ML19289C587

From kanterella
Jump to navigation Jump to search
Thatcher QA Manual,Thatcher QC Manual,Braun Field Insp Manual Procedures (Nonproprietary).Proprietary Version Withheld (Ref 10CFR2.790)
ML19289C587
Person / Time
Site: Bailly
Issue date: 09/23/1977
From:
NORTHERN INDIANA PUBLIC SERVICE CO.
To:
Shared Package
ML19289C585 List:
References
NUDOCS 7901190094
Download: ML19289C587 (300)


Text

8M~.W' Northern Indiana Public Service Company gNIPSCO @

9 4 Nuclear Staff RR #3, Box 501 Chesterton, IN 46304 August 4, 1978 BAILLY GD ERATING STATICN N-1 Mr. Roger S. Boyd, Direc*ar Division of Project Manage =ent Office of Nuclear Reactor Regulation U.S. Nuclear Regulatory Cormission Washington, D.C. 20555 RE: NORTHERN INDIANA PUPLIC SERVICE COMPANY BAI!l,Y GENERATING STATION NUCLEAR 1 DOCKET NO. 50-367

Dear Mr. Boyd:

Enclosed are fif teen (15) additional copies of a docu=ent titled " DATA BCCK", and twelve (12) additional copies of a proprietary document titled " Thatcher QA Manual, Thatcher QC Manual, Braun NFIM Procedures", both of which were previously submitted en July 14, 1978.

We have also enclosed fifteen (15) copies of a nenproprietary version of the document titled " Thatcher QA Manual, Thatcher CC Manual, Braun NFIM Procedures".

Sincerely, R. J / Bohn 6]D-Manager, Nuclear Staff APS/=e Enclosures 7 9 0119 0 0g f

@1977,Tha:cher7.ngineeringCorpora:ica

  • 3L""C2Z2 CTGiaF- v"IG CORPCRATION QUALI!! ASSURA ICI MA.T.AL MAIMAL CCNT20L IC 3E1

- i This Manus 1 is the preper:7 of Tha:cher hgineering Corpora:1on. Any Macual assig==en:, excep:ing Cwner or Owner's designate, is on a loan basis only. The assipee sha11 return the Manu,a1 when it is no longer needed or upon reques: of natcher hgineering Corpora:1ca. Se Wa"d cen:en=s ars =ct to be copied nor ars :he provisions to be used vi:h-cut vrie:en per=1ssion from na::her h gineering Corporation.

T.ach copy of the Manual is numbered and the assig==en: is recorded.

Less or des: rue:1cn of any assig=ed Manual shall be reported is vri:1sg to Sa:cher hgineering Corporacica. *he vri::an reper: s ha.C.

s:a:e che cir:.:= stances of :he loss or des:ruccica.

S1s Manual Number is herevi:h being assigned To Representinz "his Day of

, Chiaf O. A. Of'icer Rober: J. Fle:cher, Assignor Assignee Title s

  • "his page to be signed by Assignee and re:urned :o

" hatcher F.agineertag Corpora:1cn's Chief Q. A. Office; For.. !MC-1

TABLE OF CONTENTS PEVISION DATE INTRODUC ION 1 9-23-77 SECTION

1. ORGANIZATION 1 9-23-77
2. QUALIU ASSURMCI PROGRAM 1 9- 23 -77
3. DESIGN CONN 0L 1 9-23-77 4 PROCperT 00CUlfENT CONT 20L 1 9-23-77
5. INS E C ONS, PROCZ URES AND DR $INGS 1 9-23-77
6. 00COfENT CO CROL 1 9-23-77
7. C0tTI20L OF PURCHASED hmTAL, SQUNIT AND SERVICES 1 9-23-77
3. OENTUICATION CONTROL 07 LaJ.ALS, PARTS, AND COMPONENTS 1 9-23-77
9. COU n0L OF SPECIAL PRCCESSIS 1 9-23-77
10. INSPECT CH 1 9-23-77
11. 3ST C0!r"10L 1 9-23-77 12.

CONTROL 07 MEASU2rTG AND TEST M C 1 9-23 -77

13. HANDL2iG, STORAGI AND SHUPrfG 1 9-23-77 14 OISPICZON, TEST AND OP'_.3.ATC:G STATUS 1 9-23-77
15.  !!ONCON70 Rife!G % 4 trs, PAJCS OR COMPONENTS 1 9-23-77
16. CORRECC 7I ACn0N 1 9-23-77
17. QUALI"! ASSE3ANCZ RECORES 1 9-23-77
13. AUDI S 1 9-23-77 Original Issue: April 1, 1977 Revisten #1: Septer.ber 23, 1977

Page 1

? O R E '4 A R D STA1TCCIT OF POLICT ne QualitT tasurance Program of this corporacica is designed to provida quali:7 control by neans of systematic plm""d"!, systen-atic nanage=ent and systenacic perfornance.

I: is our incent to noc culy conply -i:h the lectar of Quali:7 Assurance, buc also :o coopersce in the spiri: and purpose of Quali:7 Assurancs.

Le nethods of acccuplishing this policy are dea'd 'ad in -J:e following pages.

Thomas J. Nysockey, President Thatcher Engineering Corpo stion Fred C. Schnednecuc, Corporate Qualiry Assurance Officer Thatcher Engineering Corporation Chief Quality Assurance Officer Thac.cher Engineering Corporation Original Issue: April 1,1977 2evision 11: Septa =ber 23, 1977

/

.i

. uc.. Page 2

.#WiUAL DESCRIPTION.

nis nanual covers the 18 criteria of Title 10-Acomic Energy, Code of Federal Regulacions, Part 50-I.icensing of Production.and Utilitacion Facilicies, Appendix 3 - Quality Assurance Cric'eria for Nuclear Power Plancs and Fuel Re-processing ?lancs. This docunent vill, hereafcar, be called 10 C7R 50-B. ne =anual also incorporaces de Quality Assurance scandards of de A=erican Nacional Scandards Inscicute, N45 Scandards Connicces " Reactor Plancs and their Maintenance", N45-2 sub .Mcces "

" Nuclear Quality Assurance Scandards", N45.2-1971 " Quality Assurance Progran Require =ents for Nuclear Power Plants". nis scandard will, hereaftar, be called ANSI N45.2-1971.

nis -== = T will scace in generni car =s the coc=ic=ent of Taatcher Ecgineering Corporacion to confor= cc all require =ents of 10C7150-3 and ANSI N45.2-1971.

L'aen he word "Cwner" is used in de =anual ic shall also include his appointed representative and/or designace.

MANUAL REVISIONS nroughouc the duracion of the project ic =27 becone necessar7 to ravise and/or expand certain parts of de origical Quality Assurance Manual to incorporace unforseen condicions. In this evenc, the condicion shall iniciate che revision and diccace the require =ents of .he revision.

Tce revisions shall be prepared and approved in de sana =anner as de originni anual, i.e. De revision shall be prepared by the appropriate T. E. C. Depart =ent and channeled chrough the Quality Assurance Or;;anira-cion, ulc1=aca17 reaching de Corporace Quality Assurance Officer for final review and approval. After approval by the Corporace Q. A. Officer, Original Issue: April 1, 19'i /

Revisicu 11: Septenber 23, 1977

/

.atrocuc: on Page 3

!'REAL RE7ISIONS (Cont'd) the revision shall be submi::ed to :he cuner for approval. After evner approval, the revision shall be distributed and inserted into controlled copies of the Quality Assurance Manual for i=ple=entacien. The Q. A.

Record Clari shall be responsible for revision distribucien and = uual control in accordance with provisicus delineated in See:1cus 1 and 6.

Tor cont ci purposes, all revisions shall receive nu=arical designa:ica

=arkings (Ravision 1, 2, 3, ecc.) and shall be dated.

Under no circu=s ances shall any nacual reva_sion be 1 ple=enced until evner approval is received.

'40RK SCO?E The sccpe of work covered b7 this nanual shall be as desio.. aced by the latesc revisica :o -he cwners specificaciens.

??.0' ICT REUTD CCC;2'!CITS he projecc related doc =sents shall be the latest issues of cwners specifica:1cus , supple =ents, standards , design d.zwings, sference d::srings ,

repor.s, and contrac ; the lacese issues of Thatcher Engineerings Quali:7 Ccuerol ?rocedures and .his Quali:7 Assurance Manual; .cSI N45.2, ANSI N45.2.6 and .GS Dl.1.

Original Issue: April 1, 1977 Revision 11: Sepce=ber 23, 1977

See:Lon 1 Page 1 ORGAN!.".A !ON 1.0 SCCPI his sec:icu es:ablishes the orga=1 :1onal s::ue:re, res-possibili:1es, levels cf au:hori:y, and i=:erfaces by which "ha:cher E=ginecri=g Corporacic: vill i=ple=e:: -de Quali:7 Assu.ance ?:cgra=

defined by his Ma=ual.

2.C CRCMTI".1*ICN f*3 D'"

"a:cher I:gineeri=g Cc; porn:1c= organi=a:1on for conse:ne:1=n =f iuclear pr:j ects is shown i= fig == 1-1.

3.0 7.I5?CNS 2I*I""IS AND LNT 1.

PROPRIETARY INF0PMTION WITFrlD, 10CFR2,790B 3.

.t .

Original Issue: Ap ri'. 1, 1977 Reviste: 41: Sep:. 23,1977

See:1c .

Page 2 CRGAN 7.A"~CN 2.

3.

4.

5.

6.

1.

3.

4 5.

6.

Ie 8.

4)PRIETARY ItFORPATIO!! WITWH.D 10CFR2.790s Orig 1=al Issue: A;;11 1, 1977

?Jtvisic: #1: Sep:: 23,1977

See:1on 1 Page 3 cacAn=Anos c.

2.

3.

4.

PROPRIETARY INF0Pt% TION WITHELD. 10CFR2.790B s.

Original Issue: April 1, 1977 Revision #1: Sept. 23, 1977

See:1en 1 Page 4 CEC D T3 205 6.

D.

1.

2.

3.

4 5.

6.

7.

8.

9.

10.

PROPRIETARY ItF0PFATI0tl WITHELD, 10CFR2,79b O

original *.ssua: April 1, 1977 s Revision #1: Septa =ber 23, 1977

ec:1c= 1

age 3 OPAUC.'.iUCN PROPRIETARY ItF0FFATION WITHhFW, 1(TFR2.79ns z.

Original Issue: April 1, 19 77 Revisic: #1: Septe.ber 23, 1977

See:1on 1 Page 6 ORGANIL\ TION 1.

2.

3.

4.

a.

D.

c.

d.

e.

5.

6.

i.

1.

a. ,

D.

c.

PROPRIETARY INFORmTION WITWBl). 10CFR2,790s d.

1.

2.

Original Issue: April 1, 1977 s Revision #1: Sep:e ber 23, 1977

See:1on 1 Page 7 ORGANIZATION 3,

e.

f.

S.

2.

a.

D.

c.

d.

e.

PROPRIETARY ItFORT ATION WITFHELD, 10CFR2.790s f.

5 h.

3.

2.

D.

Original Issue: Acril 1, 1977 Revision #1: Septe=ber 23, 1977

Section 1 Page 8 ORGANI.*_CION 4.

5.

6.

a.

PROPRIETARY ltFORfAT10tl WITHEW. 10CFR2.700s d.

c.

d.

Orig 1 sal !ssue: April 1, 19 / 7 Revision ^1: Sepea=ber 23, ic77

Section 1 'Page 9 c.

1.

2.

PEOPRIETARY ItFORMATION WITFHlD.10CFR2.790s Original Issue: April 1, 1977 Revision #1: Septa =ber 23, 1977

f. 'N UltGAli flori Section I age 10 TilATCilER EllGIllEERIllG Olitt'"itATIOri OltCA!!!ZAT10!i CllART PROPRIEfARY IfFORIMT10tl WITillELD. IIIFR2.790s Sulld connecting lines designate ailminlutration autliority.

Original tunne: Agiri l I, 1977l>atted connecting lines ilusignate coolierative coisaunicationa.

Itevluton #1: . lune 27, 1977 Itevia ton #2: Segit einlie r 6, 1977

"ectics

, 2 Page 1 QUAL.*f ASSURA3CI PROG?AM 1.0 SCOPE

  • is =a=ual describes the field Quality Assurs=ce Pre gn= for Nuclear sa'e:/ related vert as defined by owner design dec=e=ts to be used by
  • atcher Ingiseeri=g Cor;cratic='s persc==el .
  • e Thaccht ' Ngineeri=g Cor;cratics Quality Assura=ce Prepas and this

--'ual establish the basis fer overa" ccustructics quality cr:r:1. *d e

-= nal is intended to =eet the requi.e=ents of Oitle 10 CTR Part 50, A;;end'-

3 and A3SI Nh5 2.

" e tern quality ecstrel as used is this -am C is the precess used Oc veri.^f fabricatica and ec=str.:::ics c=;11ance with drr#.=gs and spead - -d ens.

2.0 PROPRIETARY IIF0PFATION WITHELD 10CFR2.79na Original Issue: A;." 1 1, 1977 2evisic #1: . Sept. 23, 1977

Sectics 2 Page 2

.< QUE T. ASST 2ECI PRCG?M PROPRIETARY I!FOPFATION WITHELD. 10CFR2.790s Original Issc.e: April 1, 1977 Re71 sic: #1: Sept. 23, 1977

Sectic 2 Page 3 QUA1.". ! ASSITUNCI ??.CGRAM S.e Cor; crate 4.A. Officer sk=" he responsible for final approval of the Q.A. Pro 6:e= and ac7 changes to the Q.A. Progrs= that =ay bec~e ecessary du:d ; the course of the pre, ject. .V.a'se.a1 Revisiens a.re described is the. I ::edt'e-ten, r;.d Sectic: 6, Dee'.=ent Cent- e1.

Original 3 sue: April 1, 1977 P.evisic: #1:

Se;;. 23, 1977

Section 3 Page 1 DESIGN C0hT20L 1.0 SCOPE Thatcher Engineering Corporation assunes no responsibility for Design contained in the Design Specification and Drawings. Thatcher Engineering Corporation Design Documents trill be confined to shop drawings.

2.0 PROPRIETARY ItF0PPATI0tl WITH&lB. 10CFR2.igns t

Original Issue: April 1, 1977 Revision #1: Sept. 23, 1977

Secti.:

. k Page 1 FROCUREC -)CCCC C0r30L 1.0 SCOPE

  • is sectic: describes the syste= used for r.he procure =ent of

=aterials, equi;:..ent and services which require ec=pliance with this Progrs=.

2.0 PROPRIETARY ItFOR%TI0tl WITHFaD, 10CFR2,790s Original Issue: April 1, 1977 Revision #1: Sept. 23, 1977 4

sectics L Page 2

.ROCURECr; DOCL"CT2 COD.0L 3.0  ?:.CCURr err a.

3.

c.

2 e.

2.

k.

f, PROPRIETARY ItF0PPATION WITFWLD.10CFR2.790s 5*

'n e 0-iginal ssue: Ap.-11 1, 1977 Revisic #1: Sept. 23, 1977 s

Sectie: 4' Page 3 FRCCURD CIO DCC'a CIT CCHTROL 4

4 4*

h.

PROPRIETARY ItF0PFATION WITHELD, 10CFR2.79ns Os

--3

-,, 3,ue. . a,.._, -,

_ s:, y -.

Revisic: #1: Sept. 23, 1977 b

ace..:= 4 Pa.ge b

??.0CU?.WL"" DOC".TiG""O COL":?.0L k.O PROPRIETARY ItF0WATION WITh1ED 10CFR2.790s 5.0

6.0 Origi

1 Issue: April 1, 1977

?.er sic: ?: Se?t. 23, 1977 9

-' ,Np gg/pf/j/ f s?c;;
  • /,a F,y.,gn

' '4 wtas. **cKA Zs. ANo Nvoic

.i runcNass o

,7n e <s=

a ms -

oncan  ; O

. , . , Nuness r --- . 24= -

  • 8. P-? @Mw,-

!LM'sYs.hA p4 w.wasNinctom starry souncta

,, enscAco. swNoss sosos T

'51 f

mit I

L

~

PROPRIETARY ItF0WATION WITFELD. 10CFR2,790s i

J.

4 I

t FLIA313U7PL't Td2 A3,GV2 UESCR!!!D MATERIAL SU31ECT TO TIRMS, C3.40lTIO.'IS, AtiD 57ECIFICAT10t!S 32SCRI330 HERZi?I -

e CUR -

PURCHASE CRDER tlUMBER MU37 A7 PEAR ON ALL GF YOUR CCARE3?C.WI.*1CE,SHI??!?fG PAPERS,PACXAGE3, A JU l.'lVC!:3 THATCHER ENGINEERING CORPORATICN Iifl.:*3 L1

  • Av7mo nt:EQ sac.Naru.4 E Cuts 710NS ON NIS CROEA *e AY at 2tset.YEQ sv CAwNC 219/9 4 2044 02 312/719797

See.1on 5 Page 1 INSUCCHONS, PROCIDUPJ.S, AND DPRINGS

1. SCO?E "his sec:1ca establishes the require = acts for the prepara:Lon and issuance of writ:en instrue:1one procedures and drattings -h : dese 1be, enstrol and verify ac:1vities affec ing quali:f.

2.

PROPRIETARY IWOWAT10tl WIF. ELD, 10CFR2,790s Original Issue: April 1, 1977

Section 6 Page 1

/

DOC"ME:C C0:C20L 1.0 SCOPE This section establishes the requirenents fer the distributica and control of docunents, such as design drawings, specific,ations, procedures, design changes, etc. which are used in activities affecting quality. The intent of this control is to preclude the use of out-dated or inappropriate docunents.

2.0 PROPRIETARY ItF0PFATION WITHELO. 10CFR2.790s 3.0 Original Issue: April 1, 1977 Ravision #1: Septe=ber 23, 1977

Section 6 Page 2 DOCUMENT CChTROL PROPRIETARY ItF0PFATION WITiiED.' 10CFR2,790s 4.o Original Issue: April 1, 1977 Revisien 41: Sept. 23, 1977

See:1cn 6 Page 3 EOCUPTiT CONTROL r

PROPRIETARY INFOR% TION WITHELD, 10CFR2,790B 5.0 Origiul Issue: April 1, 1977 Revision #1: Sept. 23, 1977

See:1cn 6 Page 4 DOCUMCIT CONTROL PROPRIETARY ItF0PSTION WITRED. 10CFR2.790s Ogiginal Issue: April 1, 1977

, Rarision #1: Sept. 23, 1977

FIGUPI 6-1

~RA*CHER CIGUTIERDIG CORPORATION DOCUMDrr TRANSMIT *JJ.,

PROPRIETARY ItF0FFATION WITRED, 10CFR2,790s i-

=

o

Tigura 6-21 /

@ 1977. ~ha:cher hg1:aari=g Corpora:ica e

I -

~'.A "._ CN R - "'G CCRFCRAT*CN QUa! "I ASSURANCI VA*N'4' ven'1

  • CTI. 'MIR

?

- s

  • d* -=1

(- is de p=pa: 7 of "ha: der I.:gi==ari=g C: pcra:1c=. 1=7

znual assd m :, a= sped-- Cunar or Cw=ar's desig aca, is es a. loan basis =nir. Se assig:se shall scu= the v=m =1 whan 1: is to Icega aaded c: cpou :squas: of 3a::har T.sgisaart=g C::pora:1.~,s. "he Mz: cal costanes ses so: to ha copiad =c art de p =vis1:=s :s ha used it:h-ou: 1::.a= pa - ' azien f ::s * =--b =- Egisaar.d.=g C::pera:ics.

Iach copy of ha .asual is :n=barad and de assig==an: is racc dad.

  • ss or das :uc ics of any ass:L@.ed Manual shall ha rapor:ad i=

vri d 3 to "a har hginaa=1:z Corpora:ics. D a vri :a= repor. shall sa:a da cir:::=scancas of da loss : das::uc 1cs.

%'s v= m = ' Hu=har is herswich haisg assig=ad To Zap;ssantisg__

        • Day at C"tiaf 0. A. Officar R: oar: J. T.'a d ar, Assignor t_

fs Assig aa 1:ia Cis pasa :s re=ais in .anual.

7:= M.'C-1

o Figue 6-2a

/

m .

/

@1977, Sa:cher hgicas:1:g Corporacten r- .

""'i'":2Z2." LGLc : s.".IG CORPORL. CN QUAI ".T ASSU2ANCZ .Y.ANCAI.

vJL:ICAL NL ".t:222.

L. I

.Y.anual is da pr:per:7 of Sa:cher hg1=sa:1:3 Corpora:1ce. A 7 Y.anual asst. ant, ez=ap:1=g Ovuse or Cunar's desig=a:a, is es a Lea =

basis only. La assig=aa sha11:ac .he w=-"=' unac 1: is no 1=cgar

=madad or upon raques: of natcher hg1:as:1=g Corpor d . Sa v e -"e'

=n:a= s ara ::: .= be copied =c; art ,ha. previsions to be used vi:h-cu: v:1::en pe==1ssie= f::= Sa: har hgisaari=g C::po 2:1cu.

T.ach c py of de v=-"='

is ===barad a=d de asst.==a== is reen dad .

Issa or das::n ._d:n of a=7 assissed .v.a=nal shall be tapertad is vri:ing cc La cher Egisan=ing Cc:pors:1cc. Se v 1::a= raper shall sca:a che ci:-=:at ss of -ha loss or das:::::ics.

21s P=- mi ::c=bar is harav1:h being assi;=ad 2agrasar.:1:2 St.s 2a7 of

, C".1af O. A. ' Office Icbar: 3. Fla c ar, A.ssigno ,

/

I .

  • t-Assig aa Iiria

'

  • Sis paga : ha signed by Assignas and ra:ur:ad ::

'hatcha ?.=g1:aart g C :pcraticu's Chiaf Q. A. Cffi a Fo = P' -;

ec:.on ,

Page 1 CCh3OL OF PURCZASD MA. 'i' , EQt'I?.MT, MID SIRP.CIS 1.0 Sco?!

This see:1ou establishes :he provisicus to ensure :ha: r.at erial, equipmen; ani services covered by :his Manual confers :o the require-

=en:s 'rf construe:Lon specifica:icus, design drawings and procure =en:

docunen:1.

1.0 PROPRIETARY ltF0PFATI0B1 WITHEl.D. 10CFR2,790s

\

ur ginal Issue: April 1, 1977 Revision #1: , Se :. 23 1977

Sectior 7 Page 2 C0! TROL OF PURCEASC MAFIAL, EQUIP.TC, AND SERVICIS .

PROPRIETARY ItF0Pl% TION WITHELD 10CFR2,790s Original Issue: April 1, 1977 Revision #1: Sept. 23, 1977 '

Sectics 6 Page 1 ID M . CATION AND CONTP.0L OF MATIBIALS, PARTS A3D COM?CUIT'S 1.0 SCOPE This section establishes the require =e=ts for identifica:1c= and ecstrel of =aterials, parcs and ec=;cne=ts to ensure tha enly correct a d acceptable ite=s are used.

2.0 PROPRIETARY ItF0WATION WITHHELD, 10CFR 2.790s Origtsal Issue: April 1, 1977 N Revisien #1: Sept. 23, 1977

Sect!.cr. 8 page 2 D:.a A 2 CATION MD CONTROL OF

.  !&T"T.ALS, PAICS A3D CO 90aaaas PROPRIETARY IfEOPFATION WITHHELD. 10CFR2,790B Origi=al Issue: April 1, 1977 Revisien #1: Sept. 23, 1977

~

See:1c: 9 Pa6e '

CCr"ECL OF S?ICIAL PROC 7*., SIS

'0 SCOPZ

  • is sect:.o. describes the nethods o' cc= trol to be used vhes a=y special process is included ** *'e pre, ject sec;e of verk.

2.0 RES?ONS!32. "?? L'D AUIHOR "If Se Cor; crate Q.A. O!!icer a d/or the Chief Q.A. Officer s'=

reviev and a;; rove the .rritten Special Process Precedres and personnel qusi.ift:stics docu=e=ts. S e Chief I:spector shall be resycusible for verifying that the Special Processes are pc.'c=ed is acecrdssee vith the a;; roved vritte procedres and by qualified persc=el. The receri clerk shall be res;c=sible for =ai=:nd-' g a=7 records that are required to dec=.e= persc=e1 q"'icatic a d a=7 other records that are genersted by the written precedr e.

Se record ciert shall suh=10 his list of q"'ied persc=e1 to the Chief Inspector. Se inspectors s 'a = ' '

peric= the v*.susi av=-d-aticus and record the =v--d-' tics results a:d cther required d:;a c the a;;repria.e inspectics fc =.

0 PROPRIETARY ItFORMATION WITHHB.D. InCFR2,790s Original :ssue: April 1, 1977 Revisic: #1: Sept. 23, 1977

See: ion 9 Page 2 CONTROL OF SPECIAL PROCESSES PROPRIETARY ItF0PmTION WITl+ED 10CFR2.790B s' Original Issue: April 1, 1977 Revisten #1: Sep:e=ber 23, 1977

See:Los 10 Page 1 CIS?ICION 1.0 Sco?I

  • his sa .icu as ablishas :ha requiremen s for the :es-d:g of

=aterials or ce=ponents and for the inspe:: ion of cons::ue:1on ac:Avi:ies affee-d g quali:7 :o assure confo:=ance vi.h design specifica:Los and drawing require =en:s.

2.0 PROPRIETARY ItF0PFATI0tl WITMLD. IrCP2.790s Original Issue: April 1, 1977

? # sion #1: Septe=ber 23, 1977

Section 10 Page 2 INSPECTION 3.0 PROPRIETARY ItFORMATI0tl WITHWLD 10CFR2,7Kh Original Issue: April 1, 1977 Revision #1: September 23, 1977

Sectie: 10 Pase 3

, U SFEC:" ION PROPRIETARY IWOPFATIM WITHFEU), 10CFR2,790s Original Issue: A;:11 1, 1977 y Revisien #1: Sept. 23, 1977

, t. . .

e t- d p r .- .2

- g-. 4 l -- 4 y .- a 2

5

  • C a

6 9

. O o

W m

  • - P a.

K W M l

> C b

7- y L M 2 A-. Z C

- CL *

= la.

= e

  • s a.

I i

Z m

9 e

L U

O C

23 C C3 m *-t C m C 2

  • O

- m i 2 e b C

Section 11 Page 1 "T.ST CCh"nOL 1.0 SCOPE G

"his section describes the sys:es of controls to be used when :esti g is required to de=onstra:e that E-piling trill perfor= satisfactorily in s eMC P. ,

2.0 3.0 PROPRIEfARY ItF0PFATION WITHEl.D. 10CFR2.790s original Issue: April 1,1977 s Rerision #1: Septe=ber 23, 1977

See: ion 11 age 2 A.

3.

C.

D.

E.

3.2 3.3 3.4 3.5 3.6 PROPRIETARY INF0PFATION WIERLD, irrB2.7%

s' Original Issue: April 1. 1977

?,evision el: Septe=ber 23, 1977

ectics 12 Page 1 Coh'30L OF .WT.,ENG Ah*D 3 IQUI? MINT 1.0 SCOPE This sec: ion establishes a system for con:rol of =easuring and tes: equipment used for :he 1: spec:1o= or testing of =a:erial, par:s or co=ponen:s.

2.0 PROPRIETARY ItFORi%TI0ti WITHELD. 10CFR2.790s Original Issue: April 1, 1977 Revision #1: Sept. 23, 1977

ect.on Page 2 CON n0L OF MFASL2ING AND TEST EQUI?. E PROPRIETARY IFOR% TION WITHELD, 10CFR2,790s Origina; Issue: April 1, 1977 Revision #1: Sept. 23, 1977 k

Section 13 Page 1 EA'GLING, STORAGI AND SHIPPING 1.0 _ SCOPE This sectica establishes the system for control of handling, storage and shipping of material and equipment to prevent da= age, sacerioration and loss.

2.0 PROPRIETARY ItFOPFATION WITHHELD 10CFR2,790B k.

e

Sectics 14 Page 1 OS?IO"'!CN, ""IST, AND C?IRAT3G ST!C.iS 1.0 SCOPI Ne sectics establishes the s,rstes for indicating the status of inspec*ic s and tests perfor=ed upc= =aterial, s,rste=s, and cc=;cuests.

2.0 PROPRIETARY ItFORPATI0tl WITHHELD, 10CFR2.790s

~

Original Issue: April 1, 1977 Revisics #1: Sept. 23, 1977

Section 15 Page 1 NONCONFORMI'IG MATP. RIALS, PAPCS '

. COMPONENTS 1.0 SCOPE This section establishes the systen for control of nacerials, parts or co=ponents which do not confern to the design specification and drawings and to this Manual, in order to prevent their unauthori:ed use or instal',ation.

2.0 PROPRIETARY IWORFATION WITHFE D. 10CFR2.790s Original issue: Aprn 1, 1977

, Revision #1: Septa =ber 23, 1977

l 8

\

~~ y,

(

/

n \

/ t

\

/

i

,/ 9

/

/

/

I

/

h

!~

i l

/

/

/

/

?

l

Section 15 Page 2 NONCON'l0RMING MATERIALS, PARTS OR C01TONENTS PROPRIETARY ItFCTAT10tl WITHELD, 10CFR2.790B Original Issue: April 1, 1977

.. Revision #1: Septe::xber 23, 1977

/

/

Section 16 Page 1 CORPICTIVE ACTION 1.0 SCOP 1 This section es:ablishes the system for iden:1fication, control and corree:1on of condi:Lons adverse :o quali:7 to preclude repetition of significant conconformances.

2.0 PROPRIETARY IWOPFATION WITFHELD, 10CFR2,790s

, Original Issue: Ap ril 1, 1977 Revision el: Septe=ber 23, 1977

/

/

Section 17 Page 1 QUALIH ASSU3XICE RECORDS 1.0 _ SCOPE 31s sec:1on establishes the syste:s for the control of records which docu=ent all required Quality Assurance controls and functions.

2.0 PROPRIETARY Iff0RFATI0tl WIT &HD, 10CFR2,7908 A.

3.

C.

D.

E.

E.

O.

H.

A Original Issue: April 1, 1977 Revision #1: Septa =ber 20, 1977

See:1on 17 Page 2 QUALITY ASSURANCE RICORDS PROPRIETARY INF0PfATIfW WITH{LD, 10CFR2.790s

, original Issue: April 1, 1977 N

Revision #1: Septe=ber 23, 1977

See:1on 18 Page 1 AUDITS i

1.0 SCOPE This section describes the audic measures chac will ae used to verify cot:pliance vi:h established Q. A. requirements, methods, procedures and assigned tasks. Audits shall also determine the adequacy of the Q. A. program perfor=ance and verify 1=plementation of reccc=anded corree:ive ac:1on.

2.0 PROPRIETARY ItF0PFAT10tl WITHHELD. 1rtrid, sis Original Issue: April 1,1977 Revision #1: Septe=o' er 23; 1977

Section 18 Page 2 AUDITS 2.1 PROPRIETARY ItF0PFATION WITIMlD. 10CFR2.790s

.s Original Issue: April 1, 1977 Revision #1: Septe ber 23, 1977

/

( @ 1978, Thatcher Engineering Corporation o f r" 7 THATCHER CIGIhdiG CORPOPJLTION qJALIIY CONTROL PROCIDUEE MANUAL Su:.1. H-PILE INS *ATLtTION 3AILLT NUC EAR 1 1978 MANUAL CONTROL NUM3E2 I

I

(-

~his Manual is the property of ~ hatcher Engineerie- Corporation. Any F_inual assigunent, excepting Owner or Owner's designate, is on a loan basis only. The assignee shall return -J2e Manual when it is no longer needed or upon request of Thatcher Engineering Corporation. The Manual contents are not to be copied nor are the provisicus to be used with-out wriccan pe==isaicu fro = Thatcher Engineering Corporation.

Each copy of the Manual is nu=bered and the assign =ent is recorded.

Loss or destruction of any assigned v2nn=1 shall be reported in writing to Thatcher Engineering Corporation. The written report shall stata che circu=scances of the loss or destruction.

This Manual Nu=her is heravich being assigned to Representing This day of

~

, Chief O. A. Officer Edward Eutson, Assignor Assignee Title

(

  • This page to be signed by Assignee and returned to

~ hatcher Engineering Corporacica's Chief q. A. Officer.

/

, @ 1978, natcher Engineering Corporation

.e F 7 MAm ENGI.ac.r xING CORPOR.CION QUALI"Y CCNTROL P30CIDURE MANUAL' S1 - -

E-?ILI INSJJJ ATION 3AILLT NUCU.AE 1 19 78

.vAWAL CONTROL .WMBER 1

~his -"=' is de property of Tha:cher Ingineering Corporation. Any Manusi assign =en:, encep:ing Cwner or Owner's designate, is en a loan basi: only. he assipee shall re: urn de u -n=1 when 1 is no lenger m

needed or upon reques: of Tha:cher Ingineering Corpora:1ca. Sa v'-

concen:s are no: to be copied nor are de previsicas :o be used vi:h-cut vri::en pe==ission f c= 24:cher Engineering Corpora:1cn.

Each ecpy of de Manual is n==bered and de assig==en: 1s recorded.

Loss or des: rue:1cn of any assiped Manual shall be repor:ed in writing to Thatcher Ingineering Ccrpors:ica. Se written repor: shall s ate the cire =:s ances of de loss or destrue:1ca.

S is Manual Nu=ber is herevirh being assigned to Represen:ing This day of

, Chief G. A. Officer Edward Eutson, Assignor

, Assignee Title

  • This page :o rena' *" anusl

Page 1 [

F0 REWARD STATF TIT CF POLICT The Quality Centrol Procedures in this - -"=1 are designed to produce and maintain the highest quality product pessible. These pro-cadures are an in depth descriptica of the quality control s" r*m W.s as cu-'* ed for nuclear const=uctica. They take in a acecunt the need for special controls, precesses, test equi, ent, tecls, and skills to at =da the required qualief set forth by the publisher.

Tweman J. Wysockey, President

?atcher Engineering Co.,,cration Fred C. Sch=ednecnt, Corporate Qualitf A.isurance Cfficer Thatcher Engineering Co..;cration Edward Eutson, Chief Quality Assurance Cfficer Thatcher Engineering Cc.P. ration s

Criginal Issue: Cet. 17, 1977 Revision 41  : June 19, 1978

/

TABLE CF CONTE 2CS REVISION DATE I1CRODUCTION SECTION 6-1 DOCU}CC CO!CROL O 7-7-78 7-1 COICROL OF PURCASED MAN, EQUIP!CC AND SERVICES: CONTROL OF "STIC & WIRE" "NDES 0 7-7-78 9 WELD PROCEDUPIS O 7-7-78 10-1 0:SPECCONS-PILE RECE!7U G AND EA"M -

0 7-7-78 IIGPECCON 10-2 OUPECCONS-WELD TABLE SPLICE OGPECTION O 7-7-78 PROCEOURE 10-3 INSPECCONS-PILE DRIVING PROCEOURE C:SPECCON O 7-7-78 10-4 UGPECTIONS-IN LEAD SPLICE OUPECCON PROCEDUE O 7-7-78 10-5 DGPEO=CNS-H-PILE IIISPECHON PERSCNNEL QCALIFI:"ACONS AND TRACCI:G O 7-7-78 10-6 OGPECCONS-VISUAL WP'" DISPECCON PROCEDURE O 7-7-78 10-7 D:SPECTIONS--CUT CFF n:.5PECHON PPf.,wwZ O 7-7-78 11-2 VERCCAL PILE IMAD TEST PROCEDUE O 7-7-78 11-3 LATERAL P"Z LOAD TEST PE- se<Z O 7-7-78 12-1 CO!CROL CF MEASURDG AND TEST EQUIP!CC D S"RU}CC CALISPATICN O 7-7-78 13-1 HANDLING, SICRAGE AND SICPPD:G PILES O 7-7-78 14-1  :::SPECCON, TEST AND OPERACIG STAT 05 0 7-7-78 15-1 !CNCONFORMANCE MATERIALS, PAR"S OR COMPO!CCS CNCONFORMANCS REPORTS O 7-7-78 16-1 C::RRECCVE ACCON O 7-7-78

Section 6 Procedure 6-1 Page 1 DoctMOiT CONTROL

. 1. GriERAL This procedure identifies the steps to be used for the reesipt and issue of drnvings, specificaricus, amendants, field change requests, engineering change notices, procedures and =anuals.

2.

3.

PROPRIETARY ItFOR%TI0tl WIThME. InCFR2.70s Original Issue; July 7, 1978

See:1on'6 Procedure 6-1 Page 2 DOCUF'.'.C CONTROL PROPRIETARY ltFORI% TION WITh'HEl.D. ECFR2,790s Criginal Issue: July 7,1978 s

Procedure 6-1 Sectier. 6 Page 3 DOCET CChTROL PROPf,lETARY ltF0ifATIok! WIMED 10CFR2.790s original Issue: July 7, 1978

See:1on 6 Procedure 6-1 Page 4 DOCO2CEhi COSTROL PROPRIETARY I! FOP?ATION WITHELD, EFR2J9na Original Issue: July 7, 1978 s

-A MS-N-1 Doe n ne Centrol: Entineering Change Notice (ECN)

T-2967 DC-EC'l 1 2 3 4 g ,

. .r i;  ?

e 1 s

! !i 1n

'1 \\

4 Il s 'l s 11

,n

', ll

, !i wil n il si ::n 49

!!ull;li . PROPRIETARY Iff0PMTION WITHELD. 10CFR2.790s

,, il is ll

..Y.

is ll -

-,. ll -

nil e11 :

  • . n ,\ . -

n 11 '.k

r.8 n w-
is ll' :70

. A .,: :

' j ll i 'd . '

-.11 nl

,, H Wt n li i u ti ; I Sff u!I nII

.s ,  !! il 1 l l i l l !! l i l l ! ! !! ! I l i 61 :: !*l!!l r!!l:;l ,. j l

  1. >l i ti

!i!.i.o aniniauluinui.u aon.  ; i .,

= !,' I

!! :I i:i ii !i i , n , i a i i u r. :i 1: nii o i ini -

i I :I atuiu a,un  !! or.u :: nini ai.u n ;. o i -

" l if 1 !!it: I :1 iii..  !: i;i.:t :3 .

.,;., .,,:,,,, y , ,

t. c.

res-n-1 ~ ,.~ . r,-,_,3 ,,,,a n.-, .e.,,,., e,m T-2967

"" ~!." - - - --- -

, , - li u

,N is a 1 il 2 !l 2 fl

~

Il s li e !i

,7 fl

.'s l

, il reli PROPRIETARY INFORmTION WITHEl_D. 107R2.790s 11!!

ij t-Il T9

4. 11!\
  • I4 1,I

,. I .

Il n !\ -

ll c -

n ll N.

~

n il - -

. Il -

.sil'I A .

y ll a .

), ll - -

' ,11 31 ll

-3r il:

-bll ,

1s tl 2sIl l II il  ! l i I l Il l ! l l l l !!Iil!II ll lilIil ii !!l:!l t l .l

- I i! 11 I I I ! ! l !! ! ! I!I ii !iIill  !! i ! !ll  !! l!i!;I :: I !l .

2:!! I il lllili!l ll ) ; u i ! l ll lll:!l  ; j; j;l :l ;ijj j i l ,j ,

11 !I I ' ll il I ! l I l l ll l!!!!l  !! i l l i i.l  !! lllti ll .lll,l '

[,:l [

ei! I il 11 l i l i f l il f i l i l l li ! I l l i l  ;! Ill!ll a tij:!l 9 j,,l .;

4 i ii ii . i n o a i . n u a i . i . o eoini i u n o s i. i ;

BCS-N-1

-y D;n

. j Il 4

,, , a 11 r li is !!

4 il s li

, ;i 7l I 2: Il

' li PROPRIETARY IfFORf%TI001 WITH[LD. 10CFR2.790s wli u !!

il trll

?? ull U. 7:ll

.. il

?!!

s, d eL--n

-e ll ,

n ll nll sll

,r!I ' -

,, ll - c.-

__ g il ' -

_ 3, lI ~

,il

,, :1

~2t il arth

'k3 0 m'l . ,

25 ll 1 ll !! !!j! !l !l lllljl !l lllg l ;l 'lll;j ll ,jll l st l t

! 0

!lIlliil lll'lltl !I l l l illlllll il i ! lt l P l l ,,

I  !!

il l e l i i l !I l1lIll II ,I,all il lil,i'  !! : l i , ! ! !. j i .,

il I il  !! ! ! i ll !! 1111.1 1! I'l l !! til:1 II :lli,1 i j ..,

l nll I il  !; ! i .

! ! !i lilill !! !:l'!! :Iiil,!I !! i.1 .i t ..

~

l ei! I ll il l l l i l l !! l i l l !l ll !liil  ;! ! !l-ll i ti i: ,l .

[ l .

I I ~

lI

!! f i l l ! i it illiil 4 i!! il a : , l i.. l :

.[r  :

  • *~ .. -

TEICCHIK I"GI::IIZI:;O CC7.70? C :t DOCC C ! ??X;5;CTIAL

.(~ ~ .

M M

PROPRIETARY ItFORI% TION WIlliELD, 10CFR2,790s t

9 I

g.

E f

5 C

?.ICIIV C EY DAT7.

k

2 .

H C C -

= j

=

T e

H -

C1

=

D H

= 6 W

C

~ U Q -

Y k

A O

H M

m 41 C

4 6

C 6

U M

C h ee O C 2 =

M C -

3 MC H N <

b oc '. U U '- -

  • " U "C b W

~ ,0 L

  • A

Sectiert 7 Procedura 7-1 Page 1 CO CROL OF PURCHASED MATERIAL, EQUIPME:c, AND SERVICES CCtCROL OF " STICK AND ICRE" ELECTRCDES I.

PROPRIETARY ItFORMATION WITHhB.D. 10CFR2.790s 7

Original Issues July 7, 1978

'N

Section 7 Procedure 7-1 Page 2 CONTROL OF PURCHASED MATIRIAL, EQUIPFriT, AND SERVICES CONTROL OF " STICK AND 'aTLI" ELICTRODES P.

PROPRIETARY ItFORmTION WITWED. 10CFR2.790s C.

Original Issue: July 7, 1978

~

Procedure 7-1 Section 7 Page 3 P' '3OL CF PCRCHASED MAFM, EQUIPhrr, AND SERVICES CCNTROL CF " STICK AND WIRE" " ' N CES D.

PROPRIETARY INF0PFATIO1 WIThhED. IrCFR2.7%

1, Criginal Issue: July 7, 1978

Section 7 Procedure 7-1 Page 4 CONTROL OF PURCHASED MATERIAL, EQUIFMENT, AND SERVICES CONTROL OF " STICK AND WIRE" ELFh u.0 DES II.

PROPRIETARY ItF0PFATION WITHELD. 10CFR2.7938 Original Issue: July 7, 1978

SPEC. No. T-2964 3GS - N1 TE.CGER ENG h7ERING CORP.

DATE W

g 4

4 e

e 4

PROPRIETARY ItFORmTI0il WITHhE.D. 10CFR2,79b 6

9 9

O S

O S

O H _

2 I I I l l l z

S' l l l l l l l l I I I I

Thatcher Engineericg Corp.

BGS - N-1 WELD ..ATERIALS - RECEIPT INSPECTION T-2964 t

e PROPRIETARY Iff0RPATION WITHTl.D 10CFR2.790s I

s 1

s.

. Sample Forms /l37 PREQUAUFIED JOINT WEl. DING PROCEDURE PROCEDURE SPECIFICATION PROPRIETARY ItF0PFATI0tl WITh'WLD, 10CFR2,790s

. Sample Forms /l31 PREQUAUFIED JOINT WELDING PROCEDURE PROCEDURE SPECIFICATION PROPRIETARY Iff0RMATION WITHELD.10CFP2.790s L

Sample i'. c ,s/137 PREQUALIFIED JOINT WEl. DING PROCEDURE PROCEDURE SPECIFICATION PROPRIETARY ItFORmTION WITHWLD 10CFR2.790s t

. Sample Forms /l31

./

PRiiOUALIFIED JOINT WELDING PROCADURE PROCEDURE SPECIFICATION PROPRIETARY INFORMATION WITIM ID. 10CFR2.790s t.

. Sample Forms /I37 PREQfjAL!FIED JOINT WELDING PROCEDURE PROCEDURE SPECIF; CATION PROPRIETARY IfFORI%TI0tl WITHW1.D. 10CFR2.790s

. Sample Forms /137 PREQUAUFIED JOINT WELDING PROCEDURE PROCEDURE SPECIFICATION PROPRIETARY Iff0PMTION WITHKl.D. 10CFR2,790s

. Sample Forms l137 PREQUAUFIED JOINT WELDING PROCEDURE PROCEDUHE SPECIFICATION PROPRIETARY ItF0ft% TION WITHhED. 10CFR2,79rg a

'i k

. Sample Forms /l37 PREQUALIFIED JOINTWELDING PROCEDURE PROCEDURE SPECIFICATION PROPRIETARY ItFORMATIQ1 WITHELD. 10CFR2,790s

,(

Procedure 10-1 Section 10 Page 1 INSPECTICNS r

PILE RECEIVING AND HANDLDiG I::SPECTION

1. GENERAL This procedure identifies the methods to be used when receiving Steel H-Pile =aterial.
2. RESPONSI3I'm The Thatcher Engineering Corp Chief Inspector is responsible for the receig inspection and documentation of all Steel H-Pile material.
2. ~

PROPRIETARY ItF0WATI0tl WITHEl.D. 10CFR2.790s Original Issues July 7, 1978 -

\

Procedure 10-1 Section 10 Page 2 INSPECTIONS PIIZ RECEIVING AND HANDLING INSPECTION PROPRIETARY INFORi% TION WITHhED. 10CFR2,790s x .

@ 1977, Saccher hgineering Corporation

?

6 THATCHER CTGETEERE!G CCRPORATION QUALITY ASSURANCE MA TITAL lJ'LNUAL CCNTROL NEGER L __

This Manual is the property of Thatcher Dgineering Corporation. Any h ual assign =ene, excepting Cwner or Cwcer's designate, is on a loan basis only. The assignee shall return the hual when it is no longer needed or upon rsquest of Thatcher hgineering Corporatien. The Manus 1 contents are not to be copied cor are the provisiens to be used with-out written permission from Thatcher Engineering Corporation.

Each copy of the Manual is nu=bered and the assign =ent is recorded.

loss or destruction of any assigned Manual shall be reported in writing to Thatcher Engineering Corporation. The written repor: shall state the circu=scances of the loss or destruction.

This Manual Nu=ber is herevich being assigned To Representin t This Day of

,, Chief O. A. Officer Rooer: P Fletcher, Assignor s

Assignee Title t

  • This page to r=~a'n in Manual.

Tot: #MC-2

/

~ hatcher Engineering Corp. Date:

BGS-N-1 Spec. -2964 E-PII.E RECEIVING REPORT (RR-1)

,t .

~

PROPRIETARY ItF0PFATh1N WITRELD.10CFR2.790c 3.

=

0

Section 10 Procedure 10-2 Page 1 INSPECTICNS WELD TABIE SPLICE INSPECTION PROCIOURE

1. GENERAL Tais procedure identifies the Splicing Procedure to be perfomed on a welding table to join EP 14 X 89 cr 117 sections together to form a pile beam.

2 RESPCNSIBILITIES Each welder is responsible for =aking each weld splice in accordance with Approved Weld Procedures.

The Inspector is respensi.ble for witnessing the weld splicing work and docunenting the data required by this procedure en -de Weld Table Splice Repcrt, Form TSR-2.

3.

PROPRIETAR( ItFORMATION WITHFED, 10CFR2,790s Criginal Issue July 7, 1978 f

^%

Section 10 Procedure 10-2 Page 2 EISPECTIONS r-WELD TABI?E SPLICE UlSPEC"!ON PPCCEDURE PROPRIETARY IfF0PmTION WITHE 10, 10092,79ns original Issuer July 7, 1978

Section 10 Procedure 10-2 Page 3 INSPECTICNS WELD TABLE SPLICE INSPECTION PROCEDURE i

PROPRIETARY ItF0PMTI0tl MIThiiElA 10CFR2','790s original Issue July 7, 1978 s.

/

See. ion 10 Procedure 10-2 Page 4

. INSPECTICNS WE!D TABLE SPLICE INSPECTION PROCEDURE 4.

PRDPRIETARY ItRPFATIQ1 WITitELD, 107R2,790c Criginal Issue July 7, 1978 5

/

Se: tion 10 Procedure 10-2 Page 5 DISPECTIONS WELD TABLE SPLICE INSPECTION PROCEDURE PROPRIETARY ItF0PFATION WITRElB.10CFR2?790s 4

Original Issue July 7, 1978

Section 10 Procedure 10-2 Page 6 INSPECTICNS WFID TABLE SPLICE INSPECTICN PPCUPI a.

h.

c.

d.

e.

f.

9 h.

FROPRIETARY INF0WATION WITiliELD,' 10CFR2,'790s Original Issuer July 7, 1978

Procedure 10-2 Section 10 Page 7 INSPECTICNS WEID TA3LE SPLICE INSPECTION PR C URE 5.

a.

h.

PROPRIETARY ItF0PFATION WITHELD 10CFR2.790s Original Issue: July 7, 1978

Section 10 Procedure 10-2 Page 7 INSPECTIONS

' ELD TABLE SPLICE INSPEC* ION PROCEDURE PROPRIETARY ItF0PFATION WITHELD, 10CFR2,7E0s

w s.' -rAn _E s w , =. T. v-e.- Ets = _

i top r __.

o a

1 1

9 PROPRIEfARY IWOPf% TION WITHELD. 10CFR2,790s J

emum i M 9

m 4

FCMS% Eu4.

SG S. R.i SM Y$ '.k =

/

Finak Miff 6cW5' $9%%vc. "DAT

0 EXHIBIT 1 PROPRIETARY ItFORf% TION WITHHELD 10CFR2,790s

t'~

EXEIBIT 2 PROPRIETARY ItFORMATION WITHEW, 10CFR2.790s i

EXHIBIT 3 PROPRIETARY ITERf% TION WITHHB_D, 10CFR2.790s

8 6

EXHIBIT 4 PROPRIETARY ItFORmTION WITHhaD.10CFR2.790s

,- EXEIBIT 5 PROPRIETARY IfFORi%TI0tl WIMELD. 10CP2,790s

Se: 1= 10 Proced =e 10-3 Fage 1 INSPECTIONS P ~2 CR*V:'NG PLv4 ::::57_7CN 1.

2.

PROPRIETARY ItFORi% TION WITHEl.D.10CFR2790s 2.

Original Issue July 7, 1978

/

/

Section 10 Procedure 10-3 Page 2 INSPECTICNS PII,Z DR6. PRCCEDUPI INSPECTION PROPRIETARY ItRPFATION WITHEll). 10CFR2,79ng Criginal Is.;ues July 7, M,78

/

Section 10 Procedure 10-3 Page 3 INSPECTICNS PILE DRIVING PROCEDURE INSPECTION PROPRIETARY ItFORMATION WITHELD FCFR2,7Ts Ctigir.a1 Issue July 7, 1978

/

/

section 10 Procedure 10-3 Page 4 INSPECTICNS PII.E DRIVING PROCDURE INSPEC"' ION ,

4.

PROPRIETARY IWOPFATI0tl WITHHELD. 10CFR2.790B Criginal Issues July 7, 1978

Section 10 Procedure 10-3 Page 5 INSPECTICNS PILE DRIVING PROCEDURE INSPECTION PROPRIETARY ItF0Pf% TION WITHhaD, 10CFR2,790s original Issues July 7, 1978

Section 10 Procedure 10-3 Page 6 INSPECTIONS PII.E DRIVING PROCED7RE INSPECTICN PROPRIETAR'i INF0Pf% TION WITRELD, 10CFR2,790s original Issue July 7, 1978

_e

Section 10 Procedure 10-3 INSPECTIONS Page 7 PILE DRIVING PROCEDURE IlEPECTICN 5.

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

PROPRIETARY ItF0PFATION WIThhED.10CFR2,79ng

i. Criginal Issue: July 7, 1978

Section 10 Procedure 10-3 INSPECTIONS Page 8 PIII DRIVING PROCEDURE INSPECTION 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

PROPRIETARY IWOPSTION WITHELD 10CFR2,790s Original Issue July 7, 1978

THATCHER ENGINEERING CORPORATION f

PILE DRIVING INSPECTION RECORD 7 7 PILE LOCATION : BLDG SEC LOC PILE LENGTH = ,_

SHIFT 12 8 4 PtLE NUMBER INSPECTOR INITIALS llT # TOP SECTION LENGTH RIG NO. TEC HAMMER NO. VISUAL INSPECTION : ACCEPT REJECT

, DATES: START FINISH CM *l 'l APPROX. DRIVING TIME HRS MIN g ,' i aa FINAL NO. OF BLOWS = PER jj 7I ii

}" $ h ,'l l @ TIP SPEC. g"

3 I 4cI 4I Elev
Driven ^

j j!, j ii sI Redriven g a

,j j ,

3l 4I l @TCP DRIVEN @ga = W @

aI Ref Dev.

2i l ,t dl Elev:Redriven

'l ,

  1. l

, 'l @ DRIVEN LENGTH @

5' 3'

@ CUTOFF SPEC. (5)

,'l $! , 'l ELEV FINAL <

al '

2: I si @ Final Pile Langth

,,' l

,1

  • 'l s,

,l

,1

@ Approx Ground on Cn 9 2i s; ical Final Unspliced 3i 7i ,i @ Top Section 4i ai ri 53 4

CHECKLlST I SPEC l ACTUAL DATE l 3i 8' '

S' 4I LOCATION 33" l 7I 1I ROTATION 10*

!! 2% l 81 PLUMBNESS .

2I si I HEAVE 0.12 5 i 9l 31 7I HAMMER STROKE' 36" I mI 4I aI iI 5i ,i ,

REMARKS:

  • 2i si tion I

'31 71 iI 4i  ; si i 21 -

3l 9l l 31

  • s1 7a i I 41 7l it si j dl 21 si 93 31 71 30 l 4I ai e

$ 11 si I 9I 2I sI tel 31 7l 'ti l

CHIEF INSPECTOR DATE

Section 10 Procedure 10-4 Page 1 INSPECTICNS IN LEAD SPLICE INSPECTICN PRCCEDURE

1. GINERAL No in-lead splicing shall be perfor: sed without prio. approval of the Consulting Engineer. All piles shall receive full length fabrication at the welding table whenever pessible. In certain cases, added sections will have to be installed after the pile is partially driven. This will occur when additional length is required to =eet the blow count criteria.

In this case the following responsibilities and procedures shall take place.

2. RESPCNSIBILITY The Inspector at the driving rig shall determine if the driven section of the pile has nec the specified blow count requirement. The Chief Inspector shall verify that the driven section of the pile has been checked for location, rotation, and p1"-Mess by the Technical Engineer and that it is within the specified tolerances. Upon receipt of the Consulting Engineers approval he shall release the pile for splicing.

"'ha Inspector shall then inspect the splicing operation to verify co=pliance with this procedure and the applicable splice welding procedure.

3.

PROPRIETARY ItF0PFATION WITH 1.D.10CFR2.7908 Original Issue July 7, 1978

Section 10 Procedure 10-4 Page 2 INSPECTICNS IN LEAD SPLICE INSPECTICN PROCEOURE PROPRIETARY IWOPMTI0tl WITPJflD. 10CFR2,790s Original Issue July 7, 1978 x

Section 10 rrocedure 10-4 Page 3 INSPECTICNS IN LEAD SPLICE INSPECTION PROCEDURE PROPRIETARY INFORf'ATION WITRELD, 10CFR2,790s original Issues July 7, 1973

Section 10 Procedure 10-4 Page 4 DiSPECTICNS IN LEAD SPLICE DISPECTICN PROCEDURE PROPRIETARY INFORM TION WITH LD, 107R2,790s original Issue: July 7, 1978

Thatcher Engineering BGS- N1 Spec. T-2964 IN LEAD SPLICE REPORT (LSR-8)

Date:

A SPLICED SEC ION LDiGE = -

v DR F I SECTION CUT OF7 LDIG3 =

y I

w I

...._,.....,.....7...-

I ,

I PILE NUMBER # i l ,'

I a RELEASED FOR SPU CriG: (CEIEF DISPECTOR)DATE: ) ,'

PILE LOCATION: '.

BLDG SECTION LCC,#

        • ,..g.I SPLICED SECTION: 89 or H7 DRIVEi SECTION : 89 or U7 DRIVET SECTION FABRICATION NUMBER:_ __ CTD PPIP CTSPECTION SPLICE PROCEDURE NUM3ER: k' ELD INSPECTION:

SPLICE k'ELDING PROCEDURE NUMBER:

r m RCD ET_d/ LOT.NO.

WELDER:

SPLICE STARTED: DATE TIME SPLICE COMPLETED: DATE TIME PILE SECTION STRAIGKnTESS DISPECMON PILE SECTION PLUM 3 NESS INSPSCTION COMMCITS:

'.N SP ECTOR :

REVIEWED BY_ DATE

Section 10 Procedure 10-5 Page 1 INSPECTIONS E-PILE INSPECTION PERSONNEL QUALIFICATIONS AND TRAINING

1. GENERAL This procedure establishes the ersining program and docu=entation require-sects for qn=1 t*1 cation of E-Pile Inspectors. This procedure is in:e.nded to ecmply with ANSI 345.2.6.
2. RES?CNSI3ILITT The Chief Q. A. Officer through the Chief Inspector is responsible for the tech-I-at training of E-Pile Inspectors.

The Corporate Q. A. Officer is responsible for cerrif71=g the qualificacicus of the E-?ile Inspectors.

3. _

PROPRIETARY INFOR?ATION WITIELD. 10CFR2','790B 1.

2.

3.

4 5.

6.

Original Issue: July 7, 1978

Section 10 rocecure Page 2 INSPECTIONS H-PILE INSPECIION PERSONNEL QUALIFICATIONS AND T3AINING 7.

8.

9.

10.

u.

12.

u.

14 PROPRIETARY IWOPl%TIQ1 WITHFED, 10CFR2,790s w.iginal Issue: July 7, 1978

Section 10 Procedure 10-5 Page 3 INSPECTIONS E-PILE INSPECTION PERSONNEL QUALIFICAITONS AND TRAINING 4

1.

2.

PROPRIETARY IIFORFAT101 WITRED. 10CFR2,790s Original Issua: July 7, 1978

\

.- THATCEER DIGLT4EREIG CORPORATION INSPECTOR QUALIFICATION PROPRIETARY ItFORMATION WITHHEB 10CFR2.790s E

Q x.

N '

l ***

E .E.

ae um .

ou 4o

Cart
.2:.ac cy cc pcrate ;n 0:::.ce: .,0. c c i

l Effective Period of Certification:

Section 10 Procedure 10-6 Page 1 INSPECTIONS VISUAL k' ELD INSPICTION PROCEDURE

1. GD'iEPJJ This procedure defines the velding inspection progran to be used for all production splice velding perforned at the velding table or in the leads of the driving rig. The inspectors shall ascertain that all welding is perforned in accordance with the requirements of this pro-gram.
2. RESpcNSI3ILITIES A. The Chief Q. A. Officer through the Chief Inspector shall futuish inspectors with only approved welding procedure specificacicus showing the requirements of all velds to be =ade. (Approved weld-ing specifications are in Section 9) .
3. The Inspector shall be present during all welding operations to verify procedure compliance and to =ake certain that only =aterials confor=ing to the requirements of the velding procedure specifica-tions are used.

C. *he Records Clerk shall keep all up to date records of all qualified welders on the job. This inforsation will be given to the Inspectors ..

and they shall not allow any velding to be perfor=ed by velders who are not qmi+'ied.

3.

PROPRIETARY IWORMATION WITHELD. 10CFR2.790s Original Issue: July 7, 1978

Section 10 Procedure 10-6 Page 2 INSPECTIONS VISUAL WILD INSPECTION PROCEDURE PROPRIETAPY Iif0PFATION WITHFE.D. 10CFR2.790s 3.

C.

D.

E.

Original Issue: July 7, 1978

Section 10 Procedure 10- 6 Page 3 INSPECTIONS

$ M LTI.D INSPEC* ION PROCEDURE r.

PROPRIETARY IfFORMATION WITHELD. 10CFR2',790s c.

H.

I.

1.

~

2.

Original Issue: July 7, 1978

Section 10 Procedure 10-6 Page 4 INSPECTIONS VISUAL is'4LD INS?ECTION PROCEDURE o

PROPRIETARY IFFORFRTI0fl WITHEl.D. 10CFR2,790s 3.

4.

5.

6.

7.

8.

9.

10.

J.

Original Issue. uusy ,, Asso

Section 10 Procedure 10-6 Page $

DISPECTIONS VISUAL WELD INSPEC* ION PROCEDURE 1.

2.

3.

4.

5.

6.

7.

O.

PROPRIETARY ItF0PFATION WITFHELD, 10CFR2.790s rt L.

Original Issue: July 7, 1978

Section 10 Procedure 10-6 Page 6 INSPECTIONS VISUAL '4 ELD INSPECTION PROCEDURE 1.

2.

3.

4 PRORPIETARY ItFORFATION WITRiEll). 10CFR2,790s Original Issue: July 7, 1978

Sectica 10 Prece!.: e 10-6 Page 7 DSPECIONS

, VISUAL '=T&D USPECCCN FRCC.M.

PFOPRIETARY IIF0PFATION WITFHlD. 10CFR2.79Ce uraginal Issue: N Y In NB

/

O.z:cher Inginaef.ng 3GS- N1 Spec. T-2964 IN LIAD SPLICI RI?CR**

(LSR-3)

, Da:a:

A l

E ST!CD SIC ICN LINGC =

  • 1 y

DRI7:3 SICCC3 C C C?? LZ5G3 =

  • e v

l

....~.,..... ..... . . . ~

' E i

8 P* 3C.43ERip l .

I

'"mD TCR SPL;C ::G: . .

(< - -- I3S?ICO2)DAC: 1

?!.".I LCCA CC3: 3CG SIC ICN LCC.# .

' * * . . .e:

$?LICD SICCCU: 39 or H7 Lra SICCCH : 89 or 117 DE 7Z3 SICCCN ?A32:01CCN SI:MBII:

__ Z3D ??.t.' MeiCCCN S?!. CI ?ICCEU2I 4M": *~

a: D !3SPICCON:

S?!.ICI *."r DCG ?RCN SI'MBII: WI 3 ?.CD EF.AT/LC".NC.

~~21:

=s S?!.!CI ST.ARTD: DA I CMI S?!.!CI CC.P i.z2: DA Z ""'MI

?!!I SICC C S*:IA;wn.acS I5S?ICSCM

?!I.I SICCCM ?!.;M31:ESS INSPICC C3 CC S E.J.a :

INS P E 0"'OR :

IIVII4E3 37 DATE

/

g c,.* ps *

. (.r :. = - c %. - .,T C.ep...~ Q:::

.l=" -

I

?

(

I i

ii et

'I il I

PEPRIETARY Iff0PFATION WITl+ Ell), 10CFR2,7Ts 1

I e

O l

I:

1 k

i e'

e I

i i

t e

ATf.%C% E4.

P.fr?. S.)

's a n *' T'1*T,. "

'ifo\ 14.y e -7c is' - Sw,- "

Section 10 Procedure 10-7 Page 1 INSPECTIONS CUT OFF INSPECTION PROCEDURE

1. GEERAL This procedure describes the nethods of cutting off pile to assure confornance vich the requirenents of Sargent and Lundy Specification T-2964.
2. RESPONSIBILITY Ilse Welder-Burner is responsible for .the level cuccing.

The Technical I;1gineer shall be responsible for establishing grades and bench nark references to layout the cut-off grades. He will be responsible to naistain neans of esab11shing grade on the pile fron established bench narks. He shall also be responsible for verifyd.ng that the top of the pile is level after the cut off is =ade.

3.

PROPRIETARY ItFORPATI0BI WITPEl.D. 10CFR2,790s Or13 1 sal Issue: July 7,1978

Secti.on 10 Procedure 10-7 Page 2 INSPECTICNS

~

CUT OFF INSPECTICN PROCEDURE 4.

10CFR2,790s PROPRIETARY ItFORI% TION WITHHEB Criginal Issue July 7, 1978

o Section 11 Procedure 11-2 Page 1 VERTICAL PILE IDAD TEST PROCEDURE

1. GENERAL "his procedure describes the method by which the test pile (chosen by the Purchaser) is :nonitored during the pile installation sequence, the method by which the required vertical test leads are applied to the test pile and the method by which the test pile is monitored during the testing period. This procedure also sets forth the criteria from which the load duration time for each individual load increment is date. h d.
2. RESPCNSIBC"!

An Inspector will be present throughout the installation and testing of the test pile to ensure that all data is doct= tented as required in

  • h4= procMure, For=s DR6, VPT1. An Inspector is also responsible for the load transfer and =enitoring systa=s being installed as referenced in this procedure, Drawings TEC1, TIC 2 and TEC3.

3.

PROPRIETARY ItFORt% TION WITHEW 10CFR2,790s a.

D.

Original Issue July 7, 1978

Section 11 Procedure 11-2 Page 2 VERTICAI PII.E ICAD SST PROCEDURE PROPRIETARY ItFORI% TION WITHhED, 1(IFR2,7COs Original :;ssue July 7, 1978

Sec* ion 11 Procedure 11-2 Page 3 VERTICAL Pi!J: LCAD TEST PRCCEDURE PROPRIETARY IFFORFRTION WITHElB. 10CFR2.790s Original Issues July 7, 1978 s

Sect. ion 11 Procedure 11-2 Page 4

.- VERTICAL PILE ICAD FST PROCEDUPS 4.

PROPRIETARY ItFORmTION WIEiELD. 10CFR2.790s Original Issue July 7, 1978

Section 11 Procedure 11-2 Page 5 vr2.nCAL PC LCAD MT PPCCDCF2 PROPRIETARY ItF0WATION HITHELD. 10CFR2.790s Criginal usuer July 7, 1978

FORM VPT-l VERTICAL PILE.. LOAD TEST _ '

SilEET _ OF_ _

PROPRIETARY ItFORmTI0fl WITlilEl_D. 10CFR2.790s O

FORM VF 1 RECORDED DATA EXPLANATICN PPOPRIETARY INF0Pl% TION WITd! ELD, 10CFR2.790s

Sectica 11 Procedure 11-3 Page 1 LATEPAI. PIIZ ICAD TEST P.MURE

1. gML This procedure describes the method by which the test pile (chosen by the Purchaser) is ::enitored during the pile installation sequence, the

=ethod by which the required lateral test loads are applied to the test pile and the method by which the test pile is monitored during the testing period. This procedure also sets forth the criteria from which the load duratica for each individual load increment is determirr1

2. PISPONSIBIm"Y An Inspector will be present throughout the installation and testing of the test pile to ensure that all data is documented as required in this procedure, Forms DR6, I2T1 and LPT2. An Inspector is also responsibla for the load transfer and menitoring systems being installed as referenced in this procedure, Drawing TEC4.

Prior to performing the test, calibraticu records for the jack and load cell shall be s+ -4 tied along with the test pile report for=s DR6 to the Purchaser or Purchaser's Rcpresentative for review and acceptance.

3.

PROPRIETARY IWORi% TION WITH LD,10CFR2.790s a.

b.

C, ;inal Issue: July 7, 1978

Section 11 Procedure 11-3 Page 2 LA7RAL P."E MAD TEST PC"URE PROPRIEfARY IBF0Pl% TION WITHEl.D. 10CFR2.790s original .'.ssues July 7, 1978

Section 11 Procedure 11-3 Page 3 LATE.*tAL PILE LOAD TEST P h u (b)

PROPRIETARY ItF0Pl% TION WITHlD, 10CFR2,790s Original Issues July 7, 1978

Section 11 Procedure 11-3 Page 4 LATIRE PI2 LOAD SST P33CZDURZ 4

PROPRIETARY IWORF% TION WITHHELD. 10CFR2,790s Original Issues July 7, 1978

Section 11 Precedm e 11 3 Page 5 IAN P::!J: I.OAD E PP&vudr.

PROPRIETARY ItFORmTIm WITPPE1.D. 10CFR2,790s Criginal Issue: July 7, 197a

s FOr LPT-1 LATERAL Pl[f LOAD TES-( SilEET OF _

PR)PRIETARY ItFORPATION WITHELD. 10CFR2.790s

F0ltr. LPT-2 L

_ ATERAL Plf F LOAD TESL snen__ or PROPRIETARY ltF0Pl% TION WITitlFID, 10CFR2.790s

FOR".S LPTl u LP*2 RECORDED DATA EXPT.ANATIC?J PROPRIETARY ItFORPATION WITH 1.D. 10CFR2,790s Criginal Issue July 7, 1978

Section 12 Procedure 12-1 Page 1

  • M NTROL OF MEASURING AND TEST EQUIPMENT INSTRUNINT C'A.LIBRATION
1. CIMERAL This control measure delineates methods and practices to be used to insure .

and maintain the accuracy of measuring and test equipment *a be used in the various measured activities critical to this project's layout and conformance with Specification T-2964.

2. RESPONSIBII.ITY D.e Chief Inspector or his designated representative shall be responsible for the records of the calibrations that have been made and seeing that such records are kept with the other pe.. anent records for checking and pdating. He or his designated representative attest .W signature to the accuracy of such records when they have conducted the calibrations them-selves, and/or read and certify the calibration records which may have hoen done by others qualified to do the calibrating either en or off the site.

3.

A.

PROPRIETARY ItF0PFATION WITHHB.D. 10CFR2.790s Original Issues July 7, 1978

Section 12 Procad"re 12-1

.' age 2 CO!CFCL CF MEASUR:!;G A!L 7ST EQUIPME:c ms:Rac::e cu.:aur: s a.

1.

2.

3.

PROPRIETARY ItF0PFATION WITHHELO. 10CFR2.790s Original Issue: July 7, 1978

T (i ,/

\';

\,

g s'# '^

i

/ -~.x

\

\

\

/

)

/

/

._N-_-

Section 12 Procedure 12-1 Page 3 CDICROL OF ."ASURING AND TEST EQUIP.*E2C INSNJC CMIBRATION C.

PPDPRIETARY INFORmTI0tl WITH LD. 10CFR2.790s Original Issue: July 7, 1978

Section 12 Procedure 12-1 Page 4 C3NTROL OF l'?ASURING AND TEST EQUIPMENT INSTRCMEIC CALIBRATION D.

PROPRIETARY INF0PFATI0tl WITHEl.D,' 10CFR2,790B 1.

2.

3.

g e

Original Issues July 7, 1978

Section 12 Procedure 12-1 Page 5 ColiITCL OF F ASUP.UiG AND TEST EQUIPME!C EETRU2EIC CALIBRATION 4.

s.

PROPPIETARY Iff0PFATI0fl WITHELD. 10CFR2,790s 3

E.

Original Issue: July 7, 1978

Se on 12 Procedure 12-1 Page 6 Co.'CRCL CF MEASURII;G ,Vm m ggcIp,mc INSTRUMENT CALIBRATION F.

PROPRIETARY Iff0PFATION WITFFE13, 10CFR2,790s Original Issue July 7, 1978

3GS N-1 4

THA.TCER DIGIEERDiG CORP.

CALI3RA*. ION RICORD

. PROPRIETARY IfFORf'ATI0ft WITh1 ELD10CFR2.790s l,

TCRP #CS-1!. 6-6-77

N" - N-1 Tom CS-15 3ATCER ENGtfEERCiG CORP.

OVCi AND TIE 1MOMETER CECIS t

1 PROPRIETARY ItF0PFATION WITHED. 10CFR2,790s

( . Sample Forms l137

- PRECUALIFIED JOINT WELDING PROCEDURE PROCEDURE SPEC 3FICATION PROPRIEfARY liFORi% TION WITHElB. 10CFR2.790B

Section 13 Procedure 13-1 Page 1 HANDLING, STORAGE AND SHI? PING PILES

1. GriETAL This procedure identifies the =ethods to be used in hand'd"g, s:orage and shipping of steel H-piles. The fundamena.a1 in:en: of this procedure is to =aintain the d=1veab111:7 of :he s: eel E-pile =a: erd 4 during b=adidng, s orage and shipping.
2. RES?CNSDILT It is the responsibili:7 of each *ha:cher Engineering Corporation craf:

person to assure the proper handling, storage and shipping of the steel E-piles.

Compe:ent craf: personnel shall be assigned to perfor=

the h=-d'd g opera:1cn in accordance with the prevailing union agree =ents.

~~ hey shall be instrue:ed by supervisory perscenel of these handling procedures.. ~he Q. A. Inspectors shall be responsible for =eni:oring and verif71sg co=p *.ance vi h :hese handling procedures.

3. ?RCCEDURE ~

A.

PROPRIETARY IIFORPATION WITHELD, 10CFR2',790s original Issue: July 7, 1978

/

See: ion 13 Procedure 13-1 Page 2 EARDLING, STORAGI AND SHIPPING PILIS 3.

C.

D.

PROPRIETARY ItF0WATION WITWaD, 10ER2.790s Criginal usue: July 7, 1978

/

/

See:1os 13 rocedure 13-1 Page 3 EANDL3G, STORAGI AND SH!?? 3G

?!!.IS E.

F.

G.

PROPRIETARY ItF0PPATION WITHERD. 1(IFR2.790s

, crirM Issue: July 7, 1978

/

/

Section 14 Procedure 14-1 Page 1 DISPEC"!CNS, TEST AND CPERA* DIG S*ATUS PROPRIETARY Iff0f3 TION WITHELD. 10CFR2.790s Original Issue: July 7, 1978

M I

e t

O 4

3 0 0 0m 4 4 L&

~.

C m

b O

r

  • D z

e o

_* W 0 -

--a u =

48

= c

.'L E

__ e '.

--C.. .

~b a

ce C

O m

Q 0

til

Section 15 Procedure 15-1 Page 1 NONC0hTORMING MATT amA, PARTS OR COMPONENTS NONCONTORMANCE REPORTS

1. SCOPE This procedure establishes a c:ethod for documenting and reporting on-site nonconfor=,uces on materials, equipment, and processes which do not conform to the drawings, specifications or established procedures.

2.

PROPRIETARY ItFORPATION WITifiELD, 10CFR2,790B

Procedure 15-1 Sect.ica 15 Page 2 NONCC17CRMING MATEPJALS, PARTS, OR CCMPONCCS

'JCNCCNFCIUfANCE REPORTS

, 3. PRCC" DURE PROPRIETARY ItF0WATION WITHFED. 10CFR2,790s Original Issue: July 7, 1978

See::1on 15 Procedure 15-1 Page 3 NONCONFORMDIG MATERIAI.S, PARTS, OR COMPONCCS NONCONFORMANCE REPORTS c.

d.

a.

f.

S.

PROPRIETARY ItF0Pl% TION WITHKLD, 10CFR2,790s s.

Original Issue: July 7, 1978

Section 15 Procedure 15-1 Page 4 NONCON70RMING MATERIALS, PARTS, OR COMPONEh"r3 NONC0hTORMANCE REPORTS 4.

5.

PROPRIETARY ItFORi% TION WITPEl.D. 100 % .'790s Origi.nal Issue: July 7, 1978

BGS - N-1 Spec. #T-296 4 THATCHER ENGINEERING CORP. NCR NUMBER For:: #NCR-3 NONCONFORMANCE REPORT gg7 of

~

SPEC. NO.

M PROPRIETARY INFORMATION WITWELD. 10CFR2.790s e

THATCHER ENGINEERING CORP.

BGS - N - 1 Spec. #T-2964 Tom # NCL-4 NONC0hTOFF.ANCE LOG

'e NCR NO.

6 PROPRIETARY IfFORi%TI0fl WITitELD. 10CFR2,790s Mb"

roc 2mwAn no PRORPIETARY Iff0Pf% TION WITlHELD 10CFR2.790s

Sectica 16 Procedure 16-1.

Page 1 C"0RPICTIVE ACTION r

1. GEE 3AI This procedura describes how the necessity for Corrective Actica is determined and how the Corrective Action is i=ple=ented to re=edy .

the conditicas causing nonconfornances.

2. RES?CNSI3II.I !

The Chief Q. A. Officer is responsible for initiating the Correceive Action Reporr. He is also responsible for :nonitoring the Correceive Action and folleving-up with the issuance of an Effectiveness Report.

Inple=entatica of quality related Correceive Ac ion is the responsibility of the Chief Q. A. Inspector.

The Project Manager and/or Jcb Superintendent is respensible for the i=ple=entation of production related Correceive Action.

3.

A.

PROPRIETARY INF0Pf% TION WITHHELD, 10CFR2.790s Original Issue: July 7, 1978

Sectica 16 Procedure 16-1 -

Page 2 CORRECTIVE AC; ION 3.

1.

~

PRDPRIETARY INFORMATION WITWELD, 10CFR2.790B Origi::a1 Issue: au1y i, A:rio e

See:1on 16 Procedure 16-1 Page 3 CORRECTIVE AC* ION PFDPRIETARY ItF0PFATI0t! WITREW. 10CFR2.790s Original Issue: July 7, 1978

Sec*. ion 16 Procedure 16-1 Page 4 CORPJMT CCN PROPRIETARY ItFORi% TION WIMED. 10CFR2.70s a.

h.

Criginal Issue: July 7, 1978

section 16 P ccedure 16-1 Page 5

/

CCRRECC'/T,: ACCCN c.

d.

PROPRIETARY Iff0Pl% TION WITHHLED 10 CFR2.790s C.

1.

a.

b.

c.

d.

Criginal Issue: July 7, 1978

Section 16 Procedure 16-1 Page 6

,- CORP 2C O R ACIICN e.

f.

9 h.

1.

d.

k.

1.

PROPRIETARY ItFORMATION WITHFED. 10CFR2.790s Criginal Issue:

h V.=W i *^ ^

3 ,. . e v c_

~

g. ms-x.t -

_ _ ccuserz r g,.,na,, - -- -

p re-s ci-c:. -----,e-

, - - - . ~ . _ .

4-L3 .

  • p. . u -

9i e s l' -

4I  :

s,! .

g1 .

1 S

!. PROPRIETARY INFORI% TION WITWH.D. 10 CFR2.790s 99 ee e 3

t

==

3

\

m G

e 9

9 e

  • M e6 g

- 6 6 m O 4 en O eg

  • ou -

% - l

  • ee e e e e S,,

e # e

- - G 9 e g m e

/ e

/

- w *

...w, M:ca F" gNJ. 4 ~ r

!: es . ...

e.% As Psp

~

2 a n ,'- -"' .' -. . - - - _ _ _ . . _ . - -- _CI.

COh".- IEC -

@m"""E,g G5Ed-* . a

, ~ --

')' ,~ ; 1. . .

, .,- rsm.-s a 'r c$_

". = "' ' --

~-

( .  % ., , = - - 2 -..== ..--I -

.tt

.5%.

  • N

.u ,

I TN -

A,.s c a f

'.fa.

n PROPRIETARY I!FORfGTION WITHhtED, 10CFR2.790s

., u 13 f4

- 13 18 it

. . ss 1

is 22

. :s n

n

r s .3
S -

a ..

11

(.u 33 -.

2.

31 6_g .

J.d

+

3, ,

. .I ..

. .[- ,

_ .q.i._.:g. . .

y T

!  ; ,-- f .

..g.. .

C F BRAUN & CC Nort:arnIndiana Pu fic Projee4915

. Settics Campany NUCLEAR FIEiD INSPECTIONMANUAL SG3N-1 Part 1 7A Revisic: 1 Paces 2 Page 1 (Special f== E-Pile ~

I spectic: Wc k)

CICCC 22CLTIC:I PECG2A21 E-?"' OTSPECOCES 1.0 SCOPI T.is req-'d e=ents fe: C ? 3:au inst :ctic esklishes de i=dectrinatics persc=e1 assigned as 3-*pect==s &--i=g de E-pile drivi=g p =gra= f== 3GSI-1. Refer to Part 1.7 (pa-dd g) f== ind=ct d~' tic: req d---- -

s fc a" 3:aus's cuality C ===1 persc==e1 cther tha: E-pile inspect = s. Refer t Par: 1.SA f==

Cualidicarics and 0 '*-d g cf Ct * ty Ce:,.r:1 ;ersc=el.

1.1 The pu=pese of -"*s p =ce&c.:e is t= assure '-'t 3:a== E-pile i= spec ,=rs c dars*'-d d e ec"-d cal and CA requi_ e=ts cf their assig- = .

2.O RESPCIIS' ~ -"I Che Site CC Sepe_.isc: is respcas ' '-' = '--

ca__ying cut the ind:ctr d-' tic req d e=ents.

3.0 PECCZ:URE Inspect =rs assig=ed t= p_ ovide receivi:7 inspecti:n and t: ===it== de pile driving cperatics shall <----late de f=11cwing readd g c review assig- =~ts duri=g de first esc weeks cf 2** asci p = .

A Secticas and ;7 of the 3:st liC%i.

3 Parts cf the 3:an 2i?21 as _eq- d ed by de Site CC Supervisc:

depa"d* g c the sc=pe cf de assigned wc k.

C S&L Specifica-d s T-2966, 0-2966A, and T-2967 and applicable reference s*'-d,-ds. Iead i ded1. -

D Review II ?SCO's Cutline of ?:=ced = e.

I Revl ew 10 u.s 50 A?? 3 and MTS: 1745.2.

?  ?:=ced=es and *-'t:..cticas reisted t= the pile driving wczk.

G C" ' tf Cent 1 ?:=ced=es of the pile driving cc =act :.

E :T ?Sco CA Manual

.m.

C Ir BRAUN & CC Nor: horn frufiana Public Projec:4S15 Servics Campany NUCLEAR FIELD INSPECTION MANUAL.

BGS.%1 Part 1 7A Revisien 1 Page 2 3.1 The site CC Supervise: shall crally discuss the aheve reading assig--="_ts with the inspector to satisfy hinseld that the inspector is k=cwledgeable en the technical and CA ree d enants of his assig==ent. In addition, during the first two weeks of his assigrent, the Sita CC Superviser shall evaluate the inspector's on-the-jcb capability by cicse sucervisica of his work.

3.2 The site CC Supervisor a=d the inspect == sha"- sig: and data the attached fc:=s fil'd g in the appropriate dates fc the

=eading assi p ts.

3.3 Ihis inst =c-d n sh= 7 '- he '7 1enented at t e start of pile driving and shall he discs =ded at the close of that cent =act c: when superseded by Instruction 1.7.

4.0 AT m:TTS 4.1-1.7 Indcetzd -atien Readi=g Assig--ants I

Revision Numcar 1 0l1 I I l- 1 1 1 1 I I I l 1 1  !

CA Manapr 'g()'Sgp

, { l I I

l l  ! l l l l i j

{ { l

'cate ?fFf, d g s I l  : I t i e i  ! t i i i 6 Manager of CC c3pW i i l i t i i i t I ( l l ,

1 Cate Wg,,4/l/ !  ! l l l l l l l l l l { ( l vet

p C Ir BRAUN & CC s.n Nottriem Indiana Public Project 4815 Servica Campany NUCLEAR FIELD INS?ECTION MANUAL BGS41 EiDCCTRN TICN READETG ASSIGlC ETTS H-P" DRI7 DIG I have read and understccd c= reviewed the folicwing dec =ents.

Inspector Data A Secticus I and I7 of the Braun NCA:i Date 3 Parts of the 3:aus N?"d Date C S&L Specificaticas T-2966, T-2966A, and T-2967 and applicable refarence s*'-dards Data D Reviewed !TGSCO's Cutline of P:ccedures Date I Reviewed 10CTR503 and ANSI N45.2 Date

? P ccedures and inst:nctions related 'a the pile driving wc k Data G Quality Cent =cl P ccedures cf the pile drivi.ng centractc=

Data E NIPSCO CA Manual Data I have evaluated Inspec c and find his k=cwledgeable in the technical and QA regt d e=ents for the E-pile inspeccica =enitor.dsg wc k.

Site CC Supervisc: ' Date k

22ft 1 At"r-%nt 4.1-1.7 E47isiOn 5c 1

?Ct

C Ir BRAUN & CC Northern irdiana Public Project 4315 Smics %:ng,any NUCLEAR FIELD INSPECTION MANUAi BGSN-1 Part 1 SA Revision 0 Pages 5 (Special fc E-Pile Page 1 Inspectors)

PERSONNEL QUALIFICATICUS AND T?AZNING E-PILE INS?ECTCES 1.O SCCPE This 4"t==ction establishes de t='d 4 g progra::1 fc= E-Pile inspectors and defines the de m nation reqnd ements Sc their qualificatic:is fc intended to ce= ply with ANSI N45.2.6.

His assign =ent. "".is instructicn is 2.0 RES7CES ****TT The Site QC Supe _< sc: vill be qm'dfied as ANS: N45.2.6 Level C and is respcusible fc tachsical training of the E-Pile Inspectors. He nay delegate t='d d g tasks to Level II inspectors.

The Manager of Quality cont:ci is responsible for car-d'ying the qualificaticus of the E-Pile Inspectors inc1"dd g cond4-= tic by signature of the technical -_ d-d g zeceived.

3.0 PECCIDURE The Site CC Supervisc: vill data-d a the tee'~d cal inspecticn skills and tecls required by a=alycing the S&L pile driving specificatien and the driving and quality cent =ci p ccedures of the pile driving cen m eter.

He will hear in =ind that first line inspection is by the contractor and Braun's inspectors nnst he technically ce=petens to nenitor the c=ntractc='s wc k and inspectics operaticus.

The fc11cwing technical skills er knowledge nay be regnized depending on the precess tr' 4qces used by the centract=r.

A Transit operatics 3 Use of pim h heb C Use of level D Use of seasuring tape J:,

C F BRAUN & CO Northam Indiana Public Project 4315 Servics Camczny NUCLEAR FIELD INSPECTIONMANUAL BGS.%1 part 1.8A (Special for E-Pile Revision 0 page 2 Inspecto's) 3.0 PRCCI URE Cen*-d 'ued I Reading of pressure gauges

? Reading of ficw ceters G Techniques at ccusti=g pile driving bicws E

Iscwledge inclusive and u=ders*'"Ad g of NfS D1.1 Chapters 1 + 5 cugh 6, I

J visual inspection of backscarfing c: chipping to sound =etal K Flu:c cored are welding technique-witness ability culy L

Shielded =etal ar= weldd- g tec *que-witness abilitI culy 2

Reading of radicgraphs to AWS D1.1 s+ 'af'  :.a.s M

Identification of weld' g filler =aterials i= accc dance with S&L specificati=n recnir--nts N Reccyniticn of accep $-le filler materials secrage teck dques O

E-Pile receiving se m nd a--ds inspecticn techniques and accep**4'd'f 3.1 E7ALttATICU FOR TRADENG The Site CC Supervise willthe evaluate the seed der tr'd-d g is any of the items of 3.0 based en

' ~ sector's educaticn, exp,erience, prei d"4 a f cral e.v'mi-aticn, and en-the-jcb perfc -=~ce during the first twc weeks of assign =ent as an E-Pile Inspectcr. Ic civil engineer c: instance, if the inspector is a graduate if he has icng experience with the required tccis, then perhaps welding visual inspection tr 3 g wi "-- 1 ' d ' ' the needs of the assi p nt. Radicg:sph interpretatics will be perfor=ed by persencel q- aid " led to Level II ce=petence in accc dance with S:C-TC-1A. Pile driving inspect = s, if csed in radicg:sphic interpretatica will , be se qualified.

e M

C F BRAUN & CC Northern Indiana Public Project 4315 Servics Campany NUCLEAR FIELD INS?ECTION MANUAL BGSN 1 Part 1 SA Revision 0 page 3 (Special for E-Pile Inspectors) 3.2 CCCUMENTATICN When the Site CC. Supervisor is satisfied that he has taught the =equired skills and knowledge to the inspectors, by c:a1 instruction and hands on training with the inspectica teols, he will sign the qualifier bicek on the Inspector Qualification, Fo=n 4.1-1.8., attached.

The for:s will then he forwarded to the Manager, Qualitf Cent ci, for signat==a cer'd#71sg that the inspector is quali*ied for the H-Pile =cnitoring assignnent. The educatica and ex=e:ience records of the inspector are dcct=ented on Fc :s 4.2-1.8 atuached.

3.3 QUALITICATICu Lcv-

  • All E-Pile i sectors will he qualified as Level II in acecrdance with the requirenants of ANSI N45.2.6.

"".is level a11cws the inspector to evaluate and report en inspectics and test resnits as well as issue NC2's and apply and =-eve NCT's in acec= dance with '5a NFIM p ccedure 2.1.

3.4 IDUCATION AND ZZ27".CINCZ -

All inspecto:.s shall have suffied="t education and experience to assure unders W d g of the principles of qualitf cont:cl and the abilitI to i=plenent the inspection p ccedures.

The felicwing requirenants are necessary to qualiff as Level II except as noted in 3.5.

(1) Eigh school graduate plus three years related experience in equivalent testing, a m 4 atien, or inspecticn activities associated with gewer plants, heavy industrial facilities, or other sd dlar facilities, or (2) '* 7 1etion of ecliege level work leading to an Asscciate Degree in related discipT' e plus ene year related ex=erience in equivalent testing, a d atics, or inspectica activities associated with power plants, heavy industrial facilities, c: other sisilar faciliti.s, c=

s 0

%J

C F BRAUN & CO Nortnem Irdiana Pubfic Project 4315 Satvica Campany NUCLEAR FIELD INSPECTION MANUAL BGSN 1 Part 1 SA Revision 0 (Special fc E-Pile Page 4 Isspectors 3.4 IDUCATICli AND m ERIINCZ Centinued (3)  ? cur year ecliege degree plus six =cnths related experience in equivale=t testing, ava 4 atica c inspection activities associated with gewer plants, heavy i=dustrial facilities, er other s'-4 i =- far*14 ties.

3.5 H w TICNS The education and experience req-d emeses specified fer Level II shculd not he treated as absciute when cther facters p cvide reasonable assurance that the i= specter ca c_ _etenuly perfc=2 en the E-Pile assign =ecu. Cther facters =a'1 da-a scrate capability in the job 'k cugh previous perfc:=ance c

satisfactorf cc=pleticn of ca= ability tes*4 ~_q.

3.6 PEISICAL CONSIDZ3ATIC2TS Iach inspecter shall be physically capable of perfc=-4 g the E-Pile =cnitoring assigc=ent. Physical s*'-f = :is i=clude A Natural c: cc:=ected near-distance acuity such '"=t the inspector is capable of reading J-I letters en s**-d'-9.

Jaeger's Oest ?fpe FS'-t for near-visic= c equivalent test.

3 Ccic: visics.

Physical censideraticas shall be verified a==ually with racerds

=aintained in che Site CA File with a ecpy fc= warded to the Manager, Quality Centrol.

C F BRA .?N & CC t

Nortnam Indiar:a Public -

Profeet 4315 I Service Campany NUCLEAR FIELD INSPECTION MANUAL SGSN-1 Part 1 8A Revision 0 (Special for E-Pile Page

  • Inspectors) 3.7 "TZr.T.:. v t i..SS Sds precedure is effective at the s' r . cf the E-Pile driving cen end of the total centract. set but will be filed in the SCA7 till the 4.O A T. "5 4.1-1.8 Isspect== Qualificatics 4.2-1.3 Inspector Education and I=perience I

1 Remien Numeer ! 0 ,1 l l  !  !  ! l I I t  ! I i i  !  !

CA Manager 1/Gi' l i I i  !  !  ! l t i I ! ! t i i Care 14/e  ! I I i e i i i i i ! i i t Manager of CC 'yq l

. i l i i i I  ! I i t i i  !

Cate 4/g/.,;  ! i i i i i i

C r BRAUN & Cc 127=CA s-n DisPEcTa QCM r!:"ACCN NA:E

, l QUAL r!CAC CN I.I'/II. TO ANs! N45.2.6 RMuz, w.O.h ceA=r=o rea

~

Pia:cc:c arccA u r can cn i l I i I I I rsar, acu:n i I I I I I cc::a r s:cu l l l l l cA= l l l 1 I I I l ermac accaxas c:xrm I cA= l am m i :n - 1 I I I

_. I- i i I I I I- 1 I i- 1 I I I I i  !

I I I I i l l l I I I I I i l I i I i i i- 1 I 1 I- _i l I i i i I i I I i l l I I I i I l 'l l l I I I I I I I i i l l I sn=A:, zzaza__:c: xNo sx=:.s I

l I

c:A.a a 3r secs :An IPAa: t Nr < l

'-n a .a 3r age :An iA- m ec4.1-1.a  :

NA:E l RE'I s:cN No o l

% C F BRAUN & CC MAME Ins =ector Educatica and Ix=erience 7 ADDRESS PHONE CITY SEX HEIGHT WEIGHT MARRIEQ IIRTH QATE IIRTH PLA CE CITIZEN 5 HIP PHYSICAL HANDICAP 5 EDUCATION HIGH 3CH00L OR COLLIGE l MAJOR l FROM TO l l OEGREE AND YEAR l

l l $ ACHELOR'S M A STER 5 IRMcFESSIONAL l l 00CTO R'S WORK EXPERIENCE COMPANY j TITLE OR 7051 TION l FROM l 70 l

! I I i i l I

i i i i l l I I I I l l PROFESSIONAL-ENGINEER REC 157R AT10N 3 RANCH l STATE OR COUNTRY l LATEST YEAR l NUM BER l I l i I I

I l l

l l D

PAF.T 1 12"t A"."M" 4.2-1.3 l

. . .TI!3:0:1 27O _

CI

C F' ERAUN & CC Northern Indiana Public Prciec: 4S15 Sesvics Camcany NUCiEAR FIEiD INS?ECl*l0N MANUAL BGSN-1

?::cedure 2.7 gevisien 4 Pages 3 1 Page SITRV?I'.! ANCI CF SI"'I CONTRACTORS 1.0 SCOPE This inst::ctica establishes a =eded f== 3:aun surveillance of site centraceces. This inst :ction is based en the centracec: p=viding an approved QA/CC p= gras that =eets the

@ecents specified in the p::c=e=ent dec. ants.

2.0 RES?CUS 3-~~TT ':'he c== tract =

and ch 'd-4 is ressensihis fc: develeping 77 3:aun app = val cf an Inspecticn ?ci=t ? = gram as a -

part of his CA/CC p=gran req"4 =-ants. The c=n:r.'ctors a=p cved

!= spec ice ? cia: ?=g=.s is the basis fer estahlisf ' g Braun's surveilla:ce cd de c=ntr.'c:=r's CC activi.ies.

2.1 The 3:aus Site CC Supervisc: is respc=sible for de es =5lish=ent, develce- a t, and i=plementatics of -le 3:aus Inspec ica Plans to p= vide site surveillance of de c== trac:=r's i qualitI c====1 activities.

2.0 ?RCCI::CRE "'he Site CC Supervisc: wd assign a CC Ingineer the respcnsibility of reviewi=g the app =ved c=n=act= 's Inspec ic:

Poi == ?= gram fc prepara:ics of de 3rau Inspectics Plan.

3.1 The CC Engineer, in preparing the 3:aun St veillance

?:= gram cf de cen =ac.= s, will be required to evaluate he f=11cwing.

A "'he sme of e c== trac and the d=a ica cf de schedule.

3 "".e c:gani:stienal st::ct=e of de c=n=act=:.

I C Centractor's need to develop new preced=es and the effectiveness of the i-- lemen atica of ex:.s ' g precedures.  !

I D Centracter personnel qua' ' "'-'-4 cns and training p cgra=.

I i

Na

C F BRAUN & CC Nenham Indiana Public Projact 4S15 Smics Camr.anY NUCLEAR FIELD INSPECTION MANUAL BGSN-1 P:Ocedure 2*7 Revision d Page 2 E Review de purchase specificaticn to identify the CC inspection requir=-ants.

? Prepare the 3:aus -'aspectica Plas to identify surveilla=ce activities and establish the Braus CC wit =ess and hold points.

3.2 Con : actors shall be required to s- %d t dcv anted results of their 4-=pection activities and test results to ths respcnsible CC Ingi=eer for revie.w. The '-*pectics Repc :s and fo r s, used by de contrac:== : verify the ***pectics ac ivity, shall cental=, as a d d-.=2, de fallcwing. -

A Centrac.c 's name 5=d contract c pur=hase c da  : "er.

3 hspectica activit7 peric ad and i=specti=n s~' An-ds applied.

C Daze of " Section, ' 9ec.==* s sig:stn=e, and date ci sig=aturn.

The CC Engineer will estahlish wi h de cen=ac:c: the inspectics dec==ents that are req"d ad to he sch=itted for review. Che i=a ista= val fc11cwi=g an inspection activity for a copy to he submitted ec he CC I:gineer fc review shall he ~d ted to

" ee days.

3.3 "'he CC E=gineer shall review de centrac =r's inspectics dec=ents prior t= summit-d g dem to the GA Recc ds Ingineer fc fi'3 g. "".is review shall assure de f=11cwing.

A Repo.~. s are co=ectly identified.

3 "'ha descriptiens of i=spection activities are adequately  ;

defined and the cc: ect inspectics criteria are identified.

C spectica re c::s are traceable tc the iten, system, st:ncture, c: ccupenent f== which the activity was perfor=ed.

3 The resc:: is signed and dated by a qcalified inspector.

i NF.

C F BRAUN & CQ Northern Indiana Public Project 4915 Servics Campany

/ NUCLEAR FIELD INSPECTION MANUAL SGSN-1 P ccedure _2 7 Revision a Page 3 3.4 The respcnsible CC hviseer shall sta=p the centractor's inspectica docu=ent, as it is received, with de Qcality Con cci Cccu=ent Review stamp, Attach =ent 4.1-2.7, 2.4.1 Unacceptable reviews shall he identi" led en the CC stamp and he signed and dated by the responsible CC hvineer.

C- ants shall he indicated en de d, cc ent and a ecpy re+'d ed by the CC hgineer fer folicw-up. The ?.cc==en shall be rett:ned :: the Cent:sc: Ad-d-dstrate: fc: ranssittal te -'-=

cent =acec: fc: resclucien. The responsible CC Mgineer shall he '

respensible Sc resolving all c--="ts with the cent = actor.

3.4.2 Acceptable review of centracecrs inspectics dcct=ents shall he identified en che CC sta=p and he sig=ed and dated h'I de respcasible CC h gineer. The d=cu= ens shall be returned to the Centract AA d-istracc: fc t:s:s=ittal to the cont:secc:

and a ecpy sent cc de CA .teccrds hgineer fc: the QA Recc ds

? _4 4e.

4.0 A"'CAC2METTS 4.1-2.7 Qualitf Cent:cl Occ==ent Rev-iew I

Revesson Numeer 10 1 1 12  ! ., ! .g l l ' ' .,

l l { ,  ; i QA Manager 1 %,9 /;,.j i '.,' ; rgf I 3

l  ; .  ; l r i

l i Cate / % /4 % f ,. p y .6 /,/,.,g.g f.,j

{

, l , ;

i ,  ;  !  ;

lManaoer of CC Im rost ',/4 uf, g l 6 . i  !  ; ,  ;  ;

lCate ra,f7f6,4,~,

s.i /rf, y g i ,

l t  !

l  ! g  ;

i j NH

C F BRAUN & CC Northam Indiana Public Projec: 4915 Servics Campany

NUCLEAR FIELD INSPECil0N MANUAL BGSN1

~

DCCEC B.:. v -. wr a 3Y Q E T COan.0L C e nt= O  ::iar.:::

3!  ::A !:

CCALI':l"f C0!TTRCL STAIG FOR EEITI:E"CIG CC:C3 ACTOR' S MPECTIC27

CCPJTS FOR .c.<u.T 3? C F 3RACN & CO Sec :.cn 2 AW"'-- est 4.1-2.7 Revisicn !!o O

C F' rsRAUN & CC Ncrtham Indiana Public Projec: 4315 Servics Camsany NUCLEAR FIELD INS?ECTION f,fANUAL SGSN-1

Peccedure 2.13 Revisic: 0 Pages 7 Page-1 CUALI""? CO!C20L :21SPECO CN PLANS PART 1 1.0 SCOPE This inst =uctics establishes the rathed for preparing and i=ple=es** g the 3:aus Master and Field Inspectics Plans.

Inspectics pla=s are prepared fc site CC inspectics activities and are "a ccet:ct'i g dec=ents 65=t identif r a=d dec= ant thcse field CC activities to assure ec=plia:ce with ,.. ject req"d 9.=ents.

2.0 3ES7Clis7-- TT Mas a *:spectics Plass shall he prepared at the jchsite u= der the A*

Master Inspectic:

actics cf the Sita CC Superviscr.

Plass shall be prepared for phases of cc st=:ctica except receiving inspec'i~ --

d g materials are inspec ed is accc dacca with the recie' ring inspectics p:cced: e.

Master Inspectics Plans are prepared for each site ccccesc:

involving ccustenctics, fabricatics, i=se'1_atic=, and ccusc :ctics tes*d g f== the folicwing activities as applicable to the partic lar cou r ct.

A E a c . h.w c !c 3 Ccete C Feu=datic=s D St=:ctural Steel Z Welding

? Iquip=an: Assambly G Piping E 21ectrical 2:stlatic:

J Pain'd 7 NE

C F ERAUN & CO Nortnam Indiana Public Prcisc: 4315

, $stvics Cam;:any NUCLEAR FIELD INSPECTION.\fANUAL BGSM-1 P:ccedure 2 13 Revisien 9 Part 1 Page 2 2.1 Che Site Quality Cent:ci Scpervisc: is respc=sible fe the preparatic= cf all Master Inspectics Plans. He shall also p:cvide ad- '-* *t:stive and technical directic to the CC Z:gineers hspecticn Plans.

fer the preparatics a=d i=plemantation of de Field 2.2 CC Z giseers are respc=sible for prepari=g, and ch*'* d g the Site CC Supervisc 's app cval, and -J.e i=plementatien of ~'a Field hspec-'an Plans.

2.3 CC I:spect= s ara respcasible fcr de 4--le=entatics cf de Field hspec-' = Plans ch*-i g app cval of "a resyc=sible CC Engi=eer and de perf -' es cf 4 Sec icus is acec dance with the Field hspectica P-*. They are aLic :espcnsible fc inspecticus as a result of de supple = ental, a.t dc'T and ad-*

datrative ad actics of the CC Z:gineers and the Sita t

CC Superviser.

4 3.0 P-h w.:. Mastar hstecticn Plans shall he prepared by c: under the directics of the Site CC Superviscr. The Masts:

hspectics Plans shall i=clude the general categcries of i=apecticn a=d surv=4T'a ca activities that are reqcized fc each site centract.

"he Sita CC Scperviser shall review the specifica*' ns, dravi=gs, and rafers cad s '~d=-ds to es 'b'd*h the categcrias of i=spectics actisities and list these activities en the Masta hspec-dra Plan. The Site CC Supe.. scr shall release Mastar mspectic: Pla=s fc field use by sig"d g each plan.

Ses Appa-adv A for preparation of Master hspection Plan.

~

3.1 Master hspectics Pla=s =a'y i=c1cde inspectics activities ..

of cne c: =cra specifica ic=s c drawi gs. Master hspectie:

Plass shall designate the inspecticn pointsy held points, wit =ess pcists, a=d inspectien responsibilities. These will he predicated by the 4- c ance and cc= plex _ty of the activitf, degree of p ccf required and special p cject ec=sidersticas.

e

. he

C F BRAUN 8: CC Natthem indiana Public Pmiect 4815 Sasvics Campany NUCLEAR F/ ELD INSPECTICN MANUAL BGSN-1 P ccedure. 2.13 Revisic O 3 pagg i pag, 3.2 Field hspectics Plans are prepared based en Master hspection Plans ==4 they include the detail inspectica req"4 ements for each ites shcwn en the Master Inspection Plan.

Each ac"-'ity 14 eted cu the Master hspection Plac will reqnd e a separate Field Inspectica Plan. The Fis1d Inspectics Plans are sr-had" led a=d issued accc dd g to the const=uctica activities. See A=pa"d4v 3 for preparation of Field I:spectics Plans.

3.3 Preparatics of Field hspection Pla:s shall list "a engineering speed'd_ cations, and drawings, (including revisic=s) as wen as codes and s"-dards reqnd ad tc perfc=2 the 4-=pections listed is "a - plan. Pield hspectics Pis== sh*

also list s unresolved FC2 3.3.1 Field Inspectic: Plans sh='l ec *=3- an the inspecticn activities as identified is the Master Inspectic:

Plan applicable tc the work to he inspected. The inspectics activities shan he h=cken dcwn to the task level prescrihi g the inspection task tc he perdc==ed. Isspectics Plans =ay reference other Inspec*4 m P'*"= as suitable dec==entatica of previously perdc==ed inspecticus. The Field Inspectica Report shall be used tc supple =ent the Field Inspection Plas un-"a:.

The fi=al inspecticn activ_dty specidied en the hspectic: Plan shan he a statement that an "=pectica tasks are _ .-lete.

3.3.2 Inspectica activities shall be listed en the Master Inspectic Plan and will iden*d "y by cede the inspection tasks. These tasks sh'ii censist of review, inspectica (visual) , test, witness, and hold scists.

3.3.3 CC wit =ess poi =ts are designated inspec-d = tasks which shan he wit =essed by the CC Inspecter. Werk shall

=ct p ceeed withcut the inspectica task being satisfacecrily ec=plettd by the CC hspecter c his signature of a waiver of the witness requirement. If a wit =ess point is waived by the CC Inspector it shall be dcct=ented en the Field

' Inspecticn Plan c: other =eans traceable tc the Field Mspec icn Plan.

SE -

C F BRAUN & CC NcrCs indiana Public Preise: 4S15 Servics Campany NUCLEAR FIELD INSPECTION MANUAL BGSN-1 P cedure. 2.13 Revision 0 Part 1 4 Page 3.3.4 CC hold pcists are designated inspection tasks and the CC hspectc= =ust he present ic: the activd_ty. Work shall =ct p cceed without the inspectics task being satisfacterily ec=pleted. The CC Inspectc= shall advise the castract== c suhcentractc= when hold point inspecticus have been satisfactorily ec=pleted so that the we k =ay p cceed. CC hcid points shall be identified in the Mastar Inspection Plan a=d the Field h *pectica Plan by inser-d g

- E - c=de +"= cede col Plan fc=:n.

cf the Masta: and Field hspectic:

The CC held points es+ c -7 * *hed by the site CC Superviso: en de Masta: Inspecticn Plans are ~*-dite..I. The CC ?.=gineers may establish additic"' hold points en the ?ield hspection Plans.

3.3.5 Field Test hspectics Repc . f -* shall be prepared by de CC Ingineers in the field f== recc= ding test data.

'Che req-d ed test report 50-* sf= he listed in the hedy of the Pield Inspec-dan Plan. Upen deir cc=pletion, '"ay shall bec==a an integral part of the Field hspectics Plan.

3.3.6 The =eesuring and tas'd g equip =ent used in peric d g the inspectic=, task shall be identified in the Field hspectics Plans. Ihe Field Isspectics Repc t =ay he used to repc:t inspectics of field tests. Serial nu=hers, calihrstien, and certidicatica data will be recc:ded is the Field Inspecti=n Plan at the ti=a of perfc-4 g the inspectica tssk.

3.4 Changes to the Master Inspectics Plans say he req"d ed as a result of revisicus t= drawings and specificatic=s, changes in p ccurer.ent decc=ents c: changes in p cdect require =ents.

All changes =ade to the Master hspectics Plan shall be made by the S!.te CC Supervisc and shall he iden*ddied by a revisica n"-"er and icgged en the Inspectics Plan Icg.

Revisicus of the Master Inspectica Pla s shall he issued with the sa=a distributics as previces issues. See Appendix C fc preparatica of hspectics Plan Legs.

C F BRAUN & CC Northern Indiana Public Prcjec: 4915 Servics Carnpany NUCLEAR FIELD INSPECTION MANUAL BGSN-1 P ccedure. 2 13 Revision 0 Part 1 Page 5 3.4.1 Changes =ade to a released Master c: Field Inspection Plan, for reascus other than revisiens to the prec=rer.ent dec--="ts will also reqnd e a revisica ="-"er change and shall be made as fc11cws.

A Celetiens w4 he made by drawing r single 1d e th = ugh the activities and tasks to be deleted. All such deletiens v4'1 require the signat=:e and date of the Sits CC Supervisc: and/c the CC Z:gineer respcusible fc

=aki=g the deletien a:d an explanatics of the reascn fc= the deletics, ie, act applicable.

3 Additicus shall be nade by enterisy the app cpriate d-*pectics activity and the d-*pectica resycusibd tI. -

Such entries sha1i he signed and dated by the Site CC Scperviser and/cr the CC Engineer =aking the entry.

C Se =cdified plans will be distributed by the CA Rec ==ds Engineer.

3.4.2 Ingineering cha=ges which affec ce=pleted wc k shat 1 -

require the initiatica cf a new Mas w Inspectica Plan. Se new In.Tsectics Plans shall he develcped to cover the i=specticn of the work fer ec=pliance with the engineering change. These new inspectics plans sk='l he identified with the plan nu=her which covered the crigi=al wc k plus an alpha suffi:c, a, b, c, etc, and when ce=pleted, shnii he attached to the original Inspectics Plan.

3.4.3 The Master and Field Inspectics Plans are cent clied is accordance with Appendi:c C cf this procedure.

3.5 Dist:ihutica of Inspectics Plans sk1 he as fcilews.

A original Master and Field Inspecticn Plans shall he maintained in the CA Record File.

Pep =ductica fc distributien by the CA Recc ds Ingineer.

will enly be made fren the originals.

NE

C F BRAUN & CC Nonhem Indiana Public Project 4315 Q Servics Campany BGSN-1 NUCLEAR FIELD INSPECTION MANUAL

?:ccedure. 2.13 Revision 0 Part 1 Page 6 3 A reprcducible copy of the Master Inspection Plan wd ' he

=ade at the jobsite and will be used to prepara the Field Inspectics Plan that cen~'d-s.the specific inspection activities.

C CC Engineers shall prepara the Field Inspectics Plan and che d - the necessary approvals. O.e original shall he placed in the CA Reccrd File.

D 2.e CC copy of the Field hspecticn Plan shall be used fc i=plementstien. ha CC I= specter perfo d g the inspectics

  • h=17 :s*..:= tha ec=pleted Field Inspec-den Pla= t= the ssponsible CC Engineer der fi=al accep*' ce and sign eff.

E Race:d c= pies, cricinals edall Masta: and Field Inspectics Plans, shall be a part cf the CA Recc d File.

? Reference c= pies of Mastor and Field Inspectica Plans will be distributed,te the felicwing.

1 P=cject Manager .

2 Field Engineer .

3 Site CC Supervisc:

4 CC Engineer 5 Cont:sctor G Site cent sctors opers'd g with their cwn CA and CC p:cg:s=s may also p cvide their cwn inspection plans and inspectica reports. Ccpies of these are sent to the CC cffica and are s*'d ed in the cuality Assurance Rece d File.

C F BRAUN & CC Nortt:am Indiana Public Projec: 4815

, Smics Campany NUCLEAR FIELD INSPECTIONMANUAL BGS.v-t P cedure 2.13 Revision 0 Pa:-t 1 Page 7 i

4.0 AT":ANS 4.1-2.13 .v.astar Inspection Plan 4.2-2,13 Field. :=spectien Plan s

Revision Numcer 10 l i  ! i i I i i l I  !  ! I I I I CA Manager tffu !  !  ! I I I I i 1 i l i l i i cate g4 f i i i i i

i i i 1 i  ; I I i  : i 1 Heac cf Inscoc :en ig4 l l l l l l I i i l i t i i Date J/g,,l  ! l l l l l l l l l l

{

l l l l

h t

fi

'ab

.a i s

. B -

i e F s

S 4

t a g n o

c i e P t j

P o

r s b ~,

g w

l I.

n - . u E - . e i

r - ,

v s

e t

- ,. .ta g

a s.

W - .

. .s p

P n 8 s n-o c .t I

t n

t a.

P s

s.

. at it s wWT i e

.WT i .

T I

V .

l I

~ 3 l

A T 6 C

L P Q- A O N C i t

A .

n k

A J T I

L P m 8 t C N u

A H S I

E P I T

O 8

B I I

C E

F t P t

E S C T N I

  • S ,

A g g D H g

, L E

I P

8 t

8 S i

t la c

a P .t a y .

n a an

. i p l

u n <

t s r a - _ ;t .-

a C 1 > o s

e e - - - 8

- , N u

- g i

s l c N n oH av iev S i

o r i sJ

- l r g,, .

ala A c .

6-n3 N S a

f i

l - ,e wa g a l.e .

)

mC )

hl T o d

e 5 e n[

d I

i r

1 9 g e g u 4 a l F

. oL q a

t P .e d p c n n e

[

e o o d a rt e

o i i rl s t t oa ul P s a cD t e e e o au g> p e

s ns gi nl a i v s I f s(

(

e r e

r e e t

g t t n c ee a s e

s e

e n

i p ve P o t

t 8 o os i mI t

p =

e c =

- x c EI E

t n

- t e i

o nr H d i n e oe Ps c te a t e ;

l P e p a d n .,

lt n o D o s s

I oW i w-I i

t =.

c 8

1 8

Wg e

s s

l a M 8

E d I l

i e 8 F

l l

M A

L P

O i m-C l s

O a I T .

a i C l

t E I"'

A P ,

  • R S l y I

S 3 l t E 1 I i C v

F D i

t E

M c

C L & &

8 E n

  • I o 3 8

F i t

I" c

e p .

e n 8 i 1

t, .

r e ,

t .

e s he t t ~

e D e t

n e

a m

r r i a u a g e

-- l v

r B

- e y c

'SS p

u t

i v

eC i -

i t

l.

l O c u e P t a y i l

n a n a S

l p l

u ion a y ,

b .

n r C 1 .

k a

- d .

o a e &l u p I

., t

,i -

ho icv NS l

e r

t a

g o " > 1r ti5t a  :

. 8 e.

s

,a

, e G e .,. " o i fD ef a N S D s P

, l l

3 e" *g i v

e -

, 5 a e .

t ie D s

C F BRAUN & CO Norttiern Indiana Public '

Proje:t 491!!

, Servics Campany NUCLEAR FIELD INSPECTION MANUAL BGSN-1 P ccedure_ 2*13 Revision 0 1

Pages 3 Page APPEIDIZ A PREPARATION OF THE MASTER ETSPECTICN PLAN Item nu=hers are shcwn en Attar-5-a"t 4.1-2.13 -

ITEd EIT3Y CEORMATICN NO 1 Maste aspectics Plan su=her will be the specificatics .

=' 5 a: as T-x:c=c.

2 "he revisics Inspectics n-"er will he the first issue of the Master Plan.

The specificatien n' The first issue shall always he Revisien O.

"e= is described in 8.

3 Master I spec ica Lcg n'-5 er shall be the next ecusecutive nt-"er f ::s the Inspection Plan Lcg. See Appendi:c C.

4 Title *ha!! he the cc=pleta title cf the speed"icatics.

5 The Sita CC Supervisor shall review the p ccure=ent decc=ents inc1""ng the specificaticus and all referenced drawings, s*'ar**rds, and data sheets to establish the inspecticn actidties. These activities shall be a, b, c, d, etc.

6 The fc11cwi=g are exa= pics of inspectica activities to be listed under descriptien.

a Eyd.ostatic test b Liner plata i=stallatics weldi=g c Tolerance of specified =echanical equipment d Marking and tagging of specified eculp=ent NE.'

C F BRAUN & CC Ncitwrn Indiana Public Project 4315 Servics Campany NUCLEAR FIELD INSPECTION MANU+1L BGSN-1 P ccedure, 2.13 Revisien 0 Page 2 APPENDI'C A ENT32 DECEMATICN ITEM NO e cccumentation req"4 ements fc speed"d ed equip =ent c=

systams f Reactc 'i"t g React == vessai test h

Ccucrete lift No x:cc - intake st :cture i HVAC m in b"i14dNg 7 The basis or req"d a-=ct fc each activitf shall be listad.

This vili consist cf iden*d#fing f:cm t.he p cenrement d=ct=ents, the specificatics paragraph *er, drawing su=ber, and revision that establishes the requirement.

  • n7le 5 - Activd ef a, 6 - Descriptien hId:cstatic test, 7 - Basis specificatics T-:c=ce, Revisica x, Paragraph 2.e.

8 The revisien of W e spe-idicatica c drawing used as a basis.

9 The cede wd list the type of ins =ectica verificatica, hold point, wit =ess point, etc, the tfpe cf inspectics verification is shewn en the Master Inspection Plan fc:=.

10 The respcusibilitf c=1c=n shall identiff the CC Engineer respcusible for the activdef, such as CCE (Mec " ' cal, Electrical, Civil, etc) .

/

C F BRAUN & CO Northern Indiana Public Projact 4315

, Servics Campany NUCLEAR FIELD INSPECTIONMANUAL SGSN-1

~

Precedure _2.13 Revisien 0 -_

Page 7 APP 2iDII A

."C32 CTECEMATICM ITEM NO 11 Samarks shall list and desc=1ha special inst =uctions, c:

Field Inspectics Repc.. n~"er t:3 clari_'f the inspectics acti'rit*f.

l t

R*nsen Nummer io i I l l l l l l  ;  ;

l i i  ! 9  ;

CA Man 87 M G) i I I I l l I l l l l i l

care ir.f ; i l  ! }

l i i e  ! i i , , , , ,

Manager et CC ' ,

hel l i l l l t  ;  ;  ;  ;  ; j Cate i

%d4 i l i l I l  !  ! l l l 1 i

l i l 22

Northern Indiana Miic Projact 4315 Smics Campany NUCLEAR FIELD INSPECTION MANUAL SGSN-1 P ccedure 2.13 Revisic: 0 Pages 3 1 Page APPENDEC 3 PREPARATION OF ':'ZE FIZI.D INSPEC*ICN PI.AN Ite:2 =t

'e s are shewn en Atta * =nt 4.2-2.13 ITEM INTRY CECEMATICN NO 1 The Master Inspectics Plan : 'er is takan f c:2 the Masta Inspection Plan.

2 S e revisien cf the Masta I specticn Plan is entered.

3 The Mas =~ Inspectics I,cg :-"e= is entered, see Appendi:t A.

4 The Masta Inspectic Activity a, b, c, et=, 'd**a enly c=e activity for each Field Inspec-dan Pla=. A separans Field Inspectien Plan is ce=pleted for each activity iden*d" led en that Mas *** Inspection Plan.

71e - Hyd:cstatic tast of I am :=c=

5 The field I:spectics Plan st-"er shall he assig=ed by the Sits CC Superviser is ace =: dance with Appendim C.

6 The descriptica shall list the f" descriptien of the Masta:

I: spec

  • den activity.

7&8 The ite:2 =t-her(s) @=T' he assigned by the CC Ingineer.

The iten =unbers shall he ccusecutive and list all the activities each with a new st-5er req-d ad to p cvide adequa a assurance that the Master Inspectics activity has received the level ci l= spec-d-= required.

I:ca=ple Master ~ spectica Activity a Descriptics - Hyd:cstatic test cf Item :cce s=

C F BRAUN & CO Nort*:stn inciana Public Project 4915 t Servics Cam;nny NUCLEAR FIELD INSPECTION MANUAL SGSN-1 P ccedure 7 13 Revision 0 Page 2 APPINDIX 3

.' " {

INTRY I:TIORMAT*C3 Nr 7 r. 8 1.1 Review hyd:cstatic test precedure and verify app:cval.

1.2 Raview enlih stien certifiestas equir-nt.

f== fellowise tast 1.2.1 Pressure gages P:sssu=o recorders 1.2.2 1.2.3 Ta~ erste a indicators 1.3 Inspecticn of hydecs:s-d- 'ast systen f== c==pleta=ess.

1.4 Review water reqnd enants f== test =edium s-d verify tast results.

1.5 Eyd:cstatic *ast 1.6 Review hyd:cstatic tast :ssults f== accap*' ca. -

1.7 "" e last iten n 5 er @= ' ' have the folicwing statement and shall he signed by the CC Inspector and initialed by the responsible CC Engineer.

ALL PJCUI3ID SUPPLI:E PL'ARY RECCROS AND 2%CIPTICNS CCMPIJ.TED 9 The i= spec-d n critaria sb= stata the inspectics accap-- ce c=itaria. List by specificatic= parag:sph : ~'er c drawing the li-4 ts of accep*m ce.

s E. t

C F BRAUN & CQ Nonnern Indiana Public Project 4315 Servics Campany NUCLEAR FIELD INS?!CTIONMANUAL

, BGSN-1 P ccedu=e 2.13 Revision o Page '

APSINDII 3 ITTi IN"'2Y INFOREATICN NO 10 The cede will have as a + dm the sa=a cede as shcwn on the Mastar Inspectics Plan as the aheve e=a=gle. Itam 1.5 is a w datory hcid pcist, other cedes will he listad for each itam ==her as 1.1 wculd he idan*d'iad as R.

11 Iach FC and N C shall be listad as they are issued.

Inspecticus shall act he =ada en as itam n'-5er where a F C c: NC has a paM' g dispcsiticn c has =ct been cicsed is ac==:dasca with established p =ceduras.

The Field 2: spec-den Plan will acta under 's col ==n the data the F C c: NC has been p cperly dispositic=ed which will pe==it that itan st-"er to he ec=gleted.

12 Istar the data inspected. S.is =ay be the sa=a data as raccr:8.ed data, if se ex=aptic=s a:s =ada.

13 Inter e==eptic=s such as test failure,1 an =ct raady fc inspectics, etc.

14 Rece: dad data is data itan was inspected and accepted.

15 Sig=atc.ra cf CC persc==e1 =aking the inspectic=.

t, 1

Revision Numcar 10 8 I I i l I i l I l i cA Meager I i l I i

',Jr7 I i l l I I t i I I i t i i i Cate 14,M i i i

i i I I i I i e i  ! -

t Manager et cC fu/?. 1 I i i

l 1 i l I i i '

I I t i t I Cat' 05M i  ! l I l i l i  ! I i l i l i HE

C fr BRAUN & CC Northern Indiana Public Project 4315 Suvics Campany r NUCLEAR FIELD INSPECTION MANUAL BGSN-1 P ccedu=a 2.13 Revisien 0 Pages 3 Page 1 APPENDIZ C PREPARATION OF IISPECTICN PLAN LCG.3 1.0 SCCPE Inspecticn Plan Legs ars =aintained as a en==ent status racc d of the Master and Field I:spectics Plans.

Respcusibilities and inst =:cticus fc the =aiss eance of the Leg are included i: -"d s Appa Md-r.

1.1 The Inspectica Plan Leg is a ecn'd ncus list of each inspec-den plan of the p = ject, listing the MIPs issued which include the d -

test and inspectica requirements of each p cject cent =cl specification, and each FI? issued and peric=ed to satisfy the req"d ements of each MI? activity.

2.0 RIS7CNSI3 E-* The Site CC Supervisor is resycusible Sc the preparation of the Master Inspectics Plan, the review and app cval of the Field Inspectics Plans, preparation and

=aintenance of the Inspection Plan Leg, and the issuisg*cf Field Inspection Plan 3

  • ers.

2.1 The site CC E=gi=eer fc each applicable discip?d a (Electrical, Me<-h="d c'1, Civil, etc) is resycusible fc the preparation of the Field Inspectics Plan and cb**d d g app cval f--a the Site CC Supervisor.

2.2 The applicable Site CC Inspectc is responsible fc the perfc==ance of the Pield Inspection Plan as prepared by *de CC Engi= ear for his discipline.

3.0 PRCCIDURI Maintenance of the Inspcetien Plan Lcq, Attar"ent 4.3-2.13, resu1*d*g is a current status of wc k p cgress will be perfc==ed by the Site CC Supervisor as fc11cws.

NE

C F BRAUN & CO Northsrn Indiana Public Project 4Si5 i Smica Campany NUCLEAR FIELD INSPECTION MANUAL SGSN-1 P ccedure 2.13 tw ,:.Jicn 0 Page. 2 APPENDIX C A

When he prepares the Master Inspection Plan, the Site CC Supervisor fills cut the I: spec

  • dan Plas Lcq through Col'- 7 is accordance with Attar-'-=nt 4.4-2.13, I:spectics Pla:

Csstrol.

3 The origd-=' MIP will be sent to the CARE who will =ake copies for distributic: and mai:*'d- the criginal is the QA Record file.

C A repr=ducible ccpy of the .C wd'T be sent to the applicable CC Ingineer fer use 1: preparing the Field Inspection Plan.

D When the ?D is prepared the CC Ingineer fc wards it to the Site QC Supe _ dsor for review and approval. Upon approval, the Site CC Superviser enters the date in Col'- 8 of the Inspection Plas Leg and sends it to the CARE who will sake ccpies for distributic: and m L-~'d- the crigd-=1 is the QA 2ec ~' a.

I A ccpy will he sent to the CC I:gineer for i=ple=adtstics.

? When the CC Inspecter cc=pletes the inspectics he reter s the FI? to the CC I:giseer for final acceptance and sig: c:f.

G The CC I:gineer forwards the cc=placed record ccpy of the ?~?

to the Sita CC Supervisor who enters the date "at the task was ccmpleted in Cole == 10 of the Inspection PT = Lcq and sends the 4_e to the CARE fc= re**d- ant in the QA Racerd File.

3.1 RZ7ISICNS TO MASTER AND ? " N INSPECTICN PLANS Changes is requirements to the project specificatic=s, or as a result ed a FC2 cr tic 2 could result in a revisien to a MI?, :.s, and the Inspection Pla: Leg. ,

C Ir BRAUN & CO Ncrtham Indiana Puelic Project 4915

(~ Servics Campany NUCLEAR FIELD INSPECTIONMANUAL BGSN-1 P ccedure 2.13 Revisicn o

Page- 1 7?PENDIX C 3.2 To =sistais cent
cl cf cc=:est status and necessa:f retrievabilitf app 1'I.

of the revised dec =ents, the fe ucwing shan A A new MI? and/c ?:P win he p spared whe changes are =cre than a =ince change. The new MI?/?:P vd_

ca..:f the sa=a

-"e= as- the c:iginal, fc11cwed by a suffiz let =~ a, b, c, etc.

3 The Site CC Superviser win estar the ::spectics Plan : "er and suffi i= col' m 11 cf the Inspectics Pla applicable. Leg as C Ee wd issue a new Inspec'# n Plan Lcq n "er fc revised pla: a=d ent=~ *~ i-tm the Pla Icg in Cel the - 12 as applicable.

D ".".e original cf the revised plas alc=g with the superseded plas shall be sent to the CA'IE 50: rat'#- =nt is.the CA Record Files.

E Distribution will be as reg ** ed is P: cadure 2.13, CC Inspectica Plans.

A W.._.ITS 4.3-2.13  :=spection Plan Icg 4.4-2.13  := spec-4s Plan Cen rci 1

' Revmon Numcar l0 { { l l } } } { g CA Manager l [ } l  ; j Ir .,e !

}

i i i l l l l t j i t  ;

Date j l l i3 /n-/..  ! i i i t { l ,  ;

Manager ot CC i ,  ; ,

r,4v41 I I l l l 1 (

l t  ; t , i ,

'08t'

%M l l I I I t l l i l NE I i i  !  !

P ws c5 o

  • m

~ 4 k

I

, E.

O

  1. 3 c .

ci 3 4 G k *

!1

$7 .

. !s)

E '2 Q .

m 2 C

  • Q

- a C u=U u  : 04-4 1 a*[u Y

t

- = .h c *1 I

~

g., 2*

Q g U .

cd A m m. S U us a g

=

  • m M

g a 0y .

g I Gn a 5a 3

S 2 ::

u 3e 1ll 2" 2S Ea c

2E2l

  • C I

~.

e 3aE 3ms

.=

b

= .t.

-=

C 5 > 33

, .3 9 3 E i 3 '

g3 I=.s 2 see:1cn 2

$:: I &S A & - Hent 4.3 *.13 -

21.

a na$ caE- -

Revisien No 0

~ -,

' \

' . iii N. i I e ,}

i 1

a fg if j t

\.  ;

l$ ,

l)l l

{ ,

II g

, J R..

l .#

I ,1l Il

.:[ l Ep  ! I o

[ ill I i 3 iin stri i i

'8 j l

- l I  ! '

!l: -

s l

l t i .. .

i 1 e r i i

/~ l i

j i

\.  ;

ll i '  : :

' \ -2

. -l ,

l' ii .* i i

l.,,.

i i

i I

' e -

\ .

{ l \ g

' 1 - 7" -

j " 'i' j li l \

t IrI  ? j i a e Irf ,l ,t ii i 3

  • !a ---

} }!  ! III I ' *! ,

., } }ll! l in i g

- o i

!= = =dil I ,.- g -

a 2 ,ik!l .

o a -~-

\

m, l, 'il - !

.d u .

=

2

= 1 S

il /

.~

3  : I ,k * '\ ~

a. -

k=

  • k S =

g

=35 . /

j 3l E 'm ' =

r sat -i d

~ 1

, t u ,' = *. ' ,

- :l . S ,2 , -

q  ! 3 a 'si

} m 2l  : 2;  ;: - .

! 2 a )' j Il

  • 24% ,/ t J .4 . i , t. s. .3 ! .'E p

M.

_ s, .

gj 22

    • ( 22 ! l 2 2 '. 88 - a

~  ! =i .

i 1 t
    • \t **!  ! j'8 i

4 5,5

=

i i

I'

  • g 3 i t 2,l -
g,i A I, $!

~ - .

i ii  !

} =#

.=.

.e si . -

.=.

, i 8

. $:$f

= s4

$5= 8 $5 8 f1 i

c5 8G BG s .

85-

!!8I-4 3

"T--  !  !

l

- ,:-- -!.!8 .  !

I

.I ,

l i

= 3 i, t 1

j 3 i 1 7 18 l a  !

j f i1 .2 =- 11 l ~ ij n- .i ,i s l 181 - i

,1 12 r Se:tica 2 Attach =an 4. 4- 2. '.3 R d-a "

s i.-g C F (JRAtJf4 & CO 3-n Hustimen imliana Put lic Se vke ComgianY Psoj.cl 4S15 ttASTEll IllSPECTIOll Pl.hti ilGSN-1 e.... I r... l Tian. _ simo T-2964,_illuill I-Pl1in<a Inu, talin inn u..ter s .e.stion es.. m.

e. p. .. er 2 si(LI te oc .sue.sv

]4 si'/

r p.t.

7~T"[k T-2964 *=v J n.. ., s..e t , u. 3 FIELI) IllBPECTIOli PLAll ACTIVITY suan.:av s .c.ss.:so.

, s .s. m.v coa. ...co .si.: Iay s .:ae a contractor Quality Aunurano para 115 and Quality Control Hanuals R QCE Civil l'orsa QA-1-DA la Itoview li-Pa la Itocalving f. para 113 Storago H QCE Civil e Pilo liriving Inupoction giara 306, 307, 300 R QCE Civil al Vort.ical lesad Pile Tosto gnara 309.2 Il QCE Civil o I.atural leiad Pilu Touts para 309.3 .

II QCE Civil m.ws niaan tha coni; D.48 a -thina res.:

N = Wit.... Poset a - a.usev lus...t.a. a.p ss.al DF

_ . . . 7 - T..t

- In.g et (V1.u.Il

a s7-os 3-77 C F DHt. ;4 as co Nostiiern livliana Pulalic Service Company Project 4915 PIEl.D IllSPECTIOli PT.All ilGSN-l Pages /7 Pago I raeg.. J sy Q[MM A#M, Isole N T*7c6 steater Inspection Activity a rg.34 geopeatgon egen na I I / # ' ** 8 # Hester sospectlen rien aao peecription Contractor Ouali t y Anusaranco & Ottal j ty Cont ~ol AatruvaJ #t 1[. f/42dd s i t e UC Supes'v 8 eor Dela 7-7~7[_. Hanualu age.-2'364 an 0 Hester lampection Iag 08e 3 Astivity paguirassente Imepection Criterte '

Code FCS/alch **

  • Dt E***PEI"** e A #*Et*J 1.1 Vorify Quality Assuranico Prograsu Forza QA-1-HA, Cointrolled copiou of R SubialLLud and accuptud by S&b QA Hanual to bo submitted to Purchaour and Conuulting Engincur linnodlately af ter award of cointract 1.2 Verify Quality Control Procedurou para 115 and QA-1-IIA QC Procedures unbmittod and approved by S&b saust be subinitted to S&I. for review anst approval prior to the start of ny work. R

.1 Hatorial Itocoiving & Inspection R

.2 II-Pile Splicing Istupaction R

.3 Pilo Driving Inspection R

.4 Final Cul-off It

.5 Wold Procedures (

R

.6 Waldur Qualificatlanu H

.7 tionconforiaancu Ituportu H

1.3 AI.I. ItEQUlitED SilPPI.EHENTAltY llECOftDS R Atin EXCEPTIOtlS COHPl.INED eviel .n too g

/ CODE 7d' 88 - Hol4 Point

  1. 3 - howlev (signature meeguiseJI k k Y _, W - Witnese Polsat T - Test I - Inspect (Vlauell

s in-o=

s- n C F H. JN & CO I

flosIlic:nlauliana Pulilic Scavice Coinpany Psalect 4315 PIELD IllSPECTIOli Pl.All BGSN--I Pages /7 Pago<2 FregaaswJby / YdIf[ [ o d zrMd p.to 7-3*78 Ma.ter Inspectlee Activity b M Eaal ***

~

rield in.g etion Flan He Ma.t.r Supactie. Plan h a

p.. css e sson Il-Pilo Itecuiving and Storarja n.,-a . A iL88%e K22hgisered OC Supe c.7-7-77 M9M 0

'l- .o....,.. ... . .. . . ..l r....... . ,,,,,c. c '"

.t.r.....~~

g. ......

3 2.1 Ituview staterial iteceiving f. Inspec- Fotu QA-1-DA R tion Procedute & verity approval by S&l.

2.2 Ituview Hatorial Test Iteports for Foran QA-1-ilA approval by S&l. R 2.3 Veri fy that Contractor la perforsn- R ing accordlug to Proceduru ,

.1 Verify unantitles against para 115.2 Sliipping leport It

.2 Verify that anaterial licat para 115.2 R numbers are traceable to eacia Pi lu

.3 Verify completenosa of Pile Hatorial itecuivisiij lleport 2.4 AT.I. ItEQUIltED SUPPI.12tElfrAltY llECOllDS R

Atin EXCEPT10tlS COMPl.ETED anvist sa na g _. _-

p,g, , Cuos

. , M_6 88 - Nold Palat gpp 58 - Illines. Fola.t

'-'~c 9 - moview (signature seguisadt I - te.peo. Ivl.uall

s in-o.

3 17 C F DI...Jta as CO Nutilisin livli.ina Pul lic Psoject 4S15 Service Company FIEl.D IllSPECTIOll Pl.Mi lifiSN-l Pages 17 Pago 3 rees.an=4 Dr f g((M/t "" "

Eb page _ %Y'J7 isaster Inspection Activit , o riend Imagieutton tien laa 3 __

Master laepectitu, Plan tha peecrig. tis,e ll-P.j )u l): Ivjjltj Ills {ulcl 105) as ..a # T_2964 ,,, g 1 hMh[f Site Du sup}e}rvikeriad<ot// n st. 7-7-7i it_ m . t ., . . .p .  % - 3

, io ...t,.. .. 4. ... . c,it.. . c. ,c.,oc. ' y,;'" ....,t8 .  ; ga ..4 3.1 Huview Pilo liriving Inupaction Forpi QA-1-tiA R Procoduru and vurify Sa'.1. approval 3.2 Vurify Contractor han nulasoitted pard 305 Hanufacturers equipment H ananufactururu equi t w nt specifica- upacificationu for all driving TEC Lionu to Sa.l.,

eclulpaient must be sulmaltted to Consulting Engincorn.

3.3 havlew Contractor Driving luscorda for conforananco to driving critoria para 300

.1 tslow count 500 blows cumulative for last 5 H feet or lous of driven length. 10 Ituactor llisilding blows por inch for Llio last isicle.

Atua 110 . of Pilen A 312 11 399 C 437 in 234 Auxilldry llullding Atua Iks. of Pilus A 139 11 124

>=wla,86.se e&e O __

cops 7/.f/

' 7U* u - asold rotat

~ e - howlew istuseature sequired)

MM W - Witam6s Falut T - Test I - Inape.t (Visuell

331-o.

3-11 CF Uta & CO Nottimin liwWon l'ullic Sesvice Company INoject 4S15 FIELil IllSPECTIOli PLAll flGSN-l Pagen /7 Pago d re.. . : n., 74 6 #s9 g'4 JEX. c t. 7sf-76 m.. .r s..e.caso. auts.:av c

" *"*'"~**' rs.ia i.. .a so. ri.. m 3 n..ter s..e.cuo. ri.. u.

,,,.....a

., h854 K OCte r/w,d. or Super i.u 8..a. 7-7-77f o..csec tio. .Jidilo_Drivinu Justmcl lan T-2964 ... o

'l- ..t...t,.. ......t. s..... .- en t .a. . ,,,,t.c . gl."'

M..t.r s..p.c&8e. tag No 3

..,t .  ;::4 .-.,t

~l . 3 .1 ulow coinit R

of f Gau Filtur utaildisig Area llo. of Pileu A 94 Service untiding Area tio.of Pilca A 134 is 136 C 134 D 116 E 100 Itadwant.o pulliting Area llo.of Piluu A 177 4 u 112 C 112 D 164 E 57 hv8 1 a. the C

"*"* Cops a

my It - 18014 Palat u - 3.vt.w (sig..ture a.quir.JI

ffff ni - Wit.... Fol.t
- 8..p.a. (vi eu.1)

, ' ~ '***

3 s o-os 3-31 C, .iftA u te & C O 110:liscan Inaliana Pulatic Suivice Cosiipasiy INoject 4S15 PIET.D IllSPECTroll PLAtl IndSN-1

[n d // 7M ,0.t. */-I-7d ' Ma.t.r 3..p.st l Pages l7 Page Es:t gvity C Freg.eam.8Dr7/[tg[0o$8F"*

' g3 34 gn.p.cag.a pga. He 3 Ma.L.r 8..p .l Plea 8 ii-Piin nrivlus_Insucctton n...rs, i ss.n......s erSat. hatxd h/aindll oas. 7-7-7f OC Sup.tvidor

                                                                                                                                            .r-296 4         p.v
                                                                                                                                                                 ~

2-

                                                                                                                                        . ...r ...      ..    ~
    ,,                                       ..                     ... ..      c.......         c.    ,o,..     ' ",, ,' ' "    .... .. .             ; :aa .

4.3 .2 Incation flat to exceed 3 incts deviation H front plan locallost. Iteactor Dullding Area 130 . of Plles A 312 399 C 437 D 234 Auxiliary Hui1 ding Area tio. of Plles A 139  ! u 124 Off Gau Filter Dullding Area 13 0 . of Piles A 94 Service Building Area tio. of P1]ea A 134 u 136 C 134 D 116 E 108 B. 8. lust less O cops

       -        7/57/7tj g                                                                              -

u - u.14 rus.t u - wit.... c.i.s r - r..t a - news.w ($s

- i..

s ..tur. a..cssr.

                                                                                                                                             .e avs. u
                        .                                                                                                                                                       s, us-o.

3 77 CF Aure & CO

 \

Nostimen liuliana l'al.lic Sosvice Company Psoject 4916 FIELD IllSPECTInti PI.All IlliSN-1 Pages ,N Page 6

   ...c...a , M & s e / A i>.t. 7-r-m                                                  ..o.n,        c
                    '       *"'**"                                  ..t.r...e.co
                                                                                                                            .......o...                  3          ..t.,  ..e. o    ri..

t .. . , ,, A,x,d K {lta t,a t( ..... ,o ,_13-p11 e pri v i rtu_Ilisi>ect i o" sit. oc su,.orvisor .a. 7-7-7L T-2964 a.. O

       ""                                                                                                                                                         u..ter s..p.stsoa sw u. 3 act s.s t y m..p.a s.. t.                           s. p.ction cessors.

coa. rea/ pen '" ,'*'"* r.o pts . 4.3

                                                                                                                                                                               **['#**    acc.et
             .2 location It liailwaute unilding Area                      ib. of Plles A                                  177 u                                 112 C                                  112 D                                 164 E                                   57
             .3 Top of Pilu olevatici, Ilot to exceed 18a inches for drawing                   R Ituactor flutiding                                   elevationu. %e reference saark Area                       Ib. of Pileu shall be ao catablished auch that A

it" la still vlalble after t.he final 31' * " E E " ' u 399 "" " "U " "" """ C 437 a e e cut-oM ekva-p "* 234 Auxillary lluilding Area 11 0 , of Piles A 139 11 124 Off Gaa Filtes' Hullding Area llo. of Pileu A 91 a.vs.s. no g O'"* cops 7 7/1

                    '/                                                                        _

M - Wald Pol.t 8 - a.wi.w (sig..tur. a.quir.d4 W - Ult..a.. Polant I - 3..p.ct (VI .uoll T - T..t

g

.o C F E. .uH & CO ves Nuitisern Imliant Pullic Scayks Compny l'aoject 4915 FINI.Il IllSPECTIOli Pl.All BfsSN-I Pagea /7 Page 7
  ...... a .,/ u g""*3* " 'u we ...          7, r-u ...... ........,_ ........      e p..c.sp.g   Il-l'ilu Drivjgly_Jglejgmet ton ssve vas er      J)  U. $, h ]{Qr s..${ us. 27-l?                                                                                      __        T-2964           ,,, O st . oc sep.
  .._                                                                                                                                             ...,.......~~3
   ,,                    .....,. ..... ..                         ... -u      ca ..a .            ca.    ,c. ,oc.   ' ar,*,* "         ...., u .              ;;;;"     -... a 4.3     .3 Top of Pile elevallon it Servico buililing Area                 llo, of Pilos A                        134 D                        136 C                         134 D                         116 H                         100
\

thtwanto thuiltling Area tio. of Pilos A 177 a 112 C 112 D 164 C 57

         .4 Pluudmous llot to exceed 2t froin vertical axlL        R lteactor Dttiltling Area                  flo. of Piles                                                                   .

A 312 0 399 C 437 t) 234 ..wl.l..e W g _ 0* f / CODE 7/3/76/ N - kold l.t Ug f,,pf] W = W1....a ,ol.. 5 - 3.wl.w (88g...ur. ..quir.J1

                                                                                                                   ~

I - I..p.ct (v1.uoll

                           $'           ,                3          .,                                                                                                    l J.

6 o . o 1 S g , . g 4 a . D t c P . 4 j e . g . s e % 's #/ .. .

                                                                  ;                                                                                                       . n.

l l o. 4 . gi

                              -                                                                                                                                         i v s                                                                                                                                          Ss 2                                                                                                                       (

e , - , g a . 1

                                                         .                                                                                                             i
                                                                                                                                                                         .w a.

w P . . . Si

                                                                   .                                                                                             E
                                                                    ,.                                                                                           D      - -

_ O c 5: 3 s. i t.,.

                                                             ',;g l.

r d. l

                                       .                                                                                                                             so n
                                                               .-                                                                                                    I     iv i                                                                                                                   -
                                      .                                                                                                                              I I     v, c

y l n a c R l o s A. t l P c u O i c C t a n I r n as e T u t j C u . i l p i. S l cM

                                    , Lr t

h f I I. c F n . C D. T

                                   .u u r 8

E I

                                            -                  a.

F

o. u._

u.. n s 7 r $ *

                                  -            7
                                 -             2
                                                 .                                      u              n           u t                                      c              o           u u

D e  ! l l u

                                                                                      !                                                  l l           i cb e k 1

f 94 3 2 1 1 g n I' f 4 9 L' f 46461 3 3 3 1 1 1 1 1 1 1 0 l I' 1 2247 T1 1 6 'a 2 l, o i l. o o f o 1 1 1 1 g 0

                                                                                         .       )

i o 0 A_* h{!

                                                                                                                                          )
                                                       .                         s e   1 1           u  l l

1 1 g k

                                                             ,                 l                 l f             g                     n I
                                             !                                 l.                              n                     a c                   _g' b   -             -

u n o l l r u l i s i I l s il. u 1 L I

                                                            .o                                                                    t

_ A" .d f. 1 1 l u n. l i n h a h l' a y n.

           . p n

pl. d t l n iu y r a k' u a li l u t l u [J *y a l} i l l' i l c u - }& u n G i a i n , r i a a v d w n l o e x e f u r u e n C u r u -t l l 4 Ai n f i o a i O Ar A e ' n e - . A A A0CDE a Al C1 E i 1 I a. t i c N =- v S A t I A . ll

o. as s - i.

iv S r i

                                                .=        -

3 1 e ns i e l

                                                          'l, i     t       S     I l

w '

                                                                         .                                                                                  8 w

a 4 e sd t m a >

m -ca 5 11 CF Jti & CO finstiisin iniliana Pul.lic Psoject 49t5 Service Caiupany FIEI.I) IllSPECTinti Pl.All BGSN-1 Pages 17 Pago O e.

       ...a .,-s,Jagrg"ixx  E'          '
                                                 .. 7- r-7s ... es   ..,.a sos. . i.it,    o r .   . . ..       , i . . .. 3     .    .t.r ... io. . ..

pascsse sion Il-Pilo liriving Inupaction as i.suva a ey ((1Q _ )l/lifd4fM taste 7-7-7[_ T-2964 '" 0 site oc supervisor stem Master Insg ect8on 84g Iso) Aut!wity Reaganissmente Imag ectlee Ca ttesta code TCm/HCa ** pg Eaceptiane Accept 4.3 .5 Aligular Ilotation 100 niaximum it HedeLor Hullatinr Area tio. of Pileu A 312 11 399 C 437 D 234 Auxillary 13nlildists) Area tio, of Pilcu A 139 H 124 Of f Gau l*llter 11:ailt!! ig Arud flo. of Pilou A 94 Servico lluilding Ared flo. of Pilus A 134 11 136 C 134 D 116 E 100 u.vselon esa g; _ _ _ ,,, . conc 7 3,, - es - unta rotat a - m.va.w iss,natus maquis si se - pitaans reint

                                                                                                                                                       - Inspect (visuell T - test

iss 04

         -si                                                         C F IJilAllta & CO Hunllisin livliana l'ullic Se vice Cuanpany                                                                                                                        l'solett 4315 OcSN-l a

PII?!.Il IllSPl?CTIOil Pl.Aff Pagou /7 Page IO

                  .,7ps,(de&~cd' ' 2e                        ' --       ' -   c  -
                                                                                                        -        ....      2-                . - ' -         . -

e....syts Il-I'lIo I)rivin1~InapocL1on

    ... ..a .a A...i.d       ws. KHdh .w..dL .... WL                                                                                *"            *" "
     -                                                                                                                           ..... ...              - 3
      ,,                    .o ...,.... .. ....
                                                                ... ... c. .....          r. , r.,,,,    ic'*

4.3 .5 Angialar ihstationi

                                                                                                               ,,,,        ,...,,,,.         ..;.g.4     . .,.

R Iunilwanto Ilui1(llng Arca llo.,of Pilou A 117 . Il 112 C 112 83 164 1: 57

               .6    Iloavo                         Pilou forcoal up .325 incia or             it Itoar: Lor ilullallnq                 gruator shall Io redriven by the Area                                  asumut of haava to a roulutanco of ske. of Pilou    20 blows /Asicle, or to a maxinuun of A                          312        of 100 blows if no movosnont of the u                          199        pllo occurs aturing ruilriving, C                          437 In                         2 14 Auxillany nullding A t o.:              Ik). of PIlou A                          139 11                         124 Of f Gau r1It or fluilativisj Arua                 Ika, of P1los A                             *: '
  .......,u o                                                                       .
                     /w'4 l
                                                                                                          . - mi     ...

co: s

                     ,,g                                                                    -

w - wit .. ros t

                                                                                                            - r...
                                                                                                                            .-............i.....,..n
- in.p..a avs. .

Ian.on 3-77 C F LIL Jia as CO Nastherillivliana Pul.lic Sesvice Company Pselect 4315 BGSN-1 PIRI.8) IllSPECTIOli I*I.All tseg.ersJ Dr '/ Ids / Pages /7 Pagell

                  !            t**M-/A'dd   bale 7*3'78 Master Insg ection Activity     C
  • g.lene Insgwstlos Plan h 3 Master Inspection Plan Ho kg.ysove.1 ty Descalption Il-Pile liriving Inspection li'fe >

Site 0C Superv ser

                                        $ ._  Date "l~l~l$                                                                                   T-2964           me. 0 Master Sneg.ection leg No 3 Act 8vity smaguisements                      inspectica criterla code tcm/naca      D4            E***P"I***                4 p e       **** E" *'I 4.3       .6   Iluavo R

Servico Litillding Area Ib. of Pilon A 134 n 136 C 134 Il 116 E 100 thidwaste lluilding Area Ib. of Piles A 177 11 112 C 112 D 164 E 57 4.4 Verify piles for proper top section. para 105.2, llP 14 X 117 full long6u R ttcactor iluilding for Reactor Ilullding. IIP 14 X 117 for top 30 foot sainimuus for all Area Ib. of Pilos 'I "* A 312 11 399 C 437 t) 234 movlaten Ho O O'"* CODE

                 ,/ ' Mi

,, . II - Mold Point E - Bewtow (Elgaature Sanguired) W - Witaame Point I - Inspect (Vlauall t - rest

m -es C F Elhte a CO Naillis n Isuliasia Pulatic Service Company Peoiscs 4915 BCsSN-l FIEI.D IllSPECTIOli Pl.All rseg.at*J By Yd b [ f [s1 Pages /7 Page l2

                                        /_, 7 d'pate 7-T-7/3 H ster taspostion Activity      C t leid seeg.scalon Flen lae    3       Master Inspectican Plan les _
   ,,.s o       er . b cr,d_.K ,llh taae l l. pat. 7-747      peecs tption ,__!I-$ la Drivi819 1818PoCtlO88 Site oc sugierdlaor                                                                                                             T-2964           se, o Hester Insg.ect8on 84g No 3 Astivity me.guisements                          Insg ection Criteria co3e tca/aaCR       pg           Emesykis mo          * *8 *4 1.4        Verify pilos for proper top section                                                                                                                  he       A #*#t*'a R

Auxiliary Hullding stoa tio. of Pales A 139 u 124 Off Gas Filter fluilding Area 11 0 . Of Plles A 94 Service lluilding Area llo, of Pilos A 134 B 136 C 134 0 166 E 100 Itadwesuto lluilding Area 130 . of P1les A 177 u 112 C 112 0 164 E 57 .mo i . . . u. o I [, S ces y ggy m - asold reint N - Witness Podat a - moview istuantuse enquarodi s * - " ' I - Inspect (visual)

3-17 C F uit 24 as CO Nasiluien liuliana Pul.lic Service Canipany Psaject4315 FIET.D IllSPECTIOli PLAll ilGSN-1 re. . : r Pages /7 Pago /3 e2hff8[Mah74Dat." 7-7-78 esa a.,sa.s sason ,ets. sty c rs.ta s .e.csson es . sa. 3 se..t., ta.sa.c4 tea Fl.a He

 *sts. .J hr
                     ..U..itb/.s$"O[/.d, e

5Irtlaa llillRllflYlHS lutmoctlon oc , , . . . pate 7-h7[ T.2964 a., O

  ';-                    .......,.       .....t.
                                                                     .... .  .a c,.....                           sa e =ta
                                                                                                                                            ... , .... ..    , ,     3 1.5      ilovluw CocLractora Pilo Tip Roports para 105.3, Doulun Drawisiga S-47 ca.    ,c.,,.c.
                                                                                                                     ,,,          ....,t,   .        ..; aa         , , ,
4. vurity pilu t.ip olovations R 40,49,50,51,52, duactor Duilding area ik). of Piles A 312 u 399
          'C                               437 D                               234 Auxiliary unilating
         \rua                       ik). of P1les A                                139 u                                124 iff Gau Filtur uullding Area                         th2. of Piles A                                  91 iurvice uullslisty Area                         13 0 . Of Piles A                                134 1

136 C 134 D 116 E 108

..s.s.      eu      s9

,,,, ,/ cops A 7d ,_ yy - u - mold g elat N - Wita... Pol.L

                                                                                                               ,-  ,..t a - s.vt.w isignatus. maquin al I - In.g.ct (v4.uall

un-os s-n C F 11." .sH as CO , Hollhesn Imliana Pulalic Semica Cuanpany INolect 4915 BGSN-l FIELD IllSPECTIOli PLAll

  • Pages /7 Pago /4 tsegissed sg I/Is[M Mf.e M Date N T-74 Master I.spe.aloa &ctivity C I ,oc realamor __

Fland 8magwotion Plaa m 3 Master Inspectlea Plan He

                                                            ,,,gg,p,,,, gg. Pilo Driving Inspect.fon sg.g ova.s og      hW,ik_ h ffGltafbY pato7-7-7Y                                                                                             T-2964           ," O site oc super 61 sos                                                                                                                            ~
   "-                                                                                                                                        Master 8.spection tag ese 3
                                 ..a . t,.. ..,s...t.

4.5

                                                                        ...ee.u- caten.              cae  ,c. ,,c.  ' g,'"           . e,ti    e           ;:-a     m .,s Ituview Contractors Pilo Tip Reportu
           & verify pilu t.jp elevations                                                              H stadwsutu Duilding Area                           130 . of Pilen A                                    177 D                                    112 C                                    112 D                                    164 E                                     57 4.6      Vurify In-land Splico Inspection                  Fonn QA-1-DA Procedisru and verify S&I. approvai                                                        R 4.7       Verify Wold Procedures & verify
       'SEI. approva1.                                     Forza 1701                               R 4.D lloview Welder Qualificationn and                 Fatm 1701                                R approvo.
4. 9 Pilo Driving Itetertu Generated by Draun Oc  :/A 1 Survice Dullding 2 Auxiliary Dullding
        .1    Stuactor Building 4 Hadwauto Din 11 ding k.vlelen N           [

nat. 7/yyg - - - cop, ur gpg 98 - Isole Palat W - Witnese reint B - newlew (Signature maquis.dl 3 - Inspect (Visuall

                                                                                                                 * ~ m'

s 3 3 r-ga s-n , C F u. are as Co - NasiliassiIsiiliasia Pulalic Se vice Cninpas.y Psokct 491fi FIEI.D IllSPECTIOli PLAll DGSN I Pages 17 Page I8 r,s ...a ., u n #, "'/ *4 4 r rA s.t. 7-r-/Es

                                 * ' * **#                     .ter u.e.cism.A.as.it,    c __         n.i p.ecsiettoo 11-P1le Driving Inapoctiont
                                                                                                             .....c4     . .. .       3 __     n..t.,  I.. rect     ei.. m
   ,,.,.....a   er      vu{K}}(abotd$

Slte oc supes' visor ont. 7-7-79' T-2<364 s., 0, master Inspection tag lam 3

                            &cttwily koquiremente                       nas,.ection Criteria CoJa FCa/NCR       ,,             Esceptlems            *'

Accepte8 1.9 Pilo Drivin<j Iteportu 3 5 Off Gau 4.10 AI.I. ImQUIltED SUPPIEHidlTARY RECOl@S AtID EXCEPTIOtlS COtiPI.ETED R pavin8 m W 6 "*** CODE

                            /

,,, B - Sold Palat A - Review (Signature maquired) 7 68 - Witname Polait

                                                                                                                  = - v..t I - Inspect (visuall

sar-c. a-17 CFD Jta as CO a Hasilisin Indi.ina Pul.lic Scavice Connguny Project 4915 ilGSN--I FIET.D IllSPECTIOli Pl.All

  .... .a ., 2: u , e n a ... u m                                                                                                 Pages /7           Pago /b
                                                     ...,... ....    . ....,    d 4      'S"*'***'                                                              .........    . . . . ~ 4            . ... . .e.o i - . .. ~

_Yunical Inad Pila Testa

                                                   ..... ,si
  ,,,... , ,, k...d. .K.1,h..o.. M tI ~ . 7- n l             .
-2964 m.. o
     --                                                                                                                            ...,...       .    .., - 3
    ~                    .......,.. .........
                                                                ...r oi- c. .....                       ...     ..
c. ,c - - . ..
                                                                                                           ....         ~.e i-.                   ..     -"

S Vortical Inad Pilo Teutu para 309.2. AmH-Dil43 Il S.1 Check jacking jig and calibration para 309.2-b3

          .ucord of hydraulic jack.

S.2 Chuck top bearing surface of pilo. para 309.2-b4 S.3 Check dial gaugos for calibration, para 309.2-b3 location and supports. S.4 Chuck appiled load rate. para 309.2-bS.1 r. bS.3

  • S.5 Chuck location of benchnaark and para 309.2-bS.2 frequency of readings.

S.6 Chock rebound reading af ter rounoval para 309.2-bS.4 of load. m.. . la. m /> ' NIy/8 co s D,

                   /f  g.
                                                                                                     . - mi.       ..

N - Wit .. ,ol.i .3 -- ...... I..p..t

                                                                                                                                       .......... ~ ,......

T - T..t (v1.u.1)

e w-o. 3-17 CVE sdH ns CO Naistiesn isoli.ina Pul.lic Service Ceanpany Piolect4Sl5 FIEl.1) IllSPECTION Pl.All lifiSN-1 Pages /7 Pago/7

.. . . . a ,            p A 4 z u e .... v a - a        ....,... .       o. ...,      c
                        ""'**'**F#                                                                 ..............m s                      ......,-.....m o...,ap.g     I.atural Inad Test
,,,        ,       a oc sapRa^~dl si..df         s.nar 7-7-7r                       -

T-2964 .. 0

                                                                                                                                          ..    ..   .      , n. 3
                                                                                                                 ' g;'"
                        . ..... ,.............                     . ..,-. ca . . a .         c. . ,c .,..                   ... .. .            ;;;* -.... ;

6 Lateral load Test II 6.1 Check hydraulic jack for calibratio. record. 6.2 Chock direction and location of Llic para 309.3-b2 applied Lliruut load on test pila. 6.3 Check calibration, location and para 309.3-b2 supports of dial gauges. 6.4 Check applied load increments and para 309.3-b4.1 and readings of deflectionu and and rebounda. Haximum Test load 20 tona - 6.5 Check unloading of pile and para 309.3-b4.2 readings. , 6.6 Check cyclia loading and readings. Para 309.3-b4.3 Ioad to 15 tona and unload 25 times. e.va.s eu .O -- "'"* c'aos I_ ~ [6' m - maa ,ose. 1 y,y W - W1..... ,ol.t a - m..s.. Est ...ur. 3 - 3.sp.a. Ev8.u.nl a.q s r it

                                                                                                              * - ' "}}