ML19275A913

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QA Program Insp Rept 99900616/79-02 on 790725-27.No Noncompliance Noted.Major Areas Inspected:Program Survey, Manual Review & Acceptance Criteria,Program Implementation & Survey Team Rept
ML19275A913
Person / Time
Issue date: 08/01/1979
From: Brown R, Hale C, Potapovs U
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV)
To:
Shared Package
ML19275A912 List:
References
REF-QA-99900616 99900616-79-2, NUDOCS 7910220539
Download: ML19275A913 (4)


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U. S. NUCLEAR REGULATORY COMMISSION OFFICE OF INSPECTION AND ENFORCEMENT REGION IV Report Number 99900616/79-02 Program Number 51000 Organization: American Society of Mechanical Engineers United Engineering Center 345 East Forty Seventh Street New iork, New York 10017 Dates of Inspection: July 25-27. 1979 Inspector:

/[79 Ross L. Brown, Principal Inspector Date Vendor Inspection Branch M

!"7h Reviewed by:

C. Gle, ' Chief, Program Evaluation Section Date Vendor Inspecti W nch

)

f Approved by:

U. Potapovs, Chief j

Date Vendor Inspection Branch S u~._.a ry Inspection Conducted: July 25-27, 1979, (99900616/79-02) during the ASME Nuclear Certification Survey at Pittsburgh-Des Moines Steel Company facility at Provo, Utah.

Areas Inspected: A=erican Society of Mechanical Engineers (ASME) Nuclear Survey Team Performance in the following areas:

1.

Program Survey 2.

Manual Review and Acceptance Criteria 3.

Program Implementation 4.

Certification of Authorization Status 5.

Survey Team Report 6.

The inspection involved twenty-four (24) inspector-hours on site.

h t) 7 910220 b

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DETAILS SECTION A.

Persons Contacted R. E. Tilton, ASMI Team Leader D. E. Wainwright, ASME Team Member E. W. McColly, National Board (NB) Team Member E. L. Hoffman, Utility Representative (Baltimore Gas & Electric Co.)

Team Member W. E. Jones, State of Utah Team Member R. A. Chapman, Authorized Nuclear Inspector Specialist (ANIS) (Factory Mutual Engineering of Arkwright-Boston) Team Member P. M. Howe, Authorized Nuclear Inspector (ANI) (Factory Mutual Engineering of Arkwright-Boston) Team Member D. A. Kennedy, AIA Observer This survey team appears to be in conformance with the team makeup as described in the SCNC Procedures Manual, Appendix I, Table 1.

B.

Presurvey Questionnaire Review The vendor (Pittsburgh-Des Maines Steel Company (PDM)) requested this survey for renewal of their N and NPT Certificates.

The survey team reviewed the questionnaire submitted to the Society (ASME) by PDM.

The survey team determined that the application for N and NPT Certifi-cates is in compliance with the ASME require =ents.

C.

Manual Review and Acceptance Criteria The entire survey team performed a detailed review of the PDM (corporate)

Quality Assurance Manual (QAM) to evaluate its acceptability relative to the N and NPT requirements set forth in the ASME Boiler and Pressure Vessel Code,Section III.

The survey team determined that the applicant's manual will require a number of revisions, deleticns, additions and clarifications before the team can recommend it as an acceptable program for the authorizations requested.

The team leader and the ANIS presented the reco= mended manual changas to the PDM management.

The PDM management agreed to the proposed changes.

Copies of the revised manual were submitted to the team leader and the ANIS prior to the conclusion of the survey. The revised portions of the manual were reviewed b the team leader and the ANIS and were found to be satisfactory.

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. D.

Program Implementation The survey team leader divided the remainder of the survey team into two (2) groups and assigned each group certain major categories to verify implementation in accordance with the code requirements. The two (2) groups used a prepared Quality Program Survey and Audit Checklist that identifies the quality elements and subelements contained im Subsection NCA-4000 of Section III, Winter 1978 Addenda.

1.

The inspector observed each group during its survey in the following quality areas: design control, document control, control of con-struction processes, nonconforming materials or items,. corrective action and indoctrination and training. The group members reviewed documents relative to each discipline (e.g., procedures, shop travelers, logs, design review documentation, nonconformance and corrective action reports and personnel training records).

2.

The survey team leader conducted a survey team meeting to discuss the findings made during the implementation survey. The meeting covered the following:

Each group presented its findings, a.

b.

Each finding was discussed relative to severity and corrective action.

The entire survey team participated in the discussion and all voting members agreed to recommend to SCNC that a resurvey o# -Se facility be conducted.

It was stated that the resurvey of program implementation should be all that is required since the manual as revised is satisfactory.

E.

Certificate of Authorization Status The survey tea leader conducted a meeting with PDM management at the conclusion or the survey.

The following items were discussed:

1.

The team leader covered the scope of the survey.

2.

The team leader stated that during the survey relative to the N and NPT application, it was determined that the suggested changes to the Quality Assurance Manual had been satisfactorily completed, but during the evaluation of the program implementation, the survey team identified a number of noncompliances with the code require-ments. These findings were discussed with PDM management.

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.... 3.

The team leader also informed PDM management that the survey team will reco== ecd to SCNC that a resurvey be conducted after the necessary corrective actions have been completed and a resurvey date arranged with ASME Headquarters.

4.

"~ne current certificates expire on September 10, 1979.

F.

Su vav Team Report A drair of the survey report was not available for review by the inspector.

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