ML19276G220

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Certificate of Compliance 6400,Revision 5,for Radioactive Matl Shipping Package Model Super Tiger
ML19276G220
Person / Time
Site: 07106400
Issue date: 04/26/1979
From: Macdonald C
NRC OFFICE OF NUCLEAR MATERIAL SAFETY & SAFEGUARDS (NMSS)
To:
Shared Package
ML19276G219 List:
References
NUDOCS 7905240039
Download: ML19276G220 (6)


Text

For'm NRC418 U.s. NUCLEAR REGULATORY CoMMISSloN 2 7J)

CERTIFICATE OF COMPT.!ANCE g pp For Radioactive Materials Packages 1.fa) Cartificate Number 1.'b) Revision No.

1.(c) Package idcntification No.

1.[d) Pages No. 1.(e) Total No. Pages 6400 5

USA /6400/B(

)F 1

g

2. PREAMBLE 2.fa)

This certificate is issued to satisfy Sections 173.333a.173.394,173.395, and 173.396 of the oeoartment of Transoortation Hazardous Materials Regulations (49 CFR 170-189 and 14 CFR 103) and Sections 146-19-10a and 146-19--100 of the oeoartment of Transportation aangerous Cargoes Regulations (46 CFR 146-149), as amended.

2.[bl The packaging and contents desenbad in item $ below, meets the safety standards set forth in Suboart C of Titie 10. Coce of Federal Regulat>ons. Part 71. " Packaging of Radioactive Materials for Transcort and Transportation of Radioactive Mater'ai Under Cartain Conoitions."

2.fc)

This certificato does not relieve the consignor from compliance with any recuirement of the regulations of the U.s. oecartment of Transoortation or other apolicaele regulatory agencies, including the government of any country through or into whicn the pecxase will be transported.

3. This cartrficate is issued on the easis of a safety analysrs recort of the package design or applicatior>-

3.(a)

Prepared by (Name and address):

3.(b)

Tide and identification of report or application:

Westinghouse Electric Corporation Westinghouse Electric Corporation application P. O. Box 355 dated July 13, 1973, as supplemented.

Pittsburgh, Pennsylvania 15230 71-6400 3.fe) oocket No.

4. CoNolTICNS This cartrficate is conditional upon the fulfilling of the recuirements of Subostt o of 10 CFR'71, as applicaele, and the conditions specified in item 5 be:ow.
5. oescriptoon of Pacuging and Authorized Contents. Model Numcer. Fissile Cass. Other Conditions, and

References:

(a) Packaging (1) Model No.: Super Tiger (2) Description f

A protective overpack which provides containment, impact resistance and thermal resistance for its contents.

The con-tainment vessel (cavity) is approximately.76" x 76" x 172" constructed of 3/16" thick and 10-gage mild steel.

Closure of the containment vessel is by a 1/4" thick aluminum plate with silicone rubber gasket which is bolted to the containment vessel. A pressure fitting with cap on the closure plate provides a means for leak testing. The containment vessel is centered and supported in an outer 3/16" thick steel jacket by approximately 32" of polyurethane foam insulation at the end and 10" on the sides.

1 removable section or cap con-sisting of approximately s4" cf polyurcthane foam insulation encased in steel with a silicone rubber gasket is bolted to the main outer steel jacket. The overall dimensions of the packages are approximately 8' x 8' x 20'.

Vent holes are provided on the sides and ends of the container.

Set into each corner of the outer container are standard I.S.0. steel castings. The total weight including weight of the contents is 45,000 pounds.

7905240037+

Page 2 - Certificate No. 6400 - Revision No. 5 ~ Docket No. 71-6400 5.

(a) Packaging (continued)

(3) Drawings Packaging is constructed in accordance with Protective Packaging, Inc., Drawings Nos.: 32106-1, Sheet 1, Revision F; and 32106, Sheet 2.

(b) Contents (1) Type and fom of material (i) Radioactive material including fissile material as solids or liquids, in nomal or special form packaged in secondary packaging which meets the requirements for Type A (49 CFR 5173.389(j))

packaging.

(ii) Radioactive material including fissile material as solids, in normal or special form packaged -in secondary packaging which meets DOT Specification 17C or 17H 55-gallon steel drums.

Fissile material concentration shall be no more than 5 grams fissile material in any liter.

(iii) Radioactive material including fissile material as solids in nomal or special form packaged in an inner containment vessel wnich confoms to DOT Specification 2R and with a maximum usable inside dimension of 5.25 inches. The inner containment vessel shall be centered and positioned within a 55-gallon capacity D0T Specification 6J,17H, 6C or 17C steel drum by solid industrial cane fiberboard having a density of at least 0.249/cc or by at least 4 steel rod radial spacers at 90 separation with bagged or tamped vemiculite having a density of at least 0.072 g/cc.

(iv)

Plutonium-bearing solid wastes packaged as follows:

Soft waste (plastic sheetina, oloves, oacer, orefilter media, polyethylenc bottles, shoe covers, etc. )

Double-bagged in 12-mil thick PVC, with each bag heat-sealed (bag size not exceeding 22" x 16" x 10") and packaged within a 00T Specification 17H 55-gal steel drum with a sealed plastic bag liner and equipped with a standard drum closure.

Page 3 - Certificate No. 6400 - Revision No. 5 - Docket No. 71-6400 Hard waste (equioment, metal cans, tools, etc.)

Sharp edged and pointed items shall be rounded off and blunted. All items shall be strip coated (by painting, dipping, spraying, etc.) to fix contamination prior to packaging. Glassware shall be crushed and sealed in metal containers.

Each item shall be double-bagged within 12-mil thick PVC, with each bag heat-sealed and packaged to reduce secondary impacts within D0T Specification 17H 55-gal stee.1 drum with a sealed plastic bag liner equipped with a standard drum closure.

Solidified liouid waste Liquid waste shall be solidified in concrete in 30-gal steel drum which is sealed in a plastic bag and centered and supported in a DOT Specification i7H 55-gal steel drum ~ by vermiculite, absorbent or plastic material. The 55-gal drum shall be lined with a sealed plastic bag liner and equipped with a standard drum closure.

Soft, hard, or solidified liquid waste shall not be comingled within the same 17H 55-gal steel drum.

(2) Maximum quantity of material per package Plutonium in excess of twenty (20) curies per package except for Contents 5.(b)(1)(iv) above must be in the form of metal, metal alloy or reactor elements, and (i)

For the contents described in 5.(b)(1)(i):

Greater than Type A quantity of radioactive material in secondary packaging.

Fissile material contents per package not to exceed the generally licensed mass limits as specified in 10 CFR 571.11.

(ii)

For the contents described in 5.(b)(1)(ii):

Greater than Type A quantity of radioactive materials in secondary packaging.

Forty-two,17C or 17H 55-gallon steel drums. Each drum is limited to a maximum of 200 grams fissile material with no more than 5 grams fissile material in any liter and a maximum of 200 pounds of graphite.

Page 4 - Certificate No. 6400 - Revision No. 5 - Docket No. 71-6400 5.

(b)

(2)(iii) For the contents described in 5.(b)(1)(iii):

Greater than Type A quantity of radioactive materials in secondary packaging.

Forty-two, 55-gallon capacity steel drums. Each inner containment vessel is limited to a maximum of 500 grams fissile material with an H/U ratio not to exceed 20.

(iv) For the contents described in 5.(b)(1)(i):

Greater than Type A quantity of radioactive materials in secondary packaging. Not more than 5 grams /cu ft fissile material.

(v) For the contents described in 5.(b)(1)(iv):

Greater than Type A quantity of plutonium-bearing waste materials in secondary packaging.

Each shipment shall consist of forty-two (42) 00T Specification 17H 55-gal steel drums equipped with a standard drum closure.

Each drum is limited to 15 grams plutonium.

(c) Fissile Class I, II and III (1) Fissile Class I For the contents described in 5.(b)(1)(ii),

and 5.(b)(1)(iii) and limited in 5.(b)(2)(ii) and 5.(b)(2)(iii).

(2) Minimum transport For the contents described in 5.(b)(1)(i) index to be shown and limited in 5.(b)(2)(i):

on label for Class II As prescribed by 10 CFR 571.ll(b).

(3) Maximum number of For the contents described in 5.(b)(1)(i) packages per ship-and 5.(b)(1)(iv) and limited in ment for Class III 5.(b)(2)(iv) and 5.(b)(2)(v):

One (1) 6.

The maximum weight of the contents including secondary packaging, dunnage, shoring and bracing must not exceed 30,000 pounds.

7.

The maximum decay heat generation per package must not exceed:

(i) 30 watts and the heat sources are distributed throughout the cavity such that the temperature at any point within the cavity does not exceed 200 F, or

Page 5. - Certificate No. 6400 - Revision No. 5 Docket No. 71-6400 7.

The maximum decay heat generation per package must not exceed:

(continued)

(ii) 235 watts provided combustible solids or liquids are not present and the heat sources are distributed throughout the cavity such that the internal surface temperature of the cavity walls will nowhere exceed 350 F.

8.

The contents described in 5.(b)(1)(i), 5.(b)(1)(ii) and 5.(b)(1)(iii) and limited in 5.(b)(2)(1), 5.(b)(2)(ii) and 5.(b)(2)(iii) may be intermixed.

Further, these contents may be intermixed with specification containers and packages authorized pursuant to 10 CFR 5571.-12(a) and 71.12(b) provided the total transport index within the package based on fissile considerations does not exceed 50, the package is shipped as Fissile Class III with one (1) package per shipment and all other terms and conditions of this certifi-cate are met.

9.

For less than full loads, sufficient dunnage, shoring and/or bracing shall be utilized to minimize secondary impact of the secondary packaging within the cavity under normal and accident conditions.

10. Protrusions from secondary packaging such as lifting eyes, etc., shall be positioned such that they will not contact the cavity walls, or shoring shall be provided to prevent puncture of the cavity walls by the protrusions under the normal and accident conditions.

11.

Radiation shielding as required shall be an integral part of the secondary packaging.

12. Contents shall be positioned in the cavity such that the center of gravity of the loaded package is substantially the same as the center of gravity of an empty package.
13. A leak test shall be conducted of each package prior to delivery to a carrier for transport to ensure that it is properly sealed.

The leak test may be omitted if the contents meet the requirements of special form as defined in 10 CFR 571.4(o).

14. Shipment of liquids where freezing may be 'ncountered must receive approval e

with regard to arrangements made to prevent freezing of the contents.

15. The package authorized by this certificate is hereby approved for use under the general license provisions of 10 CFR 571.12(b).
16. Expiration date:

February 28, 1980.

Page 6 - Certificate No. 6400 - Revision No. 5 - Docket No. 71-6400 REFERENCES Westinghouse Electric Corporation application dated July 13, 1973.

Supplement dated: April 3,1979.

Mechanics Research, Inc., Report C2378, " Engineering Evaluation of the Super Tiger Overpack Designed for the Shipment of Large Quantities of Hazardous Materials."

Nuclear Materials and Equipment Corporation's application dated September 17, 1971.

Supplement dated: January 6,1972.

FOR THE U.S. NUCLEAR REGULATORY COMMISSION i

f/4 [/he W Charles E. MacDonald, Chief Transportation Branch Division of Fuel Cycle and APR 2 61979 Material Safety Date:

O