ML19310A469
| ML19310A469 | |
| Person / Time | |
|---|---|
| Site: | Shoreham File:Long Island Lighting Company icon.png |
| Issue date: | 05/09/1980 |
| From: | NUCLEAR ENERGY SERVICES, INC. |
| To: | |
| Shared Package | |
| ML19310A467 | List: |
| References | |
| 80A0448, 80A448, NUDOCS 8006170606 | |
| Download: ML19310A469 (14) | |
Text
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SPEC. NO.
00A0448
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NUCLEAR. ENERGY SERVICES, INC,.
PAGE 1
0F 12 2-Olb QUALITY ASSURANCE PROGRAM PLAN FOR INSERVICE INSPECTION PROGRAM SHOREHAM 0
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SPEC. NO.
PROJECT APPLICATION PREPARED BY 80A0448 5536
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LATEST REV. 7 D AT E.5_9.-80 DATE 5 - l(3 - 7 7 REV. DESCRIPTIONS START ON PAGE NO._
AFPROVED BY DATE O R f; A NI? ATION A. Uziel 7M a g.16 17 Project Manager L. A. Johnso M-
$~" / b '77 ISI Program Manager T-/ 6 - 7 7 Nuclear Services Division, Gen. Mar.
G. T. Hamil.
7 T. W. Powers /
. #./4 7 7 Conam Division, President W. J. Manion /
I'/l"77 NES Division. President e
T. LaGuardi d [
L 6-/d-7[
QuaIity Assurance Manaaer V
Copy No.
'16 Assigned to: Mr. B. McCaffrey NES 104 8006170
DOCUMENT NO.
80A0448 my 2
12 PAGE OF NUCLEAR ENERGY SERVICES. INC.
- 1. INTRODUCTION The Quality Assurance program to be implemented for the Shoreham Nuclear Power Station - Preservice/ Inservice Inspection Project (hereaf ter called ISI) is governed by three basic document sets. They are:
1.
Nuclear Energy Services, Inc., " Inservice Inspection Program Quality Assurance Manual: 80A9021"(QA Manual) 2.
The Project Quality Assurance Program Plan (QAPP) (herein); and 3.
The individual implementing procedures invoked by the above (see
/2\\
Appendix P of the Preservice Inspcction Plan, NES Document 80A0482, which lists those documents contained in the Preservice Inspection Plan and the current revision).
This Project Quality Assurance Program Plan is specific to the Shoreham ISI Project. The QAPP includes the detailed quality assurance requirements that are common to all tasks of the project including organization, management and liason.
The Quality Assurance Manual defines the policies and practices employed by Nuclear Energy Services, Inc. (NES) in meeting the requirements of 10 CFR 50, Appendix B. Since the manual applies to all work performed by the company, it is not project-specific.
Any significant changes to this manual that are effected during the life of the contract shall be submitted to LILCO for review and comment.
- 2. ORGANIZATION 2.1 PROGRAM STRUCTURE Nuclear Energy Services (NES) provides consistent, routine, and uniform management for ISI projects. A Project Manager is assigned for each ISI project. The Project Manager is responsible for the technical and financial performance of the entire project. He retains this responsibility throughout the duration of the project.
The Project Manager is a member of the Projects Department and Reports to the Vice-President, Inspection Services, through the Manager of Projects.
Each project is divided into tasks, i.e. major groupings of work activities. A Task Engineer is appointed for each task who is responsible to the Project Manager for satisfactory technical and budgetary performance.of the task effort. The task engineer will be appointed from the department with the greatest involvement, in the task.
The project organization for the Shoreham Project is shown in Figure 2.1. Mr. G. M. Griffiths is assigned as Project Manager for this program.
FORM :NES 205 2/80
p DOCUMENT NO.
80A0448 PAGE 3
op 12 NUCLEAR ENERGY SERVICES,INC.
2.2.
PROJECT RESPONSIBILITIES The responsibilities of key NES project personnel are described in Section (1) of the QA Manual.
The Shoreham ISI Project Organization is depicted ir.. igure 2.1.
- 3. COMMUNICATION 3.1 COMMUNICATION GUIDELINES 3.1.1 Informal communication between Nuclear Energy Services personnel ano cognizant personnel within LILCO and S&W is encouraged for purposes of exchanging information. This is necessary to facilitate efficient accomplishment of the project. The NES Project Manager will be advised of the content of such informal communications.
3.1.2 Communications that involve transmittal of documents, data required or input to task work, or data resulting from task work shall be made in writing by the NES Project Manager with acknowledgements.
3.1.3 All communications from Nuclear Energy Services involving transmittal of controlled documents or requests for approval shall be directed to the LILCO and S&W Project Engineers.
3.2 TRIP REPORTS Every trip made by Nuclear Energy Services personnel shall be documented by a trip report (internal distribution only) which clearly defines the subject of the trip, and summarizes all discussions and decisions.
i 3.3 CORRESPONDENCE 3.3.1 All correspondence f rom Nuclear Energy Services, Inc. consist of an original plus three copies and shall contain the following subject heading.
Specification No. SH1-397 I
Inservice Inspection Program Shoreham Nuclear Power Station - Unit I (J.O. No. I1600.02)
Long Island Lighting Company Brookhaven Township, Long Island, New York 3.3.2 ~ Contractual correspondence relative to or affecting prices, terms, conditions, price adjustments, deliveries, return of materials for c edit, routine of shipments, inspection, and expediting, or that which changes the price or scope of an order, even though discussing engineering matters, shall be addressed to:
FCRM c NES 2CS 2/80
g.
DOCUMENT NO.
80A0448 PAGE OF NUCLEAR ENERGY SERVICES, INC.
H.P. Boylan Purchasing Agent Long Island Lighting Company Shoreham Document Control Room 175 East Old Country Road Hicksville, Long Island, New York 11801 and one copy (except for proposals and quotations) to:
Project Engineer - 3.0. No.11600.02 Attention: Principal Piping Engineer Stone & Webster Engineering Corporation P.O. Box 2323 Boston, Massachusetts 02107 Technical correspondence and drawing transmittals shall be addressed to:
Project Engineer - 3.0. No.11600.02 Attention: Principal Piping Engineer Stone & Webster Engineering Corporation P.O. Box 2325 Boston, Massachusetts 02107 Three copies of correspondence pertaining to technical matters shall be sent to the above address to the attention of R.A. Plant, Chief, Procurement Quality Control Division.
3.3.3 Correspondence dealing with aspects of the field such as labor, shipping, and planning of work shall be addressed to:
General Superintendent of Construction Attention: Resident Engineer Stone & Webster Engineering Corporation P.O. Box 604 Wading River, New York 11792 and three copies to:
Project Engineer - 3.0. No.11600.02 Attention: Principal Piping Engineer Stone & Webster Engineering Corporation l
P.O. Box 2325 l
Boston, Massachusetts 02107 In addition, four copies of all correspondence (except for proposals and quotations) both contractual and technical with enclosures shall be sent to:
M. H. Milligan Project Engineer Long Island Lighting Company P.O. Box 604 Wadine River. New York 11792 FC V :NES 205 2/80
DOCUMENT NO. 80R0448 PAGE OF NUCLEAR ENERGY SERVICES, INC.
3.3.4 Revisions to the Preservice Program Plan will be distributed in accordance with the following guidelines:
1.
NES will submit nine (9) review copies of each proposed revision k
to LILCO for comment and approval. NES will submit the copies prior to final NES sign-off and printing of the revision.
2.
NES will submit twenty-five (25) final copies of each approved revision of LILCO.
3.4 CORRESPONDENCE FILES The NES Project Manager shall ma'ntain a chronological file of all project correspondence, both incoming and outgoing.
3.4.1 Outgoing Correspondence Outgoing correspondence shall be identified with a serial number of the form PPPP-XXX. PPPP shall be the project identification (5536).
XXX shall be the chronological sequence number of the corres-pondence (001 through 999).
3.4.2 Incoming Correspondence Incoming correspondenc'e shall be retained in the project files in chronological order based on receipt date.
4.0 DOCUMENT CONTROL AND CERTIFICATIONS 4.1 CONTROLLED DOCUMENTS Controlled documents will be generated under this project in accordance with the requirements of the NES Document Control Procedure (NES Spec.
80A9003).
Revisions to the Preservice Program Plan, Document 80A0482, require LILCO approval prior to issuance of the revision. NES will obtain approval h
by requiring a LILCO signature on the Change Request and Authorization Form, prior to the NES Quality Assurance Manager's approval. A sample Change Request and Authorization Form is shown in Figure 4.2.
Appendix P of the Preservice Inspection Plan (NES Document 80A0482) lists those documents contained in the Preservice Inspection Plan and the current revision.
4.2 CALIBRATION BLOCK CERTIFICATION Calibration blocks shall be certified in accordance with applicable NES procedures. Records of calibration block certifications will be kept in the project files, and provided to LILCO with delivery of calibration blocks, if fabricated. The certifications may be witnessed and/or the documentation reviewed by qualified LILCO personnel at LILCO's option.
FOM12 NES 205 2/80
r.
t DOCUMENT NO.
80A0448 6
12 PAGE OF NUCLEAR ENERGY SERVICES. INC.
4.3 EQUIPMENT CERTIFICATION Records of verification of ultrasonic instrument linearity and transducer performance in accordance with the applicable NES procedures are main-tained by NES in accordance with the QA Manual. Copies of equipment h
certification records will be provided in ISI examination reports. Copies of applicable equipment certifications shall be provided prior to conduct of ISI examinations in support of regulatory or enforcement authority require-ments.
4.4 CONSUMABLES CERTIFICATIONS Records of chemical analysis and/or c.rtification of consumable materials are kept by NES in accordance with the QA Manual and implementing procedures.
Copies of applicable consumables certifications will be provided in ISI examination reports.
Copies of applicable consumable certifications shall be provided prior to conduct of ISI examinations in support of regulatory or enforcement authority requirements.
4.5 EXAMINATION PROCEDURES 4.5.1 NES shall prepare required examination procedures in accordance with applicable NES procedures, and retain a controlled copy in the l
project files. A controlled copy of each procedure shall be provided to LILCO for approval prior to conduct of the associated ISI examination.
4.5.2 LILCO shall review each examination procedure and return an approved co[.y to NES prior to conduct of ISI examinations. Copies of the LILCO approved procedure will be used for performance of ISI examinations.
4.5.3 Field Changes to Procedures Examination Procedures and the PSI /ISI program plan may be g
modified in accordance with NES Procedure 80A9060 Rev.
O, Inservice Inspection Field Change Procedure, with the following modifications:
A.
The Project Manager shall be responsible for control of and shall approve Field Changes.
B.
Approvals obtained from telephone conversations shall be documented as follows: (e.g. E. Anderson for F.T. Carr)
C.
The Project Manager will issue a Field Change Number when his approval is selicited.
D.
ISI Field Change Authorization form, Figure 4.1, will be issued to document field changes.
FCR*.1:NES 205 2/80
r-e mr-DOCUMENT NO.
80A0448 7
12 PAGE OF NUCLEAR ENERGY SERVICES, INC.
4.6 APPROVAL ACTION PERIODS Approval actions should be accomplished by LILCO within the following periods after receipt:
Document Working Days Quality Assurance Plan 20 Examination Procedures 20 Inservice Inspection Plan 30 Preservice Inspection Plan 30 Changes to above 20
- 5. AUDITS 3.1 INTERNAL A minimum of one audit shall be performed by the NES Manager of Quality Assurance, or his representative, during the accomplishment of the basic tasks comprising the project scope. Any " unsatisfactory" conditions noted in an audit will require a formal re-audit to assure correction of the condition.
5.1.1 The Quality Assurance. Manager shall cause the following project Tasks to be audited during the course of performance of the work scope.
1.
Boundary Diagrams 2.
Zone Designations 3.
Weld and Hanger Isometrics 4.
Ten-year ISI Program Plan Book 5.
Examination Procedures 6.
Calibration Block Drawings 7.
Calibration Blocks 8.
Manual UT, PT, and Visual Examinations 9.
Automated UT Examination 5.1.2 Each audit shall be performed in accordance with an audit check list approved by the Quality Assurance Manager.
I Check lists will be completed by a designated representative of the Quality Assurance Manager. Check lists will be signed by the person preparing the check list, countersigned by the Task Engineer and approved by the Quality Assurance Manager. Completed check lists shall be retained in the Project File (by the Project Manager) and in the QA File (by the QA Manager).
FORM = NES 2;5 2180
r 80A0448 DOCUMENT NO.
mr 12 PAGE OF NUCLEAR ENERGY SERVICES, INC.
5.2 -
EXTERNAL LILCO and/or S&W may perform audits of any task work. Audits performed at Nuclear Energy Services' facilities shall be accomodated by Nuclear Energy Services personnel.
A minimum of three (3) days prior written notice to the Project Manager for such an audit is required to assure availability of cognizant task personnel during the audit.
5.3 GENERAL An exit interview shall be held at the completion of all audits between the auditor (s) and the cognizant NES Personnel.
All deficiencies shall be thoroughly discussed at that time.
The auditor shall issue a written audit report within ten working days of the audit.
The Quality Assurance Manager shall ensure by formal audit that any g
noncompliance item is corrected within 30 days. The time for correcting a noncompliance may be extended by the QA Manager, if the circumstances warrant.
- 6. CUSTOMER NOTIFICATION POINTS LILCO will be notified within one day in the event of occurrence of any of the following specific items:
A.
The location of any reportable indications B.
Field Change to examination procedures C.
Instrumentation found to be out of calibration during ISI examinations.
- 7. RECORD RETENTION The preservice and inservice inspection reports shall be submitted to the customer within 45 days af ter completion of the inspections. These inspection records and all other cc~-alled documents listed in Appendix P of the Preservice Inspection k
Plan (NES Document 80A0482) shall be retained by the customer for the service lifetime of the component examined. All basic calibration blocks shall be retained on site for use in subsequent inservice examinations. Maintenance of these blocks on site shall be controlled by the QA organization at Shoreham 1.
- 8. DESIGN CRITERIA AND REVIEWS NES will perform a design review of NES-supplied calibration blocks in accordance k
with Section 3.3.6 of 80A9021.
FORM : NES 205 2/80
80A0448 DOCUMENT NO.
NUCLEAR ENERGY SERVICES, INC.
9 12 PAGE OF NUCLEAR ENERGY SERVICES, INC.
ORGANIZATION CHART SHOREHAM NUCLEAR POWER STATION PRESERVICE/ INSERVICE INSPECTION PROJECT NUCLEAR ENERGY SERVICES, INC.
PRESIDENT NES DIVISION PRESIDENT QUALITY ASSURANCE MANAGER INSPECTION SERVICES VICE PRESIDENT l
INSERVICE INSPECTION GROUP MANAGER 8
i e
i 151 ISI
.ISI ISI MANAGER AUTOMATED ENGINEERING FIELD OF PROJECTS EQUIPMENT MANAGER OPERATIONS MANAGER MANAGER PROJECT EQUIPMENT AUTOMATED MANAGER DESIGN SEC-FXAMINATION g
SHOREHAM TION LEADER SECTION LEADER L_9____f_._________.________,_
T.E.
T.E.
T.E.
T.E.
T.E.
REMOTE CALIBRATION PROGRAM 151 PROCEDURES EQUIPMENT BLOCK ENG.
ENGINEERING EXAMINATION i
ON SITE EXAMINATION CREW Line Organization Project Organization -
T. E. = Task Engineer FIGURE 2.1
-FO AM e NES 205 5/79
Paga 10 of 12 4
^
O NUCLEAR ENERGY SERVICES, INC.
.\\ /
' NES DIVISION SHELTER ROCK ROAD DANBURY, CONN. 06810 (203) 748-3581 Date ISI FIELD CPANGE AUTHORIZATION Document Title Document No.
Rev.
Field Change No.
Originator-Description of Field Change:
'(Print Legibly).
l Reason for Change:
(Use additional page, if necessary)
Approvals:
i i
Distribute to all Controlled Copy holders of affected Document.
Note: A copy of this authorization shall be attached to the affected document until a subsequent revision incorporates the field change.
~
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Figure 4.1-d
. An Automaticq incustries. Inc. Company
. - -. -..l
4 y
NUCLEAR ENERGY SERVICES, INC.
Page 11 of 12
. RA O.
Document Number Present Revision No.
Project {s) Affected SHEET OF DOCUMENT TITLE:
REQUESTED BY:
Date REQUIRED APPROVALS TIT LE/DE PT.
SIGNATURE DATE TITLE / DEPT.
SIGNATURE DATE 1.
5.
2.
d t
3.
7.
4 8.
PRESENT REQUIREMENTS:
CHANGE TO:
REASON FOR CHANGE:
Fig. 4.2 DISPOSITION OF PARTS (W H E N A P P L I C A B L E)
PARTS STATUS COMPLY
^{fi[I REWOHK SCRAP IIy,0fiU NOTES & E X P L AN ATION ON ORDER NOT YET PRODUCED IN PROCESS BEYOND E FF ECTIVE OPER ATION IN PROCESS PRIOR TO EF FECTIVE OPERATION COMPLETED PARTS l
Ft1RM # NES 202 $/79
NUCLEAR Ef4ERGY SERVICES, INC.
SPEC'NO.
80A0448 i
1
-12 OF 12 PAGE l
REVISION LOG 3 ATE DESCRIPTION
'O 1
10-77 3
Change 2.2.2.1 to "An audit of each task work effort will be performed..."
6 4.2 Add "(internal distribution only)"
6 4.3 Change "J.
P. Allen" to"E. J. Brabazon", "R.
A. Plant" to "J.
M. Kelly", change number of copies to 3 each.
7 5.1 Add "This list shall be kept up-to-date" 7
5.% Change "shall" to "should", add "after receipt", change days to"20, 20, 30, 20" respectively.
7 5.3.1 Add " qualified" 8
5.3.2.1 Change "25PS-002 Rev. 1" to"Rev. 2" 8
5.3.2.1 Change Conam site to "Danbury, Connecticut" 9
Table 5.1 Add 80A0481, 80A0467, 80A0472, 80A0473 Add " Program" to title 1
11 6.2 (8) add "PT" 12 Add Section 9 2
10-77 2
1(1) " Delete Rev. O, July 9, 1976" 9
Table 5.1 Change "Rev. 0" to"Rev. 1" for 80A9021 "Rev. 0" to"Rev. 2" for 80A0448 12 9.3:
Change to:
" Area 9 of Paragraph 2.3.1 of QA Manual 80A0921..."
3 12-77 8
Para. 5.4.A: Delete "(On Site)"
10,11 Table 5.1: General Revision 4
2-78 10,11 Table 5.1: Update rev. no.s 5
10/78 1-12 to reflect organizational changes, update revision numbers, update QAPP to correspond with latest Rev. of QA Manual, NES 80A9021 6
7/79 1-12 General revision to incorporate LILCO comments. CRA-864 hN 7
5/80 a, c; to add LILCO approval recuirement for Program Plan.,
1 1.la revise LILCO Proj. Eng., add Fig. 4.2,CRA-1324 Mr6 NES 101 l
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