 78-010/01T-0 | | | 05000287/LER-1978-010-03, /03L-0:on 780322,no Flow Found Through B LPIS Cooler During Performance Test.Caused by Broken Valve Position Indicator.Valve Opened & Indicator Repaired | /03L-0:on 780322,no Flow Found Through B LPIS Cooler During Performance Test.Caused by Broken Valve Position Indicator.Valve Opened & Indicator Repaired | | | 05000287/LER-1978-012, Forwards LER 78-012/01T-0 | Forwards LER 78-012/01T-0 | | | 05000287/LER-1978-012-01, /01T-0:on 780804,weld Filler Wires Found Mixed W/Shipment of Mn-Mo-Ni Filler Wires.Nsss Vendor Supplied W/Wire Containing Atypical Matl Composition.Unit Operation Continues W/Restrictive pressure-temp Limits | /01T-0:on 780804,weld Filler Wires Found Mixed W/Shipment of Mn-Mo-Ni Filler Wires.Nsss Vendor Supplied W/Wire Containing Atypical Matl Composition.Unit Operation Continues W/Restrictive pressure-temp Limits | | | 05000269/LER-1978-013-01, /01T-0:on 780421,primary-to-secondary Leak Indicated.Caused by Leaking Tubes Due to Weld Crack.Five Tubes Plugged.Investigations by Util & B&W Continuing | /01T-0:on 780421,primary-to-secondary Leak Indicated.Caused by Leaking Tubes Due to Weld Crack.Five Tubes Plugged.Investigations by Util & B&W Continuing | | | 05000269/LER-1978-015-03, /03L-0:on 780604,breakers PCB-17 & PCB-18 Tripped W/O Apparent Cause & Took Startup Transformer CT1 Out of Svc.No Cause or Corrective Action Determined.Breakers & Circuits Checked & No Abnormalities Found | /03L-0:on 780604,breakers PCB-17 & PCB-18 Tripped W/O Apparent Cause & Took Startup Transformer CT1 Out of Svc.No Cause or Corrective Action Determined.Breakers & Circuits Checked & No Abnormalities Found | | | 05000269/LER-1978-015, Forwards LER 78-015/03L-0 | Forwards LER 78-015/03L-0 | | | 05000269/LER-1978-020, Forwards LER 78-020/03L-0 | Forwards LER 78-020/03L-0 | | | 05000269/LER-1978-020-03, /03L-0:on 780829,during Steady State Operation, Valve LPSW-21 (Reactor Bldg Cooling Unit 1B Cooling Water Discharge Valve)Failed to Operate Properly.Caused by Misalignment of Gearing Between Valve & Operator | /03L-0:on 780829,during Steady State Operation, Valve LPSW-21 (Reactor Bldg Cooling Unit 1B Cooling Water Discharge Valve)Failed to Operate Properly.Caused by Misalignment of Gearing Between Valve & Operator | | | 05000269/LER-1978-021, Forwards LER 78-021/01T-0 | Forwards LER 78-021/01T-0 | | | 05000269/LER-1978-021-01, /01T-0:on 780914,during Review of Calibr Data Following Annual Surveillance Testing,Transmitters PT-4 & PT-6 Were Nonconservatively Out of Calibr.Caused by Excessive Temp & Humidity within Penetration Room | /01T-0:on 780914,during Review of Calibr Data Following Annual Surveillance Testing,Transmitters PT-4 & PT-6 Were Nonconservatively Out of Calibr.Caused by Excessive Temp & Humidity within Penetration Room | |
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