ML19270J205
| ML19270J205 | |
| Person / Time | |
|---|---|
| Site: | Comanche Peak  |
| Issue date: | 08/30/1979 |
| From: | GIBBS & HILL, INC. (SUBS. OF DRAVO CORP.) |
| To: | |
| Shared Package | |
| ML19270J201 | List: |
| References | |
| QP-12442, NUDOCS 8001160537 | |
| Download: ML19270J205 (225) | |
Text
{{#Wiki_filter:. .
.7 power conversion products Inc.,
y forty two east street, crystal lake, Illinois 60014 teiephene 815,459-9100
- tax 910/634-3356 pt,wer convers;on products in:. _
P#CEivEC -
.C:. :-
QUALIFICATIO.N REPORT I qGess I Hn.t q J-t:0. QR-12/,42 DATE June 30, 1978 QUALIFICATION OF' CLASS 1E S UTERY CHARGERS FOR TEXAS UTILITIES SERVICE INC. CCMANCHE PEAK STATION _ rf,,2 n o au u C
- S Q c~y , ?.
r e, 3: ....-c. .
': 1.'..,
m . . _"a s n e:,,;;', m
**39 h-f 1- a 7-PURCHASE ORDER _ C?-04403 _
89 2331 09i SPECIFICATION 2323-I3-a?., .
.2 t
*v% o ~~.ic e; c)1978, EY POWER CONVERSION PRODUCTS Ii4C.,
CRYSTAL LAKE, ILLINDIS, U.S.A. ALL RIGHTS RESERVED BY POWER CONVERSION PP.0 DUCTS Itic. 4 li CLASS 10 SQUGPMENT A Pre;:ared byv. 24h 7. s M Lawrence G. Lutz / oaf-
'I bgbg, gng b.MS p= NI.aA gcge g u- g(mmy u.s $ 2 Y Product Engine r (
G T= Approved by f_ k-# ., geffdrse'n T. Mitenell nev.1-by~W(V
- C a1*,7 W[ M ..P. Engineering f < / Approved by W ' 0 d' A b -
Approved b7 , M" William F.. fleilson Jr. Manager, Qual ty Assurance Approved by /Pr .
~
Chris F. Seyer
~
s EEEIGN,'t0UCEPT ;iD DETA!L C0i[TAEJEIf HEREIN Executive Vice-President
# IJ.E THE EXCLUSIVE FROPERT! 0F P0'.;ER CONVEnsiON FRODUCTS: ARE Dl!Cic:;5!) !!! CC::HDENCE" ONLY: -
I AND ARE t;0T TO 1;C DEC sy 0a D:Vt LGEO 10 ANYONE
\ YnTHOUT F75 F;tef; MITTEN CUZENT. ! 80 011eo v 1 .-
t _: . -
~
power conversion products inc. REVISION RECORD REVISION 2 - by s e- 7 Date I Mse s 7 9 V\ w
! f Approved by 4 Date 1 0 19 u>>
C E'.' . S I O N 3 - by [
' ?.J,*7 l l-Date
' M. - '
-~'
t. e\ Approved by ye x ' s D Date 1'.67 i 2331 092 9
/
e 8
i
~.
power conversion products Inc. TABLE OF CONTENTS SECTION TITLE PAGE 1.0 SCOPE 3 2.0 FORMAT 4
- 3. 0 QUALIFICATION OF THE SAMPLE CHARGER S 3.1 COMPONENT CLASSIFICATION, 5-8 3.2 NCN-SAFETY RELATED COMPONENTS 9 3.3 SAFETY RELATED COMPONENTS 9-11 3.4 ASSD:LLY OF THE SAMPLE CHARCER 11-12 3.5 TYPE TEST DATA 13 3.5.1 INITIAL INSPECTION AND TESTINC 13-14 3.5.2 BURN-IN TEST 15 3.5.3 IUNCTIONAL TEST (POST BURN-IN) 15 3.5.4 STPISS TEST NO. 1 16 3.5.5 SEISMIC TEST 17 3.5.6 STRESS TEST NO. 2 18 3.5.7 IINAL FUNCTIONAL TEST 19 4.0 FAILURE REPORTS AND ANALYSIS 19-21 1
5.0 RADIATION ANALYSIS 22 6.0 STATDIENT OF QUALIFIED LITE 22 7.0 COMPARISON OF STATION CLASS lE CHARGERS TO 23 THE SM!PLE CHARGER
- 8. 0 MAINTENANCE REPLACCIENT INTERVAL SCHEDULE 23-24 k
2331 093
power ccnversion products inc. TABLE OF CONTENTS (CONT.) APPENDICES TITLE I QUALIFICATION PLAN II EVALUATION OF NON-SAFETY RELATED COMPONENTS (FMEA) . III STRESS ANALYSIS IV AGING RESULTS - CIRCUIT BREAKERS AND SWITCHES V DELETED 3 VI AGING RESULTS - MAGNETICS VII AGING RESULTS - WIRE AND CABLE AGING RESULTS - D.C. ELECTROLYTIC CAPACITORS (' VIII IX AGING RESULTS - CIRCUIT AND ALARM BOARDS X COMPONENTS WITHOUT AGE-RELATED FAILURE !!ECHANISMS XI FUNCTIONAL TEST RESULTS OF ASSEMBLED CHARGER XII BURN-IN TEST RESULTS XIII FUNCTIONAL TEST RESULTS (POST BURN-IN) XIV STRESS TEST NO. 1 RESULTS XV STRESS TEST NO. 2 RESULTS XVI FINAL FUNCTIONAL TEST XVII RADIATION DATA SEARCH (INTEL-RT-5199-001 REV. 1 - 7/16/76) XVIII COMPARISON OF STATION CLASS 1E CHARGERS WITH SAMPLE CHARGER XIX MISCELLANEOUS PHOTOGRAPHS XX WYLE TEST REPORT 43952-1 dated 5/19/78 ( 's
. 2331 094 Opower conversion products inc.
( 1.0 SCOPE
~
This report contains the results of the Qualification Program for the Class 1E Battery Chargers for the Comanche Peak Station. . The results contained in this report will demonstrate the ability of the Class 1E Battery Chargers to perform their required function over the qualified life period. The qualification methods and this report are in accordance with IEEE 323-1974. In addition guidance has been obtained from the proposed standard IEEE P-650 " Qualification of Class IE Battery Chargers and Static Inverters for !!uclear Power Generating Stations" (Draft #7, May 16, 1978). ( 2331 095 (
Q' power conversion products inc. 2.0 F0PJGT The Qualification Plan _ contains the methods and procedures for the Qualification Program. The Qualification Report contains the results of the analysis and/or testing performed in the Qualifi-cation Program. For the detailed methods and procedures, refer to the Qualification Plan (Appendix I). The Qualification Program consists of the qualification of a sample charger (sample equipment) which is designed to meet a composite of specifications for various Class 1E Chargers. In addition the program includes qualification by analysis and/or testing of the specific Class 1E Battery Chargers k for the based upon the data obtained in the qualification of the sample charger. The Qualification Report consists of the results of the qualification of all components within the sample charger (Sections 3.1 through 3.3), the results of the type tests performed on the complete sample charger (Section 3.5), a complete report and analysis of any failures that occurred during the type testing (Section 4.0), 1 and analysis of radiation effects on the charger (Section 5.0). Section 6.0 contains the Qualified Life Statement. Section 7.0 contains comparison of the station Class 1E Chargers with the sample charger. Section 8.0 contains the maintenance replacement schedule to extend the qualified life to the 40 year life objective.'
.(
2331 096
(, Opower conversion products inc. 3.0 QUALIFICATI0!i 0F THE sal'PLE CHARGER
~
The following results are obtained from the qualification of the sample charger by analysis and testing as outlined in the Qualifi-cation Plan, Section 5.0. 3.1 CO."PO!;Ei;T CLASSIFICATI0:1 All components within the sample charger were classified into two categories: A. Non-safety related components B. Safety related components Refer to Figures 1-3 for this classification. 2331 097 (
Y > r "% ,R .3 NON-SAFETY RELATED COMP 0NENT LIST MFG. DESCRIPTION QTY STOCK NUMBER' APP. E MFG. P/N RATING REF. DES. FUNCTION Paper 011 3 0214266050 2 26F1059 C3,4,5 Capacitor 5mf/660V. AC Filter AC noise
., from charger Fuse 3 1102260110 7 F14,15,16 FRS10 600V. AC/10A. Protect AC capacitors (C3,4,5)
Fuse Holdsr 1 1262603190 8 6F30A35 600V. AC/24A. F14,15,16 Hold fuses (F14,15,16) Ammeter 1 0821500320 36 T3S-DMV- 0-500A. DC AM Monitor DC output 050-UW/ Scale current
. Voltmeter 1 0801150320 36 T3S-DVV- 0-150V. DC VM Monitor DC output i' 150-0 voltage Timer 1 98-3019 28 1414 0-120 hour T Equalize charging modified timer Pilot Light 1 Q-55-13054 29 30099-0 Receptacle 051 AC pilot light Assembly Rev. 0 29 28PSB Bulb 30 135-3271 Lens Resistor 1 0112062325 16 2.5K, SW R200 Voltage dropping to led Relay 1 96-1136 26 B258B 115 VAC K3 AC undervoltage relay u ,
Relay 1 96-2771 17 KUPilA15 115 VAC K2 Fan-out relay 3 [5$ Relay 1 96-1131 27 KUPilD15 115 VDC K1 Fan-out relay ca low Voltage 1 91-3202 1 DSLV120T2-01 120 VDC DSL Low DC Voltage Alarm Ala nn Figure 1
h t /
# f y
SArt1T EftAir0 COMPOvtMf L!ST CC f";tita A'lir; Mrc. MFC. Prr. TAIL. *tru, .' *q : y JRIPTIOM QTT. SToct =0. Arr. E r/w #ATING DI S fvw(7801 Ytf.i f t ; 3t il ( Ast.: Circuit treaker 1 11t=2123t2 3 Titto 136125Wt. 121% cal Ac Protect!a= T F Circuit Breaker i 13te2%J237 3 TILIK m26*00wt. =00A Cet CC rrotectics T F Wire & Cable I lot 33 ETAR 400 fatercontec*len T g Thyristor 6 0657521Cc5 6 c5-603-09-c02 T uA/900v CRI-6 tect if ter /Contret n .
=25toAt20 b70A/8200V C*S Olocking Diode p Stode 1 055%231236 5 Diode 1 0551023003 5 IN3290 100A/300v cs2 Circutettng Clode u Aspitfier Board 1 91-2301-1 11 VVC'1001-ItS/230-1 A2 Contret Y g r!rtag Board 1 91-3113 tt VPH-lott-tt5-3 Al rtring Circuit T g Sensisg toe N 1 F-55 2819 1 35-130.C5 A) Controt N Transforver 3 04747 : TI-3 Fo=+r Transfern.r v te Chohe 1 09606 1 LI T!!ter T gg ruse 6 1106213260 ? KAAtoo 400A/130V F1-3.1-tt sca Protect!as 1 e6ft99 7300MrettCvec Cl ritter T j Capacitor 10 0221215373 2 ruse I 11132250t$ T AC*-1 14.250f re-8.12.13Contr0I PreteCil04 E 0132152215 13 0906 150 A .23 5d 31 31eeder s helstor S Switch 1 97-0523 32 028251m 54/120vAc 5W2 r/C selection T r ( ~ .
gg 3 U c_
' (N U
20 01-02 Trenelent Proteetton 3 ca jy Surge Suppressor 7 1250PA40C m c3 2129625*33 al 5o 4 23 m3.M6 heee Ad hs: eat N -j@ g Potentleester 2 82A t 3 F4 Rende M!ust-ent u C Deststor 1 0111032182 16 CS Ca tnet 1 0-55 tsis-01 to
' str et re m {f Figure 2
C. l
/
._., [.4
_ us - us6 A* nb g blm. LQ
..=8 d.
5, . e
. F 9 W N P W E R E
. W e.
.J E 3 E E F N E P P -
< ! ss - , .t. 8 j' 8 g 8
2
* ~ ~ ~ ~
r h4 ; E,, ~C
= = 5 e.- .
.A. .le ~
c
.=
6 -. }
.C.
U b C . .
=
~.o.
. = . . E ,, e = = a a- a 6
. . 5 a % 3 2a. E
$. 81 v u. 8 . . .t. , ,, g a. e. .. s ,,
, +
e e
.t. ..,
,...e.
.,., ; .o .r s .,. .s
. e.
.o. e
*8 .
e.
- e. a ,
. ov >- . e - *
. .r e . . . . e. - w 3 x me= m- a u. = = = =
w.- = .
~ "
" "; w a
~rr 8
=
( X e.
>r e
0 o a. S N
-e 4
,,- e.
e
~.
m., ,,. # e y ,,.
- c .,,. - -
. e u o, n.
e w o
- .e - e m e s c. u.a -
*1 r m w o
** r s e .r. a a = < e.
p ci u rsm. ' F - - e <. w o - - - ~ wi. m a
- c.)
lE.- s. a IE I c-
.J '
e e e N E e.
"I
- , l .
e e .e. o. - - e - ,- .i.
. ~
e.
*r".
u. On
$N.
7 e - e .n
== c es c.
, n e
. ,~.- R.
o " . . ., .- lR. ~ 8 .- - .
. a ., S
- c. c. o . c. .
q o ,. #
,. e.
~ e
- A A 2 4
- i. A 4 2 ,4 o o S e e .A . .A
= , e o 8
- ,. c. e ,. - e m m - c. .
>l LP
. .J l v' 6
~/ . -. n - .
- a a s I !! # -X X %- F i: .X.
,r, .. .%. 2 e e 6 . - =
- ,3 3 . .- . 6 e e s s - g g= -
u * ~ w P.I, .
. T.: : 4e 1 4u 2o 5 .h a .
-o :: ::
& 2 . -%
j
~
31 t ;;
~ --c2 "E
. E t. - - - -
wj
- y.
E
. ., .. g .rr . - e ,- u ., : : : : a 2331 100
.- 1.-m,._,,. - .. ,. _ . _
( power conwarsion products inc. 3.2 NON-SAFETY RELATED C0".PONEt:TS An Ft:EA was performed en all components classified as non-safety related to demonstrate thr.t the failure of these components as used in tne circuit does not affect the ability of the charger to perform its required function. The results of the FMEA are included in Appendix II of this Qualification Report. The FMEA has demonstrated that all components originally selected as non-safety related are properly classified. If the FMEA had shown that one or more components originally selected as non-safety related were mis-classified, those ccmponents would have to be handled in accordance with the procedures ( in Section 3.3. 3.3 SAFETY RELATED C0ffdONENTS All components designated as safety related were analyzed and qualified according to the procedures below. 2331 10I
-*'*Whp G emp 6 -. _ _
p - se e eh 6
( , power conversion products inc. 3.3.1 A stress analysis was performed in accordance with Mil-Hdbk-2178.
- The primary purpose of the stress analysis, as part of the qualification process, is to assure that no component is stressed to a point where its aging is accelerated beyond that expected in normal operation.
The stress analysis indicates where redesign is required for over stressed components, if any. Additionally, the stress analysis provides a data base for generic product line qualification enabling a direct design comparison of other ratings with that originally qualified. The results of the stress analysis are contained in Appendix III. It has been demonstrated by the stress analysis that no safety related component is stressed to a point where its aging is accelerated beyond that expected in normal operation. 3.3.2 All safety related components were classified into one of the two categories below: A. Components with age-related failure mechanisms B. Components without age-related failure mechanisms This classification is also included in Figures 1-3. Components in category 3.3.2.B were installed in the sample charger in a new condition. Components in category 3.3.2.A were aged in accordance with the applicable procedures in the Qualification Plan. 23.3.1 102 ( _ . . . _ . _ _ . . . . _ . _ =
( ,- Opower conversio, products inc. A cross reference of the aging procedures and results of the aging processes for the safety related components follows: Procedure Results Components with Age-Related Qual. Plan Qual. Report Failure Mechanisms Apoendix Apoendix Circuit breakers and switches F IV 3 Magnetics H VI Wire and Cable I VII D.C. Electrclytic Capacitors J VIII Circuit Boards K IX Documentation justifying the classification of components without age-related failure mechanisms is contained in Appendix X. 3.4 ASSEMBLY OF THE SAftPLE CHARGER The aged and non-aged components were assembled into a complete charger in accordance with the PCP Workmanship Manual and Quality Assurance Manual. Care was taken to insure that the aged components were not subject to additional stress during the assembly. This assembly was performed in Crystal Lake, Illinois, and at Wyle Laboratories, Huntsville, Alabama. The following is a sequence of work accomplished to prepare the charger for the type test. (' 2331 103
. m. -+ e O .
(, Oower conversion products inc. I 3.4.1 MAGNETICS In order to prepare the power transformers and choke for installation into the unit, all lugs were cleaned to remove oxidation caused by the aging process. The transformers and choke were installed and were designated T3, T4, T5, and C5 respectively (by Wyle Labs). See Appendix VI for reference to the above designations. 3.4.2 DC ELECTROLYTIC CAPACITORS The aged DC electrolytic capacitors installed were designated 54, 55, 62, 65, 63, 73, 74, 76, 78, and 80 by Power Conversion Products. See ( Appendix VIII for reference to the above designations. The capacitors installed were those which were aged to a life of ten years. 3.4.3 WIRE AND CABLE The wire and cable harness which was aged to a life of forty years was installed in the unit at Power Conversion Products. It supplied all interconnections of all components in the charger.
^
3.4.4 OTHER AGED COMPONENTS The circuit breakers, switch and redys which were aged to a life of forty years were installed in the sample battery charger and wired with the aged wire harness discussed above. 2331 104 (
( power conversion products inc. I 3.5 TYPE TEST DATA Refer to Appendix M of the Qualification Plan for the detailed procedurec. 3.5.1
~
INITIAL INSPECTION AND TESTING 3.5.1.1 MECHANICAL INSPECTION The charger was inspected for mechanical integrity to verify the component installation discussed above. All connections, both electrical and mechanical, were checked for tightness. 3.5.1.2 ELECTRICAL TESTING 3.5.1.2.1 TEST EQUIPMENT USED Date Last Quality Control Description No. Calibrated Digital V0." Data Precision IN238 4/19/78 Digital V0M, Data Precision IN243 4/19/78 k Digital VO!i, Data Precision IN237 4/19/78 Digital V0M, Fiuke IN256 3/31/78 Hypot Tester, 0-5000V IN171 4/21/78 0-500 ADC Shunt, MSB501 AC Ammeter IN103 4/21/78 Current Transformer IN240 11/4/77 Current Transformer IN241 11/4/77 Current Transformer IN242 11/4/77 Polyphase Wattmeter IN114 11/5/77 Thermoccuple Wire, Iron-Constantan Thermocouple Bridge, Leeds & Northrup 2331 105 PCP Load Bank (. g
( power conversion products inc. 3.5.1.2.1 TEST EQUIPMENT USED (cont.)
. Thermocouples were installed for the purpose of monitoring temperature rise of various critical components within the charger. The following table lists the thermocouple locations for all tests performed.
Thermocouple No. Location 1 Blocking Diode Heat Sink 2 SCR Heat Sink 3 Charger Cabinet Ambient Temperature 4 Test Chamber Ambient Temperature 5 Center Power Transformer - T2 - Secondary Coil k 6 Center Power Transformer - T2 - Core 7 Choke - C1 - Coil 3.5.1.2.2 TEST DATA Af:0 RESULTS Functional testing was performed on the assembled charger to demonstrate the ability of the charger to meet its Class IE performance specifications. Test results are contained in Appendix XI. 2331 106 C.
power conversion products inc. { 3.5.2 BURN-IN TEST Refer to Appendix 0 of the Qualification Plan for the detailed procedures. Also refer to pages 111-1 and 111-2 of Wyle Test Report 43952-1 (Appendix XX) for additional detail. The battery charger was turned on and subjected to two 50 hour burn-in periods for a total of 100 continuous operating hours.
- 1) The first 50 hours of continuous operation was at room temperature with a nominal 460 VAC, 3 phase power input and no load on the 135 VDC output.
- 2) The second 50 hours of continuous operation was at room temperature
( with a nominal 460 VAC, 3 phase power input and a 300 amp load on the 135 VDC output. The battery charger completed the functional test and the first 50 hour burn-in was completed with no discrepancies. The test results are contained in Appendix XII. The second 50 hour burn-in (300 amp load) was comoleted with no discrepancies. The results are contained in Appendix XII. 3.5.3 FUNCTIO"AL TEST (POST BURN-IN) Refer to Section 5.6.D of the Qualification Test Plan. This functional test was performed to obtain a set of reference data to be used in the subsequent stress test. Test results are shown in Appendix XIII. (- 107 2331
( power conversion products inc. 3.5.4 STRESS TEST NO. 1 Refer to Appendix P of the Qualification Plan for the detailed procedures. For additional details refer to page IV-1 of Wyle Test Report 43952-1 (Appendix XX). The stress test consisted of subjecting the battery charger and alternate components to 8 hours of continuous operation in an environ-mental chamber at 500C (122 0 F), 90 to 95% relative humidity, followed by 8 hours of continuous operation at 00 C, uncontrolled humidity. The transition from 50 C 0 to 0 C 0 was accomplished by using CO , as rapidly 2 as was possible. The battery charger was operating under a 300-ampere load during the stress test. The battery charger was subjected to continuous operation in an environmental chamber beginning at room temperature; transition to 500C; 8 hours at 500C and 90-95% relative humidity; transition to 00 C; 8 hours at 00C, uncontrolled humidity; and transition back to room temperature. The battery charger was operated at nominal 460 VAC, 3 phase power input with a 300-ampere load on the ?35 VDC output for the duration of the test, except immediately prior to transitions, at which time regulation tests were performed. The stress test was completed with no discrepancies. See Appendix XIV for the test data. ( 2331 108 ( power conversion products inc. 3.5.5 SEISMIC TEST Refer to Appendix Q of the Qualification Plan for the detailed procedures. The results of this test are shown on pages V-1 through V-218 of the Wyle Test Report 43952-1 (Appendix XX). ( 2331 109
't
( power conversion products inc. 3.5.6 STRESS TEST NO. 2 For additional details refer to page VI-1 of Wyle Test Report 43952-1 (Appendix XX). The stress test consisted of subjecting the battery charger and alternate components to 8 hours of continuous operation in an 0 U environmental chamber at 50 C (122 F), 90 to 95% relative humidity, O followed by 8 hours of continuous operation at O C, uncontrolled humidity. The transition from 50 C 0 to 0 C0 was accomplished by using CO , as rapidly as was possible. The battery charger was operating 2 under a 300-ampere load during the stress test. k The battery charger was subjected to continuous operation in an environmental chamber beginning at room temperature; transition to 500 C; 8 hours at 500 C and 90-95" relative humidity; transition to 0 0C; 8 hours at 00C and uncontrolled relative humidity; and transition back to room temperature. The battery charger was operated at nominal 460 VAC, 3 phase power input with a 300-ampere load on the 135 VDC output for the duration of the test, except immediately prior to transitions, at which time regulation tests were performed. The stress test was completed and a complete set of performance data was generated in accordance with the PCP Qualification Plan. The test data in Appendix XV demonstrates that the sample charger has the ability to perform its required :afety related function (' under the normal, abnormal, DBE and post DBE conditions over the qualified life period. 2331 110
Opower convenion products inc. ( i 3.5.7 Fit:AL FUNCT10tv,L TEST
~
After the final stress test the test chamber doors were opened to allow the environemnt to return to normal indoor temperature (250C) and relative humidity. Three hours after the doors were opened the environment stabilized and final functional data was taken. See Appendix XVI for test data. Comparison of this data to that in Appendix XIII shows that the operating characteristics of the sample charger had not deteriorated sufficiently to cause the unit to cease to perform its safety related function. 4.0 FAILURE REPORTS AND At;ALYSIS 4.1 FAILURE *1 During the initial functional testing (Section 3.5.1.2.2) of the sample charger before the burn-in test the following failure occurred: During the surge withstand test, the low voltage alarm failed in the off condition. It was found that transistor Q1 had shorted due to an infant mortality failure. The transistor was replaced and the surge test repeated. The alarm passed the test. 2331 111 C -- emm.**
( ower conversion products inc. 4.2 FAILURE .v2 (cont.) General During the qualification testing of the sample battery charger The multiple f ailures of the indicating lamps were experienced. condition above has been classified as a conmn-mode failure and is described below. Secuence of Events
- 1. During the resonant search of the seismic test the DC love vcitagc lamp failed. No other indication of malfunction was apparent.
The lamp was replaced and illuminated.
- 2. During the first DBE test in the front-to-back direction the AC lovi voltage lamp failed. No other indication of malfunction was apparent. The lamp was replaced and illuminated.
- 3. During the second DBE test in the front-to-back direction the AC low voltage lamp failed a second time. The failure caused fuse F17 to clear due to the fact that before the lamp extinguished it momentarily drew an amount of current in excess of the fuse rsting. The clearing of the fuse disabled the timer and the AC power monitor, yielding a false indication of low AC voltage.
The lamp was removed from the circuit for the remainder of the test. The fuse.(F17) was replaced and successfully completed . the test. r 2331 112
(. power conversion products inc. 4.2 FAILURE =2 Corrective Action The physical size and strength of the filament of incandescent. lamps increases as the rated voltage of the lamp decreases; therefore. in order to adequately increase the seismic integrity of the lamp, the voltage rating was decreased. This change necessitated the addition of a voltage-dropping resistor in series with each lamp which also limits the circuit current to a level which will not cause fuse F17 to clear in the event that the lamp or its socket shorts. ( Conclusion The corrective action discussed removed the cause of the common-mode failure of the lamps. 233) l}3
( po. r conversion products inc. 5.0 RADIAT!0:; ANALYSIS
- Intel report RT-5199-001 Rev. I dated 7/16/76 documents that the materials and components included within the sample battery charger are not affected by radiation levels of 1.4 x 103 rads gamma integrated dose. Additional data is furnished within the report to document thati 4
there are no affects at 1.0 x 10 rads. This level exceeds that specified in the equipment specification and thus the equipment is qualified for the radiation level specified. The report is contained in Appendix XVII. 6.0 STATE"Etli 0F QUALIFIED LIFE The data presented herein demonstrates that the sample battery charger, Power Conversion Products model 3SD-130-300, has been successfully qualified for a useful life of forty years in accordance with IEEE 323-1974, subject to the required maintenance replacement intervals discussed in Section 8.0. 2331 114 4 9
Opower conversion products inc, ( 7.0 CO." PARIS 0N OF STATION CLASS IE CHARGERS TO THE SAMPLE CHARGER Appendix XVIII contains a detailed list of safety and non-safety related components for the station Class IE Chargers. This list was compared with Figures 1-3 and all differences analyzed. The analysis which is contained in Appendix XVIII demonstrates that no component of the type used in the station chargers, if different from the component used in the sample charger, is stressed to any greater degree in the station chargers. In addition a seismic analysis is contained in Appendix XVIII which demonstrates the seismic integrity of the station chargers. Based upon the data in Appendix XVIII, the station Class 12 ( Battery Chargers are qualified for a life of 40 years, providing the maintenance replacement interval schedule in Section 8.0 is followed. 8.0 ftAINTENANCE REPLACEMENT If1TERVAL SCHEDULE The following maintenance procedures and replacement intervals must be adhered to in order to maintain the equipment qualified life of forty years. 8.1 DC ELECTROLYTIC CAPACITORS The DC electrolytic capacitors have a qualified life of 10 years, after which they must be replaced to assure the adequate operation of the battery charger. Replacement must be made with an equivalent ( component in new condition. 2331 115
-23
( power conversion products inc.
. 8.2 CIRCUIT BREAKERS In order to maintain the qualified life of the input and output circuit breakers, they must be exercised under load at least once every six months of charger operations.
2331 116 /% (
i power conversion products Inc. 4 CGo3 APPE; DIX I QUALIFICATI0?! PLAT! dated June 30, 1978. Qualification Plan Io. no_12442 has been sub:nitted under separate cover. 2331 117
- I 6
(' I-l
c'.
~
Opower conversion products Inc. l . APPENDIX II, Evaluation of Non-Safety Related Components The.following items are included in the sample Charg'er. It has been determined that the failure of these components will not affect the ability of the charger to perform its safety related function. The justification for this determination follows on an item by item basis. 1.0 Quantity 3 Stock flo. 0214266050 Manufacturer 2 Hanufacturer's Part No. ~26F1059 Value and Rating 5 mfd /660V. AC Description Paper oil capacitor Failure Mode A. Open - Capacitors will not filter AC line noise. B. Short - F1,4, F15, F16 vill blev. Resul ts A. AC noise from charger will increase B. AC noise from charger will increase. I fleither of the above conditions will cause the charger to stop operating or change the output characteristics. 2.0 Quantity _ 3 Stock fio. 1102260110 Hanufacturer 7 Manufacturer's Part No.- FRS 10 Value and Rating 600 Volts AC,10 Amps Dec.cription Fuse Schematic Symbol _yg__LS 16 ._ Function Protect filter capacitors Failure Mode- Open or short - AC filter capacitors will b- mmohed' Results AC noise will increase but charger output will be unaffected. \
, . 2331 118 II-l
......-e.
power conversion products inc. /' APPENDIX II . Evaluation of Non-Safety Related Components (cont.) . 3.0 - Quantity 1 Stock No. 1262603100 8 Hanufacturer's Part No. 6F30A3S Manufacturer Value and Rating 600V. AC/24 Amps Description Fuse holder Schematic Symbol F14, 15, 16 Function Hold fuses F14-16. If the fuses are removed, the charger AC noise will go up but the charcer output will not be affected. 4.0 Quantity 1 Stock No. 0321500320 (4 Manufacturer 36 Manufacturer's Part No. T35-DMV-050-UW/ Scal e . Value and Rating 0-500 A DC Description 2% Accuracy DC Ammeter Schematic Symbol AM Function DC Current Monitor Failure Mode Open Circuit Charger continues to operate. Ammeter reading is zero. Results 5.0 Quantity 1 Stock No. 0301150320 Manufacturer 36 Manufacturer's Part No. 'T35-DVV-150-U Value and Rating 0-150V. DC Description 2% Accuracy'DC Voitmeter SchcradLic Symbol VM Function DC Voltage Monitor
- Failure Mode Open Circuit Charger contirJes to operate. Voltmeter reads zero.
Results { Failure Mode Short Circuit __ Charger will continue to operate.
- Results Fuses F12 and F13 wiil blow.
I1-2 233l ll9 i,.. . - - . .-
<s Opower conversion products inc. APPEi: DIX II
- Evaluation of Non-Safety Related Components (cont.) .
6.0 Quantity 1 Stock No. 98-3019 modified Manufacturer's Part No. 1416 Manufacturer 28 Description 0 to 120 hour timer Function Changes charger output from float to equalize manually and from equalize to float autcmatically. Failure fiode If the timer fails durina an eoualize change, the charger will remain in ecualize and not return to float except manually. This will not affect the operation of the charger. If the timer motor shorts, fuse F17 will blow, taking the timer motor out of the circuit. 7.0 Quantity 1 _ Stock No. 051 Description 0-55-13034 Rev. O Pilot Light Assembly Consists of: 9_tjt Manufacturer Mfg. Part No. Description 29 30099-0 Receptacle 1 1 29 P5B120 Bulb 30 135-3271 Lens 1 Function AC (On) Pilot Light Failure Mode Open Circuit Results Pilot licht will not be visible and maintenance personnel may not know that AC ir present, however the charger will continue to operate. Failure Mode Short Circuit (Light Socket) 2331 120 Results Fuse F17 will blow. II-3 _ _
- P.-3 power conversion products Inc.
C 3 APPENDIX II Evaluation of Non-Safety Related Components (Cont.) AC Undervoltage Relay I
8.0 DESCRIPTION
QTY. 26 STOCK NO. 95-1136 MANUFACT !RER MANUFACTURER'S PART NO. B258B 115 VAC SYMBOL K3 VALUE AND RATING FUNCTION AC undervoltage relay FAILURE MODE open circuit _ RESULTS The charger will continue to operate even though the relay will give a false indication of AC undervoltage. I FAILURE MODE Sh rt circuit Fuse F17 will blow. Charger will continue to operate. RESULTS k(.
?
Relay QIY- I
.l
9.0 DESCRIPTION
MANUFACTURER 27 STOCK NO. 96-2771 MANUFACTURER'S PART N0; KUPil A15
' 115 VAC E2 VALUE AND RATING SYMBOL Fan-out relay FUNCTION i.
FAIL"PE MODE open circuit Relay will de-energtze. Charger will co'ntinue to operate. RESULTS Short Ctreutt FAILURE MODE RESULTS Fuse F17 will blow. Char:or will continue to ocerate. , 3 - I I II-4 I . . . . .
. 23 I..f., . l. 2 , , ,
R-3 power conversion products Inc. r O 'APPEHXIX II Evaluation of Non-Safety Rela'.ed Components (Cont.) QTY. I
10.0 DESCRIPTION
Rel ay MANUFACTURER 27 STOCK NO. 96-1131 KUPilDIS MAtlUFACTURER'S PART NO. K1 115 VDC sygggt VALUE AND RATING Fan-out relay FUNCTION open circuit FAILURE MODE Relay will de-energize. Charger will continue to operate. RESULTS FAILURE MODE short circuit Fuse F7 and/or FB will blow. Charger will continue to operate. RESULTS ( 1 Low DC Voltage Alarn _ QTY.
11.0 DESCRIPTION
1 MANUFACTURER STOCK NO. 91-3202 OSLV120T2-01 NANUFACTURER'S PART NO. s,yggot DSL 120 VDC VALUE AND RATING Low CC Voltage Sensor FUNCTION j open circuit , FAILU2E N0DE ~
' ~
RESUL,'S Relay will de-energtze. Charger will continue to operate. i FAIL'JRE NODE short circuit Fuse F7 and/or F8 will blow. Charger will cont,inue to operate. RESULTS s 5
'II-5
_ - . . _ _ _ . _ _ _ _2 .3 3 l2.2 __ _ . ~ . _ . _ -
APPENDIX III kt STRESS ANALYSIS _
- 1. 0 GENERAL 1
'In accordance with the Power Conversion Products' Qualification Plan, Section 5.4.1 Stress Analysis was performed on the sample battery charger in accordance with MIL-HDBK-217B. The analysis below illustrates that no component is stressed to a point where its aging is accelerated beyond that expected in normal operation.
2.0 STRESS ANALYSIS DOCUMENTATION 2.1 Sample Battery Charger, Model No. 350-130-300, Serial No. 12442-01 2331 123 ( III-l
'nercnuta aaa BATTERY CRARGER, 3SD-130-300 C T 0*:E:;I I !!$3I'm O?EMZtJ:G ii RAIED i "s VAL;'Es V I W V I W WO VO i
( *l' b? VR I SENSING & CURE!ENT LD11T BOARD SEE SECTION 2.2 SEE SECTION 2.3A FIRING BOAPa SEE SECTION 2.4 AMPLIFIER BO.ARD 900 400 .3125 .223 THYRISTOR, CS-400-08-C02 (6 EA) 200.5 125A 1200 470 .116 .795 DIODE, IR a471PDA120 (CRS) 140 375 300 100A .466 .625 DIODE, IN3290 (CR7) 140 62.5 140 130 225K .580 RESISTOR, 150 0101, 225W (6 EA) IW RESISTOR, 82 010! 2W POTENTIOMETER, 500 GHM 660 .8 CAPACITOR, 5 MFD, NON-PCB 528 150 9.4A .933 0.0' CAPACITOR, 7300 MFD 140 0.29A 2331 124 e 7.
\.
III-2
~ ~~
APPENDIX'III BATTERY CHARCER, 3SD-130-300 RAIED i I "s" yAtt'ES E..,,4 ?!AXI?'1S' OPEMTI!:G il C C ^ C' , W No yo R (l
. V I W V I b'R_ VR I SENSING & CUhnENT LIMI'I BOARD SEE SECTION 2.2 SEE SECTION 2.3A FIRING BOARD SEE SECTION 2.4 AMPLIFIER BOARD SEE SECTION 2.5 LOL' VOLTACT ALAF.'1 900 400 .3125 .223 THYRISTOR, CS-400-08-G02 (6 EA) 200.5 125A 1200 470 .116 .79 DIODE, IR 4471PDA120 (CRS) 140 375 300 100A .466 .62 DIODE, 153290 (CR7) 140 62.5 130 225K .580 RESISTOR, 150 0101, 225W (6 EA) 140 IW RESISTOR, 82 OHM 2W POTENTIOMETER, 500 0101 660 .8 CAPACITOR, 3 MFD, NON-PCB 528 150 9.4A .933 0.0 CAPACITOR, 7300 MFD 140 0.29A
(
< 331 125 III-2
' APPENDIX III SENSING & CURRENT LIMIT BOARD (3S-130-CB)
CEDONE';T 1 MAX I'lld UP-:R ATING ij R ATip 1.p "e" m "re
~~ '
i 3 . V I k' V I y t;o yo~ y k'R VR I :- RESISTOR, F.C., 1.8K (R2) 5.1 2.8ma 0.144 1 .144 RESISTOR, F.C. ,180 OEM (R7) 0.8 4.4ma 4 X 10-3 1 .004 RESISTOR, F.C. , 680 OHM (RS) 13.2 19.4ma .026 2 .13 RESISTOR,~F.C., 1.6K (R10) 7.0 4.4ma 0.03 1 .03 RESISTOR, F.C., 3.9K (R11) 9.2 2.4ma 0.02 1 .02 RESISTOR, F.U.P., SK (R12) 97 19.4ma 1.9 5 .38
, RESISTOR, F.C., 680 OHM (R13) 5.1 7.5=a 0.04 1 .04 RESISTOR, F.W.P., IOK (R14) 125 12.5ma 1.56 5 .31 RESISTOR, F.C. , 3.3 OHM (R15) .025 7.5ma 0.02 .5 .04 RESISTOR, F.C. , 330 OHM (R17) 4.9 15ma 0.07 1 .07 POTENTIOMETER, W, 1K (R8) 2.8 2.8ma 8 x 10 3 .5 .016 POTENTIOMETER, W, 500 OEM (R9) 2.2 4.4ca .01 1 .01 5.1 .026 5.1 .196 1 .026 .026 ZENER DIODE, SILICON (CR5) Sma 5.1 12.2ma .062 5.1 .196 1 .062 .062 ZENER DIODE, SILICOS (CR11)
CAPACITOR, TANTALL'M, 3.9 MFD (C 2)9.2 150 .06 "APACITOR, ALUMINUM, ELECTROLY'I IC, 10 15 .67 1000 MFD (C4) t (
)
i l 2. 31 i
~
. 1 26 l
L-i L t III-3 E. _ _ . . . . .
APPENDIX III FIRING BOARD (VPH-4058-115-3) COX70:.' E';7 i MXIMLN 0?EMIING 1l RATED ll ~"S" VAll'ES V y y 1 g go VO I (t::a) (ma) WR VR 1.5ca .015 .5 .03 RESISTOR, F.C., 6.SK (RI) 10.0
.06 .5 .12 RESISTOR, F.C., 2000 0101 (R2) 11.0 5.5ma 6.7 X 1(;-4 .5 1.34 X 10-3 RESISTC R, F.C. , 1.5K (R3) 1.0 .067 8.2X10 5 .5 1. 64 X 10-4 RESISTOR, F. FIL}! 487 (R4) 0.2 0.4
.5 44 RESISTOR, F.C., 27K (R5) 24 0.9 .22 ,
0 0 0 .5 0 RESISTOR, F. FILI! 49. 9 (R6) 2.4 .006 .5 .012 RESISTOR, F.C., 1K (R7) 2.4 1.25 .004 .5 .009 RESISTOR, F.C., 2.7K (R8) 3.4
.3 .91 2.7 X 1 )-4 .5 5.5X10-4 RESISTOR, F.C., 330 (R9) 5.0 .0025 .5 .005 REISTOR, F.C. , 100 (R10) .5 12.2 .015 .5 .03 RESISTOR, F.C., 100 (R11) 1.22 1.0 5 .20 RESISTOR, F.W.P., 50 (R12) 7.1 142 19.3 .25 .5 .50 RESISTOR, F.C., 680 (R13) 13.2
.054 1 .054 RESISTOR, F.C., 4.7 (R14) .05 106 9 X 10-3 .5 1.8 X 2 0-4 RESISTOR, F.C., 360K (RPAD)* 5.6 .016 6.7 X 1 0-5 .5 1.34 X 10-4 RESISTOR, F.C., 470K (RPAD)* 5.6 .012 75 .30 CAPACITOR, PAPER, .47 MFD (C1) 23 75 .15 CAPACITOR, PAPER, .22 11FD (C2) 11.4 100 .153 CAPACITOR, PAPER, 1.5 MFD (C3) 15.3 25 .96 CAPACITOR, TANTALC't, 10 MFD (C4 ) 24 35 .66 CAPACITOR, TA';TALLS:, 2.7 M E (C 5) 23 25 .032 CAPACITOR, TANTALLS!, 9.1 !!FD (C 6) 0.8 35 .25 CAPACITOR. TASTALLS!, 2.7 MFD (C 7) 8.8 35 .49 CAPACITOR, TANTALIT.1, 100 !!TD (C 8) 17.C 100 .226 CAPACITOR, PAPER (CPAD)* 22.6 .
' TRANSISTOR (Q1) 0.2 TRANSISTOR (02) 3.2 100 1A .278 DIODE, SILICON, IN4002 (D1) 27.8 100 1A .0073 DIODE SILICON, IN4002 (D2) .73 100 1A .0081 DIODE, SILICON, IN4002 (D3) .81 100 1A
.05 DIODE. SILICON, IN4002 (D4) 5.0 100 1A 0.14 DIODE. SILICON, IN4002 (D5) 14.0 100 1A .009
~ DIODE. SILICON,1N4002 (D6) .9 100 1A .198 Df0DE, SILICON, IN4002 (D7) 19.8 100 1A .33 DIODE. SILICON, IN4002 (DB) 33
"" 2331 27
.#,- APPEilDIX III o
- - > 3'_ gun?! o?Ina713g i, g;7go- , ~3n y;tt 33 COMPONENI __
V N V W h'O VO ( - I I (ma) (ma) k'R VR I DIODE, 2N5061 (SCRI) 12.7 6.0 .8A .22 TRANSTORMER, 115 VAC (TI)* TPa.; ' STORMER, INTERVERT (T2) ( . 23? 12 8 (
~ hr r .. A A
- A A A
- FIRING BOARD VPH-1019-115-3 s
CO:PONENT j _S'J.NIMUM 0?ERATINO i! RATED ll "S" VALUES l . V I W V I W UO vo . I {~ ._ _ . _ _ . _ _ . _ _ _ _ . (ma) (ea) WR VR
.250 00125 .5W 2.5 X 0-3 RESISTOR, F.C., 4 4. 9 0101, (RI) 5 .
~
1.8 .82 00147 .5W 2.9 X 0-3 RESISTOR, F.C., 2.21K (R2) .
.9 1.4 .00126 .5W 2.5X 19-3 RESISTOR, F.C. , 634 OIE! (R3) 30.8 9.3 .286 .5W .572 RE$ISTOR, F.C., 3.3K (R4) 30.8 9.3 .286 .5W .572 RESISTOR, F.C., 3.3K (R5)
.9 .0081 IW .0081 RESISTOR, F.C., 100 0101, (R6) 9
.9 9 .0081 IW .0081 RESISTOR, F.C. ,100 OE (R7)
.6 127 .076 IW .076 .
RESISTOR, F.C. , 4.7 010I (RS)
.6 127 .076 IW .076 RESISTOR, F.C., 4.7 0101 (R9) 11.1 317 3.52 10W .352 RESISTOR, W , 35 0101 (R10) 11.1 317 3.52 10W .352 RESISTOR, W, 35 0101 (R11) 21.5 3.84 .082 .5W .164 RESISTOR, F.C., 5.6K (R12) 21.5 3.84 .082 .5W .164 R13ISTOR, F.C. , 5. 6 CE: (R13) 1.6 .0032 .5W 6.4 X 3 0-4 RESISTOR, F.C., 120 0101 (R14) 0.2 ,
8.1 5.91 .048 .5W .096 RESISTOR, F.C., 13.7K (R15) 100 .0002: CAPACITOR, MET. FILM, 1 MFD (C1 ) .023 200 .00011 CAPIsCITOR, MET. FILM, 2 YFD (C2) .022~ 200 .0003 CAPACITOR, MYLAR. .001 MD (C3) .5V CAPACITOR, SOLID TANTALD:, 10 MF ) 50 .384 (CS) 19.2 CAPACITOR, SOLID TANTALUM, 10 N : ) 50 .384 (C6) 19.2 50 .222 CAPACITOR, MET. FILM, 2.9 MFD (C 7) 11.1 50 .222 CAPACITOR, MET. FIllt, 20 MFD (C8 ) 11.1 25 .852 CAPACITOR, T.U;T. FOIL 250 (C9) 21.3 25 .852 CAPACITOR, TANT. FOIL 250 (C10) 21.3 ' 60 .5 .158 SCR1, SCR2, UNITRODE AD114 9.5 40 20 .8 .25 TRANSISTOR, SPRACUE TN-59 (Q1) 10 100 1A .045 DIODE, TYPE 10D1 (D1) 4.5
. .045 DIODE, TYPE 10D1 (D2) 4.5
.045
, DIODE, TYPE 10D1 (D3) 4.5
.045
' DIODE TYPE 1001 (D4) 4.5
.0017 DIODE. TYPE 10D1 (D5) .174
.0022 DIODE, TYPE 10D1 (D6) .22 ,
III-6 2331 122 _.
-
- APPENDIX III
,r ,
RATED "S" V All'E S COM ?c';E':T i !'J.XI:rJM 0?Eu TING i! I i W V I L' h'O Yo V I (l k*R VR i
.0045 DIODE, TYPE 10D1 (D7) .45
.0059 DIODE, TYPE 10D1 (DS) .59
.0059 DIODE, TYPE 10D1 (D9) .59
.0022 DIODE, Ti?E 10D1 (D10) .22
.184 DIODE, TYPE 1001 (D11) 18.4
.184 DIODE, TYPE 10D1 (D12) 18.4
.120 DIODE, TYPE 10D1 (D13) 12.04
.120 DIODE, TYPE 10D1 (D14) 12.04
.224 DIODE, TYPE 1001 (DIS) 22.4
.224 DIODE, TYPE 10D1 (D16) 22.4 TE.GERAT JRE STRE6S 89 C 105 C .84 T'u' STOR'!EF., 115 VAC (TI) 105 C .47 49 C
- C'JCTOR (T:)
( e 0 III-7 l 130 .
AMPLIFIER BOARD (VVCR-1001-115/230-1) APPENDIX III e [:.Trn li "s" yn rg (c'v :.ST j " r. Luru 0?ru :::; :' W W WO v0 ( V
. 1 I I (ma) gn yg 30 30 .9 2 .45 RESISTOR, F.C., 1K (R1) 30 30 .9 2 .45 RESISTOR, F.C., 1K (R2) 8.9 22.8 0.20 .5 .40 RESISTOR, F.C., 390 (R3)
RESISTOR, F.C., 30K (R4) 6.25 0.21 . 0013 .5 .0026 RESISTOR, F.C., 10K (R5) 2.0 0.20 .0004 .5 .000S 0.6 0.06 .5 7.2 X 1 3-5 RESISTOR, F.C., 10K (R6) 3.6 X 1f-5 .5 4.8 X 1 0-6 RESISTOR, F.C., 150K (R7) 0.6 4 X 10 32.4 X 10-6 RESISTOR, F.C. , IK (RS) 0.1 0.1 1X 10d .5 2X10-5 1.8 .01 1.8 X 10 -5 .5 3.6 X 1 3-5 RESISTOR, F.C. ,180K (R9) RESISTOR, F.C., 1K (R10) .01 .01 0 .5 0 RESISTOR, F.C., 160K (R12) 1.5' O O .5 0 RESISTOR, F.C., 1K (R13) 2.7 2.7 3 .5 .015
- 7. 3 X 1 lgI 1.5 1.5 .5 4.6 X 10-3 RESISTOR, F.C., 1K (R14) 2.3 X 10{3 .5 7.4X1 0-3 RESISTOR, F.C., 2K (R15) 2.7 1.35 3.7 X 1 0{3 .5 3 X 10
- RESISTOR, F.C., 10K (R16) 1.2 0.12 L .5 X 10-4 RESISTOR, F.C., 2K (R17) 0 0 0 .5 0
( RESISTOR, F.C., 150K (RIS) 1.2
~
0 0 .5
.5 0
0 RESISTOR, F.C., 1K (Ri9) 0 0 0 RESISTOR, F.C., 1K (R20) .01 0 0 .5 0 RESISTOR, F.C. ,150K (R21) 1.2 0 0 .5 0 RESISTOR, F.C., 10K (R22) 1.2 .12 L.44 X J-4 .5 2.9 X 10' 85 200 1A .2 .0E: DIODE, SILICON, IN4003 (D1) 40 85 200 1A .2 .08: DIODE, SILICON, IN4003 (D2) 40 58 200 1A .04 . 0 5 -. DIODE, SILICON, IN4003 (D3) 8.0 5.5 0 200 1A .03 0 DIODE, SILICON, IN4003 (D4) 200 1A .003 0 DIODE, SILICON, IN4003 (DS) .6 0 80 2A - .008
. DIODE, GE IN270 (D6) .6 0 10 24 10 4 0.6 ZENER, SILICON, IN758A (Z1) 10 24 10 .4 0.6 ZENER, SILICON, IN758A (Z2) -
40 50 0.8 CAPACITOR, TANT.100 MFD (C1) 50 0.8 CAPACITOR, TANT.100 MFD (C2) 40 15
.53 CAPACITOR, TANT. 50 MFD (C3) 8.0 25 .12 c.APACITOR, TANT. 200 !!FD (C4) 3.0 100 .01 CAPACITOR, PAPER, .1 MFD (CS) 1.0 100 .015 CAPACITOR, PAPER, .1 MFD (C6) 1.5 100 .015 CAPACITOR, PAPER, .1 MFD (C7) 1.5
'"-8 2331 13L .
!* APPENDIX III r :'_ u l m ?: 0- EuT n;c, il Rt.TED o i "S" VA JES C F '.> 0';I:;T 1 '
W V I W WO VO TC V 1 WR VR IJ_: 35 .31 CAPACITOR, TANTALUM,1 MFD (C12 11.0 35 .31 CAPACITOR, TANTALUM, 1 MFD (C1- ) 11.0 100 .03 CAPACITOR, PAPER, .1 MFD (C14) 3.0 TFlNSISTOR, SILICON, NPN, 2N4434 40 .5A .36 .125 .003
.03 1.5 .045 (Q1) 1 0
.6 0 0 RESISTOR, F.C., 100K (R108) 0 1 0 RESISTOR, F.C., 100K (R109) 1.5 0 50 .024 CAPACITOR, T::ATALLS, 25 MFD (CLS) 1.2 0 0 6.2 0 0 6.2 1 ZENER, SI!.ICO::, IN4735 (CR101) 0 0 6.2 0 0 6.2 1 ZE::ER, SILICON, IN4735 (CR102)
TDf?I:RATURE STRESS 1250C .52
*C OP-AMP, MC1741CL (A1) 650C 1250C .52 IC OP-AMP, MC1741CL (A2)
~
65 C 1250C .52 IC OP-AMP, MC1741CL (A3) 65 C 105 C .67 TRANSTOR'4ER , 115/230 VAC (TI) 750C
~
'"4 2331 132
LOW VOLTAGE ALARM (DSLV-120-T2-01) APPENDIX III V;U;r-i C ?%";I::T "2"v (T:JJTING :! MTED I _ _"S"
. V I W V I W KO VO If WR VR _Il
{-- .- __. ba) ha_)
.50 2.55 5 RESIST 0R, F.U.P., SK (R1) 113 22.6 20.6 3.14 .5 .28 RESISTOR, F.C., 330, (R2) 6.8 6.1 0.53 .003 .25 .013 RESISTOR, F. FILM, 11.5K (R3) 3.1 0.53 . 0016 .25 .007 RESISTOR, F. FILM, 5.76K (RS) 0.86 3.11 .25 .43 RESISTOR, F. FILM, 147K (R6) 126 0.86 003 .25 .013 Rf.SISTOR, F. FILM', 4.32K (R7) 3.7 .
0.07 44 X 10"
" .25 1.8X1 3-3 RESISTOR, F. FILM, 90.9K (RB) 6.3 4.44 .036 .5 .07 RESISTOR, F.C. ,1.8K (R10) 8.0 8.6 0.4 3 .5 0 RESISTOR, F.C. , 22 MEG (R11) 0.75 .004 .5 .008 RESISTOR, F.C., 6.8K (R12) 5.' 1 5.1 0.75 .004 .5 .003 RESISTOR, F.C., 6.8K (R13) 1.9 .004 .5 .003 RESISTOR, F.C., 1.0K (RIS) 1.9 0.8 0.40 3 .5 0 RESISTOR, F.C., 2 MEG (R16) 16 .5 .0011 .03 POTENTIOMETER, CERMET, 2.0K (R4 ) 1.1 0.53 .56 1.6 .5 1. 7 X 1 0-4 .04 POTENTICMETER, 200K, CERMET (R9 5 '.3 0.07 2.1 X l')-4 PACITOR, METAL PLASTIC, 1 MFD 50 .172 8.6 (C1) 3.3 0.07 25 90 .13 7.8,:
DIODE, SILICON, IN456A (CRI) 10 ~ 2.5 25 90 .16 3 DIODE, SILICON, IN456A (CR2) 4.1 600 1A .22 . DIODE, SILICON, IN4822 (CR3) 130 0 5.1 200 .1 .1 ZENER, SILICON, IN4733A (Z1) 5.1 20 0.1 1 5.1 200 .1 .1 ZENER, SILICON, IN4733A (Z2) 5.1 20 0.1 1 7.5 133 1 .014 .014 7.5 1.9 .014 ZENER, SILICON, IN4737A (Z3) TRANSISTOR, SILICON, NPN 2N5658 20 .44 X IC -3 130 8.7 8.7mW 250 (Q1) RELAY, 115 VDC COIL, P & B 18
- 48 R10E2Y215.0 8.7 40 .125 5
LED, DIALCO 521-9200 (PL1) TEMPERATURE STRESS 1250C .52 OP-AMP, HC1458-CP (IC1) 650C s i f77 in 2331 131_
MP P C.1%# 1 A 111 CHARCER FAILURE ALARM (120V)
?GXIMUM ODEFATING ll RATED lo "S" VAtt ES O'4?ONENT ,
1 V I W V I W h'O vo (I (=a) VR VR (ma)
.05 .50 2.5 X 1 ) -5 .25 IX10-4 RESISTOR, M.F., 100 (RI)
RESISTOR, ?!.F. ,100 (R2) .05 .50 2. 5 X 10 -5 .25 1 X 10 G 5.0 .50 2.5X10 -3 .25 .01 RESISTOR, F.F., 10K (R3) RESISTOR, M.F., 10K (R4) 5.0 .50 2.5X10 '3 .25 .01 9.0 9 0 .25 0 RESISTOR, F.C., 111 (R6) 1.8K (R7) 9.0 5.0 045 .50 .09 RESISTOR, F.C., . RESISTOR, F.C. , 22M (RS) 9.0 0 0 .50 0 3.0 .70 2.1 X 10 -3 .50 4.2 X1 0-3 RESISTOR, F.C. , 4.3K (R9)
-3 .50 .01 RESISTOR, F.C., 10K (R10) 7.0 .70 SX10 5.0 12 .06 .50 .12 RESISTOR, F.C., 430 (R12) 120 24 2.9 5.0 .58 RESISTOR, W, SK (R13) 1.0 5 x 10
-1 1.0 5 X 10- 3 POTENTIOMETER, CERMET, SK (RS) 5 0 3 0 DIODE, SILICON, IN456A (CRI)
DIODE, SILICON, IN456A (CR2) 12 0 ) 0 DIODE, SILICON, IN4822 (CP.3)
.23- 5.1 196 1 .23 ZEt{ER, SILICON, IN4733A (Z1) 5.1 45
.06 5.1 196 1 .C:
ZENER, SILICOT., IN4733A (Z2) 5.1 12
,12 10.0 100 1 .12 ZENER, SILICON, IN4740A (Z3) 10.0 12 50 .18 CAPACITOR, TANTALU11, 3.3 (C1) 9 50 .18 CAPACITOR, PAPER, .01 (C2) 9 5 40 .125 PLI LED, DIALCO 521-9200 TRANSISTOR, SILICON, NPN, 2N565 i 300 100 20 4.25 X .433 .03 130 8.7 8.7 X1 )*3 (Q1) 10-4
. RELAY, 115 VDC (KI) P & B 18 .48 P10-E2-Y2-V15.0K (COIL) 8.7 TEMPERAW RE STtESS 650C 125 C .52 OP-AMP, CA3130 (IC1) 1250C .52 OP-AMP, 741 (IC2) 650C
~ ~ ~ ~
III-11 233l l3d
- APPENDIX III HIGH VOLTAGE ALAPJI (DSHV-120-T2-01)
~ ~ ~~ b ~ ' "" E:: T yjy,I';D' CT 7 GTI!:0 !! D_'TED "S" r/ ' 'f r:
. V I W V I W UO VO (ma) WR VR 22.6 2.26 5 .45 RESISTOR, F.U.P., SK (RI) 110 6.8 20.6 3.14 .5 .28 RESISTOR, F.C.. 330 0}01 (R2)
RESISTOR, F. FIL31, 11.5K (R3) 6.1 0.53 3.003 .25 .013 RESTSTOR', F. FIDI, 5.76K (RS) 3.1 0.53 3.0016 .25 .007 RESISTOR, F. FID!, 165K (R6) 127 0.77 ).10 .25 0.4 3.3 0.77 ).0025 .25 0.01 RESISTOR, F. FIU!, 4.32K (R7) 6.7 0.05 3.5X1U 4 .25 1.4 X 10-3 RESISTOR, F. FIDI, 127K (RS) 8.0 4.44 ).036 .50 .07 RESISTOR, F.C., 1.8K (RIO) RESISTOR, F.C., 22 MEG (R11) 9.4 .42 -) .5 0 RESISTOR, F.C., 6.8K (R12) 5.1 .75 ).004 .5 .003 RESISTOR, F.C., 6.8K (R13) 5.1 .75 i).004 .5 .008 RESISTOR, F.C., 1.0K (R15) 1.9 1.9 ') . 004 .5 .008 POTENTI0t!ETER, CERNET, 2.0K (R4 > 1.1 .53 .56mW .5 .001 POTE::TIO3!ETER, CEP3'.ET, 200K (R9.. 4.1 .07 3.4 x 1 2-5 1.6sa .5 1.7X10-4 .0i CAPACITOR, MET. PLASTIC, 1 llFD 9.4 50 0.19
'C1) 3.0 .05 25 90ma .12 5.'
DIODE, SILICON, IN456A (CRI) 10-130 0 600 1A .217 DIODE, SILICON, IN4822 (CR3) ZENER DIODE, SILICON, IN4733A 5.1 20 .1 5.1 .2A 1 .1 (Z1) ZENER DIODE, SILICON, IN4733A 5.1 20 .1 5.1 .2A 1 .1 (Z2) ZENER DIODE, SILItJN, IN4737A 7.5 1.9 .014 7.5 .133A 1 .014 (Z3) TRANSISTOR, SILICON, NPN, TYPE 130 8.7 .0087 250 20 - .435 X 2N5655 (Q1) 10-3 RELAY, 115 VDC COIL, P & B 18ma .4f R10-E2-Y2-V15.0 8.7
.1:
5 40ma LED, DIALCO 321-9200 (PL1) TE'IPEIATURE 1 TRESS
.52
( ' OP-AMP, MC1458 CPI (ICI) 65 C 1250C s
" ' " 2331 135
( power conversion products inc. APPENDIX IV-AGING P,ESULTS - CIRCUIT BREAKERS AND SWITCHES 1 REPORT OF ACCELERATED AGING TEST ON CIRCUIT BREAKERS AND SUITCHES
~
1.0 CIRCUIT BREAKERS 1.1 INTRODUCTIO'i In accordance with the Power Conversion Products Qualification Test Plan, all circuit breakers were mechanically operated 260 times while being subjected to the normal charger full rated load. 1.2 DC CIRCUIT BREAKIRS Two DC circuit breakers were aged; Westinghouse type LB2400 and General Electric type TF.JK426400L*L. ( 1.2.1 G.E. BRD.**ERS THJr.4 2 6400'.E Eculpment Used I set 130 VDC batteries (150 AH capacity) 1 - ammeter, Power Conversion Products #IN-121 1 - voltmeter, Power Conversion Products (IN-239 1 - Power Conversion Products load bank capable of supplying a 300 ADC load @ 130 VDC CIRCUIT DIAGPfJ! AM CIRCUIT BREAKER UND y ST , Q l V
~~
l VM LOAD BATTERY - 1 I A
~
The DC breaker was mechanically cycled a total of 330 times to add margin at an average voltage of 120 VDC and average current o'f 300 ADC. 1 Duc to heat build-up within the breaker as a result of rapid operation, (. ' a certain amount of pitting of the contacts of the right pole occurred. This condition did not af feet the operation of the circuit breaker.
= Sec photographs attached.
2331 136 IV-1
= ._
( power conversion products inc. APPEtDIX IV - AGING RESULTS - CIRCUIT BREAKERS AND SWITCHES REPORT OF ACCELERATED ACING TEST ON CIRCUIT BREAKERS AND SUITCHES_ (cont.) 1.2.2 WESTINGHOUSE BREAKER LB2400 The equipment and circuit diagram used is as above. The DC breaker was mechanically cycled a total of 260 ti=es at an average voltage of 120 VDC and average current of 300 ADC. None of the false operations explained above were experienced with this breaker as more ti=c was allow 2d between operations (approximately one minute vs. thirty seconds for the G.E. breaker). 1.3 AC CIRCUIT BREAKERS ( Two AC ciretit breakers were aged; Westinghouse type EFB3125 and General Electric TED136125'E. Both circuit breakers were mechanically cycled 260 times under the following conditions with test equipment defined below. No failures or false operations were experienced in either breaker. BREAKER _UNDER TEST $E l s 480 VAC 30
- a LOAD 60Hz I
^ <
O o ( m g-ws <w N v- v.- - s IV-2 2331 l37
power conversion products inc. {* APPENDIX IV - AGING RESULTS - CIRCUIT BREAKERS AND SWITCHES REPORT OF ACCELERATED AGING TEST ON CIRCUIT BREAKERS AND SWITCHES (cont.) 2.0 SRITCHES 2.1 FLOAT - EQUALIZE SWITCH In accordance with the Power Conversion Products Qualification Test Plan, the float - equalize switch was operated 660 times im=ediately proceeding the first stress test of the qualification test with the sa=ple charger operating at full load at room temperature (250C). The float - equalize switch successfully passed the aging test without deviation; theref ore it is aged to a qualified life of forty years. 4e 2331 138 IV-3
power conversion products inc. APPENDIX VI AGING RESULTS - MAGNETICS The results of aging of the power magnetics can be found in Wyle Labs Report 43952-1, pages 11-1 through 11-15. 2331 139 vs. e O s VI-1
APPENDIX VII AGING RESULTS - WIRE AND CABLE REPORT Of ACCELERATED AGING TEST 01 WIRE AND CABLE ( INTRODUCTION In accordance with the Power Conversion Products Qualification Test Plan, one complete wire and cable harness was thermally' aged to a qualified life of 40 years and one complete harness was aged to a qualified life of 30 years. The test parameters were gathered from data obtained from the wire manufacturer, Haves Industries, which utilized the Arrhenius technique of thermal aging. EQUIP:iENT USED Two (2) environ = ental test chambers, Associated Testing Labs fBK-1108 One (1) wire harness, complete with all applicable terminal blocks, relay 1 sockets, Molex edge connectors, lugs, ty-raps and insulating stand-off s for power diode leads. One (1) wire harness without the peripheral equipment listed above. ( PROCEDURE Both harnesses were installed; the control harnesses in one oven and the power cable in the other. Care was taken to installAvire such of schedule that one events harness did not come into contact with the other. follows. 2 November 11, 1977, 3:00 PM - The test began. Oven temperature was 136 C. November 14, 1977, 8:00 AM - It was observed that the " spiral-wrap" used had melted. Wire was cleaned and the test resumed. November 16, 1977, 9:00 PM - The first harness was removed. At this point, 126 hours had elapsed, simulating 30 years of life. A representative sample was bent around a mandril 40 times and no evidenca of brittleness, cracking or elongation was apparent. November 18, 1977, 3:00 PM - The second harness was removed. At this point, 168 hours had elapsed, simulating 40 years of life. ~ A representative sample was bent around a mandril 40 times and no evidence of brittleness, cracking, or elongation was apparent. . 2331 140 ( VII-1
. _ _ . . . _ . . _ _ =
APPENDIX VIII AGING RESULTS - D.C. ELECTROLYTIC CAPACITORS REPORT OF ACCELERATED AGING ( TEST ON DC ELECTROLYTIC CAPACITORS INTRODUCTION In accordance with the Power Conversion Products qualification test plan, eighty (80) electro.*/ tic capacitors, General Electric type 86F 198L were celsius ther= ally agec to their qualified life at a temperature of 95 while being subjected to full rated DC voltage. Twenty six (26) capacitors were aged for 250 hours, simulating 5 years of life (capacitors numbered 1 through 26). Twenty six (26) capacitors were aged forTwenty 400 hours, simulating eight (28) 8 years of life (capacitors numbered 27 through 52). capacitors were aged for 500 hours, simulating 10 years of life (capacitors numbered 53 through 80). Photographs of the test configuration and f ailures are included for graphic illustration. EQUIPr!ENT USED 80 - Capacitors, G.E. #S6F198L 1 - Power supply, 150 VDC, 10 ADC 2 - Environment test chamber, Associated Testing LABS #BK1108 1 - Capacitance Bridge, General Radio #GR1617A TEST DATA TIME DESCRIPTION DATE September 21, 1977 2:30 P.M. Began test September 22, 1977 12:00 NOON Capacitor #69 failed; the positive term. shorted to the negative term. At the center of the core causing the top to blow off. Failure attributed to infant mortality. Capacitor f 63 f ailed. Observed excessive heat on case, causing case to crack. Blow plug had been puncturel. Measured capacitance (.640 }T VS. 7.9 FGF initislly) measured dissipation factor (.74 {S.
.1 initially). Calculated ESR = ge 0163 initially). Failure (1.522 v.
attributed to infant mortality. September 22, 1977 2:40 P.M. Resumed test 2331 141 VIII-1
APPENDIX VIII - AGING RESULTS - D.C. ELECTROLYTIC CAPACITORS TI;1E DESCRIPTION DATE 3:40 P.M. De-energized to repair power supply September 22, 1977 September 22, 1977 5:00 P.M. Resumed test 10:20 A.M. Test configuration checked OK. September 23, 1977 Septe=ber 26, 1977 7:40 A.M. Environmental chanber #1 failed -
' fuse blown September 27, 1977 10:00 A.M. Resu=ed test 6:30 A.M. Re=oved capacitors 1-26, 250 hours =
October 3, 1977 5 years, see test data for results. October 3, 1977 7:30 A.M. Resumed test 7:30 A.M. Test configuration checked OK. October 6, 1977 5:00 P.M. Re=oved capacitors 27-52, 400 hours = October 9, 1977 8 years, see test data for results October 9, 1977 5:30 P.M. Resumed test 10:00 P.M. Removed capacitors 53-80, 500 hours = October 13, 1977 10 years, see test data for results 4 k 2331 142
.' VIII-2 e-4 .
*=*m . ..
lit a t Itui A V111 - hisalt- r . ;_ ., . 6 I .: - i.u. L t. t t - Ihm.eeA Liu s u. 4 a t>n a l - -
. CAPAt:l'10RS AGED 'to 5 YEAR I.IFE S-3 ** D = Dissipation factor = See page Vill-2 for explanation)
(Q INITIAL AFTERTEgT PERCENT PERCENT INITIAL AFTER TEST PERCENT CAP INITI AI, AFTER TEST ESR(X10 ) C11ANGE CAPACITANCE CllANGE D D CIIANGE ESR(X10-2) HO. CAPACITANCE D/WC flFD D/P:' HFD .
-2.5 .10 .082 -18 1.7 1.431 -16 1 7800 7600
.111 .088 -20.7 1.56 1.268 -18.7 2 9400 9200 -2.1 3 8100 8000 -1.2 .099 .072 -27 1.62 1.193' -26 h
~
-1.37 .080 -18 1.62 1.343 -17
'4 8010 7900 .093 8000 -0.125 .098 .070 -28 1.62 1.16 -28 - 5 8010 m 6 8130 8000 -1.62 . 397 .113 +16 1.58 1.873 +18.5 m
-24 N 7600 -2.68 .102 .074 -27 1.700 1.291 7 7810 9100 -3 .119 .090 -24 1.683 1.311 -22 8 9380 9200 -2.33 .115 .075 -35 1.619 1.081 -33 9 9420 720G -6.6 .096 .070 -27 1.65 1.289 -22 10 7710 7500 -2.34 .101 .075 -26 1.744 1.326 -24 11 7680
.112 .116 +3 1.562 1.654 +6 m 12 9510 9300 -2.2 9400 -2 .I10 .076 -31 1.519 1.072 -29 ]
13 9600 # 9300 -2.4 .108 .081 -25 1.503 1.155 -23 14 9530 7300 -2.9 .104 .072 -31 1.834 1.308 -28.6 15 7520 7300 -5.56 .104 .070 -33 1.784 1.271 -28 16 7730 7300 -5.2 .100 .070 -30 1.722 1.271 -26 17 7700
-6.5 .095 .070 -26 1.636 1.289 -21 18 7700 7200
-3.12 .120 .115 -4 1.657 1.64 -1 19 9600 9300 7350 -4.5 .104 .100 -3.8 1.791 1.804 +7.25 20 7700 21 9600 9400 -2.1 .124 .115 -7.25 1.713 1.622 -5.3 7600 -1.3 .095 .099 +4.2 1.636 1.727 +5.5 22 7700 .
0 .155 .115 -26 2.363 1.753 -26 23 8700 8700
-3.6 .121 .I16 -4 1.654 1.645 +1.75 24 9700 9350
-1.7 .095 .096 +1. 0' 1.651 1.68 +1.75 25 7630 7500 8050 -4.7 .125 O -12 1.962 1.812 -7.6 26 8450
%r>
V y
- o. . ..us. . ss - .. . . . . .. .. ... ..... . . . . . . . . . .
.. CAPt. CIT 0ks AGED TO 8 YEAR LIFE 4g 1* -
- Failure = 4. 90% Co
** D = Dissipation factor = 4 .
INITIAL AFTER TEgT PERCENT PERCENT INITIAL AFTER TEST PERCENT 'AP INITIAL AFTER TEST ESR(X10- ) CllANGE CAPACITANCE CilANGE D D CilANGE ESR(X10~)
- 10. CAPACITANCE D/WC HFD D/UC HFD 1.623 2.330 +43.5 e -
-7.9 .093 .123 +32 @
27 7600 7000
'1.488 2.125 +43 -
-7.65 .110 .145 +32 ,
28 9800 9050 1.483 2.098- +41
.106 .140 +32 29 9480 8850 -6.6
+27 1.608 2.179 +35.5 m 30 7420 7000 -5.7 .090 .115 m !
1.700 2.345 +38 m
- 7350 -5.77 .100 .130 +30 31 7800
+26 1.774 2.428 +37 32 . 7700 7100 -7.8 .103 .130 '
+28 1.762 2.486 +41 7900 7200 -8.86 .105 .135 '
33 1.722 2.463 +43
-10.0 .100 .130 +30 34 7700 7000
+38 1.466 2.197 +50 9500 8750 -7.9 .105 .145 35
+33 1.570 2.248 +43 36 9500 8850 -6.84 .1125 .150 1.597 2.286 +43 8700 -6.45 .112 .150 +34 37 9300
+30 1.696 2.361 +39 7820 7300 -6.65 .100 .130 38 39 7510 6900 -8.1 .089 .120 +35 1.571 2.306 +47
+44
'}0
+28 1.584 2.284 40 7700 6850 -11.0* ,092 .I18 >
+43 1.563 2.411 +54 8800 -7.3 .112 .160 41 9500
+35 1.533 2.273 +48 7000 -10.0 .089 .120 42 7700
+33 1.566 2.340 +49 8300 7700 -7.23 .098 .130 43 1.473 2.084 +41 44 7470 7000 -6.3 .083 .110. +32
+35 1.611 2.330 +45 45 1900 7400 -6.33 .096 .130
+35 1.597 2.310 +45 46 8300 7750 -6.62 .100 .135
+13 1.700 2.361 +39 47 7800 7300 -6.4 .100 .130
+25 1.697 2.340 +38 .
48 7500 6800 -9.3 .096 .120
+30 1.631 2.286 +40 9350 8700 -6.95 .115 .150 49 1.631 2.286 +40 8700 -6.95 115 .150 +30 50 9350
.135 +35 1.617 2.325 st44 51 8200 7700 -6.09 .100
+30 1.653 2.335 +41 7100 -7.8 .096 25 52 7700 Y
'u f v
R* 3 CAPAJITORS AGED T010 YEAR LIFE
- FAILLD j
** 0 = Olssipation factor = q INITIAL AFTER TEST PERCENT INITIAL AFTERTEgT PERCENT
.AP INITIAL AFTER TEST PERCENT 10 CAPACITANCE CAPACITANCE CllANGE D D CllANGE ESR(X10~), ESR(X10~) CHANGE nta MFa n/wc D/wC
-9.3- .124 +44 1.520 2.418 +59
~3 7500 6800 .086 24 8200 7600 - 7. 3 .100 .133 +33 ~ 1.617 2.321 +43.5 (
.145 .146 +6.9 2.003 2.200' +9.8 -
iS 9600 8800 - 8.3
- 6. 5 .130 +32 1.688 2.394 +42 -
36 7700 7200 .098 m
- 6. 5 .140 +43 1.688 2.579 +53 r 17 7700 7200 .098
+38 N 18 7700 7150 -7 .1 .100 .128 +28 1.722 2.374
- 8.2 .135 +31 1.729 2.469 +43 59 7900 7250 .103
- 7.8 .135 +31 1.774 2.522 +43 60 7700 7100 .103
- 10.2 .120 +25 1.633 2.273 +39 61 7800 7000 .096
' +41 '
62 9450 8700 - 7. 9 .110 .143 +30 1.544 2.179 63* 7900 .100
- 10.5 .093 .136 +46 1.434 2.342 +63 64 8600 7700
- 9. 3 .113 .160 +42 1.561 2.439 +56 ".
65 9600 8700
.130 +38 1.640 2.428 +48 66 7600 7100 - 6. 5 .094 {
- 7.4 .092 .120 +30 1.638 2.306 +41 67 7450 6900
- 5. 7 .098 .136 +38 1.635 2.405 +47 68 7950 7500 69* 7750 .096
- 6. 5 .100 .134 +34 1.722 2.468 +43 70 7700 7200
-12.1 .095 .125 +32 1.615 2.420 +49 71 7800 6850
.130 +24 1.832 2.517 +37 72 7600 6850 - 9. 8 .105 7.2 .160 +39 1.556 2.332 +50 73 9800 9100 .115
+29 1.624 2.284 +41 74 9800 9000 - 8. 2 .120 .155 1.722 2.539 +47 75 7700 7050 - 8.4 .100 .135 +35 7.4 .150 +25 1.675 2.260 +35 76 9500 8800 .120
.130 +30 1.679 2.362 +41 77 7900 7300 -7.6 .100
-7 4 .115 54 +34 1.622 2.347 +45 78 9400 8700 79 7500 v 6800 39.3 .096 .124 V +29 1.697 2.418 .s+42 77nn l 7100 - + 722 ?_167 417
( power conversion products inc. APPENDIX IX AGING RE5L'LTS - CIRCUIT AND ALARM BOARDS As discussed in Appendix K of the Qualification Plan, the only age sensitive devices on the circuit boards are the control trans-formers. The aging regults ' of these devices are shown on the following pages. ,,- Af k . 2331 146 t e t IX-1
- "' N#" - - -
"W N- "- ---
4 * .h %NI "I= #3 W W 4
APPENDIX IX . AGING RESULTS - CIRCUIT AND ALARM BOARDS REPORT OF ACCELERATED AGING TEST ON CONTROL TRANSFORMERS { 1.0 PURPOSE To si=ulate a qualified life of forty (40) years by the alevated temperature t,echnique described in IEEE-259-1974 "IEEE Standard Test Procedure for Evaluation of Systems of Insulation for Specialty Transfomers" in the following control transformers manufactured by Vectrol, Inc. DESCRIPTION NO. OF SPECDENS TESTED SPECIMEN NO. , A31-9010-7 Transformer Control - 3 , l3 Transformer Control 5 1-9010-119 Transformer Pulse 13 A-9010-4 Saturable Inductor 5 C9028-315 2.0 TEST REQUIREME:TS 2.1 ACING REQUIREL5VIS In order to simulate the required exposure to the in-service g environment, the transformers were aged in accordance with the following f table:
- AGING AGED TO 20 YEARS AGED TO 30 YEARS AGEDTO40YEARSj l TIME QUANTITY TIME OUA':TITY .
SPECUEN NO. TE:!PERATURE I TDIE OUANTITY 500 ERS 3 A31-9010-7 160 C 400 BRS 3 145 C 200 HRS 1 300 HRS I 1-9010-119 5 400 HRS 3 145 C '200 HRS 5 300 HRS A-9010-4 5 200 HRS C9028-315 110 C 2.2 FUNCTIONAL TESTING The followinS test procedures were used and results obtained for base-line and final functional test of the components .(before and after aging). 2.2.1 D_C COIL RESISTANCE TEST PROCEDURE AND RESULTS The DC resistance tests were perfomed on all devices with a Simpson Model 461 volt-ohnzneter. 1 No The DC resistance test results are contained in this section. [ deviations were noted either during baseline or final testing. IX-2 233} l4[ 4
APPENDIX IX . AGING RESULTS - CIRCUIT AND ALARM BOARDS 2.2.2 DIELECTRIC TEST PROCEDURE / The dielectric tests were perfomed on all devices with an Associated Research Model #404, "Hi-Pot" tester per below: f Apply 1500 VAC for one (1) minute to the following: primary to ground (lamination), secondary to ground and primary to secondary. L 3.0 TEST RESULTS 3.1 PRE-AGING FUNCTIONAL TEST 3.1.1 DIELECTRIC TEST _ Dielectric tests were perfor=ed on all specimens at 1500 VAC for ten (10) seconds t.-ithout failure. 3.1.2 DC RESISTANCE TESTS DC coil resistance measurecents were performed and recorded per below: RESISTANCE SPECIME:1 UO. i TEPSINAL I VALUE (fL) SPCCIMEN A B j C 5-4 30 30.1 30 A31-9010-7 2-3 11.2 11.5 10.9 1-3 22 21.6 21.9 1-2 11.3 11.5 11.3 9-8 3 3.1 3 7-6 2.7 2.9 2.7 1-4 5.8 5.8 6.0 C9028-315 2-3 INFINITE INFINITE INFINITE i TERMINAL VALUE ( ./1.) SPECIMEN NO. 20 YEAR 30 YEAR 5-6 .0535K .0527K 1-9010-119 3-4 .4920K .517K 1-2 .4255K .446K 7-8 .6108K .0107K
"- 2331 148
APPENDIX IX AGING RESULTS - CIRCUIT ANb ALARM BOARDS TER:~ :. AL VALL'E K _n.- SPECDIE: 14 0 . 40 YEAR
- B C A
5-6 .0525 .0527 .0527 1-9010-119 .0515 .052 .0519 2 3-4 1-2 .444 .442 443
~
7-8 .0105 .0103 .0104 SPECIMEN NO. TERMINAL 20 YEAR A B l C 3-5 .0452 .0444 .405 A-9010-4 1-2 .0245 .0244 .0245 4-6 .0547 .0532 .0546 TERMINAL 30 YEAR SPECIMEN NO. A B C 3-5 .0451 .0441 .043S A- 9010-4 1-2 .0245 .0244 .0242 4-6 .0845 .0535 .0524 TERMINAL I 40 YEAR
## SPECIMEN NO. C A B l
3-5 .0450 .0442 .043 A-9010-4 1-2 .0244 .0243 .0245 y 4-6 I .0545 .0530 ;
.0548 3.2 AGING TEST The aging test described in Section 2.0 was conducted successfally with the post-aging functional data gathered per Section 3.3 below.
3.3 POST-AGING FUNCTIONAL TEST 3.3.1 DIELECTRIC TESTS Dielectric tests were performed on all specimens at 1500 VAC for thirty (30) seconds without failure. 3.3.2 DC RESISTANCE TESTS DC coil resistance measurements were performed and recorded per below: 149 2331 IX-4
APPENDIX IX AGING RESULTS - CIRCUIT AND ALARM BOARDS TER.INAL M RESISTANCE g SPECIMEN NO. VALUE J7-SPECIMEN A B C 5-4 29.7 29.8 29.7 A31-9010-7 2-3 11.0 10.9 10.7 1-3 21.6 21.4 30.0 1-2 11.0 11.1 11.4 9-8 2.8 2.8 3.2 7-6 7.8 3.1 2.9 1-4 5.7 5.8 5.7 C9028-315 2-3 INFINITE INFINITE IhTINITE SPECIMEN NO. TERMINAL VALUE M O-20 YEAR 30 YEAR 1-9010-119 5-6 .0533 .0524 3-4 .4918 .516 1-2 .425 444 7-8 .0104 .0103
/
TERMINAL 40 YEAR SPECIMEN NO. C A B 1-9010-119 2 5-6 .0523 .052 .0526 3-4 .0512 .05 .0517 1-2 .442 .44 .44 7-8 .0102 .0101 .0103 TERMINAL l 20 YEAR SPECIMEN NO. B C A l 3-5 .0452 .0443 .043 A-9010-4 1-2 .024 .0242 .0242 4-6 .0545 .053 .0545 TERMINAL 30 YEAR SPECIMEN NO. A B C 3-5 .045 .0439 '0435 1-2 .0242 .0241 .024 f A-9010-4 3 4-6 .0544 .053 .0521 s IX-5 2331 150 m ,
$ 5x ~
v$ . g ,8 {
$ . E w o i
B N O / J S 0 5 3 7 3 5 7 7 . 0 5 7 0 . . .
. . 6 5 8 6 3 1 2 7 7 8 0 7 7 2 8 8 7 7 8 8 9 8 8 F 9 P
2 0 4 4 0 8 6 7 0 2 8 1
. . 8 8 7 4 8 5 8 8 8 5 8, 8 f 8 9 8 8 8 8 8 8 f 8 8 8 8 E
s 0 0 0 0 0 p 0 0 0 0 0 0 1 0 0 0 0 3 6 m 3 5 7 8 2 6 8 8 6 5 3 1 5 A 8 5 3 6 6 5 3 1 6 6 5 1 C. A g s t t 0 0 0 0 0 0 0 0 0 0
,0 0
0 0 0 0 y, 0 0 0 0 0 a 0 0 0 0 0 0, 6, 2, 0, 0 8, 2, 6, 2, 0 C W 8, 6, 8, 0, 0 0 0 4 4 2 2 0 C 4 2 2 0 5 4 3 2 4 3 2 1 1 N . 3 1 4 3 2 1 ! 4 3 2 1 A t C. J P A 0 F R E P q r 6 1 3 5 8 0 9 2 3 5 0 0 0 1 1 3 5 7 9 1 5 6 6 6 6 0 5 2 5 5 5 5 n 1 1 1 1 4 4 4 4 4 V 4 4 4 4 4 C A - ED LL 1 8 4 4 2 P 9 6 1 4 7 2 2 2 1 3 3 5 6 2 2 4 P 1 1 3 2 1 0 0 0 0 0 I 2 1 1 1 0 0 0 0 0 . RG 0 0 0 0 0 . l T l 1 S CC E A X 5 T 1 T A O 1 5 8 L S 5 5 6 0 3 4 F T 3 1 3 L 3 7 9 1 4 3 4 4 4 4 4 O 4 4 4 4 3 3 3 V 3 3 3 4 3 4 3 3 3 3 3 3 3 3 1 3 1 1 1 1 3 3 3 1 1 1 C 1 1 1 1 1 1 1 2 p D S 4 5 7 P 6 9 2 9 2 4 6 2 2 1 9 2 5 6 7 0 M 5 6 0 2 2 1 A 9 2 3 2 1 7 0 M7u 7 7 1 7 C t jl( I,
ya ng fg mE
%= 3a
- mO
$ . m" w a 2
N I B N O / J S 0 4 0 6 0 8 6 6 5 0 8 8 5 6 2 2 2 4 8
. 1 1 7 7 7 F 9 8 7 1 8 8 8 9
( 8 8 8 9 4 4 7 0 7 8 8 8 4 3 3 0 8 8 7 4
. 8 8 7 7 8 8 8 8 f 9 9 9 5 8 8 8 8 8 f 8 8 8 E
0 0 0 0 s 0 0 0 0 0 p 0 0 0 0 0 9 1 4 7 m 0 9 3 5 7 5 3 1 6 5 8 6 6 A 9 2 3 1 6 6 5 3 1 6 5 C. A s 0 0 0 0 Q t t W a
'0 0
0 0 0 0 2, 0 0 0, 0 0 0 0, 0 0 6, 0 0 2, 0 0 6, 0 0 0 0, 0 6, 0 8, 0 4, 0 0 0 E 2, 0, 0 5 4 3 2 0 5 3 3 2 2 2 1 1 C . 4 3 2 2 0 3 2 1 1 4 1 1 4 t 4 3 2 A C. li R A O T R E P s 5 7 9 1 4 t 0 2 3 5 7 0 0 1 1 7 9 2 6 6 0 5 5 l 3 6 6 6 6 5 5 5 o 1 1 1 4 1 2 4 4 4 4 4 4 V 4 4 4 C. A
,ED 3 2
, LL 1 6 5 1
, 3 1 9 3 2 2 2 1 4
,P P 7 1
4 1 3 1 4 1 4 1 3 0 2 0 2 0 1 0 1 0 0 0 0 0 0
, I 0 0 0 0 0 LRG S CC l
l E A I x L b 9 0 2 3 *6 S 2 3 8 . . T 5 8 9 5 5 8 9 2 5 5 E_ _ L O 0 4 5 4 4 4 5 3 5 3
' 4 3
5 3 3 3 1 3 1 4 4 4 3 3 3 1 1 _ V 3 3 3 3 3 1 1 1 1 1 1 _ 1 1 1 1 _ C 1 D A _ S 5 0 8 7 P l 5 9 7 MT+ 7 9 8 2 1 5 7 0 9 2 2 2 4 1 7 n l 9 1 4 6 2 2 1 7 A 2 7 O xtP n J 1 2 J4 " I l l- IlC i r(L~
g . o . E ,E
~E- Jc
- so . :"
- w o 2 4 4
4 I b B N , O / J S , 6 4 0 2 0 0 9 7 1 4 3 7 . F . . 1 3 8 2 4 5 8 9 0 3 2 7 7 7 7
, P 9 8 8 8 8 8 8 9 9 f 6 7 6 6 9 9 6 2 2 3 f 0 3 1 8 8 3 E 0 9 8 9 9 9 6 9 8 8 8 0 8 8 8 8
% 9 9 8 7 s
p m 8 0 0 9 A 0 0 4 0 8 0 0 9 0 8 4 7 0, 0 3 3 7 0 2
/,
0 2 4 7 1 5 7 5 3 1 6 7 5 3 C. 7 5 3 1 A A s T t A t a 0 0 0 0 0 0 0 0 0 0 OJ W 0 0 0 0 0 0 0 0 0 0 0 0 0, 0 0 6, 0 8, 4, 4, 1
. 0 0, 0, 0, 0 8, 4, 2, 0 P
P N 0 5 4 2 2 0 4 3 2 2 A C. 5 3 2 2 0 1 4 3 2 1 I 1 1 4 3 2 1 1 A 4 3 2 1 R 0 l R I P s t l o 4 6 7 7 q V 9 1 3 5 7 7 9 0 3 6 6 5 0 0 0 0 n 1 1 5 5 6 5 5 5 5 C
. 0 1 1 4 4 4 4 4 4 4 4 4 4 C.
A
, ED
, LL
, P P 7 4 4 5 0 I 2 3 2 2 8 3 2 2 2 1 2 7 6 9 5 A RG 1 1 3 2 2 2 1 0 0 0 0 0 T l 2 1 1 0 0 0 0 0 S CC l
0 0 0 0 E A T X T A O L S 3 _. F T 5 L 6 9 1 2 /. O 4 6 8 0 3 . 3 3 6 8 0 1 5 C V 4 5 5 4 4 5 5 4 4 3 3 3 3 1 C 3 4 4 4 3 3 3 3 3 1 1 1 1 3 3 3 3 3 1 1 1 1 D 1 1 1 1 1 1 1 1 3 b 3 ' 2 S P t l 4 2 7 A . 4 9 7 0 2 4 7 C 4 0 2 2 7 4 0 0 E4 0 3 2
'2 4
1 7 7 0 3 2 1 7 O 3 2 1 7 ' D J'l
~k,: >c *.e i' ". >c: EC N o8 g . x** w o 2
4 4 2 A A D N - O / J S 0 2 2 4 5 9 3 7 0 2 7 5 F . 5 0 7 6 7 5 0 0 4 4 3 7 7 8 P 1 8 8 8 9 7 9 9 4 9 2 0 0 9 7 6 4 f 0 0 1 8 4 . f . 9 8 5 7 8 8 3 9 0 9 5 8 8 8 8 8 E 8 8 8 8 8 8 8 9 s p m 0 0 0 0 A 8 2 0 0 8 0 0 0 0 6
. 7 1 2 3 6 - 0 2 0 7 1 2 8 7 5 4 1 ".
1 5 7 5 3 1 5 C. 7 5 4 1 A A s T t A t 0 0 0 0 0 a 0 0 0 0 6 ' W 0 0 0 0 0, 0 0 6, 0 0 4, 0 0 2 0 4, 0 0, 0 6, 0 0 0, 0 8, 0 0, 0 8, m F . 8, 0 0 0 7 4 7 2 0 A C. 5 4 6 2 0 7 4 3 1 1 1 4 3 2 1 1 l 2 1 1 4 3 2 i R A 4 3 O F R E P s t l o 0 2 4 7 0 V 9 2 3 6 8 7 9 1 3 5 0 0 0 0 1 5 5 6 6 6 5 5 ">
. 0 1 1 1 1 4 4 4 4 5 5 4 4 4 4 4 4 C.
A ED LL P P 5 8 3 3 A I 3 4 8 4 4 7 2 2 1 RG 1 4 9 0 2 1 2 2 1 3 2 0 0 2 1 1 2 1 0 0 0 0 0 0 0 T l i 0 0 0 0 0 0 S CC . E A X T T A ' O - L S F T 4 L 5 0 6 7 9 9 O 8 9 4 7 8 1 V 7 9 2 5 . 6 7 7 1 6 6 6 5 6 6 6 3 3 3 1 C 3 5 6 6 6 3 3 3 3 3 3 1 1 1 3 3 3 3 3 1 1 1 1 D 1 1 1 1 1 1 1 1 r O, 3 3 2 S P l l 4 6 5 A 5 8 5 0 5 2 4 7 8 E.N 7 0 2 4 1 2 7 0 0 3 2 2 7 1 8 7 0 C 3 2 1 7 0 3 2 D I1l
..f $ ,S
~ E:' >o
~ h UY h eo . 7e e
?
2 4 4 2 1 4 B N O / J S 5 6 3 8 4 0 6 9 . 8 6 4 4 5 5 7 4 3 2 4 9 7 7 7 8 F 9 9 9 4 8 8 8 8 9 8 P 8 8 0 3 8 7 8 7 8 7 0 3 .
. 0 3 9 7 4 f 9 8 8 9 9 8 4 8 8 8 8 8 f 9 8 8 8 7 E 8 8 8 8 s
p 0 0 4 m 0 0 8 0 5 6 6 2 A 2 6 2 2 4 6 .
. 2 9 2 4 6 0 5 1 1 1 7 6 7 5 3 1 6 6 5 3 1 7 5 4 1 C.
A A T s A t 0 0 0 0 0 0 t 0 0 0 0 0 0 0 0 a 0 0 0 0 0 0 A 'J U 0 0 0 0 0 0, 0, 0 0, 2, 2, 2, 0 4, 0, 6, 0, 0 4, 0, 0 6 4 3 2 0
'N 0 4 3 2 0 0 5 4 3 2 1 1 A
I 5 3 6 2 1 4 3 2 1 1 P C. 4 3 2 1 R A O F R E P s t 2 4 6 9 2 l 6 7 0 1 3 0 0 0 1 3 7 8 6 0 o 0 2 1 1 1 1 5 5 6 6 4 5 5 5 5 5 ' V 1 4 4 4 4 4 4 4 4 4 C. A ED LL P 5 8 P 9 0 5 3 5 4 2 2 4 2 2 2 1 I 4 4 7 2 3 2 2 2 1 0 0 RG 2 1 3 0 0 0 0
! 2 1 1 0 0 0 0 .
T l 0 0 0 0 0 . . S CC E A X T T A - O L S F T, 5 1 2 4 7 9 1 0 1 4 5 8 0 6 8 9 2 3 5 . 4 4 V 3 3 4
. 3 3 3 4 4 1 3 3 3 3 2 3 3 3 4 3 3 3 3 1 1 C 3 3 3 3 1 1 1 3 3 3 1 1 1 1 1
_ D 1 1 1 1 1 1 A 3 3 2 S P 2 M 6 8 o 7 A 6 1 7 6 EA t 2 0 8 2 1 5 0 0 3 2 2 5 1 7 0 0 2 7 3 2 1 7 0 C 3 2 1 7 0 D ;. - 1 i
. * }' o y
3 t 0 / J S 3 6 2 7 9 8 1 4 7 9 . . 5 9 F . . 3 9 4 5 8 2 9 8 3 3 2 7 7 7 8 P 0 8 8 8 8 9 8 8 9 i 5 2 4 6 7 3 7 3 5 1
. 0 6 . 5 f 4 8 9 7 9 9 5 8 9 8 8 8 8 8 f 9 8 8 8 8 E 8 8 8 8 s
p m 0 6 4 8 6 0 0 4 0 0 2 2 A 6 0 8
. 3 1 3 6 8 0 3 5 7 3 1 5
. 0 3 6 7 5 3 1 5 7 5 7 5 3 1 6 C.
A A s T t A t D a 0 0 0 0 0 0 0 0 0 0 0 0 0 p% W 0 0 0 0 0 0 0 0 0 0 0 0 0, 0, 8, 2, 0 4, 4, 0, 2, 0 4, 8, 4, 4, 0 0 0 N 0 2 0 7 4 2 2 A 0 6 4 3 4 3 2 1 1 C. 5 4 3 2 3 2 1 1 M A 4 3 2 1 1 4 R O F R E P s
' t l 3 4 7 0 o 3 5 0 5 7 0 8 0 1 0 0 0 0 1 V 0 2 1 1 2 5 6 6 6 6 5 5 5 5 5 1 1 4 4 4 4 4
. 4 4 4 4 4 C.
A
, ED
, LL
, P
, P 0 4 2 5 9
, I 5 3 1 3 8 4 2 2 2 1
, RC 1 6 1 5 4 2 2 1 0 0 2 3 2 1 3 2 0 0 0 0 0 I l l
1 0 0 0 0 0 g CC 0 0 0 g A y I, I b g 6 . L S 5 F T 9 L 1 0 4 5 7 4 5 7 O 4 6 9 2 5 9 2 . 5 V . 5 5 5 5 4 5 5 5 5 3 3 3 3 3 4 4 5 5 3 3 3 1 3 _ C 3 3 3 3 3 3 1 1 1 1 1 _ D 3 1 1 1 1 1 3 1 1 1 1 1 _ 3 A . 2
, S P
M A 3 9 3 E7- 5 0 3 5 7 8 0 4 2 7 4 7 0 0 3 3 2 1 7 C 0 2 5 7 3 2 7 O 3 1 7 0 i1 D 2~ I 1 I 4 ii
APPENDIX XVII 5 INTEL-RT 5199-001
.Rev. 1 - 7/16/76
%. .-- coR POR ATION P.ADIATION SUSCEPTIBILITY OF COMPONENTS USED IN BATTERY CHARGER, MODEL 35-130-200 Prepared for POWER CONVERSION PRODUCTS, INC.
k Report Prepared by: Signature M O/WM Date 4 7 AI f 7[ J.h;. Harrity Senior Staff Physfcist
/
Approved by: Signature Date M. A. Rose, Manager Radiation Effects Engineering Approved by: ./,,- Signature N - Dated!27[7f T. M. Flanagan 1 Systems Division 'lanager L ......,,........c.m..m. l XVII-l
. . . r ._ 2331 157
[ . This study was performed for Power Conversion Products, Inc., by IRT Corporation. The specification which the product currently must meet is 1.4 x 10 R (gamma) . However, as there are other possible applications for the same product if it can survive to higher levels, effects up to a 6 dose Icvel of 2.2 x 10 R were considered in this literature search. Table I su'. :arizes the results of the study. hhile there is a great deal of data on the effects of mixed neutron-gamma fields on devices and a lary area of information concerning the effects of transient ionizing pulses on devices, information on the effects of total ionizing dose is very scarce. In most cases, no data were found on the particular devices used in the construction of this unit. Inferences can be made, though, based on existing data on other devicbs and IRT's experience with radiation effects. The product as it stands certainly will meet the current specifica-tion of 1.4 x 10 R. It is very likely that it will survive 10' R.6 R Evaluation of each type of device at a radiation level of 2.2 x 10 is tabulated in the following section. It is felt that, with proper selection of components and possible minor redesign to eliminate the i use of thyristors, the product can be made to operate to this level. Evaluation at 2.2 Mrad
.~.._ _
Structural Materials. There will be no damage to most materials. , , Teflon is the only material which will show degradation at this IcVel; this level. By 10 the tensile strength is only 25t, of the initial at times this level, it becomes brittle and can be crumbled b'etween the fingers. However, it maintains most of its electrical properties and [_
""- 2331 158
will be a probicm only if used as a structural r. ember or if the unit is (~ ' subj ect to strong vibration. Capacitors. There will be no problems. All types of capacitors will show no appreciable effects at this level, and most should be good to levels 10 to 100 times as high. Solenium Rectifier. There will be no problems. It probably is good to levels 10 to 100 times as high, although no purely total-dose data are available. Projection is based on neutron and proton irradia-tion results. Thyristors (Svntron D562-CM and 5btorola SCR 2N506) . The literature search indicates the range of failure, defined as that point at which twice the initial gate current is required to trigger the unit, is be-5 tween 10 # and 5 x 10 rad (Si) . The particular units used in this pro-duct have not been tested. Determination of the actual failure level of these devices should be made by tests in circuits designed to sinulate this application. k Zener Diodes (IN4735A, IN75FA, LVA 51A). Only a few millivolts shift in the zener voltages will occur at this level. Even at levels
- a factor of 10 higher, the voltage shift will only be l'. to 2' .
Diodes (IN4052R, IN3296R,10D2, IN270, INdOO3) . At this level, the reverse leakage on all units may be 10's to 200's greater than initial values. Forward voltage drop may shift 5'$ to 105.. Neither of these effects should affect operation of the system. Transistors (TN-59, TQ-59, NKT-0039, 2N4424) . Beta at this level Results are not only can range from 105 to 90% of the initial values. Testing device-dependent but also manufacturer- and lot-dependent. is recommended on samples from the same lots used in the product. . IC (FC uA741) . At this level, open-loop gain will be reduced to 40 to 50 dB but should still be enough for closed-loop operation at low gain. However, the offset levels will be in the range of 5 to 15 mV and can yield a considerable output error. c 2331 159 XVII-3
Surge Suppressors (GE V250LA 40A) . No data are available on total-dose effects on this device type. Because <.f the polycrystalline struc-ture of these devices and the geometry of 5 heir construction, it is believed that they would be very resistant to damage by radiation, either total-dose or neutron fluence. However, since no data exist, testing is reconnended. Sunmary Since there are no effects on any of the constituent parts at 1.4 x 10 R, there will be no effect on the operation of the model 35-130-200 3 battery charger at this radiation level. # At a radiation level 10 times the specification level, 1.4 x 10 R, the unit will operate satisfactorily if the circuit design allows suffi-cient overdrive of the thyristor gates to accommodate a factor-of-2 shift in threshold trigger current. Good design practice will likely accom-modate this requirement with no change in design required. At a radiation level of 2.2 x 10 R, sone design changes are needed. The use of SCRs is no longer allowed. Substitution of more radiation-( hard devices may also be required for some of the other semiconductor
- devices. Material used for gaskets must be examined. The surge suppres-sors must be tested and the circuit analy:ed to determine effects on its operation of shifts in pA741 operating parameters.
2331 160 (. XVII-4 wa-4 _ge W I we e4 6 _- -.- 6 * .
/'4m i *% A I
Table 1. Radiation Ef fects on. Components Used in Model 35-130-200 Battery Charger i 0 1.4 x 10 R 2.2 x 10 R Component Ref. 1.4 x 10 R
# NE NE NE Structural Materials: 1 1 l
Masonite panel Cabinet Gusset plates Grills, cabinet cover Cover, circuit breaker Nuts, bolts, brackets
!! Gaskets 1,5 NE NE Depends on material
= (See Tables 2 and 3) m' NE NE NE
', Miscellaneous Electrical Parts: 1 Fuses, terminal blocks Bus bars, circuit breakers l
l Meters, fuse holders Pilot lights, relays
}
IC sockets l Coils, connec' tors
. rs] Switches, terminals I tra NE NE NE IIY Tr,ansformers--All 1 NE NE NE
-- Printed Circuit Boards--All 1 JN NE NE 1,2 NE
-~~
Resistors--All NE NE NE . Potentiometers--All 1 . i
A A - A l
- 1 , .
Table 1 continued 0 1.4 x 10 R 2.2 x 10 R Component Ref. 1.4 x 10 R j I NE NE NE Thermostat (Fenwal Model 21010, 1 ' Nodification 300) .. NE ' NE NE Wire Insulation--All wires 1,4,5 (Nith exception of Tcflon--See Tabic 4) NE NE NE Heat Sinks--All - 1 NE NE NE Solder Connections 1 NE NE x Capacitors--All 1,2,4 , NE
.5 NE NE NE 7 Selenium Rectifier 1 m
2,3,9 NE Some increase Inoperable--should . Thyristors: redesign circuit to in Este cur-Syntron D562-01 rent required cismtnate SC%s. Motorola 2N506 t to trigger. Worst-case
' factor of 'two.
2,3,6,9 NE NE A few millivolts Zener Diodes: shi f t in zener N IN4735A voltage.
" 1N758A
- LVA SI A 2,3,6,9 NE NE 10% to 200% increase otodes: in IR; 5t to 10*.
>y IN4052R increase in VF.
IN3296R . 10D2 . IN270 IN4003 .
A % m e - Tabic 1 continued 6 2.2 x 10 g Component Ref. 1.4 x 10 R 1.4 x 10 R Maximum h h Transistors: 2,3,6,9 NE FE Fh decrease of 10*. cegradation to 90'.. Device TN-59 <10%. substitution or TQ-59 testing reconmended. NKT-0039 2N4424 3,7,8 NE NE AVOL *PP' *i"*l'IY IC: FC VA741 40to50dB;AV{g approximately 5 0 15 mv. NE NE Surge Suppressors: b NE {$ (Rec mmend testing Y DIA ver y las
~4 DID prediction.)
D1C D2 (GE V250LA40A) aNE = No Eff.:t b Conversations with the manufacturer's representative confirm both the lack of test data on these devices and IRT's assessment of them as being very hard to radiation on theoretical bases. N (su L/4 U l i-
4 Table 2. Property Changes of Elastomers ABSORBED DOSE TO PRODUCE DAMAGE [ rad (carb 25" 50" THRESHOLO f;ATURAL RUSSER 8 8 7 1.4x10 3x10 2x10 8 . TENSILE STREriGTH 7 lx10 6 4.5x10 7x10 7 ELONGATION 7 7x10 0 2x10 4x10 8 SET AT BREAK 6 7 10 2x10 6x10 C0:1PRESSION 7 8 2 6~ 9x10 3x10 9x10 7 STRAIN AT 400 lb/in 6 7 4x10 8x10 2x10 , SHORE HARONESS (H=70) (H=60) (H=65) r;EOPRENE W 7 6 7 7x10 2x10 1x10 7 TEllSILE STREfiGTH 6 7 4x10 4x10 2x10
~
7 ELONGATION 7 4x10 7 3x10 2x10 6 7 SET AT BREAK 6 1x10 5x10 CO:'PRESSION 2x10 - I 2 6 4x10 7x10 6x10 8 STRAIN AT 400 lb/in 7 7 1.4x10 4x10 9x10 SHORE HARDNESS (H=88) (H=83) (H=78) 8 SILICONE RUBBER 7-170 7 2x10 6 5x10 . 1x10 TEf SILE STRENGTH 6 2x10' 6 7x10 1x10 ELONGATION - 6 SET AT BREAA 8 9x10 6 4x10 1x10 7 COMPRESSION 7 3x10 2 6 1x10 2x10 6
- STRAIN AT 400 lb/in 6 4x10 6 8x10 1x10 SHORE HARONESS (H=69)
(H=64) (H=59) . RT-07479 From Ref. 1. . 2331 164 XVII-8 . __ __ _ . e
-M 46 mg g_
~*O
~
,_}Ta ole 3. Elastomers for 0-Ring and Scal Use
~
!$>$j FO'.Y L .ETH1.:'E RUSCER t<ATURAL RUSBER
$$k, ADDUCT RUCBERS l[.!'9; STYREt;E-CUTADIEt!E (SBA) $$$:
ha' V IT0tt- A M - POLY FBA MI CYA;0SILIC0t;E RU30ER V/A $$ VitiYL PYRID1;JE ELASTO:iER $$:} , ACRiLO llTRILE RUS3ER -{' . - tf 1 tilTRILE RUB 8ER $9
't,'EOPREt;E RUBBER %$ KEY:
INCIPIENT TO MILD HYPAL0tl /gg
/ DAMAGE - t:EARLY ALWAYS USABLE KEL-F $$ '
HILD TO MODERATE DAMAGE - 0FTEN SILIC0t1E RUBBER g SATISFACTORY MODERATE TO SEVERE POLYACRYLIC RUBBER g DAMAGE - LIMITED USE INCCMPLETE DATA BUTYL RUBBER 6 POLYSULFIDE RU3 DER ,$ , (' RT-07478 Fro.: Ref. 1. 10 10 S 10 6 10 7 10 8
~ ~ - ' '
. GAhf% EXPOSURf DOSE [ rad (carbon))
Table 4 Radiation Effects on Insulators f *.4T ERI AL RAD / CARBON PARAMETER pitRKS
# DEGRADED BY 25%
TEFLON 3.7 x 10 ELONGATION 6 CRAZING AND SPALLING 4.4 x 10 9 POWDERED, FINE GRAIN 4.0 x 10 II SOME HARDENING, USEABLE VINYL 4.0 x 10 HARDNESS 8 DEGRADED BY 25% POLYETHYLENE 1 x 10 ELONGATION 4 x 10 9 HARDNESS BROKE WHEN PROBED 0 DEGFADED BY 25% MYLAR (FILM) 1.3 x 10 ELO" GAT 10" 8 DEGRADED BY 25% SILIC0"E RUSBER 1. 5 x 10 HARDNESS ( POLYVINYL CHLORIDE (PVC) 2.2 x 10 8 ELONGATION DEGRADED BY 25% 8 DEGRADED BY 25% 3.0 x 1.0 TENSILE
. POLYVINYL FORMAL (FOR. GAR, FORMEX) 9 DECREASED BY FACTORS OF AN0DIZED ALUMINUM 1.3 x 10 INSULATION RESISTANCE 102 TO 103 AFTER 3.6 x 15 10 n/cm2 - STEADY AFTER THAT 3.4 x 10 INSULATION DECREASED BY 10 TO NYCLAD, NYFORM RESISTANCE 104 IN-PILE' I4 NO NET CHANGE ASSESTOS 3.6 x 10 --
____.__F ro m Re, f ._ h 2331 146 XVII-IO
. . . . . - . - - . - . 6 ..___-
REFERENCES
- 1. Ef fects of Radiation on Materials and Co ponents, ed. J. F. Kircher and R. E. Bowman, Reinhold Publishing Corp. , New York (1964).
- 2. TREE Handbook (Transient Radiation Effects on Electronics), DASA 1420, ed. 2, rev. 2, ed. R. K Thatcher and J. J. Kalinowski, Bat-telle Memorial Institute, September 1969.
- 3. A Survev of the Vulnerability of Conteggorary Semiconductor Compo-nent s to Nuc lear Radiation, AFAL-TR-74-61, R. P. Donovan, J. R.
Hauser, and M. Sieons, Research Triangle Institute (1974).
- 4. Radiation Effects on Organic Materials, R. O. Bolt and J. G. Carroll, Academic Press, New York (1963).
- 5. Radiation Stability of Plastics and Elastomers, ORNL-1373, C. D.
Bopp and O. Sisman, Solid-State Division, Oak Ridge National Lab-oratory, Oak Ridge, Tennessee, July 1953.
- 6. Radiation Effects on Semiconductor Devices -Summary of Data, HDL-DS-74-1, compiled by Components Response Information Center, Harry Dia-nond Laboratories, June 1974.
- 7. Sylvania Radiation Test Program--Final Report, Vol . 1, Gulf-RT-
{ A10785, IRT Corporation (fornerly Gulf Radiation Technology), August 1971.
- 8. HDL Data Bank (unpublished. data) .
- 9. Radiation Damage in Semicondector Devices, Vol. I and II, SC-M-710887, Sandia Laboratories, March 1972.
2331 167 s XVII-11
( Opower conversion products inc. APPEfDIX XVIII COMPARISON OF STATION CLASS 1E CHARGERS TO THE SAMPLE CHARGER General This appendix describes the differences between the sample and the station chargers in accordance with the PCP Qualification Test Plan. The comparison of the subject chargers shall consist of five sections: 1.0 Comoarison of Cocoonent Lists A corparison of the safety related and non-safety related ccmponents for the station chargers and the sample charger. 2.0 Stress Analysis A complete stress analysis of the safety rel3*.ed components which ( are different than those in the sample charger to illustrate that no component is stressed to a point where its aging is accelerated beyond that expected in normal operation. 3.0 FMEA Failure modes and effects analysis of all non-safety related components which are different than those in the sample charger to demonstrate that the failure of these components as used in the circuit does not affect the station charger's ability to perform its required function. 4.0 Seismic Qualification Seismic analysis andh ' testing is presented to demonstrate the seismic integrity of *,ne station chargers. 5.0 Statement of Q>.alified Life Using the data presented above a statement of qualified life for the station chargers is presented. 2331 168 ( XVIII-1
( C power conversion products Inc. 1.0 Comoarison of Comoonent Lists The following component lists for the station chargers have been prepared in the same format as the component list for the sample charger. Those components marked with an asterisk
- are either nonidentical (of the same generic type as those in the sample charger -
but of a different rating) er dissimilar (completely different from any part in the sample charger). The nonidentical and dissimilar components will be analyzed in sections 2 and 3. 2331 169 ( (- XVIII-2 O
p ! r Comanche Peak Station Model No. 350-130-300 , SAITTf Eft.ATfD COMPourt.7 t.IST ACC RCt.ATED Ar.ING MFC. RCT. T At!.. ?tCW. FROC. NfC. r/s RAftw3 005 _ IUWcTtos visttisolut iArr.) STOCE 50 APP. E ACSCtJ' :rj1 Off. j ( CS1 AC Protectlee T T Circuit Sreder t 1314111343 3 THCD 136125WI. 125A
.* {
CBT OC Fretectlee T r **,. p 3 fttJu 426s00ft. 400A Ctreelt Broder 1 1314140137
- 13 CIAR 400 faterconneettee T 3
- tire & Cable & lat
- i CS e00-et-C07 150A/900V Cti-6 Rece t tler /Centret g ,
5 0657519005 6 Thirteter
<.h.
'4'*
4TIFDAl20 470AltJ00W CSS Steckleg Stede s 8 0554131204 5 Stade .-
)
- 5 IN3290 100A/300V CR7 Circetattes Diese s 1~~
J Stade t 9651023003
; g A3 Centrol T g 91-3905 1 11 vvCRJ001-til/230-1 *'
,I Asp 11tter Board 1 i
-{ VPH-1019 115-3 at riefes Ctreets T g
' Fletag Seerd & 91-3113 11 35-130-Cs 43 Coment s ,
.. Seesteg teard & F 15-19tt t t .
T1-3 rower freenfor e Y u .f ;C 3 04F47
- Transforver y Chate 1 esses t L1 ritter T g
, 4 EAA400 480A/130V F1-Se9-St SCR Ftetectice 3 1
& 1106113240 T hae 13 i 7300Mr015Cype C1 ritter T g 10 02212 5313 3 earles /
I - Capsettar 8 l l U 3 ACC-1 SA.1509 re 0,13.13 Control Protettl0 3 8883225010 IJ4 hse u i 2 iv at sieseer = g 3
- la o,0s ti se.i.t.y e stuiinis 4
97-5520 13 2242 Kit SA/120VAC 3*d2 r/C selectlee T y [] I Switch
~
t
.. m u . .. .,. ,,
C - *. :- ,p;3 (
-- 9 ,
u& o
. ; m_.
; i .;, ~ .,
*- y. . ; . i I ;g, . ,
. .N.. pl i
Serge Suppressor I ' 88* V25WA40C 01-07 Treesteet Preseettee e g , 50b1W R3,RS B.nete Adjeetteet u Peteetteneter 3 St304tleM ts w/m,.3
'-J i .
STAlv Rt p.aege Adjust :ent u 1 , * 4111032181 14 68 '
. 24 stater , , .
%g Structere W - ~
. CAteet t [**' D 11-1538-03 9 .
. .w ;. . L.f j a :.a '
. . ! ' j j s*
. b' . . ' ,,. 4'3 h l .,, 3 '
g "9, 4
1
/*% O
^
sarILTarrayta ternra_isi
. i: .:., . m.
<i c. m. irrr. s m. m i.
(TT. ?TfCE K0. Ar I*. C Fra: RA? t *n; fn itMrftte ti. .tv l r: tt18 OT'*.*'t PT IM 90-0575 le M$s',0ts =004 R$1 Anwee r thant u Aceter Shunt 1 I?o Cooling for 4
*hersal Convecimt 9 see t-cos.Juc tors 7erstral plock 1 98 2521 e te ntr.3 TB1 AC TeretnJt Stock N Temiskal Block 2 ()-55-13223 1 T32 Oc Teretnat stock n St-231:t 20 ESS 783 Alarm Ternin.at Bloch 3 .
Ter-inal Stock 1 95 251's 20 Est TS4 Alare Terninal stcck N g Tereinal Block 1 H 785-7 Terminal Stock u H Terninal Stxk 3 91 233e 19 CJ.2.l(0 I u
# Coneeeter b r A3.31L 2 32 09-01-1121 16est Sink 8 0912275113 9 133-7.58 Ctt.6. 8 m 9 133 24.58 CRI-6 2 Poet Str.h 2 0913325112 35 14:0610 CRF 2 test Stah 1 09400422t1 99-0916 21 1940-13 Used for u t astie Channel 6 ft.
Mountleg Meet Staks Used for y C.ast! Its;.tator 8 93-6109 21 2015 2A Potating o Heat Sinks 91 27G9 17 Uced to Pount N forstent sto-k 2 ft-6.9 O 1261151200 34 34201% Used to Fount M 8
, fe et.s'. der r... 12.13 K3 Petey w-g relay Soc *aet t 92 35C2 27 27tt22 .
27 27t171 El.2 .w ousting s 3
?staf Socket N 2 91-35*1 fete U 1 1126225625 7 A8Cli (A FIF Protection N Q u .tti,i.tei.e., M. wei n m5.u vi a r., . . tint .,. tit.,, , gig c==
Yc) c= = N &
~
b w C=='
n r r r I-i I NON-SAFETY RELATED COMPONENT LIST _ MFG. RATING REF. DES._ FUNCTION QTY _ STOCK NUMBER APP. E HFG. P/N DESCRIPT.10N
~
,_ i . . . *
-$/
T35-DMV- 0-500A. DC AM Monitor DC output Ammeter 1 0821500320 36- "' 050-UW/ Scale current T35-DVV- 0-150V DC VM Honitor DC output Voltmeter 1 0801150320 36 150-U voltage .,
.', a
'K 28 1414 0-120 hour T Equalize charging Timer 1 98-3019
( modified timer s
. Ob 29 30099-0 Receptacle DS1 AC pilot light I Pilot Light 1 Q-55-13034 28PSB Bulb Li issembly Rev. 0 29 30 135-3271 Lens .
16 2.5K, SW. R200 Voltage dropping Resistor 1 0112062325 96-1136 26 B258B 115 VAC K3 AC undervoltage relay Relay ps, 1 5' [jj
~
27 - KUPilA15 115 VAC K2 fan-out relay Relay 1 96-2771 Relay
~~^
1 96-1131 27 KUPilD15 115 VDC K1 . Fan-out relay 120 VDC DSL Low DC Voltage Alarm Lok Voltagesa 1 , 91-3202 1 DSLV120T2-01 '
' . Alarm N .
t
~
..=
*^*
power conversion products inc. 1.1 The only difference in components between the station battery charger and the sample charger is the AC capacitors (C3-5) and the 1 fuses and fuse holder (F14-16) which are not supplied with the station charger. These are non-safety related items as demonstrated by the FMEA performed for the sample charger and thus the elimination of the above components does not affect the ability of the charger to perfor= its required function. There are no components in the Comanche Peak Station Class 1E Battery Charger that are not in the sample charger. 2331 173 1( . 1[ XVIII-6
( D power conversion products inc. U 2.0 Stress Analysis In this section, a stress analysis is performed on the safety related nonidentical and dissimilar components in the station chargers to demnstrate that no component is stressed at a rate higher than that in the sample charger to the extent that a different aging acceleration would have to be employed. Since there are no nonidentical or dissimilar components in the Comanche Peak charger, the additional stress analysis is not required. 2331 174 ( XVIII-7
( ower conversion products inc. J
- 3. 0 FMEA In this section, an FMEA is performed on all non-safety related_
nonidentical and dissimilar components to demonstrate that the failure of these components will not affect the station charger's ability to perform its required function. Since there are no nonidentical or dissimilar components in the Comanche Peak charger, this FMEA is not required. 2331 175 ( . XVIII-8
( power conversion products inc-4.0 Seismic Oualification The required response spectra for the Comanche Peak Station is consi-derably below that experienced by the sample charger during the seismic type test (see figures following this page), thus no additional seismic qualification is required. 2331 176 k - XVIII-9
Page V-12 Report 43552-1 FULL SCALE SHOCK SPECTRt'M (g Per.k) to O 100 G 1000 0 ( l.0 DAMPING 2. 9
._a_._.-- ..._.,___4.__ .- - _......,. .
. __. . .-..,_.___,._.,_3.p., ,; . . _ . . _ ,
- c .. ....
;_. w ._; i._..___,_.,,_gg- -- '- -i e-+o
; ......._...4_..
. w .: .
i
. ; . .. . ..;__.4._ 1 . + _L--- F. r _-- _ -r. _._ t-- _+ - + - H -. ';'~ ; . _ _
. _ ..r_ . . . ..: _ -
,t
.. .. .;_-- = =_ u .h....__
. ....-=. .:. _.:.=.:__
. _____=__.=..:=.._=____...=,_..=._..-__.=_-
- v: . . . . . . . _ . .
.....t
_____..._.r_ _ .. S.
..._ - . _.._......,.k..__..
. . _ _ _ _ . 5 W .4 .
. . . . . ... ,,. .. t.
-4.-.. __
..a .
. . .s
-, , . . _ . . .._ ._._ m 1 . _ . .
.w-.... .- j . 3. ,
..? .
,t 4. _ .; 9
.p,p.a . .w 6
.a 7
..t7. : -
s . . .
...........p..
^- - -
---.-+
- .r ;=._ _
, ,_ -i . . r g FL _ -- - ~ _ i. :. _ . .. . s r=. .= : =1 :; :.: * -_ --. -= _ ._-- :- t ----A_=_ ,__ % -
. _ _ , _ _ ___. .. . _ . _ . t...._. ,.... ., ,._ ,
= = u ____ M. m =;,_4_ q;=. t:: . _ _ _ _ _ . . _
- . = :e : . _-=_ : _ . . . . . . . .__
I . 3.. , _
.. . b_
, m--_a .
_ __ ; _4
.,.~_ j.... _ p ._ .i.
I __ ...y.__. .
.e-~
.- .p_.-}---
- y. .t .
, _ p- ,-
.... .._..p.
+
' i i
+_4 4 f r . u . .,_... ._ 1. . , ,. ,
co - s._
' i__
, , i . ..g s e g._ _ . . . . -
' ' _-. r,.
'
- i _
'8 '
I -
' q_ ,
_ . ... . . , , , i ., g = T t. -
.i . , ,
.., -...p__.__-
. - _4.. ._._t
_4.. +
' w_ -F i. g. _
f .__ , , , l y , -P - f-
- p - )- a~ *-- f=" b *
---_. - .7 t' il
. ' f-=- - l , 1 , ,
.= - r __. .= :
l--
' h *P "* f ) , ,
...._,==.:----=_,_=_=,___2._._.:p.u_,=_._._ . , _ _ _
, y.
_ , __-__ , _ _ _ ._ _ . _- , ._ s j e,= :.=. _. ._: .9_ .__,. _.' =. _:y =_ p_=__:: _=.u. _ _ _
< t . .. . _.
~~"-..~._r... - - -. . . -
.-....p.,_J__.
-{_ .
. a -
g ..,_.
. . . .. .. _. .. .. .. _, . _ . ___E.._.._.,__,
__r- -- - . , - .p
-- +-- r p- _
.__p_ , . _ , _ . _ -( r Q,....- , -- , _,,
, , _ * ~, ,,, . t- .
--_t,__- ,
.u.:.: . . a. * : = ; .
( _ 1 . ,,
.m
- t. _ . ,
_-_- .t 3m . ._-_ ._ ~- . . t. y .. _. ,_._ t , _ -._..,_...f__ C :.-. .~ . .c _...1'-*.=-==.'p_.-.._ 1
._ .___ L :1-T .'. _ -
__.v. " _ _- ..
. - . , . _ , _ , _ , _ , ._ -. _ . ~,7._._,._ , . . ._ ..
. ip. a._-- . ._
.O_....._.....*1...~_s_
y_ r ;
~
._.+-...t-
.t-"y.._-'a__" .- . -.6 4-.
g e ,
~ , ,-.
9, t s. _eJ t
._ { _ ,
.4+
-p_. ,
r
~h '*
..,.._.s.--
_. ~'_ g... . . _ .. . .._.J.. . . . _+
- m. . . .. .. _ . _._ _ _
, ..s.
.o,____..__.____ .
p_. .- y o
. 4 ;. _ .. _ .. _ . . _ . , _ _._p_p _r i _..,_._3__j...!.._;._;_1..,n i . _ _ . . . _ . _ _
. .. ._ ;; 3 ; ,
y , p __ _ _. .
; __ . . s - ..._6 _. $ _. .. e_
eo
,- *Q ____
~ ,
t ' m,3 9 , , t_ , g_ l
._ > i
,,; m M
p *' !- -g ._.-- _ - --- ,- ;=_.._ _m t = .-_s _:1 ._. c=._g .. , F......_... _ _ ,- t:. 7_- . :m::r: .. c- : - - -- ~, __ ~
._ m _.L_.:.- n - -_._. _- .,=~::
j i c- - - -
..h-=.= ._.r : -- - ~ ~ -- . . ::r. . . .u._..-tw_:. :
-u.___. . . . ._g. .. . s. .. . . . . .
u ,s
- . .azz.:. ._, s. = ..:_=._ _ :.= ,v--*
r __w.,_ _ - . _..L. - .
.16....a =1:-t _- ._ .sm-.~_.__.:=.=..
. r , .
. ,.w ._
- . ..- .i._4 - -
Q ._. _r-_..,.,
-4 . . _. _ .
y ,' ._.. ..... __ . .. _ l._._--_. L_ ,_ ,_ , , , ,,_r.yc:._ar r
._. _ p== w q m=r ? - 6.
3__._,w..
*;: ' -.-i=.-
L..
=~. .
c= c - _ -
-__.._w.- ._- - . . . . _ .._...
. _ . _. 3g .. __ _. ___..._._ __
._my,
. _ _ . , _ _ a w 1 ._ . _ . . -
_ . . . _, _.. ... .. .. . ...___..__~t.___ . _, . . . ._
- , 1
.. t. s.a.
1' . ._. ..
, ,t_.. .,
r - _- . j+- _._w_. _. .___
-._.._L_..
-4 _g, . r.
,r ,...
a
.__...p. -. 9 _
r q _ a_ rg
..i._ __
, . . . . . ..g
..g q .
.requency c (Hz)
HORIZ0tlTAl. SAFE 255 I77 FIGURE 3 SHUTDOW EARTHQUAKE I A
' ~
P.EQUIRED RESPONSE g**9 g'l ' SPECTRUM co o 3 . .\ 22 SAML.g C l-\ A M G .
)
RVnr -10 . . _ _ -
. . c.3. . .s 3 Report 43952-I 1 .. FULL SCM ~' SHOCK SPECTRUM (g Peak) j, 1.0 0 10 0 100 S 1009 O { DAMPING 2% i. t _._ _ ..+__.__.. , _ _ . . . _ . . .
- 6 ,.. ,
. .. .. .._-. _. . _. . _ . _ - - - _ . _ . . , 7-.,-
. . , u. .. - .
>__ L_,_. ,_ ,- r y .._.,_._e....,_w_._, -
ppp; p. t . . .._ i
. ,. i
; ,- ; -- H : _.
_. m y _ u. p_+ _ s . , , j . _ _ _ . . . ,. au _=. =. ... =y-t r -e:-n. r. : 1=w,=.u=.= _:- --c _
-- . . . . . z. u _ :_
s
- _ =_;
r . . . =. r- :- c. = _ . _ : r. ,. _: t--
. . ==.. _ _. :
. .;. x. . . _. .i ._: .:. - - _ __t.=_u_. _._._: e._::.__._: .._ _ _: -- .>_ _ _,
_ _ _ . . . _. _.. , . . _ t_
.._._ g _1-- : - > _4 . . . _ L ..... ..t. 2. a. . t ..
_.. . .. .a _ _ .. _..._ .;_ n- :.c_ _ _-z____.-=c-
.-_. __ - . _ -._-: .f-t-.. :n .- .....
.= _;l_.. =. . - . -
. .= . a.=-=. :- .=: ; = r _u=_=_c . .
, 2 r _-- 4. ._ :=.=.. . . _ r_= =7.___::.=. _ . -.- -= t_.r. -_ - .. -
- _. t- - r- - - - - -
---- :.:1, - T.:.: :- [~?_. .:._.;. :. r ._:
': ;:- _ r :[_:. .. ..= ._. F - - , _ _ _ _ _ . _T. _. _ . _
==p.: = = _ .. _ _L_ _._ ._
+
_1. . . . . . _ .. { . . .
, _ . , D.__,., - - * - - - -
c=.;> g U _. - r-i i r- i
- I -- l - H- - . - * -
[ t-p.-.
; =-a
--ti
' _.a _
-_-l , . u p +- -
, i .
, e.
y i
. +
. e i
i , I"~f-*! ~l '
.' 4
' t , -.a._....._
- r _ . . ~ " *- ,
,m , - , .
=r ,
9 i i ' ' F.-_ w. , ,
-l
, l ,
.r i
l l l l-+- ,
-m ,
-;_ i .
' -- ' I l l l -._--,_--_z._
F- [ -- l ,
--~~~,_
'--~*--~-TC*:_..~~_.~.-
;g - - - - - *-T--~'.2*
~
o --- -- b . _~~-----#- -
~~% -- , - , - . - , - ,- - ..f - - :).-" - ~ ."_;I. . -. _
-f r- -- - - - r '
- s. .
O - ~ - A v. 6_ . e Q. r'- .s
./ -
~.
- N, ,
O_ __ ..- - / . i 1
,. ' ' - -6 -N
' 6, - -i 1 r - - - -- .
t- ,
. __: ...-.n - ,__t.=*_ _.
- g. -- ,___"_...__.._.L.
. . 6__._ s._a .
*--*_e_s_
P.,_ . _ _ _ .._,_ ,,._. h.. ..;.=.."_*_ . . _ . - ' w
. -_3,__.
a . .'L.._ _- .- , a_._ l .O ; . _
. . . . . _ _ ~ _ a__ _ . _ . . . . - . ~ , - . _ , . _ _ ._.___ -
-g...
~
Or
- . '*-.*.w_..
._-"." _ e
'_- , s .-,,, . _. ,
p_ i L. Up . j- ,
- p. -._ - g.g _ '
9 .. . - t g
~,t4 v.
- - - - _p.__ ,___ , . _ ,
i 5
._~ . . -y4.F. -
c =; , - i . 1, , , - .~t- ':-- w
., 4-r v r- _.
,y m , -6 . . _ - .- .- 4 ; ,
yy h , r..e_.._
. .g. ,
, _ . a ..+- , ,
I m3 . _.e-. , p F.; , 6 -. a. . . 9 ; _ . .
'- r 8 *4 8 __,
- f r= , .
, . l l , ,
- F-P-! l . l U; , I -h- l ,
.=.s:= c- . -- .=-r=u
, _ _ _[
w ~ ~ ~ ~
- . _:u-.: ._r=?:=-* c.. -
- _-t._ _. __ .: m =r=:s::r-=
= :. .: : c.=: ~ -- - --- - ~
-r----.--t---t t
-._ ~ p~ .;~ ug- r:;-"';..p
! .g -;-.--_. ::.=--. _. :--; .-- . b.. .: . .- --- r ; :- 4_-< --- -
-_' *y .-s..
3{ -----r-- ~ . _ , . . . - . . _. . [- Tr_* _ a ~ ~ t-~. . . _ s .._. s_ . , .
$4., -.. _ .._.._,_ ._.-
. _ _ , . _._,.._e_,-
._-__..,_.."t" .
_.p _..- ._ - : _._ 4._. 3:._.:-_ --- . : ;r.u. .p-t _- .._..t- ._
.,v - .
-.--,--_.i==-- -t-
); _ _ , _ - _ . . _ _ _ _ -
d g . _ _ . .,.
- = . - - r : - -
_ - . . u '_=-p_ , r.:.r ,_-_ -_. - e
, , -- _~
6 _.- . f=.- = . ~ .._.-...-
-_.__.-p_-
- e. _
. . _ . ,_ , -4. 4_4. ..
, =
= _
. . . .... :._ y .
. _ _ - - - y 1
_ . . - _p' .+ ) . i .__= - n
. . _ _ _ _ _ _ . __ m .
. _ _ . ....l... ...L_'_ ' '
. . > > e
[ ..,..n , . . . . . ..w IOC
, , . 100 10 1
Frequency (Hz) . FIGURE 4. VERTICAL. SAFE SHUTDOWN EARTHQUAKE REQUIRED 2331 l78 1 RESPONSE SPECTRUM s am n 0 0 1 0 A n e..
** O - 3)$ w _ f.L _ _
5, A M P w c HMt c e R.
i 1 ( IN-STRUCTURE RESPONSE SPECTRA FOR: i ELECTRICAL BLOG. i SSE EARTHOU.cKE DIRECTION: X EQUlPnEHT dan?ING: 0.02 RESPONSE SPECTRA DUE TO ROTATION OF
- 100 FT ARN FROM X:59.31FT. Z=-1 12FT A1: DUE TO ROTATION ABOUT X-AXIS O
A2: DUE TO ROTATION ABOUT Y-AXIS u? N' A3,:,_ DUE TO ROTATION ABOUT Z-AXIS C O k O ' e ,- z i
.O uo *
,9
\ U . .* 3 Cr / .
O u?~ C A1 .n2 - d~ O 9 4 s
'&{'%.-. . - _
0 45 0'.60 0.75 0'.90 3 ,.00 0 15 0 30 PERIDO-SEC 2331 179
- CoWA/Jel4 r P64k, STATiod
( w m -f2. lW ba i i u l Gibbn c Hill. Inc.
' ' ' ' I er .. .
j g e : *""7,',',',,""" ,q 7,.,= f, G . u 1- i
,, . . . ... . , g.: - -
,,,.....,.. ,,, ,, . , . 3 ...
"& = ODM
'O.
i 3 1
] IN-STRUCTURE RESPONSE SPECTR.9 FCR ELECTRICAL BLOG.
SSE EARTHOUAKE DIRECTION: Y EQUIPnENT DAnPING: 0.02 j RESPONSE SPECTRA OUE TO ROTATION OF 100 FT ARM FROM X=59.31FT. Z=-1 12FT o A1: DUE TO POTATION ABOUT X-AXIS 0 ( N A2: DUE TO ROTATION ABOUT Y-AXIS __A3:.. DUE TO ROTATION ABOUT Z-AXIS J I o o" -
! c-
; o to 01-A Z $
(l, 4
.o oo j U *.-
cc i I o t i o . 3 s e h,
/ ,
'%s
/
N h ~,. __ _. _ _ __ _ _ _ I
%. 00 0.15 0.30 0 45 0.60 0 75 0.90 !
PERIOD-SEC ' CowMct4e PEAK _ stutrea 2331 180 l
~ .
% VIti _ .Z 3 .
\
t US .
" i.7 2 . ; -
r-b -
---j- }, i-!--l --
L-. s id e ,. c sin.in c. ,,.... ! t.'. , ~~'.t---.< - - 8*
,,,, + *. ** 5 *
~ , , , , c * ...1. a ,t ' - * * -- -. . . . . , - * - - - * - m.c= o. ,
.. " ". " u . +.
...uma=
yeah-Ms *
- s i
I I . .l cn 3 IN-STRUCTURE RESPONSE SPECTRR FOR: e
! ELECTRICSL BLDG.
I SSE EARTMCUEKE DIRECTI0tJ: Z EQUIPMEtJT OHnPItJG: 0.02
! RESPONSE SPECTRA OUE TO ROTATI0tl 0F 100 FT PRM FROM X:59 31FT. Z=-1.12fT i A1: DUE TO ROTATION ABOUT X-AXIS e A2: DUE TO ROTATION ABOUT Y-AXIS
( N A3: DUE TO ROTATION ABOUT Z-AXIS i l' O O.. N o w c.b - r - (- z (' r Ai
.o uo l 02-CC 1
O <
- s. N w
.. / s g ^2 4 l O /
/ \
/ \
\ .
/ / N
/ s
. ]-%_ _ , , ,
0.90 0 45 0.60 0.75 l 9 > 00. 0.15 a
^ 0 30
' PERIOD-SEC a
i 2331 181 C.ow M cK r Peatc.- sris r&d 0
"C[
f o X V ll - f_;f '7-[L l Ji
\ L_
< a- l ..
i i i .
' ' t '
cuss , c , ,1.,c. ...... I,u ,
!.- l ', ', ! , m . ... ~. .o Fv;:.cm. -
~';,_
h.ct- ? ::-- , ! in .., ... . , g ; .:- ,.,, ,... _.. :..
( O' power conversion products inc.
. 5. 0 Statement of Qualified Life The preceding sections have demonstrated that no safety related co. m ponent used in the station chargers, if different from the component used in the sample charger, is stressed (electrically or physically) to any greater degree in the station chargers over the entire range of normal, abnormal, D.B.E. and post D.B.E. service conditions. The station chargers are qualified for 40 years providing the maintenance replacement interval schedule in section 8.0 is followed.
2331 182 K XVIII-15 .
* ~ ""******
-*.==-=<. - - ' "
( O power conversion products inc. APPENDIX XIX MISCELLANE0US PHOTOGRAPHS These photographs are not available at this time. They will be submitted under separate cover. 2331 183 ( M e
@eGJM em4
.......,a.
P' APPENDIX XX g litrY.JE LKECRATCR!E3 SCIENTlHC SERWOES AND SYSTEMS CAQU8' l 1 ,._
- j. . _. .
. .n_,..._.
._._.......__f
.. q
, -_-... . . ~ 1 e . . .
._ ... ,.4 1 _ . j; ,
__ . ~
- i. . .
.-._._,.f_L, ~ . _ -4 _ _..
.. .. . . ii . .
-- . s.
{. , , .
. ..e i
- g. ' a all 11 sa I i' ' '
{ .. , . , . 4
- i 4
.. s 8 8 _.
] y- , .s e !,
y * }_ g g$., . .. 1 .._..._..e l ._.p. 3
}. .c.,',.__g _ _. __ 1.. p ' g.. ,
?
. .&_7 . .,4 _. ,g._ _. .f' .g , .__
%,- ,.f._ _c,A_ :l t g .. .. .... . . . . ~. .. , L__ _ a.,,_.y ,- ,. -,., .
(_, - f- __ t ., s
. ____ . . . ..- . . _.j. . 9_._ _.Y__ _ _J,,s. _i_. .,
y_ n
* . 1L- 9._j ; i ( ;I
_t I g ._ _s ....___j. ' . q._ ] ij . _ _ _ ..._, t. a .Qy _,._yy
. a 7 . [ $y,.l,. .y
~_, .. .
. _ H1. .
s u __ .. ...s. -
., . l ,, )_.._i. .:
l _..._.. ... ..-._ e _t
- .J' [)
.,t._,,', _ ; [%p s.g _ _.
i . 4, g yj
}.1
, . .4 _ - . _. .._ i
.._ y
.+fi. [.
. . . . . . _ ,___ n q .
y=
. . . _ ....n-_
. ...,..: _ _- f.3, L u.. 5. ._.
) __., . I _-.-___ .._-_. - s _._._ a g" E+.
. . . ..a _.
.. . 4 p . _ra p_ -
l , ._ [__..._. ,
~..-..._...1 . r . . .:g . . , .
.._5.e . ,
__ _..t ,t ._.__ __ , . a, . . ,)
,j._. . ._.t._. . _ . 4_ ._..p .
4_- .
.n
.._.....___._..f..
- 5. _ . .
-- - - ~r .-
t r. .~_ . 7 ., ~~~ - u. ._-._i._,-
.s.u...~..~.~....."_..'._..-
, . . .u c_.
[..p yu ,-a, _ .. _ .. ... .. _ .
,. ; 4 ,.
o-
. _ =
._ u4. + _ _ _ y > . u _.
_. . i, , p _u
- 4. yt.L. -
;g_
- i. 7 . - . . . . .. q.. .. .. . a , i , ..
1
...H._.a...
. _ _ _ . : 2.... . . . .e _ . 4 . . _ - --
._2.._. .
la __... ....__. 2331 184 l . -
,: i 9, D j n D D " ! & - OL' a i n i
DU s F .
%se :R
* .-6MM- p e'.&.
l QUALIFICATION TEST REPORT ON BATTERY CHARGER, TRAtlSFORMERS, AND CHOKES FOR POWER CONVERSIO?! PRODUCTS, INC. CRYSTAL LAKE, ILLINCIS 60014 2331 185 g l I l I ( i
NEO - c s Tesi Repo:t V.esemww@.W@rmweeS6AWW
?
W : -- -
>'.ix.e.E=40 ., . .gm m , . . o.
yyzt::0-v~n.t *M t *h ., 4to52-I i 2 d O7QM6-**F-D Qy@'.w&)q. REPORT NO. p.rf4 f 6 S i h Oi4 M@ .-Jy Dd:WYLE JOB NO. 43 52
- %d M$M@.. Tt pg i Ne i n %;* \ i~ fUE-$ M E'
- fiiR[g.t;.{@
m.y , gt > CUSTOMER P. O. NO.
. ;[Q? ' h:.
= ir y ,.y._;i y,j '
1 9 94 ~j PAGE1 OF 289 PAGE REPORT
;.:gg,h.y , ;j- l
,..dhj%j IL e m.-+
...-i.- -
Hay 19, I973
% 9 NR ,.rFp#A
,' - DATE 5 W . N, !..w*IlN/A ,-
G-Eg -
- f. M ;(**g g 9 W SPECIFICATION (S)
See Seetion 5.0 hE r h dTw-MM i k,e M ~$
- td
.'X e f. ~ m..dtpt.
em .-; .%N m D k.h A
! _.. .x.%T ..:.i W -~ r L.. .u.:: c.- . . .:.h. . - -mawe -
E [IO _d . 1
? Power Convers ion Products , Inc.
3 1.0 CUSTOMER 2 East Stieet, Crystal Lake, Illinois 60014
; ADDRESS 130-Volt Battery Charger, Model 3SD-130-300; Magnetic Components of : .
2.0 TEST SPECIMEN Sattery Charger--9 Transrormers, Model 04747 6 3 Chokes, fedel 04e0:;
} Alternate Components--AC Circuit Breaker Model HFS3125 and DC Cir: > $ Breaker Model LB2400.
POWER CONVERSION PRODUCTS. INC. 3.0 MANUFACTURER 4.0
SUMMARY
2331 186 A Battery Charger, described in Paragraph 2.0 above, was subjected to a Nuclear Quali fication Test Program as required by the Power Conversion Proiucts, Inc., Purchase Order No. 21792 (Reference 5.1), and Wyle Laboratories' Qualification Plan 545/70ll/ES (Reference 5.2). The test program was performed to satisfy the require-ments of IEEE 323-1974, "lEEE Standard for qualifying Class IE Equipment for Nuclear Por#er Generating Stations." This generic qualification program is designed to permit
, application of the Battery Chargers in a number of nuclear power generating stations.
This Nuclear Environmental Qualification Test Report consists of six sections which describe the sequence of events to which the test specimens were subjected. These sections are described on the following page. A1abama.ProfessionaI ** "' '** '**"""' W"w' *"' " *'""==" ~;ca'.'".*e'*oria= .wo t 1 ===>-== w w=. ei sa= ao Eng.ineering License #7112 STATE oF ALABAMA 1
"- 5pecial Projects l
, counTv or mAoisoN i TEST BY WilIiam W. Holbrook , ,,,,, ,s , ,,,,,, ,/ -
II ' l o. . . 4
. . . .. . no . ..
- v. r n. .a e .. .. ... .. n i....o
.es. , . . .. .. .
.. in.. . . . .. in . ...s i e '
- 1. . in . . .e n 6
. i, . PROJ. ENGINEE Y'. s
- r. Gleason. f-(. .. + .u , .
'd. #'
WYLE Q' A~* C. m.i%.. dA 2~e.yof IIlQ.19Y {, g , gayjgg ora t , Sh55 RISED [ Nos.,y Pwns.c M.nsi to, sne cowary of u . . si.roif As.tism.. g l say comm.w.n ...;, _@ .i SCIENTIFIC SERVICES ANo SYSTEMS GRoVP HUNT 3VILt.E. ALABAMA
2 PAGE NO. NE I A3CEAD3 43%2-1 j SCIENTIFIC services AND SYSTEMS group RWRT No. 3 4.0
SUMMARY
,(CONTINUED) .i. ~ Section i Baseline Functional Tests (Transformers and Chokes) I Section 11 Component Aging Functional Tests (Transformers and Chokes) J Section !!! Burn-in Test (Battery Charger Assembly and Alternate Components) Section IV Stress Test No. 1 (Battery Charger Assembly and Alternate Components) j Section V Seismic Test (Battery Charger Assembly and Alternate Components)
- Section VI Stress Test No. 2 (Battery Charcer Assemb!y and Alternate Components) i i
1 The magnetic components (Transformers and Chokes) of the Battery Charger were thermally aged to equivalent 30 and 40 year lives. The Transformers
; consisted of groups having two dif ferent wire insulation systems--Nomex Wire Insulation and Heavy Polythermalese insulation. Functional tests were
{ performed before, during, and after the thermal aging. Aged mag etic co ponents were installed in a Battery Charger. Alternate component circuit breakers were added in series with the Battery Charger's input and output. { The Battery Charger Assembly and Alternate Components were subjected to a j Burn-in Test, Stress Test, Seismic Test, and S ress Test, in that order. The Battery Charger Assembly, Magnetic Compenents, and Alternate Components
' complied with the requirements of the test plan except as noted in the .} foiiowing anomalies.
- 1. During initial functional testing of the magnetic components, it was noted that Transformers T-2 and T-9 drew excessive current during the Turns-Ratio Test. The cause of this condi-tion was for each Transformer a shorted output wire, it was concluded that this anomaly was caused by mishandling during
" shipment. (Reference Notice of Anomaly No. I and No. 2, located in Section 1.)
- 2. Dur*ng the functional test of the Battery Charger prior to the Burn-in Test, a false indication of low DC voltage was indicated following the surge Withstand Voltage Test. It was concluded tha t this anomaly was caused by an inf ant mortality failure of a transistor. (Reference Notice of Anomaly No. 3, Section 111.)
During the Seismic Test of the Battery Charger,,the indicator lights went out and the alarm relay contact opened. The indicator 3 light filament broke and made intermittent contact causing j a fuse to open and the relay contact to open. (Reference Notice g of Anomaly No. 4, Section V.) I 2.731 3 187 i I ye g6 6 heeN W D
PAGE NO. 3 y g SCIENTIFIC services AND SYSTEMS GROUP REPORT NO. 43952-1 L.0
SUMMARY
(CONTINUE 0) i
- 4. After completion of Stress Test No. 2, it was noted that the indicator light was out. A test of the Battery Cha rge r indicated that the light had burned out. (Reference Notice of Anomaly No. 5, Section vi.)
5.0 REFEP.ENCES 5.1 P>ier Conversion Products Purchase Order No. 21792. 5.2 wyle Laboratories qualification Plan 545/70ll/ES. 5.3 IEEE 323-1974, "lEEE Standard for qualifying Class IE Equipment 4' for Nuclear Power Generating Stations" 5.4 IEEE 344-1975, " Recommended Practices for Seismic Qualification of Class I Electrical Equipment for Nuclear Power Genera ting Stations" s I l(. 2331 188
.l
IL I f a l 1 I. BASELINE FUNCTION AL TESTS l (TRANSFORMERS AND CHOKES) I ( 189 2331 i 1 5 l o k b
I~I PAGE NO. g 43952-1 REPORT NO. SCIENTIFIC services AND SYSTEMS GROUP SECTION I BASELINE FUNCTIONAL TESTS (TRANSFORMERS AND CHOKES) 1.0 TEST REQUIREMENTS I Tne following baseline measurements were required on al? compenents. l s 1.1 Transformers (Nine Each) i . Measure and record insulation resistance by applying 500 VDC for 1 minute I 1.1.1 e minimu.r. between each winding and ground. 1.1.2 Perform turns-ratio test by applying 115 VAC input to the secondary [ winding and measuring output of the primary winding. 1.2 Chokes (Three Each) f 1 minute 1.2.1 Measure and record insulation resistance by applying 500 VOC for minimum between the winding and ground. {3 1.2.1.1 Measure OC resistance of the winding, using Kelvin Current netnod.
~
2.0 TEST PROCEDURES AND RESULTS The following test procedures were used and results obtained for baseline
- functional testing of the components.
2.1 Insulation Resistance Test Procedure insulation resistance tests were performed on all Transformers and Chokes. Trans formers : The insulation resistance was measured in two olaces on each Transformer using a megshmmeter with an applied 500 VOC potential for 1 minute, as follows: 1 1) Between one primary lead and chassis
- 2) Between one secondary lead and chassis Chokes: The insulation resistance was measured between one lead and chassis using a megohmmeter with an applied 500 VOC potential for i minute.
2.1.1 Insulation Resistance Test Results The insulation resistance test results No arechviations contained-on data sheets were noted. located in Appendix ill of this Section. ( I 2331 190
e PAGE NO. l~2 e bM MM3 sCtENTIFIC sERvlCEs ANo SYSTEMS GAou? REPORT NO. 43052-1 ! 2.0 TEST PROCEDURES AND RESULTS (CO lTINUED) 2.2 Turns-Ratic Test Procedure Turns-ratio tests were performed on all Transformers. The voltage output was measured at the primary leads with an input voltage of 115 VAC applied to the secondary leads. 0 2.2.1 Turns-Ratio Test Results The Turns-ratio test results are located on data sheets in Appendix !!! {
. of this Section.
During this test i t was noted that Transformers T-2 and T-3 drew exces-sive current. (Reference Notice of Anomaly No. I and No. 2, Aopendix 1, a of this Section.) A hi pot test was performed and no breakdown was noted. Further investigation revealed a short between the breakout wire
, Transformers T-2 and T-9 were repaired by placing Nomex j and the windings.
wrap on the breakout wi res. The baseline data for turns-ratio was measured and recorded. This data is as shcwn in Appendix ! of Section lli
} for T-2 and T-9 4
2.2.2 Direct Current Resistance Test Procedure A direct current resistance test (r,elvin Method) was performed on ali Chokes. The test was perforred by inducing 1 amp through the winding and measuring the voltage drop (resistance) across the winding. i 2.2.2.1 Direct Current Resistance Test Results are contained on data I The results of the direct current resistance test No deviations were noted.
$ sheets located in Appendix 111 of this Section.
, 2.2.3 Instrumentation Eculoment Sheets Equipment used for this test is listed on the Instrumentation Equipment Sheet located in Appendix IV of this Section.
2331 191 t s L
AGIfiG RESULTS - CIRCUIT Ai!D ALAR.; SOA, Da SPECIMEN t:0. TEh?!INAL 40 YEAR A B , C 3-5 .0445 .044 .040 A-9010-4 1-2 .024 .0242 .0243 4-6 .0542 .0528 .0545 4.0 CONCI.USIO_: As a general effect of elevated temperature aging, 'discolouration of outside insulation wrapper was experienced, which did not affect the electrical . integrity of the specimens. All specimens tested above successfully passed the aging and functional tests without deviations; therefore the control transformers all aged to their specified life in accordance with the Power Conversion Product Qualification Test Plan. . ~ 2331 192 . O W e e e e 9 O
=
IX-6 . O
APPENDIX X - COMP 34ENTS 14ITHOUT AGE-RELATED FAILURE MECHANISf!S A. ELECTRO: llc CO !PO:IEllTS ( Aging is not a failure nechanism for certain electronic conponents in typical class IE battery charger applications within the maximun desired qualified life of forty years. i f lectronic
. Uhen applied within their design rating, the ag ng o . e cocponents occurs at such a low rate that its effect on failure
Silicon rate is undetectable within a 40-to 50-year period. base semiconductors, for example, never wear out if perfectly , However, constructed and used according to specifications.
~
all semiconductors contain manufecturing imperfections (e.g., Most at the bonding junction) that eventually. cause failure. devices have only slight icperfections that allow a service About one percent have defects life in excess of 40 years. unich cause carly infant nortality failures. The burn-in requirenent is ( used to clininate as nany of these devices as possible. dJ To illustrate the failure rate history of these electronic components, refer to Figure X-1. This " bathtub" curve has three characteristic sections. The first section reflects a high-failure rate due to early failures of weak or defective com-ponents. The components are not representative of the longevity of the others and are usually eliminated fro = use by subject-ing the sample to a preliminary period of operation often referred to as a " burn-in',' period. During this. period the (, 2331 193 X-1
APPENDIX X_ COMPONEtiTS WITHOUT AGE-RELATED FAILURE I4ECHANISMS { 1 N tu V' 16 E a . II-e i k. l WEAROUT l I BUPll-IN l {. time, t- > FAILURE RATE HISTORY FOR CO'.GO:!ENTS Ill PERCENT, 7. -
~ 2331 194 O
( . Figurc X-1 X-2
' ~ APPENDIX X - COMPONENTS WITHOUT AGE-RELATED FAILURE MECHANISMS
. til initially high-failure rate will continue to decrease un t nt it reaches a value for which it remains relatively cons a The burn-in period is of short duration, with respect to time.
The second section of the failure-typically 30 to 100 hours. failure-rate rate time history curve represents'the rando: f the systematic value of the component sample where none o failure mechaniscs are operating such as early defects or wear-out failures. The duration of this section is several
~
i d The third sec-thousand times as long as the burn-in per o . i f the wear-out tion of the bathtub curve is the beginnSinceng o the desired' equip-failure rechanism for the component. f the curve in ment qualified life falls within the portion is o constant, the which the electronic component failure rate i lly failure rate of a -new (burned-in) coegonent d to the is equipment essent a equal to the failure rate of a component age that is, the wear-out period for electronic qualified life, fied life. While it components falls beyond the quipment quali ' humidity can is true that extended extremes of temperature dix only and applies alter this non-aging characteristic, this Appen h re the tecperature to applications outside of containment w eified service cond - and humidity will remain within the spec ta Thus, aging within the qualified life period is no tions. failure mechanism. 2331 195 ( X-3 W e um we-M6 P
APPENDIX X - COMPONENTS WITHOUT AGE-RELATED FAILURE MECHANISMS _ An cxtensive bibliot aphy has been asse -bicJ to justify this ncn-aging This biblioqraphy, which in r:ost cases is base-J upon actual test ( concept. Jata, is organi:cd according to the specific categories below: Giblionra Ay_ Topic
- on-Alinq Concept for Electronic Conponents I
II Silicon Seniconju: tors III Resistors Tantalun Dry Electrolytic Capacitors IV V Capacitors (Ceranic, Paper, Plastic Film, !!ica and Glass) VI Integrated ::icroelectronic Devices and Hybrid
;1icrocircuits k
_m illI5 3.i _$ l $ i\[ l)lfi!lIR 2331 196 ( - X-4
Biblicaraphy 1 - Non-Agina Concept for Electronic Components Karr.11. W. and Geisler, M. A.,"The Design of Mihtary Supply Tables for Space l' art >," Oper aiun> Raearch, Vol. 4,1950 K shn, H. and Mann. I.," Techniques of System Analysis " Rand Corp., Ro reh Memorandum KM 132'AI, June,1957 Ste: Tag. L. J., "Deci>:en Mak:ng in Weapons Developrnent," Harvard llusiness Review. Jan..l .b.,1958 Ilitch. C. J. und MeKcan, R., 7he Esonomics of Defense in the Nuclear Agr. liarsard Unisersity 1*re>>. Cambridge, Mas >.,1960 Novici, D., " System und Total Force Cos: Anaty>is." Rand Corp., Research Memo. RM.2695, April,196: Lvec D. IL und Raitra. H., Games and Decisions: Intros! action and Critical Sure.. e.r. John Wiley & Sons. Inc.. New York,1957.
"Reliabdity of Military Llectronic Equipment," AGREE Report, U.S.
Govein.nent l'ainting Office, Wash., D.C., June,195s "Reliab:lity Monitoring I'rogram for Use in the De>ip Development, and l'roduction of Air Weapons Sy.tems - and Support Systems." U.S. Air l'on.e Specification Hel!ctisi No. 506. May iI,1959 Gryna. F. M., Mc Afic, N. J., Ryer>on, C. M., and Zwerling. S. (editors), Reliabdity Training 7kst. IRE.ASQC. March. Iw.0 Henney. K. (editor 1. Rel.: ability Du twa D>r Ground Electronic Equipment, McGraw. Hill llook Co., Inc., New York,1956 f Hall. A. D., A Aferhodulugy for Systems Engineerirg. D. Van Nostrand x Co. I nc.,' Princeton. N.J.,1962 Goode, H.11. und Machol, R. E.. System Engineering. McGraw. Hill Book Co., Inc.. New York,1957 Flagle.C. D., f luggina, W. H.. and Ray. R. H. (editors). Systems Engineer-in,; anJ 0ycrurions Researth, Johns Hopkins l'ress,13altimore, Md.,1960
. .. .~. _ . . . _ , , , ,
Feller W.. An Intro hn rion to huh &hry Theory and Its .jpplications. Vo!.1. Second Edition. John Wiley & Sons. Inc. New York.1957 Parto n. E., .\todern Probubihty Th,ary and 'ts .9ydications. John Wiley & Sons. Inc., New York,1900 Dharucho.Ried. A. T.. Elements of the Theurs of.\tartat Processes and Their Applications, McGraw.llill Dook Co., Inc., New York 1960 Doob. J. L.. Stocloastic l'rocesses. John Wiley & Sons. Inc., New York. 1953 Loeve M., hobabihty Theorr, D. Van No>trand Co., Inc.. Prineston, NJ.,1955 v Taides of !e ninemmt l'enbability Distribution. National Bureau a Stand.nds. I!.S. Gou mnent Pointing Ollice. Wash., D.C.,1949 Cramer. H., \!a:hemasia al .\1cohvJs of Stati>th s. reinceton Univeryty, Press. Princeton. N.J.. l'.145 ._ _2331 197 ( X-5 " WLuduJuTU!; d
. -.m. ea . --
- Bibliography I - tion-Aging Concept for Electronic Comoonents Cahart. R. R.."A Surseyof the Current Status of the Reliabihty Problem."
Rand Corp., Re>earch Memo. R\t.ll31. Aug.14,1953 Mood, A. M., Intrvductious to the Theory of Statistics, McGrau.Hdi Book Co. Inc.. New. York,1950 Dy nkin. E. D., Theory of ,tfar Aur Prm esses tran>!ated from Russian by Brown. D. C., henticedf all, Inc., Englewood Clitis, N.J.,1961
. Kemeny, J. G. and Snell, J. L., finne .t/arlor Chains, D. Van Nostrand Co., Inc., Princeton, N.J.,1960 Bellman, R., Intrusluction to .\tatrix .4nalysis, McGraw. Hill Book Co.,
Inc., New York,1960 Fraecr R. A., Duncan, W. J., and Collar, A. R., Elemrntary .t/atrices andSume.4pplications to Dynamits and Djerential Equations, Cumbridge Unisersity Press. London,193S . Chernulf H. and Moses L. E., Elementary Decision Theory, John Wiley & Sons, Inc., New York,1959 Sittler, R. W., " Systems Analyses of Di> crete Markov Proecsses," IR E Transactions CT.3, No. 4, Dec.,1956 Weiss, L., Statistica! Decision Titeury, McGraw. Hill Book Co., Inc. New York,1961 Dasis. D. J., "An Analni> of Some Failure Data." Journa! of the ( Amerie.m Statiuical Ano'e.. Vol. 47. No. 253. June.1952 Boodman. D. M.. "The Reliabi'ity of Airborne Radar Equipment." Journ.d of the Operational Research Society of America. Vo!.1. No. 2. Feb.,1953 Cox, D. R. and Smith. W. L., "On the Superposition of Renewal Proccues." Biometrika, Vol. 41,1954 Fiebinger. H. J. and Lewis, P. A.."Two. Parameter Lifetime Distributions For Reliabihty Studies of Renewal Proecsses." IBM Journal of Research and Development, Vol. 3. No. I, Jan.,195t Widder, D. V.. The 1.uflace Transforni Princeton University Press, Prinseton, N.J.,1946 TaL5es 1.., Stochastic Processrs Methuen & Co., Ltd. f.ondon, and John Wiley & Sons, Inc., New York.1950 Moore, E. F. and Shannon, C. E.," Reliable Circuits Using Less Reliabic Relays." Journal of the Franklin Institute. Vol. 262. Sept .1956 Yon Neumann, J., "Probabilistic Logies and Synthesis of Reliable Organisms from Unreliable Components." in Annals of Mathematical Studies, No. 3 3, Prinectun Uniser>ity Press, Princetnn. N.J.,1956 Dirnbaum, Z. W., Esary. D. J., and Saunders, S. C.," Multi-Component Systems and Structures and their Reliability." Technometries, Vol. 3,
- No. I, Feb.,1961
( . . . . . . ...
'9 o
^
o f o 21@31@"
"~ dl X-6
Bibliograohy I - P.on-Aging Concept for E ec ran c o.rpon n Cos. D. R.. "The Analy>is of Non.Markosian Stochastic Processes by the inclusion of Supplementary variables." Preceedings of the Cambridge Philo>ophie.it Society. 51. Part .1. July 1955 ( Lipp. J. P., "Topolog, v of Switching Element > Ver>us Reliability." IRE Transactions on Refi.ibility and Quahty Control. PGRQC.t0. June,1957 Mo>towitz. F.,"The Analpis of Redundant Networks," Communica-tions and Electronics. No. 39. Nov.195S ' Mme. II., " Reliability of Phy eeal Systems." Tranwelions of the 1959
- International Symposium on Circuit and Information Theory. IT-5, Speci.J Supplement. May,1959 ,
Lofgren, L." Automata of High Completity and Methods for increasing Their Reliabihty by Redundaney,"Information and Control.Vo!. l. No.2, 1953 Maitra. K. K.."Sy nihesis of Reliab!c Automata and Stable Neutral Nets." , Proceedings of the Bionics Symposium. WADD Tech. Report 60-600, Sept.,1960 Flehinger, B. J., " Reliability improvementThrough Redundancy at Various System Lesefs." lin! Journal of Research and Development, Vol. 2. April,1953 Balaban. H., "Some Effects of Redundancy on System Reliability," Sisth Nationa! Symposium on Reliability and Quality Control in Electronics, Wash.. D.C.. Jan.,1960 Herd. G. R.," Estimation of Reliability Functions," ARINC Monograph - y No. 3, ARINC Research Corp., May,1956 5 "
^ Barlow R., " Applications of Semi.Markov Processes to Counter and ReliaStity Problems." Stanford Technical Report No. 57 Contract No. N6onr25140.1960.
Welker, E. L. and Horne, R. C.. " Concepts Associated with System o # Effectiveness," ARINC Monograph No. 9. ARINC Research Corp, Msv^ July,1960
.F"7 6 < :) .
.Tak5cs. L., Stochastic Processes. Methuen & Co. Ltd., London, and
[ D' N '[ John Wiley & Sons. Inc., New York,1960 Barlow. R. E. and Hunter. L. C.. " Reliability Analysis of a One IJnit h[5h"' ~g)f System." Journal of the Operations R:scarch Society of America, Vol. 9. No. 2. March. April,1961 RyswicL. R. and Weiss. G.," Tables of the incomplete Gamma Funct
'% of Integral Order." NAVWEPS Report 7292. U.S. Naval Ordnance 1.ab.,
White O.ik. Md.. Nos.1960 Karlin. S. and McGregor. J.. " Coincident Propertie> of Birth and Death Processes." Stanford Technical Report No. 9. Contract Nonr.225(2S), 1955 Kneafe.S. G. "Rehability of Parallel Sptem> with Repair amt Switching." Sesenth National Symposium on Reliability and Quality Control in Electrenies. Philadelphia Pa Jan.1961 f ( Derman.C.. "Some A>ymjitotic Distribution Theory with a Denumerabk Number i T States." Biometrik.i. Vol. 43.1956or Markov Chains s Whittle. P.."Some Distributions and Moment fermu'ae for the M 17,1955 Ch.nn." Journal of the Royal Stathtical
- . _ . . . . . .Societ).
. . . . .Series
_ . it. Vol. X-7 2331 199
.v. - 51oliot;r aony 1 - non-.-v i n u s.u ns.e n Syski. R.. Introduction to Congestion Theory la Telepi:one Systems, Oliser and Boyd. London,1960 Barlow. R. and Hunter, L., " Mathematical Models for System Relia-bility " The Sy!sania Technofo.pst. Vol. Xill. Nos. I and L Jan. and April,1950
( Dreniek, R. F., " Mathematical Aspects of the Relbhifity Problem," Journal of the Society for Induitsial and Appbed Mathematies, Vol. 8,
- 1960 Epitein. R. and Hosford, J.,"Rehability of Some Two Unit Redundant Systems," Sisth National Symposium on Reliability and Quality Control
- in Electrontes, Wash., D.C., Jan.,1960 Smith, W. L.," Renewal Theory and its Ramifications." Journal of the ,
Royal Statistical Society, Serio B Yo!. 20, No. 2,1953 Cos, D. R. and Smith W. L., Queues, Methuer. & Co., Ltd., London, and John Wiley & Sons,Inc., New York,1951-Morse,P. M.," Dynamics of 0perational Systems: Markov and Queuing Processei." in AckofT. R. L. (editor). Progress in Operations Research, Vol.1, John Wiley & Sons, Inc., New York.1951 Karlin, S. and McGregor, J.,"The Di(Terential Equations of Birth and Death Proccises, and the Stieltjes Moment Problem," Transactions of the American Mathematical Soci. ty, Vol. 85,1957 Morse, P. M. M., Queues, im entories and .\taintenatice, John Wiley & Sons, Inc., New York,195S Saat), T. L.," Resume of Useful Formulas in Queuing Theory," Journal of the Operations Research Soeict) of America, Vol. 5, No. 2,1957 Hugpos. W. H., " Representation and Analysis of Sigu!s. Part V: Flow. Graph Representation of System Dynamics," Johns Hopkins Unnerdty Report TN 59 971. Contract AF 19(604).1941, Nov. 1959 Weiss, G. H.,"On a Semi.Markosian Process with a Particular Applica-tion to Reliability Theory." N AVO RD Report 435. U.S. Naval Ordnance Laboratory. White Oak. Md., Oct ,1955
.\larfr et Pwcesses, MIT Hosard. R.. Dynno,. Pro.qraonm *. .m.!
Technolo;y Prer. Cambridge, Mass.1960 ,_ Bellman, R., Dynamic Pro;ranuning. Princeton University Press, Prince-ton, N.J. 1957 Rutenberg. Y. H., " Sequential Decision Models" Case Institute of Technology, April,1961 Allocation of Redundancy," Seventeenth Kettelle. J., "Least Cost National Meeting of the Operations Research Society of America Manne, A. S., " Linear Programming and Sequential Decisions," Manayement Science. Yo!. 6.1960 and Dectrical Networks, Dennis, J. E., Alathemarital Prv.grammin;
. Riley. V. and Gass. S. l.. I.incar Pro,qramming and itssociated Tecturiques:
A Comprehemis e DiMio,g a;h.s on Lincar. Non-l.inear and Dynaad: { Progrumnring, The Johns flopkins Press, lla!timore. Md , !95S 2331-200
$0 $.b),
Bibliography I - flon-Aging Concept for Electronic Cornconents . Vajda, S. 3/uthematical progra,nming, Addison.Wesfey Pub. Co., Inc., Reading. Mass. 196! R., "On the Applieution of Bdim.in. R.. Holland. J., and Kalaba. Dynamie Programming to the Synthesis of 1.ogieat Systems," Rand ( Corp.. Paper P.1551.195S Dreyfui. S., "Dynamie Programming" in AcLolT. R. (editor), Progress in Operations .Re careh. Vol.1, John Wiley & Sons, fue., New York, g9g , Moore. E . F. and Shannon, C. E.,"Rehable Circuiti Using 1.ess Reliabie Rdays. Journal of the Franklin In>titute. Vol. 2t*2. Sept.1956 Von Neumann. J., "Probabilistic Logies and Synthe>es of Reliable Organi>ms from t.'nrdiab!e Components." in Anna!5 of Mathematica Studies No. 34. Princeton Unisersity Press. Prinecton. N.J.,1956 B., "Some Reliability Aspects of Mo>kowitz. F. and McLe.m. J. , System Design." IRE Trans.iction> on Reliability and Quality Cont PG RQC. 8. Sept. 1956 h Reliability
. Beltraan. R. and Dreyfus. S.," Dynamic Programming and t eD of Multi Component Society of America. Vol. 6. No. 2. March April.19f 3 Relia-
. Sasaki. %!.. "A Simpfitied Method of Obtaining Highe>t System bihty." Proceedings of the Eighth National Symposium on Reliabi:ity and Quahty Control in Electsomes. Wash., D.C., J " .1962 Gordon, R.." Optimum Component Redundancy l'or Ma .imum System Reliability," Journal of the Operations Research Sociay of America,
( Vol. 5, No. 2, Apri!,1957 Fichinger, D. J., "Rc!iability improvement Through Redundancy at
. Various System Levels" IRE National Convention Record, Part 6, March,1953 '
Barlow, R. E and Hunter, l.. C., " Mathematical bfodels For System Reliability." The Sylvania Techno!ogist, Vol. XIll, Nos. I and 2, Jan. and April,1960 Hall, K. M. and Mcdonald, R. H., "Improsing System Reliability," Proceedings of the Sesenth National Symposium on Reliability and Quality Controlin Electronics, Phifaddphia, Pa., Jan.,1961 Kamins, M., " Determining Checkout Intervals for System > Subject to Random Failures," Rand Corp. Research Memorandum, RM.2578, June,1960 Firstman, S. I. and Voosen, B. J., " Missile Pre.!aunch Confidence Checkout: Content and Equipment Design Criteria," Rand Corp. Rc>carch Memorandum, RM.24S5 Feb.,1960 Morse, P. M. M., Queues, int entories ami Staintenance, John Wiley & Sons, Inc., New York,1958 . .. . _ __ _ ._. 2331 201 X-9
* * * * * ' * . moo-mme- -
- s- ,
=% flon-Aging Concept for Electronic Cor.ponents "Refiability Stress Analysis for Electronic Equipment," Technical Report TR.59 4!61, R.C.A., Camden N.J., Jan.,1959 Earles. D. R.. "Rehability App:ieation and Analy si, Guide."l he.',1artin ( Co., Denser, Colorado, Sept.,1950
" Handbook for the Prediction of Shipboard and Shore Electronic Equiprnent Reliability" TR.133 N.WSHIP V.i3N, Vitro Laboratories, April,1951 Batos sky, I., Rehabdity: Theory coul Practice, Prentice.1 tall, Inc.,
Englewood Chff>, N.J.,1961 Loyd, D. K. and Lipos, M., Rehahihty: .tfanagerownt, .tfethods, and Nothematics. Prentice. Hall. Inc., Eng'.cwood Clith, N.J.,1961._ _ , _ _ _ _ Barlow R.and flunter L.." Optimum Presentise Maintenance Policies," Journal of the Operations Rese.irch Society of America, Vol. 8,1960 Weller, E. L. and Bradley, C. E.. "The Do!!ar Value of Improved Reliabihty," Proceedings of the Sesenth National Symposium on Reliability and Quality Control in Electronies, Philadelphia, Pa., Jan.,1961
. Brender, D. M.."The Statistieat Dy namics of Preventive Rep'acements,"
Consention Record. WESCON. Aug.195S
. Barlow, R. E. and Prosehan. F. " Planned Replacement." Di.S2-0102, Boeing Seicotific Re>earch Laboratories, April,1961 Truelo e, A. J. " Strategic Reliability and Presentive Maintenance,"
Journal of the Operations Research Society of America, Vol. 9, No. I, ( Jan..Feb.,196l Ha!!,' K. M.. " System Maintainability." Proceedings of the Eighth National Symposium on Reliability and Quality Control in Electroni:s, Wash., D.C.. Jan.,1962 . Billingsley. P., " Statistical Methods in Markov Chains," The Annals of Mathematical Statistics, Vol. 32, No. I, March,1961. _
"A Comparison of Methods for Analyzing Censored Life Data to Estimate Relationship between Stress and Product Life," Hahn, G . J. , Nelson W.
IEEE Transaction on Reliability , Vol. R-23, No.1, April 1974.
. 2331 202 Y Nfh0fl& '. .
0 ( X-10
Bibliography II Silicon Semiconductors _ ( The statements made in the references below are based upon actual This test bibliography data on Mil-Spec as well as commercial grade components. does not require that Mil-Spec components be used as long as they are components which have been manufactured using the same techniques as those used to manufacture the equivalent Mil-Spec components. It has been
--verified that all silicon' semiconductors used are manufactured us ing the same techniques as those used to manufacture the equivalent Mil-Spec component.
"How to Eliminate Premature Semiconductor Failures," by Erwin R. Schmid, Machine Desien, August 25, 1977. .
" Reliability Physics Study of Microwave Solid State Devices," RADC-TR 184, AD 731794.
" Reliability Investigation of the MSC 2010 Transistors," ECOM-0092-F-72, AD B000815L. ,
" Reliability Investigations of the MSC 1330A and MSC 1330B Microwave Power Transisters," AD 923318L.
"RCA TA8694 and TA8777 Microwave Power Transistor Reliability
( Investigation," AD A007587.
" Reliability Prediction for Microwave Transistors," RADC-TR-74-313, AD A003643.
" Reliability Study of Microwave Power Transistors," RADC-TR-75-18, AD A007788.
Reliability / Design Handbook. Thermal Applications. Vol . No. Navelex No. AD No . I 0967-437-7010 A009013 II 0967-437-7020 A009014 A009015 2}}} 2()3 III 0967-437-7030 IV 0967-437-7040 A009016
" Accelerated-Test Procedures for Semiconductor Components", F. H. Reynolds, Post Office Research Centre, Martlesham Heath, Ipswich, IPS7RE, England (flote - this paper contains a very extensive bibliography). .
(. " Reliability Improvement of 1 Mil Aluminum Wire Bonds for Semiconductors," s Ravi K. V. , Motorola Inc. , Contract flAS8-26636, 6 Dec.1971. X Bibliography II Silicon Semicenductors_ k G.A. Lang, D.J. Fehder, W.D. Williams, " Thermal Fatigae in
. Silicon Power Transistors", IEEE Transactions on Electron Devices, September, 1970.
" Thermal Cycling
'V.J. Lukach, L. Gallance, and V.D. Williams, Ratings of Power Transistors", RCA Application Note AN-4783.
L. Gallace, " Quantitative Measurement of Thermal Cycling Capability of Silicon Power Transistors", RCA Application Note , AN-6163.
"The Use of Current Gain As An Indicator for the Formation of Hot Spots Due to Current Crowding in Power Transistors",
Frank F. Oettinger and Sherwin Rubin; 1972 IEEE Reliability Physics Symposium Proceedings; Las Vegas, Nevada; April 5, 1972. { F.F. Ottinger, D.L. Blackburn, and S. Rabin, " Thermal Charac-terization of Power Transistors", IEEE Transactions on Elcetron Devices, Vol. ED-23, pp.831-838, August 1976. P.L. Hower, Westinghouse Research Labs.; and D.L. Blackburn, F.F. Ottinger, and S. Rubin, National Bureau of Standards,
" Stable Hot Spots and Second Dreakdown in Power Transistors",
IEEE Power Electronics Specialists Conference, 1976, 76CH1084-3AES,pp.234.
" Thermal Resistance Measurements of Conduction Cooled Power Transistors", EIA Recommended Standard RS-313-B, October 1975, (Electronics Industries Association, 2001 Eye Street, N.W.,
Washington ,D.C. 20006) . .. 2331 204 ( X-12
Bibliocraphy II Silicon Semiconductors { ll.J. Kuno, " Analysis and Characterization of PN Junction Diode Switching", IEEE Transactions on Electron Devices, Jan. 1964,p8. E.E. VonZastrow and J.H. Galloway, " Commutation Behavior of Diffused fligh Current Rectifier Diodes", IEEE Transactions on Industry and General Applications, P! arch-April, 1965, Volume IGA-1, No.2,pp157-166. Devices", A.S. Grove, " Physics and Technology of Semicond uct or J. Wiley & Sons, pp201-205 (1967). Uninterruptible Systems Requirements - A Comparative Analysis. John J. Waterman, Jr.,.Elgar Corporation, Proceedings of ( Powercon 1, March 1975 A.J. Wahl, W. McMahon, N.G. Lesh, and W.J. Thompson, "SF System: Transistors, Diodes, and Components," B.S.T.J.,49, No. 5 ' (May-June 1970), pp.683-698. L.E. Piiller, " Reliability of Semiconductor Devices for Sub-marine Cable Systems," Proc. IEEE, 62, No. 2 (February 1974), pp.230-244. . A.J. Wahl, " Ten Years of Power Aging of the Same Group of Submarine Cable Semiconductor Devices", Dell System Tech'1. Journal, Vol. 56, No. 6, July-August 1977, pp.987-1005. 233.1 205 ( X-13 e aw-ee awWe e M*
., a w e 6e 9 6ee- w e e
g mee g .y. e
**=eGm
Bibliography III Resistors { These resistors meet the non-aging criteria when they are applied within their uattage ratings as follows: g Acolied Stress in Percent of [ated Matts 50; Carbon Film 50" Wirewound 60% Various grades of resistors, from Mil-Spec to comercial grade, ara available for use in Class 1E charger . applications. T.e non-aging criteria applies to the resistors below as long as thej are used within their wattage ratings as stated above and manufactur:3 with techniques used to manufacture the equivalent Mil-Spec resistors 04ote - Mil-Spec resistors are not required by this document): 2331 206 ( ( X-14
-.-A.-..~.-
Bibliography III _R_esi stors ( ,- ,,.i.,oe .ci-im. n uee im e , y;ig reyy seiee.,dme iaie ,.
.Egyte, Style s a w aitet,te M hLlable k"* TtP* .
in Sec tLon Type in stnodard standaret 101 Composition (lasulated) Compusition Ryg 201 ruit p.It) fvt f -f r-94, fuis ulai ed i ,, y 202 wire-wound (tow c,peratuig R A20 102 Talm (High Stability) RN75 t e n.pt r.it u rs-) se A3n (vi t -it - 191 (M!t,-R -10503) 203 werr wound itPOS " (MI L-It -22) (puwer typet M P06 103 Fitra (Pwer Type) RD63 R P10 RD65 (MIL it-11804) RP15 RD70 RP20 ItP25 104 Wire-wound (Ascurate) HP30 (MIL R 93) 204 ware-wound, precision nno;o5 (MIL-R 329341 RH 1000 306 Ware-wound (Power Type) RW29 RR1103 (MIL-It 26) RW31 R R1300 RW33 - RH1400 MW35 RR 2000 RW37 RR2100 RW3d Ro S'S Rw47 ; HwSC 205 were-wound. serr i. E x t,; (Mtt. H-30002) pr s e n. m Filta (1,1sutsted) 206 ware wound I: cad. RT26 tirT screw setusted) (MIL-R-22684) JMIL-H-27208) RJ12 2G7 hon w a r e-w oaN (MI L-It-22037) (tead screw actuated) RJ22 10$ Wire-wound (l'o-er Tjpe, R E77 RJ24 REk0 (MIL R-IB546) Chauls Mount) . RJ2G RCR05 R .150 303 Composttion (Insulated), RCR07 203 , ho nwir e-wo unc RvCS rMIL R-39005) EstAlished Rehability HCR20 istit. f t-222m5) PVC6 R CR32 401 ware-wow.c <!ead-screw MfJtD RCn42 (MIL-M-30015) actuated), estatished nTit22 { , reliabitifv RTn24 . 402 Noowire wound (lead. RJIt!It 302 Filyn. Estabttshed D NP50 RJR24 I (mil-n-33035) screw actuated).
; MIL-R-55t d2) nellast! ry
'
- b h '" 'd # * '
I RNn55 RNR 60 RNn65 RNR70 f 303 RO?t52 (MIL-ft-33005)lEstablis*ied Wire-wound (A6 curate), Ittliabit6ty RDn53 RDRS4 Hun 55 RDH56 R BR57 i 0 r e r j ri r[- 1
\LJ" a 1
a]s RDM71 V RBR72 JU a i_ 3 04 Wire-wwnd (rarrner Type). ftwn14 [MitAt 33007) I;stablished Reliability R WR78 ItWH80 RWTtR1 RWnu 2331 207 RWR89 in5 nlm (tam,Isreit), D LTt 05
- RLR07 (MIL . -39017) F..tabladed I'climbility R LH2O R LA 32 RIJt42 Wirc-woundt (!%werType. R f*R 40 306
- Cliaulb Mient). REff45 (MII. ti 39003) H Eff 548 Estat lishM ltelsatailtty Reft:5 R EntGO R >:H r.5 ,
X-15 R Ett70 R):H75
( It has been verified by the stress analysis (Appendix III) that the resistors used.are applied within the restrictions at the start of this bibliography. Also it is verified that the resistors used are manufactured in accordance with the equivalent Mil-Spec components listed above. 2331 208 a
\
( X-16
Bibliocraphy IV Tantalum C;3 Electrolytic Capacitors (
" Guidelines for the Selection and Application of Tantalum Electrolytic M., ?!ASA Capacitors in Highly Reliable Equipment," Holladay, Dr. A.
TMX-64755 Rev. A, January 31, 1978.
' "On the Reliability of Solid Tantalum Capacitors," and " Reliability Measurement and Prediction for Solid Tantalum Capacitors," by G. H.
Didinger, Jr. , Technical Director, Kemet Co., Union Carbide Corporation, 1951.
"An Application of the Weibull Distribution to the Determination of the Reliability of Solid Tantalum Capacitors," by David E. Maguire, Kemet Co.,
Union Carbide Corporation, 1961. 2331 209 t X-17
Biblicoraphy V Capacitors (Ceramic, Paper, Plastic Film, Mica, Glass) ( Uith the exception of oil filled type paper or plastic film capacitors, the non-aging criteria applies providing the capacitors are manufactured using the same techniques used in manufacturing the equivalent Mil-Spec component listed below (flote - this document does not require the use of flil-Spec components): At*t*LN Aut.t: LHE LLCTHIC g p g g g y.C AT HM
' CE.M.S Fa sed * * - - - - - - - *
- MIL C 2320'#(E!4)
Variable -------- MIL-C-14 40v MICA U 4ttua st yle - - - - - - MIL-C IC3SO MIL-C -5
"*I P"fP""# , MIL-C 39001(t;R)
L L LEC T RO L Y Tic Alum inuuni- - - - - - - - - MIL-C -62 Tants:ou 4,nsolid) -- *ttL-C 39006(En) Tantatu.m (autid) - - - - - MIL-C-39003 (E R) Alummuni utide --- - Nf!L-C-39319 Tantalum (sof.d) slui.-
- *.f tL-C 55365 (ER)
PA PL R (s wta -impregnated- - - - - MIL-C-12889 Met atisted - - - - - - - MIL-C 39022(ER)
' l' A 6 ER -6't.a.ST;C Po!yca.rtw .te ------ MIL C-19918 (EP)
Parwr f. i= f othylene trre Whalate - - -
- MIL C-19118(EH) falanth .ar es.ctalliwd gela t w - - - - --- MIL-C-5$514 (Elt) f%iye t hp iene te re>Mhalate - - - - - MIL-C-1997M (En
~
C Lit A M 1% , l MIL-C-11015 r . .e-rai -n- - p,ti..C.3, '' T M] y{g]3 Dl 9 Jg
-- MIL-C 20(ER) ,'
Temp cannterneating Vertal,8.r ---- *--- MIL-C*01 FLacd, thip - - - - - - MIL-C 55651(t:R) 7 CA.5 OR VACUUM j F4Ar4I * * * * * - * * * *
- MIIe-C*IIIO)
Var sabts = *****-* MIL-C-13183 Other references are shown below: Mil-Std-1980, Capacitors, Selection and Use of, 8 Nov 1976. It has been veriried that any of these types of capacitors used are manufactur in accordance with the same techniques used in manufacturing the equivalent Mil-Spec components above. X-18 q_ m m ee - W
Bibliography VI Inte:;rpted Iticro-electronic Devices and Hybrid l'icro-circuits {
" Cyclic and Low Temperature Effects on flicrocircuits", Weissflug, V. A.,
and Sisul, E.V., Final Technical Report, August 1975 - August 1977,
!!cDonnell Dcuglas Astronautics Company - East, prepared for the George C.
liarshall Space Flight Center.
"How to Eliminate Prematu o Semiconductor Failures," by Erwin R. Schmid, Machin_e q Desion , August 25, 1977.
" Ten Years of Power Aging of the Same Group of Submarine Cable Devices,"
by A. J. Wahl, Bell System Technical Tournal, Vol. 56, No. 6, July-August 1977.
"Microcircuit Reliability Assessment through Accelerated Testing," by David E. Lehtonen, Electronic Packaginc & Production, July 1977.
"A System for Effective Transferral of Microelectronic Reliability Experience,"
by H. Lauffenburger and J. Fuchs, 8th R&M Symoosium, July 1969.
"MOS Reliability Prediction Model," by M. Adam and D. Aaron, 9th R&M
(. Conference, July 1970.
" Beam Lead Reliability," RADC-TR-70-227. AD 877310.
" Reliability Characterization and Prediction of Integrated Circuits,"
RADC-TR-70-232, AD 878235.
" Reliability Evaluation of Plastic Integrated Circuits," RADC-TR-71-8, AD 722043. .
" Failure Rate Prediction for Complex Bipolar Microcircuits," RADC-TR-69-350, AD 861045.
" Qualification Procedures for Hybrid Microcircuits," RMJC-TR-71-107, AD 885910L.
"Nichrome Resistor Properties and Reliability, "PADC-TR-73-181, AD 765534.
"Dormar.cy and Power On-Off Cycling Effects on Electronic Equipment and Part Rr liability," RADC-TR-73-248, AD 768G19. .
"Le ser Roliability Predi<.: tion," RADC-TR-75-210, AD A016437.
2331 211 X-19 e p g._g, ,, ,
~*E8***6eme
Biblicoraphy VI Intecrated Micro-electronic Devices and Hybrid flicro-circuits ( Reliability / Design Handbook. Thermal Applications. Navelex No. AD No. Vol . No. 0967-437-7010 A009013 I II 0967-437-7020 A009014 0967-437-7030 A009015 III 0967-437-7040 A009016 IV .
" Failure Mechanisms Studies on Multilevel Metallization Systems for LSI,"
RADC-TR-71-186, AD 731796.
" Reliability of Linear Integrated Circuits in Ceramic and Plastic Packages,"
RADC-TR-72-314, AD 907445.
"Reliebility of Thin Film N1 chrome Resistors Used on Radiation Hardened Integrated Circuits," RADC-TR-73-105, AD 911401.
" Reliability Evaluation of LSI Microcircuits," RADC-TR-73-127, AD 911826 1
2331 212 X-20 w mw ee 4
. -* wM We +
B. !!on Electronic Components Aging is not a failure mechanism for certain non-electronic components used as structural, non-wire insulating elements and connectors (in typical Class IE charger applications) which are processed using approved methods. The Quality Assurance Procedures required for safety-related nucleer applications by ANSI 45.2 and 10CFP,50, Appendix B provide for stringent controls of such processes as welding, soldering and crimping, assembly and finishing. One of the purposes of these controls is to assure that no degradation of structural integrity occurs to mechanical parts, fasteners and the like within the specified environment for the maximum desired qualified life of forty years. Additionally, IEEE-344-1975 specifically requires that equipment to be qualified be subjected to a ^ series of five Operating Basis Earthquakes prior to the Design Basis Earthquake testing, specifically to simulate the effects of structural-related aging on the equipment. Metallic components which do not have age related failure mechanisms over the 40 year life objective are: Aluminum Brass Ceramic Copper - Steel An extensive bibliography has been assenbled to justify that certain [' non-metallic components as used in typical Class IE charger applications do not have age related failure mechanisms over the 40 year life objective. These components are discussed below: A. Epoxy fiberglass grades G-10 and G-11 or equivalent (not exposed to bright light for prolonged periods). F.P. Darmory, "Polyimide Lamination Resin for Multilayer Printed Wiring Boards," Insulation / Circuits, Vol. 21, No.10, 1974. Rhodia Technical Information Bulletin on Kerimid 500 dated 4/73. P. Schuss 1cr, " Preventing Delamination of Circuit Boards and Ficxibic Circuits," Insulation / Circuits, Vol.20,No.7, July 1973. J.S. Schiavo and R.M. Mearns,
" Multilayer Board Reliability,"
- Electronic Packaging and Production, January 1976; Vol. 16, No. 1.
2331 213 X-21
,we, - - -
{ . -- . . - . . . .-.
. " Reliability Study of Polyimide/ Glass Multilayer Boards,"
RADC-TR-73-400 Final Technical Report Martin Marietta
, Acrospace, January, 1974.
Ilayes , L.E. , and Mayfield, R.E. , "A Critical Look at Polyimide/ Glass Multilayer Boards," Proceedings 1975 NEPCON. USAF Contract No. F33615-76-5045, " Establish Improved Man-ufacturing Processes for Polyimide Printed Circuit Boards," Interim Report Numbers one through five. P. Eisler, The Technology of Printed Circuits, Heywood and Company, London, England, 1959. W.S. Deforest , II.V. Connelly and S. Marro, "The Effect of Heat Aging and Related Phenomenon on the Black-Oxide-Epoxy Band," NEPCON '77 h'EST Proceedings, March 1,1977, pp.1-7. R.E. Mayfield, "A Critical Look at Polyimide Glass Multilayer Boards," IPC Publication TP-80, April 1976. 2331 214 ( X-22
. = = _
w . ee. O ~~ew . =*w~- = ,e., s, oy ,
( B. Glass filled diallyl phthalate "R4DO Nonclectronic Relic 1;ility Notebcoh, Revised," PADC-TR-75-22, .
/.C A0 0 50 5 7.
"Repor: on Insuleting Materials," NEi.iA,1974.
"Reliabilay Study Circular Electrical Connectors," RADC-TR-73-171, ,
~
AD 705509.
" Reliability of Ceramic Multileyer Boards," RADC-TR-71-299, AD 737373.
" Reliability Study of Polyimide/ Glass Multilayer Boards,"
RADC-TR-73-400, AD 777194.
" Infrared Testing of Multilayer Boards ," RADC-TR-74-88, AD 780550.
( Sb0" $$0$$$l 2331 215 X-23 f Q
( C. Mylar, Nylon, and Phenolic (Bakelite) As applied in Class 1E Charger applications these materials when used for structural purposes in a maximum air ambient of 65 C do not have age-related failure mechanisms. IEEE Proceedings of the 10th Electrical / Electronic insulation Conference - 1974. IEEE Proceedings of the 13th Electrical / Electronic Insulation Conference - 1977. (IEEE Pub. No. 77CH1273-2-EI) 2331 216 ( X-24 MW m Me6* G
APPENDIX XI 815/4W-9100, t=a 910/634 3356
- f sty two cast street, crystJ! lake, Illinois 60014 telephone:
FINAL INSPECTION DATA PS-74-32 O 5/1/78 t%)power conversion products inc. BY C. Timme DATE PCP JOB 12442
' CUST0;ER IEEE-323 i 1st X SUBSQ MODEL 3SD-130-300 _S$ RIAL -
DIELECTRIC TEST _ METERS USED ACV IN256 ACA _,IN103 DCV IN238 DC TO CROUND 1300DCARIPPLCIN243 A.C. WAT IN237 2000 , AC TO DC 2000 AC TO CROU'iD S C GI TEST AC=3000, DC=4000 ADJUST:ENT PJJiCE 104.4 TO 146.4 ' 0150 FLOAT 100.2 TO 137.6 0150 A*IP EQUALIZE OVERLOAD (CURRENT LIMIT) TEST 365 FLOAT DC AlIPS 365 EQUALIZE DC A !PS DC OUTPUT VOLTS 105
*II PL'T CD:!D'~IO: S FOR AEDVE TESTS 3
460 60 PilASC(S) AC VOLTS FREQUENCY DISCP2PANCY PIPORT CLEAPID BY UORE!/J SIIIP P1VIEU ( VISUAL QUALITY PIVIEW ALAPl! TESTING ALAR 21 TEICI OPEN TEPJi CLOSED AC VOLTS DC VOLTS DC AMPS DSL 8-9/11-12 7-8/10-11 120 30 460 DSL 7-8/10-11 8-9/11-12 126 30 460 AC 1-2/4-5 2-3/5-6 135 30 460 AC 2-3/5-6 1-2/4-5 0 0 460 LINE BALANCE AT NO LOAD A-B 463 CO:CIC::TS A-C 463 B-C 463 2331 2;7 RESISTANCE Regulation and Ripple test data taken on DAIE AUT,HORITY TO S!!IP BY XI-1
sl g C *- E :: h c . .
?,;t--
- i S . =" -
- o .
J p g
/
g I 0 6 7 3 4 . 8 3 4 5 5 8 8 7 7 8 7 . 2 1 3 8 7 3 8 8 8 9 8 8 8 F 8 8 9 P 8 _ 5 3 1 2 8 9 3 . 0 3 2 8 9 7 2 8 9 8
. '9 7 1 1 4 8
8 f 1 4 8 9 9 f 8 9 8 9 8 E 3 s 0 4 0 8 , p 7 m 0 0 2 0 3 6 8 0 2 5 A 0 4 7 3 7 7 5 3 1 4 0 1 1 5 3 1 4 7 7 5 1 3 1 6 C. 7 5 3 A 0 0 0 0 s 0 0 0 0 0 0 t t 0 0 0 0 0 0 0 6, 0, 4, 2, 0 0 s l a 0 0 0 0 0 0 2, 0, 0, 0, 0 5 4 2 2 1 0 8 t. L I 6 6 0, 0, 0 6 3 2 2 1 0 8 4 3 2 N . 2 2 0 4 3 2 5 3 1 8 n C. 4 3 2 ; e t A g u n i g P s 7 t 0 2 5 l 3 0 0 0 9 1 3 9 0 5 o 5 7 5 6 6 4 5 5 5 V 3 5 7 0 5 5 4 4 1 1 1 2 4 4 4 1 1 4 4 4 4 4 C. - A ED 8 LL 1 2 2 3 1 P 7 3 2 2 2 P 1 2 8 0 0 0 I 3 1 2 2 1 1 0 0 4 4 4 3 0 0 RG !
)
1 1 1 1 0 0 0 T l ? 0 0 0 0 S C C_ 0 . E A T v_ . T A 8 1 3 O 6 8 9 L S 9 1 1 5 F T 3 6 8 4 4 5 L 5 7 9 5 2 4 3 3 3 3 3 1 O R 3 4 4 4 1 1
. 4 3 3 3 1 1 V 3 4 4 4 4 3
3 3 1 1 1 1 3 3 3 1 1 C 1 1 1 1 D 1 1 3
- o. 3 2
0 5 0 2 5 5 5 0 0 1 7 0 S 0 5 5 3 2 P 0 o- 0 2 0 M n 5 5 5 e 3 2 1 7 A n 2 2 1 7 0 i Ci ,
C' * & O *.~~ e2 C1u cg.@$9* h_ a* %~b V.g." r 3 e Oeo 3 .a* . e S S C uo* 3Vmm2o"x *"M y>q>
. - U~~ 2-Q 1
- 1w v. :r
; O >4"t
- w%wgau s ao3 % roa 3occa,.3r m<. O* e iim M*1o *
$ O ncm ~bN mmm,uuW dnN boc wybetJ i
- N'.'r 4
> ncggg t
A,t7s n sm'mg. "t " uC 2otyti G zc rcb
~.O0ie Lcmoe.-euiuoo i
Cise m'rtr E-I
- 8 Ij liille 8I' UI wo00lgjxoilIDle e ls Eii lg l8 i'llll,ee 3 l t s le l i,
;_.{. t, e s.
- 8 1
O.o. ggg,,,Ee*Dl* * >.O. >.O e.a. *g A' r d o'l; F N W p i v m 4 fPsv i 3 goo OPtm e > (.
*f mt c - l wN.oo.
L%rNy@ 1 J s
.uw.- . o.y boo u.m O O
+FO O 1~OO o.
tu.oo. tD% ens)s (J
+e O +wN o o..- u bmu o.d ~uw.w .
.0 1 -
Nu.to. (%.NJmJ w
. wuw.o t h
e . R Nb.uo. w% Nu('s o A
~uu.t s
U; E o".uo.. (D%nNum L uw.ot W oN.uo. (PsoNu()/
. t Y
wuw.w S
* , , N ou.uo. (ls
. - 2 sf Ni) r E
ruw.o t K ob.s,o. 4NwNal 9
/ . 3 s (I T t
~uw.o t S;
)
K t ou 3.o. t ('JsNNuO l
)
~uw.w J '
)
O O lO' D. oC.uo. L%wNu0 P E R +m O O
+>o o +wo n 1O m.b uw.u *o u :
bmu )O O 9 G O 1O HN.oo. (J%wNum
+wu n +ex n O
bmu s e t.O 3 wuw.b
- ou A TL
!4 O n '
O o C
*m.oo. LsnNuC" y
O V O
+wN n +m O 1O -
e . oN +m O bm(P u.m wuu.u . 0 0 t o uo xM P *e.uo. e
. t%eNuM i T
um x?g U a 1 ( ts uo xHv.
- No.Wo. .
t%r%u9 C um T% I L . s.
)
uo x9._ A
- Nw.to. w%o%u(J B
um vf n O ( 4c 3r. NN.uo. t%o%u(
. I. t um xPg o
I uo xg au.3o. wst%um p t an. 2g I cEr=c y N U U m N ~ @
- I , :s *
- s - .
I '(Il
. f.
- D.
. U;>. *C 4*'.
>9E' Cm y" b 10 c. eM l xH 8W >q,8' a i! Is ai
i ncis (4014. tt'ephone; 31'4 yJ 'J tOO. tas 910/034 3J% 1011fl e0 (3%I Street. Ct(,t.nl take,l'
~ FINAL IllSPECTION DATA O
C power conversion products inc. EY C . T i---e DATE 5/1/78 ( CUST011ER TEEE-323 PCh' J013 12442 l 1st X suissq
}!ODEL 3S.130-300 SCRIAL 100 HOUR BUPJ-IN FULL LOAD TEST --
A.C. A .C. D.C. D.C. 2 h 5 6 7 Time-----Dst: A ps 3ipple 1- 3 Volts Amps Volts 130 MIN 00:30, 5/3/7s 138 MAX 130 MI.N 01:30, 5/3/75 139 MAX 130 MI5 02:30, 5/3/78 138 MAX 130 MIS - 03:30, 5/3/7? 138 MAX 1.30 MI:. 04:30, 5/3/75 135 MAX 1.w M r.- 05:30, 5/3/7:- 138 MAX
+14 C 03:00', 5/3/7F
+12 C +8 C
.012 +8 C t 6.0 135.8
+13 C +8 C +14 C 12:00, 5/3/76
.012 +8 C 464 5.8 136.0
+14 C 15:00, 5/3/75
+8 C +12 C +8 C 5.9 136.0 .012 463 130 MIN 18:30, 5/3/78 138 MAX f_
130 MIN 19:30, 5/3/7: 138 MAX i 130 MI.1 20:30, ~ 5/3/7s 138 MAX 130 MIN 21:30, 5/3/72 138 MAX 22:30, 5/3/75 130 MIN . 138 MAX
+14 ( 23:30, 5/3/76
+13 C +8 C
.012 +8 C 464 5.8 136.2 24:00, 5/3/7:
OUTPLT INCRIASED 10 300 ADC @ COM!n:ITS 2331. ppg._. ( '
- DATE AUTl!ORITY 70 SilIP 13y XII-2
- y. @Y >n ~
c$ g. g
- h 8 . .E u a 2
4 4 M_ B N _ O / J S 8 3 4 2 5 9 9 3 2 F 8 2 . 5 7 2 P . 3 9 5 8 0 2 1 1 7 7 7 8 0 8 8 8 8 2 9 8 9 9 s 8 6 2 9 5 4 8 4 3. ,
. 8 8 9 8 4 f 9 9 8 4 8 f 9 0 8 7 8 8 8 8 8 8 8 E 8 9 8 8 s
p 2 m 6 0 6 4 8 0 3 5 A 4 6 6 0 0 0 0 3 3 7 . 0 2 5 7 7 5 3 1 5 0 3 4 8 7 5 3 1 6 2 5 3 1 6 C. A
-g A s T t 0 0 M t a 0 0 0 0 0 0 0 0
0 0 0 0 4 0 0 0 0 0 0 8, 8, 4, E W 0 0 0 0 0, 6, 4, 4, 4, 0 C . 0, 0, 4, 0, 0 2 0 0 6 4 2 2 0 N 0 6 4 3 4 3 2 1 8 5 4 2 2 8 A C. 3 2 1 8 4 3 2 1 t 4 G A , l0 F t l E P s t l o V 1 4 6 6 9 2 3 4 7 0 0 0 0
. 0 2 4 6 9 1 6 6 6 6 0 5 1 1 6 5 5 5 5 1 1 1 4 4 4 4 4 C. 4 4 4 4 4 A
_ ED _ LL _ P P 2 3 1 1 5 _ I 3 2 3 1 7 0 8 8 4 1 3 2 2 2 1 0
, RG 9 2 2 1 1 0 0 0 0 T l 1 1 1 1 1 0 0 0 0 0 S CC l
0 0 0 0 0 1 E A X 2 T_ J 2 I A - g S 1 Q_ T 2 4 _ L 0 3 3 6 9 1 O 5 7 9 . 5 7 0 6 _ V 3 2 5 5 5 6 6 3 5 3 5 3 6 3 6 3 3 _ 5 5 5 6 3 3 3 _ C 4 3 3 3 3 3 3 3 1 1 1 2 1 1 1 1 1 _ D 1 1 1 1 1 1 1 A - S 4 8 8 4 8 3 0 2 4 7 P 7 7 2 5 7 1 i O M 1 4 7 0 7 O 3 2 A 0 2 7 0 3 2 1 3 2 1 C 3 U7w
- alt.nvJ'nuo. tai victuJa JJse foily t o ca.t stecet. cry tal Lke. in.nois 00014. te!cphone:
- FINA1. It!SPl.CTION DNEA .
5/4/78 O BY C. Tic =e DATE C power consersion products Inc. PCh' JOB 12440 U CUSTO!ER Terr m
! X SUBSQ Ist SERIAL ,
HODEL 1<: 1 in-ino 100 HOUR EUF2;-IN TULL LOAD TESL_2"" 50 HOUR @ 300 AMP
. .. ~
O.C. D.C. 1+ 5 6 7 T1=e-----Dat: A.C. A.C. 1 2 3 A:ps 3ipple ol s A :ps Volts 00:30, 5/4/7E 47
+17' 135.8 303 .031 74 461 70 01:00, 5/4/7E
. 38 +19
.033 77 51 70 135.9 303 462 01:30,5/4/7E
. 40 +20
.031 77 52 70 136.0 303 462
. 40 +21 02:00, 5/4/7'
.032 75 52 70 136.0 303 462
.43 +21 02:30, S/4/7;
.033 75 52 70 136.1 303
'462 +21 03:00, 5/4/7 51
.41 136.1 303 .032 73 462 70 03:30, 5/4/7;
.40 +21
( 72 1
- 6.1 ' 303 .032 62 52 40 +21 04:00, 5/4/7-60 51 136.1 303 .033 462 70 04:30, 5/4/7 62 51 41 +21 136.1 303 .033 462 70 '
+21 05:00,5/4[7 60 51 .40 136.1 303 .034 462 70 44 +22 05:30, 5/4/7 60 53 136.2 303 .033 460 70
+21 06:00, 5/4/7 2 .43 116.2 303 .032 4A1 70
+24 11:00, 5/4/7
.50 136.4 303 .032 4';o 72
+23 12:00, 5/4/7
.51 136.5 304 .033 t Ar,3 75
+21 16:00, 5/4/7 49 136.4 303 .030 459 75 18:30, 5/4/7
'~ 130 MIN
! 138 MAX 19:30, 5/4/7 130 MIN 138 VAX L u: a... is ' - - - - .
. DATE AUTil0RITY 70 S!!IP 11Y XII- 4
. m em .
p -
forty t.o ent street. ceptal IAe. ithnois 00014. Letechons; atW:W '3 800. laa 910/L34 33%
- FINAL IllSPl:CTION DATA Opower conversion products Inc. EY C. Tir.e DA;g 5/4/78 CUSTO[EP. IEEE-323 PCh' J0D 12442 X
SERIAL ., a 1st 39339
):0 DEL 35D-130-300 100 HOUR BI'RN-IN_ ELL.._L_O_AD
_TE_S_T_, __ 2____30 houd e Juv AM A.C. A.C. D.C. D.C. 6 Time-----D n; 31pple 1 2 3 4 5 7 Volts A:ps Vo:.ts A ps y 130 MIN 20:30, S/4/7 138 MAX 130 MIM 21:30, 5/4/7 138 MAX , 130 MIN
- 22:30, 5/4/7 138 MAX 13C- MI . . 23:30, 5/4/7 133 MAX 1 a v ch., 00:30, 5/5/7 138 MAX 130 MIN 01:30, 5/5/7 138 MAX 130 MIt: 02:30, 5/5/7
{ l . ' l 138 MAX 13 0 tu.. 03:30, 5/5/7 138 MAX 130 MI ; 04:30, 5/5/7 138 MAX _ _ _ _ 130 MIN '05:30, 5/5/7 138 MAX
+22 08:00, 5/5/7 72 136.8 303 .030 62 51 8 462
+23 12:00,S/5/7 463 70 136.9 303 .030 62 52 10
+21 16:00, 5/5/7 70 137.0 303 .029 60 50 9 464 130 MIN
- 18:30, 5/5/7 139 MA7 130 MIN 19:30, 5/5/7 138 MAX 130 MI : 20:30, 5/5/7
- 138 MAX 130 MIN 21:30, 5/5/7 138 MAX LL'.'Jd.ae 4 5 e ,
.} } } } - } } }--- -
. DATE AUTil0RITY TO SilIP DY XII-5
*-e.# 'e eggg9 ,
fasiy two cast :tsett, crpfal Lak;,ll!.no;g 00014, letcphone: etway; *)100, t., gio/034 33% FINAL IllSPECTIf1N DATA
~
Opowcr conversion products Inc. BY C. Ti:= e DATE 5/4/78 CUSTO:ER IEEE-323 PCh'J03 12442 l 3SD-130-300 stiIAL _3 , c I Sgtgg 1:0 DEL a 100 HOU_R__BU RN _IN__El'LL ___ _ _ _ _ _ _LOAD _ _ _ _IEST, _ _ _ _2_ -_ 50 _ _riouf. ti _.300 _ _ _ _ _ _ _Adr _ _ _ _ _ _ _ _ _ ________ __
.. . . . . _ ~ ~ ~ . .~ ,,
A.C. A.C. D.C. D.C. A ps Volts A ps 31pple 1 2 3 4 5 6 7 Time..-..D2 : Volts 130 MIN 138 MAX 22:30, 5/5/7: 130 MI:. 138 m: 23:30, 5/5/7. 130 MI: 4 138 MAX 00:30, 5/6/7' 130 MI:j . 01:20, 5/6/7 13S Mr,
.031 +21 02:00, 5/6/7 464 70 136.8 303 58 53 10
( 1 5ST COMPbTED ,1 NIT S TD 0'..".: CO.'::IM:ITS * .
- 2. 3 3.1 2 2 4.....
AUTl!ORITY TO SilIP 11Y . DATE XII .6
2E. N mo*. 3n .
, =n o N /
S F P I f f E 7 s p m A C. A L T t s K t a E l I C N . A l l C. R A O F R , E P s t l o V 5 7 9 0 4 7
. 6 6 6 6 4 4 4 4 4 C.
A ED LL P P 7 I 3 2 2 3 2 1 RG 3 2 2 0 0 T ! l 0 0 0 S CC E A T X T A 5 O 2 L S F T 2 L 3 4 7 O 8 1 V 7 7 7 7 6 3 1 C 3 3 3 3 1 D 1 1 1 1 3 8 3
- 2 S
P 3 4 3 M M wI u 0 3 4 2 0 2 1 7 A 3 C .
APPENDIX XIII forty two east street, crystal take,iflinois 60014 telephone: 815/459 9100, twa 910/634 3355 FINAL INSPECTION DATA PS-74-32 BY C. Timne DA73 5/8/78 ower conversion products inc.
'sEEE-323 PCP JOB 12442 t CUSTOMER E
1st X Sug3q MODEL 3SD-130-300 SERIAL I MIN. METER # NA BENCH # DIELECT'RIC TEST A.C. WATTS IN114 METERS USED ACV IN256 ACA IN103 DCV 1N238 DCA IN243 NA , AC TO DC NA , DC TO CROU:;D M RIPPLE IN237 AC TO CROU:lD ADJUST ENT RANCE
- 139.3 0 150 AMP 105.7 148.1 @ 150 I FLOAT 101.5 TO EQUALIZE TO OVERLOAD (CURRE:IT LIMIT) TEST
- 363 363 DC OUTPUT VOLTS 105 FLOAT DC AMPS EQUALIZE DC AMPS
*I:!PUT COiDITIO::S TOR ABOVE TESTS 60 3 AC VOLTS 460 FREQUENCY p3g g(3)
DISCREPANCY REPORT CLEAPED BY ( VISUAL QUALITY REVIE WORRMA:!Si!IP REVIEW ALAP21 TESTING AC VOLTS DC VOLTS DC AMPS ALAR:1 TEPJ! OPE ; TERM CLOSED 120.2 30 DSL 8-9/11-12 7-8/10-11 460 126.0 30 DSL 7-8/10-11 8-9/11-12 460 135.0 30 AC 1-2/4-5 2-3/5-6 460 0 0 AC 2-3/5-6 1-2/4-5 0 CO.'CIE;;TS Regulation and Ripple test data taken on Resistance. 2331 226 AUTilORITY TO S!!IP EY DATE XIII-1
$F Eo g g 3y 3o %*
8
$ . m" ' o 7
4 4 ? A D : 0 h . J s 3 7 2 7 8 1 4 4 . 5 1 0 7 . 4 6 3 f . . . 3 8 5 0 2 3 2 7 7 7 8 P 9 8 8 8 8 8 8 8 9 9
~
8 0 7 6
. 8 6 3 6 .
f 3 2 5 8 . 5 8 9 8 f . 8 9 9 6 8 8 8 8 E 9 0 9 6 8 8 8 9 8 8 8 8 s p 5 0 0 6 m 0 0 0 0 0 A 0 0 0 0 0 5 6
. 0 5 7 8, 1 5
4 8 8 1 6 6 5 3 1
. 1 4 6 5 3 1 7 5 3 1 6 C.
A j A T s
\- 0 t 0 0 0 0 0 0 0 0 0 ^ 1 t
a 0 0 0 0 0 0 0 0 0 0 0 2, 0 0, 0 2, 0 6, 6, 2, 0 0 J C 1 4, 0, 0, 2, 0 N . 8, 2, 0 5 3 3 2 0 5 4 3 3 3 2 2 1 1 0 A 5 4 2 2 0 8 4 3 2 1 8 li C. 4 3 2 1 R A O F - R E P s t l o 9 1 3 6 9 1 7 0 0 1 V 6 7 0 5 7 6 8 5 5 6 6 0 0 1 5 5 1 1 5 4 5 5 5
. 1 1 2 4 4 4 4 4 4 4 4 4 C.
A ED LL P 4 2 1 4 6 P 4 5 2 8 5 3 2 2 2 1 I 2 5 2 3 6 3 3 3 2 1 0 0 0 0 0 R01 2 1 3 2 1 0 0 0 0 0 . . ' . T 1 0 0 0 0 0 . S CC . . E A y T T . I O I' 7 L S 2 F T : 2 4 6 7 0 L 0 2 4 6 8 2 6 O 5 9 1 3 4 5 5 5 5 V . . 5 5 5 5 5 3 3 3 3 3 4 4 5 5 5 3 3 3 3 3 1 1 1 1 1 1 C 3 3 3 3 3 1 1 1 1 1 D 1 1 1 1 1 3 3
, 2 S
P U= b6 0 3 7 9 1 2 5 5 7 I 4 0 7 5 7 2 1 7 0 9 2 0 2 M 0 3 3 2 4 1 7 7 O 2 2 1 7 CI
31n:5 " b
,f m$* h g $cn
%E. 3o
$ , E w a 2
[l 3, 1
~
B N O / J S 4 4 5 2 3 0 7 3 2 2 8 . . 7 7 7 7 4 2 5 8 F 1 0 0 3 8 8 7 7 7 9 9 9 8 P 9 5 3 2 2 4 0 7 5 4 4 4 . 8 8 8 2 6 8 8 7 1 8 8 8
. 9 9 8 8 8 7 8 f 8 8 8 8 8 f
E s 0 0 0 0 0 p 0 0 0 0 0 0 0 0 0 9 2 4 7 m 6 8 9 4 5 6 6 5 3 1 5 A 9 4 3 6 6 5 3 1 5 6 5 1 C. A A T s 0 0 0 0 t 0 0 0 0 0 0 0 0 0 0 0 M t a 0 0 0 0 0 0 0 2, 0 8, 0 0, 0 6, 0 2, 0, 0, 0, 0 0 E C W 0, 0, 6, 2, 0 5 4 3 0 0 6 5 3 3 0 5 5 3 2 0 6 4 3 2 1 1 N . 1 4 3 2 1 1 A 4 3 2 1
!} C.
R A O F R E P s t 4 6 8 l 4 6 8 0 2 0 2 0 3 0 0 0 0 0 o 3 5 7 2 2 6 6 6 6 6 5 5 5 5 5 V 1 1 4 1 4 4 4 4 4 4 4 4 4 C. A ED LL 6 2 7 4 5 P 6 0 7 2 8 4 3 2 1 2 1 P 8 4 3 6 2 2 1 1 0 0 1 3 0 0 0 I 1 1 1 1 0 0 0 0 0 . RG 0 0 0 0 0 . T_ . l i S _ E _ AC C-y T_ _ T- 8 A-O- S 2 3 L- 3 7 9 0 F- T 5 0 3 6 9 1 5 7 9 2 2 .
- L .
7 6 6 6 7 7
- O .
6 6 6 6 3 3 3 3 5 6 6 6 6 3 3 3
- V 3 3 3 3 3 3 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 C 1 1 3
D n - 3
- 2 1
' S 0 6 8
" M P
7 9 0 3 3 5 7 xEO 0 0 1 3 4 5 1 0 0 3 7 2 4 1 8 7 ' O
" A 2 2 1 7 0 3 2 1 7 A8 bf C
I i ,! i! i!! Ii - i*
lasty two cast stecet. cy;tal take. ihois 00014, te'ephone; 511./4'W 'J100, !=a 9 tD/034 33%
- FINAL INSPECTION DATA O
3 power conversion products Inc. BY C. Ti:me DATE 5/8/78 CUST0!ER IEEE-323 PCh' J0u 12442 1 3SD-130-300 SERIAL 1st X SUBSQ
}ODEL CT"rR4 T"RT _ _ _____ _______________ - __- _ _ _ _ _ - _ .
~~
A.C. A.C. D.C. D.C. Acps Ripple 1 2 3 L 5 6 7 Time-----Da e Jolts A=ps Volts
.035 ST/RT OF 1 EST, CEAMBER OPEN 07:00, 5/8/7:
451 135.4 299
.032 49 . 41 4 17 59 20 39 08:00, 5/8/7.;
463 135.0 299
.031 83 71 25 43 97 46 74 *09:00, 5/8/7i 461 136.1 301 10:00, 5/8/
461 136.2 301 .026 80 77 27 46 112 62 93
.027 84 77 27 46 119 68 96 11:00, 5/8/7:
458 136.2 301 16:30, 5/6/;. 461 136.1 300 .026 81 73 20 42 52 20 ' 65 t 17:00, 5/E/-
% CHA' SER TE' PERATU .E LO;.T 'ED ERATURE 17:15, 5/8/7 CHN BER D0'IN TO LOW TEMP 130 MIN 19:30, 5/8/7 138 MAX -- -- -
130 MIN -20:30, 5/S/7 138 MAX 130 HLh 21:30, 5/5/7 138 MAX 130 MIN 22:30, 5/S/~ 138 MAX 130 MIN 23:30, 5/8/ 138 MAX 130 MIN - 00:30, 5/9/7 138 MAX 01:00, 5/9/7 465 134.1 296 .031 01:15, 5/9/7 TEST :OMPLETED , CHAM R OFF AND OPI NED 2331 229
. COMMENTS ,
- CILOiBER T0' MAXIMUM
- TEMPERATURE AND IIUMIDITY ./_ _ . . . . . .
{ AUT110RITY TO SilIP 11Y
- DME XIV. 2
e PAGE NO. I'3 SCIENTIFIC SERvtCES AND SYSTEMS GROUP REPORT NO. 43952-I k, 1 4 1 1 s I APPENDIX l 2 NOT1CES_0.F ANC.MALY a 2331 230
)
1 I= I 1 I 1 s
NOTICE OF ANOM A!.Y 2I792 WYLE JOB NO. 43952-01 PAGE NO. f-L ' I P. O. NUMB E R : NOTICE NO. ' M ' I REPCRT NC. - CONTR ACT NUMBER: DATE: 1/'7/78 Z) SPECIMEN O PRCCEDURE O TEST EQUtPMENT . CATEGORY-1 4 Larry tur7 Power convers ion Products . inc. ATTN: TO: 04747 I PART N AME Transformer PART NO. k TEST: Inittal Functicnal 1. D. NO. 545/7011/ES PARA.NO. 2.1.2
- SPECIFICATION:
Larry Lutz DATE: 3/37/78 NOTIFICATION MADE TO: Telephone Jim Gleason y,4; NOTIFICATION MADE SY: 3 REQUI REMENTS: Perform Turns Ratio Test by apolying 115 VAC input to the secondary g and measuring the output from the primary. 2 I
.t ] CESCRIPTION OF ANOMALY:
Transformer designations T-2 and T-c required excessive input current for the Turns Ratio Test. With approximately 2 VAC applied to the
' secondary, current into the secor.dary was in excess of 10 amps.
At the request of Larry Lutz,a hi-pot test was performed on these two Transformers at 1500 VAC, between primary to ground, secondary to g t ground, and primary to secondary. All hi-pot tests were acceptable. s l.- . i s I I DISPOSITION - COMMENTS - RECOMMENDATIONS: e Continue test with remaining Transformers and Chokes. Await direction of disposition on defective Transformers T-2 and T-9 from Larry Lutz. OlsTR t 80 Tion . TEST WITNESS ENGINEER _ ~ \ . or g.aai: Deos. TROL A*' i \ Cooses Cmomes QUALITY 2 Coc>ee: Q. C. PROJECT Mt.N AG ER ' REPRESENTING c c , / 1 Coov: Operst.ons o.eeetor 411 VYYLE LA80R AToRits -sC1ENTIFIC SERVICES ANo SYSTEMS group - HUNTsVILLE, ALABAMA 20s437 4 Fof u lose
f NOTICE OF ANOM ALY (REF. NOA #1) 1-5 217c2 WYLE JOB NO. 43052-01 PAGE No. NOTICE NO. 2 P. O. N UP/ B E R :
~I R EPO RT XO CONTRACT NUMBER-DATE: 3 /22 /M E SPECivEN O PROCEDURE O TEST EOutPVENT CATEGORY.
Pr'e- Ceaversic" Products. Inc. ATTN La r rv Lut: TO: PART NAME: Transformer PART NO. 04747 l i TEST: Initial Functional I. D. NO. SPECIFICATION: SL5/7011/E5 PARA.NO. 2.1.2 Rick Haisler DATE: 3/22/78 4 NOTIFICATION MADE TO:
- VIA: visit by Rick te k'vle NOTIFICATION MADE BY:
i REQUIREMENTS: Perform Turns Ratio Test by applying 115 VAC input to the secondary and ceasuring the output from the primary. [ DESCRIPTION O.: ANOM A LY: Rick Haisler As per Hotice of Anomaly No.1, T-2 and T-9 drew excessive current. Pick noted tha: the secondary breakout wi re was s'o-ted to the since outside tniscoils. wire .as pushed assumed that this was caused by PCP's shipoing depart ent A review g( down to allow the top of the packing crate to be placed on the Transformers.
' of all tne Transformers and Chekes revealed that all had this wire pushed down to some degree. Since the Battery Charger System, of which these Transformers arc Chokes is form a part, locates these breakout wires sufficiently away from the coils, it concluded that this failure was due to mishandling and it not indicative of cennon mcde failure. All breakout wires were insulated with Nomex wrap by Rick Haisler, thus Functional tests were performed and aging continued.
correcting the defects of T-2 and T-9 2331 232
' DISPOSITION - COMMENTS - RECOMMENDATIONS:
The temperature aging test was continued including T-2 and T-9 g
#~ /"*- r otsTRtauTio's:
TEST WITNESS 'b-Original: O*ot ENGINEER l _/ JM#'
- t i Coo.es. Cusiomer QUALITY CONTROD e I' 2 Coo.es: 0 c. _
PRO,'ECT ANAGER W
' I coo c n,,,et REPRESENTING 1 Coov Opeest.oas 0.receo, WYLE LAaoR ATORIES - SCIENTIFIC SERVicts ANo SYSTEMS cRoVP HUNTsVILLE, ALABAMA 205437-4411 Fose fcse 1
P PAGE NO. 1-6 YM MNM3 REPORT NO. k3952-1 SCIENTIFIC SERVICES AND SYSTEYS GROUP (, a I d i. I i i: e T 1 i 1 APPENDIX l! 7
! P.,'OT C C:.4 F H 3 8,~
2331 233 1 4 i i 1 I e f l ( < l i
Page I-7 Report 439$2-1
- m. . <,...=~.-~q'xm. ,~ .e . ~ .
m .~. w..c:w=e s . n9,%,n. mwww~w- .
,w .42"$... %
.- ~ ,,ff me...,?* ?&.~W'~Q+.k'-h. n,Al - 9. ee g l g .- - . ~ ~
- ' - - e1 A g S. N .41
? -
.?!.'.$.
g.sw..,-:m. $W."$.$'Y?SC ,.c. .c. .,_- -s.; ,%
- n.$N' - -.A5 g e. * . : :E'ps .
*:v
.9+.2&.L,N&, -;
%., .+; L
.' ,-.;;w g : -
2fW. ;; *. C;%
% ,,c2 ,r.wtw. +s -
-/. ,
- - M ,c . *;.f,.%.s ;-..ps->. . .
l :f . . s -W;# 9. ,.cN',3&M 33 D M. .g!r!y$,4;M.p.m 6.-rdd"W',&. *'-i.W_*Us-... r Y#..Jist
.s .1 6
e' e
. ~.-
n N e.a.s@c.e.. .
- 9. ' ;'. . -
- p. 4 , %p,~.' 1 . ~ .a %:. ,;
< . :4^',
S.*.Ti1.=p;,^*7.'. r e.a
- ~e: - >-: .
>- 5; ;r r
o;;,: : , , .- i+
.n
- e. 4. '*:::,*,*,n .e--
g.. % ,3,,,,2,,
. v a-.n :,e . ,'-a . e, ,.,; r
- . . . - r * , . r.r a-;i r ., - e.n' s . ,,,,4.-
. ef-- .v ... -M- ;M
. . . ..)- _ . . . ,, ,,.%
- ) ; - - .m
- ~
.f ..
s m.'fra
.,2 s
-- W.*'.iWP6 w.a
.g 'o :
W *C~y
,..[ ,;<:
.m 7
. f ,;5.a . -h m ' ;'h i'.* - G . t l,. '
M~ W~ Wg~:: n{m.:. 1 .2 ,
. .y. ~ ~- - -----1
.W:.-;D- w, x -J
.J=:
% 'g.
.,.e-v'e\
.. . g,oP 7rAM$~ D ,rIN'&b- f...;gvfe,'M$IM1Ed 4
,l. '7-- .
D.j#lff.V.f4 :'Q%.._:G...uM
' %.i.
' . .]%*uns..
W . V.g y- y.-
?=%
. ,s.: -t a - $
s -pgr :. h .2'&;;w.g+.z.
.o . . - ew
-,";t-
- Es 4-- f,;', D " '
', c,gsw%--.7J -4
--ed'.',*.<? % M, ,w'h a !a.-, ? ;- -r-.
g ',, ,- e# . v. Js'. .
' ar ,)
, ,,r
. . u<-re.
SAM .
~
m .i;:gry. 9-., n c.~e. V
):.ys p@"'c.J- -
%d5.Y.EM,Y.~
- n .
in"'.s.: ef,_3 '4'%.m.
.- .. w .
. . ej 4%
E%.-*Q, .;;;r*m ca p g Pr s.z.,wQ- e.',., y' *uw- *O .',,,e
~
' *.~ ww')
L. .. ,x r *
- ;.lE(_
s .an' . .r s' *'hn,
?.4Kf.h ", \. kf.y. ;
J s Y '~\ . ,
.,. . (- * @2.;/'
p m - N34
- g. , y q pag...Mw.t. .. x,. .s .-, %.. ,%. 4, t 7 -
- f. - .. 1 .\
s.\u. f '\ -==.*.s..-3 s
. m\ -
N 3, s* . m-y';.W-
,-p-e
.-r
- . -. g
, a 5 \, s .p~ ~',s
..y> ; .
s . . .
.=
# '[!j e\'. h('NNk'h '[;h b.f..% gay. %
g\T,' A}$kY 1,57-0 .- ' ,ys. w 4. f -
.v
.- yhw.:-- sm- t a'\y
! .v,." .>. ,_-? , ~ _ . +.rj.,3.- .w N.
,: e.i.
k / j.:s v-c .o
- Y, p nt, no. Ih . ._m*N
,~ s,)=ss
%-g .J.9 . e;
'TN
.t . - ~p , ,
.g.,,_, -."*%' _a13 ;a
. s s'A.'&tMv,..
m* %,e * 'iw. .. . J,.'ss. s-CwS,os er -..% 44 .%' tp * ;.%. n. s,.4 a : r W c w t.n>-rC.atW w.r.e.,, ~;;; w:Frg .- . . . s,c
.4:
p,r.,a'"""d" ?- . c. ,. w 7 ..g -:. . ..
)= 5.:
pta , -ws Ae .. L.s.p,- yEI .t U3. 4'? l .- # ,. # . s .. . y w.c 2kd PHOTOGRAPH #1 2}}} 2)k f VIEW OF SPECIMEN SHOWING HANDLING DAMAGE o TO BREAKOUT WIRE AND WINDINGS I D wD-lsuh-)
, (.
s
..gy.. e O
e .
Page I-8 Report 43952-1 1 7% W..,N. , . .->"..r FE...EG. ~.M^"-'".i'F, ' $$@'M. hk., a..~ . - .
"g g-
.: .s W tv .n . .
,? 'w;.::
- wg-f.h4$~%~h hh5Nri.h.
c h;%,:.3'f h y, X'l?.w"*' 1 n
.iac .< .
' _ mp%vn-~ -*
-u'
.- E i~c i !7i %$ ,
Y
' .'M;iM*.f~ %&2Vi22Gi<,;&2'W15.QS-G~&~' . .&W;.~X1W'GW: . :J//
~'
~
^~'-
1 f, A. m& W.$ u .- W C. g. .. w: M.fw:h t<-_d.& T'
. wl. .y- w '. -~
..m
- W, r">.e:,.::u.x M "".w.s r:r.t
. . S. h.,3 es-:f 3_h.%pWS
- i. ..EM- % em.8 . % .. - ..
' 'h^-*! . .m b,.p ~epr.g.g.G;I'.,
1
':O! ;;:=.s.\.S. b, . BQ~..%'Z.v-;4%. l?.V: .%. W ~F ::.s W . ':- 7. ? . -- .. . .~.
M.Q. .'.:'O.
~
...r.... .. . ~n -
= , - .
3 6 '
> $,,,$u$ M. 7 . w :, ~w I $~ D.M N.. O.e N N8 ~ , .. -s.Nf ra x-
. NNis. JN[8$NNiN5hi%n;m -e &m:&~ gG%w H $ '\:_ ... h=..%! w-
~
h -e h:- ' ' . ( 2)N+N. [
'Y-c .bs=MP . . ..' .f ,bMN ),Y 3 '
~
5 ,'%. f.-
. ek %- - A A . n w u . v.Y i.b b.v.e 'i ?.. - mtn33-e:-
[.M.
.~
K hc 3 1 5'M L,.p w,.. s" M s..., i$p_. s_.. F Aw wMM@ w.... W w+ itM.
- e. n.,,_,
W.....
'ne-gr-w d 4E .W $m..i
.. W
._ 3 ~:' ..
'.5
,.e. .
d . ~ 'e
~:.d-.
i A
.zM, . > r.
~
.' ,u w- c:.&.
-3 u
, ,;u e
- a.mu.~
~
.,r., u. . . w.-- ~ t m ...%
.:s. 2 .~;.+.#w-m: v -- . 5.v..,.:.r ..
- q. ,, ..n. .
t. i g:
. ' ' ,' l,T 2* Az' yt.w.5^g';Lud:s;:n'iCL 'G22MWEs.95
~
i [s. :-a?;w-Od:a%s:. b = .: qi
..:. ' .3.;A.' r ~ r.- .: w. --% -~ .. .. -j> ,
A. 5 %w,M. . .
~.- . %,~.?_;+w.
n, c,,;: .i. r%. Job no.
~
, ~ (*.,
. s t
Q. -
- s. . . %%
.. '.:2 .p G : *
.W. tI , ,.' '
b * ** M r; - e - '.-- . : f..ye f',* ' 4 .
- s. ,:,
w, --gir re.r f..%._v..
- . ;#.9,
- 9. :: - :. .
. . ~ d ::l'~..(..
i[ M,. . W,-._. Q -.:r.;
-<Q_.,m._;,d- Customor
.,, W' j' .
, . , ]' . " ,
' ,y v' . .D, .. ' ~ @,: p
[ .QW' QP42,$- (* - , - :. . Au, . {
-. - C c. ; .,d.~ - . c.
_ y .,.__,., ,c %. .'N
,u-.-- ..m - . ,
',. .m . :..', L. &. ; . , .. .;hm 3
.-'. ' . ....I:.h e.. -.
y- Q. a , r :.a.C.g.
.. M-s-$..2r.4-:.&
va- -~s.-~ .
. . .,m. e.
e
#.-.f' %
Date / . ,, , . 7 : -
- j r w.'M. d:.:':-D.k,; s g' i
L. Y.[, m$ N N N N..h.- ,,6: sa...are nt s SN 'w . 'yfN a.; i s :::. .eem - b N b$$$1 s k.' '42., k-N, )I Uh' b; dNNNi h'h' b kbNdNN.~<
~
L h O5 .th~ ~Jy . U
? -
lf% bh 5 .MdTibuts&@T'G@g*"4D-y;,2w.f;=h&W+'$$.2,7"?'6Q--
.-x-v:2La eg J. a.
- .-a.- - T.~il LK-ill e>
j ._ m ra c w M-f PHOTOGRAPH #2 VIEW 2 0F SPECIMEN SHOVING HANDLING DAMAGE
" TO BREAKOUT WIRE AND WINDINGS 1 2331 235 I bMk
@ M
Page I-9 Report 43952-1 r 5 4 r- - -
,r-L.~ w~ e- *;~-~ r..m4 . , . .- .,. . . .[ g M.I ' ' ^ ,*,,., , . ,.e'".k. . ~ .
J , . . I - . ; ' . .T *
.w. ,
,- s a.. ,
' .' 3i . , T *J..
*= ,,-+ y, .~ e g'
^ ",
- J
,,** % f.M . -s **W -
.d M *-i*
* - y .. . ., g . ; _. f. *'.6 w ,..'.
* *' *\. .,
"Q ,;-*= ". - ~ b f. .Ov ..-?-.~,.,.pp*<..> .L . a.W,' '
.~ *
..*'~% ~ - .
~ , . .~....u :,
.-w.
. .? n ._ n n,
.h -1. A : -:
k{
- ..**K.,*'am.** . p*.*
ke *{ Q,- .;.7. I .: [-[ ,g..-
, ,~
. / k' M .
ash. 4 _
. . . w ,. {. P~ 'Q ~
* * ,
- h*
-,j. .; 5 r .s=* ,,.,
w %g : is ' : .
*-* * , h*[m. . . ***,..E[*' , *. '".J'
. . . . e ..w.. - .
,' d 6.
. - l[ ,. . ' ..+*a,,'
h . ~
,,y M
*p,,-.
s . me.
*W
.'.'*"e,
* , *-***'r.*]**
. s g, .ca . j' , . -%e.
* # * : q* y g -N 6
- N_g g
.g i .{ ,
. - , - a
* - D. . ' ,. 4. , ,% ,,
) . - . a f*..W:i- c m.m-S;9.1:% ;;y e ,ri .4 ..%*
- yv.4,,~'4. ~ m,,y,,.~at- 2 ;- ,c,
-T -y
- 1. .,.a**E *' . * . .a 4 c.
m ~. .. - .M , .* ,*
- (*~.-f,, . *% -..y . ..' -F
. $4* a ,,:s .%.. #79
' ( . , - - *, 'QM.., m.-
.w4 7
.. - ..~.. ," w &+%. .m,'4*d'i~
*%* 5- - *
.r .~ - ' * . .
-u -V "-
.s'. y '.pu~ -
6*W<t'
=
)
. .~.1
].$}-M.@a s.
$.h:,..;.
w['M. h,a s.; h '5'. NW. jf, $hk'N*EIhM.). . w .-;u.w w .,a
.m..,%S.r! --
.. x 1 -: ". .ng a x : g.m .v
,4ze:q-w c -c n., ..., ;;u , c. %r:.q;%. ysm,q :.n .J.;
e v
.v-. .~w
. ~ . e.
w.,. .&W(. g. (.: .'.
- . .
- :,' ;- ;z.nr y. . ;.st.-
g
- w. ..
.-...~n_.,.- w , . - \ ,. y
. v . 4
.e 7 4.
~ u ,.
/..,5 L~ 3..pu~ ; .Yg..h'm-: . i.,~, *,1;:g;;; :y b . . 7 3. v.~s . . m.a
*?. .. -- .c. ,.?. .. ";P .., .L .n.g. y,,
e -
. .+ . . . ,..n.yp .@*.*
.. ,, [-N giog m' 6r.* DU *,.w..16 ~-e
** *s>< Y.k'.*g.e.y
.. . =2.. * *
- rL.,.".'.""r
',. .. 1.
- n* t** *. [l J ~. . .C.,a;t..
"f. I. :* Mf"*'..*.*-*$..~,'',.3*,
;,. - l .
* . . - .- s~ % -
.i.*. %.
- .e .
*~ " ' "
Y. *
- _ ..
- c(.y %.,x/ m'.t.::: W.,-{: c ..-y+.:
..: c.;.;r 7,e. ,, s t -
- n. /=M m u-."?P.s. w- . =u..
. .s.~.w.,3 -
*.I . *;l;;;t.M.-<
*n -
,1. .' : ~
'*<;,*d .=t*88'*e
- , . *r..v r.
A , g . -
- y. a. t. .' t*Q :*r. ? a v.' M *;' *'~
, :.
- h. . % ..T :-.1 i *, j, . j;,_.k.<.'y
*.*3*
.~.
s.->. .. .L( h.I *,p
. m .. .*. Qi., *% ' *,,t.; . g .. f
. 4^"a '.-
\ &- %. -p.6. \. . . pn <.a. .. f#.':M14.%:c~'+g.yp;.
-f . * , ,
- s. .- .
g ... .. . ;
*, .,-*s*-'
- . ,=g.==ea
. .s~ .a 4* "'g.t .._.
gl.; . 3
* \. . .I N -' p . =~%* * *.M .D.,.9m'.. U 2. a* i *' . b N.%. i
-.e eM ***e
' .- ,,u' ',,e %.s W.e.
s.-.s T*f.*e.A.. e
.s.e ,. . . _" smo .3
== 6 go. 4,
.=e.*.
=. .. '. Ar _5 ,e. . .. , s....
m.==u.a.k - : -r
, ,e s...a .r:. ~... m .v W
--4. . ..m-m. s,a. a -~~ :d Do.
; ,,. a.a.s . ., 6.: - :.,e .. . : %... -2..u w- .,- u,
,. y- .
2, en
. 'r : . 'x s -j,e;. 7N
. a, .
.:.,y' j . .. .u,,, .r. . .
. .TS.x
.c,,,
a m.x . ~ n.. ,,.._. - . . . . . .
'I ._....-w
." ' ~
( .."'. . j'.t u l i
; ,j. -.p:,
6h.w*y. . . . ,. g 13. . - . .- . ;.,:. e.,,. 2 , a ,,y -
;;:&c.~ n. -
.. ~ = . . ,. , .+.
.*T.,.
- a,f y ..
;. p
'+.
* ' ; 's- :9
.v,' .
.u. -
. . . -s,. . .
# ,s }../.'. j .e.
O-4g*i..' . 4
.. a.
. . . . 4:.h. . A ..+ - M~* k w'
- PHOTOGRAPH #3 VIEW 3 0F SPECIMEN SHOWING HANDLING DAMAGE I TO BREAKOUT WIRE AND WINDINGS 1
23H 236 Oh h 0 h muum$ l
PAGE NO. I-10 REPCRT NO. 43932-I SCIENTIFIC SE AviCES AND SYSTEMS GROUP 2 2 i I A. 5
~
s i 1 4 4 . 1 s
~ APPENDIX liI ft 2 DATA SHEETS a
2331 237 g 1 i:
?
l o 4
\
- a 1
S ' - " DATA SHEET ['epo'rt 43332-I Castomer Pewer Cec. vers;en Pre 4.
- Y U W"M"IU
- Specimen TrTto Or rnte 43052.-01 Amb. Temp. Job No.
Part No. Report No. Pnoto Spec. O~I7'7E Tes: M ed. Start Date a Para. f SN I~ 2 ~ Il Scecamen Temp GSI - Test Titte INSULATicN RESISTAM CE - HiGH. PoTENTI AL BREAx.ocWN }k : I TR AN 5 FoR H E R VOLTAGE APPLIED j i I 1.5 K V IIT9 3 kvAULT s - PA ss ED
) ' PRIM ARY TO 6ECOMbARY I C. A ST-PJ:50LT s - PASSED
;PR'M ARY TO i RI:sOLT S - PASSED j-
!SRCONDAR.Y To CA5E I
i l
$ (T O }
I ! R250LT S - PASSED ' PRtt1ARY To st-COMDARY R E s0 LT S - Pass EO ! k-
! PRt M ARY To C.ASE RE SU LT S ~ PASSED f
SP_crAo ARY 'To case R 3 I.
?
i I: Y l
; l e
1 Specimen Failec Tested By R C#ww - cate: ~5-17-75 Witness Date: Specimen Passed / of Sheet Nc. i NOA Wr:tten Approved W H-6 I 4 A 2331 238 _
Page I-12 j - - Rep n 43n z-i DATA SHEET i G *:ff A n s"c"d ~h & ? Cus:omer WY LE LABCR ATCRIES ( Specimen W/A/f444'M5 /Y~/* QI- /SMI['s (#jts") Dart No. Amt. Temp. Job No. A fD -o ' ~ Chur Report No. Spec. Para. TestMt6. Start Date 03lIb2 h S. N f/- dj f/ (4 / s' Specirr en Tern:. Gst Test Title E M coa /AL - D /* M I I f f. - Cu bc f
-Ke/a:ht.s ens: PDMAw ro cad.
Sessaysm tsh t I
> ,30C K H Q > lOOO K M Q j j ir/
e I
> &%Nn > CoU-.M+ h
-f2-
>350 M M n >35bxmo I
! tri ~
] >3CCkF.Q l
- -r4- > 5^0 K M O.
>500KMn l 1
fr $5co KM G , 1
>+00 K M Cl +50 K M n
!-T4. j P
.-f 7 >5CO KN n >1000MN n I
{ I i-f3
>l000 KM n > 1000 K M n I
1
'77
- >,500M M n > 500 K Mn '.
{ l
- ows:
a,,o , e n n. Ie- > Soo m o. g tu - en
- ds- ),500 KMn I i 16 l
Specimen Fasico Tested By . - _ Date: 43/Y78 Witness Date: Soecimen Passeo Sheet No, s of NO A Written - Approved W H-614 A 2331 239 .- t 9 e y p weeee 6h. e
Page I-13 D ATA SHER'- tMG **rr_R 4 % \ T u s, 3 ,, ast:me r WY LE L ABOR AIC RIE$
$;ec: men Th*ascer>m&s C,hwe-q Ame Temp Job No. DM - O\
3fI NO-ph0:0 Report No.
- pec.
Tes: Med Start Date n%- W 'T A
. onra.
Specimen Temp -f 5N GSI h*me AL % L
~ e, i i 3s: Tit;e i! -
I Tooot MT \n - VAC' Wour To s:eneAqv (un vat's
- T R A h\R F n R tA F P S ' otrrCour Eene PQimmV }
} = T\ Anos var I i
Tz Tw wenoe 5 T3 40Al VA0 i I 4 T4 40A 3 vat i I Tb k @ b \lMO. l T /- A CE 5 V4 T7 408.k \/AO i TA Aos 4 vio ! g TOL ngwe 7gjg_ l I f N.C W F_%s %7 A h\r ~ # \if t unW (- I CWOECS 9E5\STAh!C E 2 i C\ 2IM9 m A _ l 2I,(.3 m.rt. eA I O5 2.( 4(e m .f L i i Tested By b.te Date: 0 7 17 -7 9 S;:ecimen Failed Witness .Date: Scecimen Passed Sheet No .. of
, NO A Wnteen
,,,,,,ed W .vc -
W H-614 A 2331 240 6 Mgg
% 494 wG-
f" PAGE NO. , _ i (3 ppgr- gygg RENRT m 43o52-1 SCIENTIFIC SERV 10ES AND SYSTEMS GROUP 3 ( 1 I. 3 1 2 i a J APPENDIX IV 2 4 Ifl57RU'tE'iTAT ION E;'J t eriENT SHEETS
~
/
A 2331 241 i 4 ia i l 1 6
Page 1-15 g ' Report 43952-1 s" Oi q 5! ! ,QgRR$
} .!
!* % 1 =. t $ 5 ! l"lE I Ei ni h 5 1 0 3 {$h
-Q e $ t h9 E
0, Y Elk S G .'( ' 1 r.
< C' i
e 13 $ c4 % 38e w s
< r %
5 t; E u 5 7.b M 's
- 5 Nx IE w
ec 5 a aR ,4 >z 2
> A e ] t4 3
l 3 7 *h at s'? 2 S H . 9 o E' t ;,, . 3 8 3 I 2 w I. N 7 g x a l - e 2 5 . t_ - V, @ bn
$y fa E: '% E 2
D I 2: o 3 . a$ ad5 e 5 i O v
. w ~q a Z II d k6 mz $. 4d. s he Mn T(
- O 4~2; ,
b l% " ley E Si : t I* h ! = i. oo s t DB Y ME T h Z d 5 EZ m w z o >l 4 c d n s n a
! m a ea .
v e e< a
&
- 5 r = a Z i' j E* e k f I
a 2 R ~ u , . i i 9 4 E d
! Y i! d i x I . .
p
!z I. -
i A E 6 5 1 i.m ,1 e n , a 2 il-is is z s E E e s l i 5 e s . m e l :B s @ga e ro
- I w a g ;jj I z j
z ,' " n + c j; i 2331 242 DD 14WRjH d u@m Muuus
'a2 e
$E.. pw .~
R _ e u 7
, D G ~
n -
.. o T ita r
O ib l la C 8 a 7
~. n o n
sh oc o 6 T 1 L n 0 ; E f u y c E a i s a r u f' _ H 4 e T e A c c %. 2 S t s e e p y E B y T T V _ T e g n K d e v N R a S i e L c
, E 0 R
e 9 M R r o 9 hc P o oi e t 9 I c l y 't v de W o 0 U
... G h O C Q w t
. E i o c o. la l z.
ir o ei - p N
- S t T
7 t s
'B O 95 n i l
l I v T + 3 o P le doi o
. L A
, Mt R T no no e M i
K
- N 3 i
s u E 3 0 c
., M r er u
S. c
. U R
t f c a u Lo n I
.d Lr i
a g T n M HI CC fM S a 5Y EL NI 7 m PE r e e y e 7 l o s d n 9 C e n 1 t T E n n t s 7 t r e m n e 1 u A T e t r r t h b s n c n e o I e m,
- e r R v i
s u r t c n s t s n m a i M i c M i , i n . e h o i o c N I e o T uV-r. 5l
1 1 I
.(
i 4 3 a 5 a 3 1 i i COMPONENT AGING AND FUNCTIONAL TESTS (TRANSFORMERS AND CHOKES) l k
; 2331 244 A
i I j' . I
- e . .
I PAGT. NO. II~I WYLE L!'_ ~PATCTEES REPORT NO. k3952-1 I stlE'4TIFIC SERVICES AND SYSTEMS GAoVP } ( SECTION 11 COMDONENT AGING AND FUNCTIONAL TESTS
~
t 2 1.0 TEST REQUIREMENTS
- 1.1 Aoine Simulation i in order to simulate the. equivalent of 30 and 40 years' exposure to the in-service environment, the Transformers and Chokes were recuired
( to be teeperature aged at 230*C (446*F) for the following times: 1 562.5 hours - simulated 30 year life 750.0 hours - simulated 40 year life i [ 1.2 Functional Tests
! The functier.al tests as specified in Section I, Paragraph 1.0, were j
perfected a total of three times during tSe aging simulatio, and ur-completion of aging. o 2.0 d ST PROCEDURES AND P.ESULTS 2.1 Agir.c Simulation Test Proced;re i The components were serialized T-1 through T-9 (Transformers) and C-i through C-3 (Chokes). They were placed in a temperature chamber and thermally aged for the following times: T-1, T-2, T-9, anc C-1 - 562.5 hours l: T-3 through T-3 and C-2 and C 750.0 hours. 2.2 Functional Test Results 2.2.1 Insulation Resistance Test Results The insulation resistance test results are located on data sheets in Appenoia i of this Sectioi. No deviations were noted. 2.2.2 Turns-Ratio Test Results The turns-ratio test results are recorded on data sheets located in Appendix ! of this Section. No deviations were noted. 2.2.3 Direct Current Resistance Test Results . The direct current resistance test results are recorded on data sheets located in Appendix ! of this Section. No deviations were noted. (
, 2.2.4 Instrumentation Eauioment Sheets 2331 245 Instrumentation Eouisment Sheets are located in Ance, dix il thic Sa"*ina -
O 1 PAGE NO. Il-2 kW AUS REPORT NO. 43952-I 7 SciENTipic SERVICES AND SYSTEMS CRCUP 2 .( l 1 i. I 3 APPENDIX X DATA SHEETS 2 Y
.4 2331 246 I
s i i I l (
- - - - - + - - -
I DATA SHEET l*ejo*d'jssz-i Cust mer EA E d6A!WM'ed ? W WS WM uBORMORIE5 Sce:imen Y*AM 6"E4r 4'dA'o</'S Job No._43 U2-C/ Amt:. Temp. Part No. Report No. Pheto Soe:. S: art Date
#3NAde Test Med.
j Para.
$ 3N Y O= 'TYj d/ d4 6 Scecimen Temo.
GS , M Oo## #/ f Test Title I 3 f 2. - 500 Y.DL. J 3 SEbx2w2Y -re AMD -
-722).sfeasces WiaMY -ro fxD.
> SeeKhn.-
> / 8 0 k R!.r
} f) i
>&ean > CooUts-
-rz.
vbM;s!x > 2ccM/1x
' -rj
> dxMain > &KMA
-ry.
e /40 MMA
-73 > /&6hk' :- ;
l , i
** nokkn
>- 2 4 0 K M A i 14
> '20ex/ts- wiko.:-- .
i *
-r 7
- 240 awn ~ 22sk/J.L.
n > / Coo M k.A- ( j -7y ~>- /Mr./fs I 1 b ,
& bris: fu mD M -T*o e xD.
d/ ~ /40 XA's-1 I '?" 246 KAfz-f4-
} dS' *3l0WNA-
}
i I 1 l Testeo By */ Date: #8b,b8 Soecimen Failed Date:
- Witness
.ioecimen Passed - of Sheet No.
NO A Written Approved
./
W H-614 A 2331 247
I Page It-4 neport 4335:-i DATA SHEET 7 Cast:m.cr bME'- bveN.cn Er ^)oc4 5 WYLE LABOR ATOP lES ( Specimen MMM i CRCve S Ama 76*P- Job No. 4M 5 2. -o l j 34 No. Re ort No. spec. Photo Start Date 3 - 2 o ~7 Y P*- Test ved. '
- Specimen Temp 3N GSI res: Title
.f .
I Re s: s wee. Test ,500 VDC
; In su.lctt. on ;
d PRt. to C,MD SSC.tn (A D
; X.F MRS j >2,oco k M n l i Ti >2cookM n.
I >2cooKM C1 >10coKMB
} Ti __
l
>2000 MMn > 2cm k M O.
T :,
' >2ccoKM.C. >2cco K M r2. }1 T+
I
>LCOOKMQ > 2.CCC K M n Ts
> 2. coo K M n I.
' > 2 coo K M n,
*T Tc .
> 2,CCOKM C2. >2ccc K M .Q. !
r7 I
') 2.000 KM n > 2.000 KM O.
S TT l
~
> ?fCOK Mfl > 2.cco KM O i Tct 3
1 i C H O K.1E,S vitM t> W G Eo C,edO . C1 'A 1000 KM.D. !.
! C+ > 2 coo xMQ.
E I C5 . > 2400 K M .ct _ l' +
' Tested By . M Date: Y SO Specimen Faiteo Witness Date:
Specimen Passea Sheet No.
, of
,k,. NOA Wntten Approved Y!,
s W H-614 A 2331 248
Page !!-5 Rep n 43952-i DATA SHEET e D Customer 3 '=& bu c= w e_* 3 .L WYLE LABOR ATORIES Spe:imen PA.t<%?m me CL A.e 9 Amo. Temp Jcb No. P3rt NC. { PhotC Report No. See:. Test Med. Start Date
% Para.
1 Spe:ime". Temp 3N GSI ~ i i 2 Test Title N DC YoM e , k m"Q r " A N C E MT Tel b NM6 Se e An (kW !
' ToA.a [nrams&<
7 2h VM A- > 2 0G N Vtv\ n-f ~T i I d
> 1000 K @ A- 7 i O OO E M 1b-
!W
> 2006 V' M A- T \ cew VM n-l J
T;
> 2tTn K?AA > 2Z k *o A-T4
'7 Roco M A. !
k % T 200o r m n-l
? 2CCG kM %
\
TC >1000 < m-%
' > Ecco M tA ^- >2noo YmA-T7 7 7 nm M mA- 72LD k%A-TR t
} 7 2_om M A\ A- 7 DO VfA ^- !
! M I a ._, m . a c. m I 3
esAm m, i > t oem e m A Ct
' > toen wmA
. C4 l CS >_tw k M h-
.' l 1
li Soecimen Failed Testeo Bf ak k k _ Date:_ 0 4 - 17 ~1 4 Witness Date: Specimen Passed # ( Sheet No. W
- of NOA wn: ten Apprcved wVf~~ F{-
/
W H -614 A 2331 249
R Page ll-6 i, DATA SHEET Report 43352-1 i So u '
- r 0 - # t' * " ' : e r ?'c'cl
( Cus'cmer Speo: men 7're - / ,- e ,e - C 4 # e r WYLE LABORATORIES Amb. Temp. Job No. W9i2*O/ Part No. Ph0to Report No. Scec. #- 3 7 - 7/ 3 Test Med. Start Date Para. l Specimen Temp. 5N _ CSI g ' 5ksu l* b*'e /e s; efa n e e [S"OO Ve/c.) Test Title lu ~ ~ Y % ~ = l Y Y - rw r ,o , , ts. ,.a t I f Tra-sAane,e A, b G- d sec. h G m' h' - 5Roco y Me a. l ll } 2 000 M/77ea a s w l ! I2 } ;t oco /da, a 5 2 00o /% <
^ f J J
> 100 0 e a ,_, n.
E T3 >.2 000 /e?,, n. J J y & p#p*,, s
? Td y7feane v J l
> 10 00 k' me , ^ > a cc o r r a , .n.
s t /f J J
^
> ;t e c o t r . , ^ > 9 0 0 0 f r.
" i / C. < J
> </icir'a , a > < x s. , ^
t T7 ~ #
> 2 0 0 0 t 61, , ~
f i Tf ) 2 000 / re a A v
> </ / s# .. - >res # .
t 79 I ! i C. A e S' e s W.i d.'.. fe G, / J I DJ > $$Me a ^
, I l O #/ > f f #7e n a a
i CS J r, r n e. ~ J 1l P i (
-- Date: #~ J 7 - 7 I Tested B Specimen Failec Witness Date:
( Soecimen Passed NO A Written Sheet No.
~
> of
' Approved l ')
W H-614 A }}}] 0
I "' S ' " ~ 7 1 DATA SHEET Report 43c52-1 r Customer & M $ M EE *J W 'EM fS ' Specimen @'//IM*(47 M&S Amc Temp Jcb No. N 2~O/ Fart No. Photo Report No. Spec. S:a'tDate cJ/?2 h3 s Para. Test Med. Si N -1"' N'= fY ' Al 8 0 6 Specsmen Temp GSI E
) Test Tit;e NW/o*#1 -~~~ # /
i i
-fisk Wo ' //f' VAd 76x7* To SWCAe V l ' WWC4OfE25 ,' Otcr$t(7" f f $? T A//A/>/' t I ' 7~/ 4/4.2 , } 40?. 6' Y2 i
i I 1~$ h/O. .$ I IO d. i 6 84.6 1~4 AC?.& i h 1 80V$
'f ' *1~7 4/o.1
. -1 e i -
$/d. 6 l ~7~l
; 31. Afsisrhen of &>uemt.'
I dAas - @xit:na &* d/ 2. G7 m.u i f.67 h,4. [ d /- l 2 L7 >n x I df i l Tested B 2%d Date: _45/2- /7B __ Specimen Faiteo Witness Date: Scecimen Passed # V Sheet Nc.
, of e(- NO A Written Approved Y7 f /
W H-614 A 251 2331
1 g DATA SHEET l ' peg, ii_3 Report 43952-1 =
;us:cmer 'A M o o -v 3N e M P e w". WYLE LABOR ATORIE5 3 % S :ecimen t N % -En > m u c K - OL .3-px Amb. Temp. Job No. M61~ O\ } Par: No.
Repcrt No.
! Spec. Photo Test M ed. Start Date h3-30-7 h P eri 3N Ys Met I9 ' f_t CA O$
> > s Specimen Temo.
5 , os!
'est Titie t' c % ^ ' ' '+ \- b i
YufteR ATin! @' \/ AC__ Ted w Jt- "T" o kto.3c ht u 1 I Omp, Y Wm- W wwV T au- hs":_CLe T\ 4 DS \
)
s T" E 4 64 2 7% AOR S
'} I
,4 4nR8 Ts 4c6 A I
a TG 4 06 .fe TN Aos9 (1 489 .(, I TB l T9 4Q6 L l, JJ C b nicAde- ok td u A, q c.
'@c WAu e O (k m h = =-
-n_ i c1 2 a en c4 2 sa c m n-l tg 2 A g e, _m i
l i I i
' Tested By et N st Date: M*30 -Y Specimen Failec Witness Date:
Specimen Passed f/ of Sheet No. NOA Written - Approved s / V/H-614A 2331 252
I DATA SHEET Page ll-9 Report 43952-1 1 Customer 3s e, C., v u< , r ms 'Ngg WYLE L ABOR ATORIES Specimen Tr.e* eh- s CLder l Part No. Amb. Temp. Job No. 4-W1-Ol 2 Report No. Spec. Photo - Test Med Start Date 0 4 - l'I - % Para. o sin TlPruT9*.OtC4C5
< > i Specimen Te-np.
GSI iJ Test Title tr i deTie4 A L +,. b I T,v_ e c k tty m *. \\$ VAO I uhr- rn Se emoomV 8 W A*5hE R % Ate m 4. 'P ti em9 T\ V07.3 dec sy YO 7 7 M r l -(5 V 0 7. / v .r e 2 Tg YO 7 0 one ys W79-< l V0 7. 7,n e Tc f T-( 40 C. 9 ea e-40 7. 7 ua c. l
. r9.
Tq V 0 7. f un e 7 ,( g n i g T A c c ;:- o e .h u n, d c __ j c6kx t v-^d*# x 1. ( % ' 6 gz 7 \- n'l Lcf i e4 c_ 5 s a q n- ?LR I es a c /- m m om l 1 Tested By a - i>em Cate: f4 d' ~N Specimen Failed Date-(' Specimen Passed NO A Wntten
# Witness Sheet No. of i
Approved YI - '
/
W H-614 A 2331 253
I Page !I-10 r DATA SHEET neport An n-i Customer Se w = r 0 e n #e 'f ~ ?! eel -].s *Y'E '^ 8 0 R ATo n E s spe:, men 7-,-,t.
.,,- cs.# -
- Job No. M* O -0 /
Amb. Temp. N Part No. Repcrt No. Spe:. Pnoto I Test Med. Start Date 8"'- 2 7 - 1 ( Para a Specimen Temp-
- 3. N csi l fu - e +: . . . / - % I.'- - . , t , ,, ,, k. c s ,4 a.,. j - ..,,.,,t...,
res: Titie ' J n r- s ,-. fs -n r,.~ t l
' / 1 4 I ll[1' a t-
/A Y h '* e e , ), a .,
f h / I f) e.).s ,, / /, e , f, , *_ , ,. ,, l fr a e _r ,ro m e, ' ' tl0 7 2 va e h l~r r, 4013 . e 1 4 0 9.3 a -
! T, t V0 7.3 , -
Ts
. l 1 UO 7 9 e c 1 7r i ?0 0 8 s* e_
I C
*k I ~ // 9 f M c- > - * /7 I '/G f. / un.
7* 7 I // o f' 4? i . , e. I 7'a
" A. 0_ ka rl1 a aan i h so. Yr'* a
/
h c hA.s r ~ r s -.- 12_ G/3 m tL l C/ f 2 ca t ~~ Cy
- 7. 3 7 c. -
Cr I I Tested B Y- j %Cate I' ~' 7 M Specimen Failed Date: f/ Witness f Soecimen Passed NO A Wnt:en Sheet No.
- of
' Approved '
/
W H-614 A 2331 254
II'II PAGE No. p REPORT No. 4H52-1 SctENTiFic Stavic!S AND SYTTEVS CAOUP } . 4 3 i k APPENDIX lI IriSTRUMEtlTATION EqulPMENT SHEETS If
~
233i 255
}
4 i f I 4 l
. (
i,
Page 11-12 I Reper: 43952-1 l z Oi
~
f %. 3 ( l' , i lti o a b w h, w i 5-
=;} , s'
.! h'i.i g ' %s}i
}' $ E; i s gl i
+i i
l
/ 9 l d
I
? '
c
%"jc$k$lNA% ? cli '
1 (x! >. o I6 W 2* $ % N l p m it' < v 'hiu s.ik k - % ' W W C 3 h e s Wh k >
=
1 G - 1 F h= q ?*'t t e l e 2: H 9 w 6 24'4 E
} 3 f ts ~ ~ <
- E : . $ _. 9g 5 71 j $
a s@!
. -}a.
bib 4#$d i i !8
? k l6 N, $ N 42 1 -
o a a, uy :z s e wn i 4 e 3 < Qi @"! s . w
- e !e em 3 a: .
w o 1 z o 3* 4Z Q9 I qqs
! I e G o
- D y
o, V l 1 . z 2
.e ) a4 ,
3 e
%3 $ s i ! q v
x
*g s
! 2 o b
.y-I 3
b bx 'R _ g ,
- E5w s 1 s
- :. z m
'( !!
lidNssi! ! 2 * --
' 2331 256
Page ll-13 I1 Re: ort 43332.] d,' d 6 6
'I 7 7 r;-
8 J.. w s J M C gl 3 Y 7 C i # g
# e 3 y si C C 0 a I i J g g cC h b
ca A 8 pr qT
.: & 3Q N.
i t G c e c;' eC p y ^ s C C s p C 2 x
'el C
h h
b b4 l ej S Fn l O e
'g wo 's e
i -
\
= <- * < ,
TI k,. g e m b 3 z q 3 e c e n ; t W J c 3c k
, 5 1 5 .T 1 J ,J e c- t ,3 =4 ge ca e I b b, ib L$ f"
* ' ' " ' d ~ i i '
1 O 2 d c W g et 3, '
<c -
s mN ('t M
' ^z t
f h. O 0%, &'t N d9
> - c
$'"* c( hI i 5 Qc, je $ $
< t o < G $
p t D 0 u eB
; y
- o - g G e I U ed g E t N d
! D i uM Nu e i sA e3 ,t i
i V 9 t ?
. m p :,1 9 d k i
Z
- t
~
c , t c u r d y j c bc k '
$ $ E !
PJ
\sd i
t 4 E y t n 0 Y h s
- o t c b
Z o - 2331 257 G D e O6e @
. i , ,$ T5 . , n$3 eW '
b n B R I
- 't 3 -
g eu D 3_ M r 1 G o 3
~2 u ko n-e L Q
T ta w M_ 4 _
~
t h a h 4
- C t
T M M C n 0 1 W0 t 3 C r
. 4 Z. 0 n
- i. O t_
M - T m_ . Euh3 u m n n_ n T t d E
- r. - ,
l._ fa y c l.
. E I
a e t s _ a r u c w I.% L sc_w f 3 1 7
- r A T e
A c . c c
- r. '
I oA M Y 1 S t s e e p y .s B y gL atort
. T T T e r d iv e
a auhVO s e, cm g n e N
. a c
ds R ac o3C - - t c- _ e
. E t o n n t_ R t.
m M }_ _ _ tL n d a r o e oN P c o lo t M kB k c e 2 3 6 a I y *v
,._ h WoG t h
. U c n%03T C Q d N >_
E z o G la N S O o. ir o SeN mi%nN 5 2. r r, r A\i 3 - 2 E ui ( E. 2
. O i m _ 1 .
I t e C T t l A N A T e . do o M N A 5, ( M c <% i r C
,. T o r
e m 4 o 3 B Gn A 1 N o
~ N b t
s u d1 C E J o C \ .
- M f e
h l Aa h A
~ U 6c t i 7t i.
f a c -
- u s a
R i t n \ T M a o A *c u c r . a
=
S M F l
' 6 e _
N I r e e t
- -n e a s E n
ig n O e e t
. 8 -
t ne c, s e 1
~
m u R e i T t r u n M _M' t I s n n A t 0 7-n s s,
- e m
-- 4 I V V t u
r s 0 n a D 'b 1 fM I n . i _ ic .
- n . .
t ?_ K 4
- e i o
- . t a
lc N
- e _
- D T i;
.u u ~"'oc
,' i
.: :' s
Page 11-15 Report 43932-1
! 1 A A N j" % N 8 N. N. i R c n y e, e
N < 9 N a { N o' e > i 3 g 2
- 3
, N i
- r. -L'
- I g I k k k k I : 5 ",N DS ? f 1 - xi s s u %
g 4 N N M N kb \ F (1 ,s$ l yi W : W -. E s tg n es, S
,, =
M b i 1. R 0 M %@'g ,\
@ av g w ' +5 i +L u Y; O y \
2 I a z a g ds m% n kf .; W MGR 3 3 1 2 - .
~
- c. .i- !! t, a t gg' 4 % 4, t E b %
% Q '
O 1 W ~ O C s _2e eq-n e > es h ' ) ( i,4 5-2( g" 4 v M O et w i
' %)5 "
- 6 N 3
F M
* ]d le w % bC i~
< 8 h il A Qc F .e c >
2 g % > n s Z - o r w W MC j g
],
E E I $ N; D R, N _i e s . E O % c *
$ N s i s<e 4 e a
z t ex o s = t M \ h 6
% r i AM ii
' N i l, i 4.I a
4 bi r - T h % ~ c % DM N N Y -4
*;;3
.n g u
& S CD _2 C W
e
.2 QQ Q$ -$ec 7
(. -i 5 5i 0 - I e tN re: 4 l 233) 259
. . . ~ . ..-
I I fi I kI I i' BURN-IN TEST J (BATTERY CHARGER ASSEMBLY AND ALTERNATE COMPONENTS) Ti'- 2331 260 i l T I I I i . f I ,
~
III-I PACE No. setENTIFIC SERV;CEs ANo SYSTEMS cAouP REPORT NO. 43952-1 SECTION 111 BURN-IN TEST (BATTERY CHARGER ASSEftBLY A:.0 ALTERNATE COMPCtlEtlTS) 1.0 TEST REQUIREnENTS The Burn-in Test required that aged cagnetic components be installed in a Battery Charger, Model 350-130-300. An alternate corconent AC circuit breaker was added in series to the Battery Charger's AC inout and an alternate component DC circuit breaker was added in series to l the Battery Charger's DC output. The Battery Charger Asser.biy and alternate components were then subjected to two 50-hour burn-in periods es follows:
. 50-hour bern-in -
no load
. 50-hour burn-in - 300-amp load 2.0 BURN-!N TEST PROCEDURES AND RESULTS The 40 year aged magnetic components--Trans formers T-3 and T-5 (Nomex wire insulation), T-4 (heavy polythermalese wi re insulation), and Choke Jf C were installed in the Battery Charger (see Photographs I an" 2) .
A The alternate component AC circuit breaker (Westinghouse M del HFS 3125) and the alternate component 0; circuit breaker (Westinghouse Model LS C400) were installed in series with tne Battery. The Ba t tery Charger was turned on and subjected to two 30-hcur burn-in periods for a totai of 100 continuous operating hours.
- 1) The first 50 hours of continuous operation was with a nominal 460 VAC, 3 phase power input and no load on the 135 VOC output.
- 2) The second 50 hours of continuous operation was with a nominal 460 VAC, 3-phase pe.ver input and a 300-anp load on the 135 VOC output.
The instrumentation was provided by Power Conversion Products and the test data recorded by Power Conversion Products personnel. 2.1 Burn-In Test Results During the preburn-in functional test of the Battery Charger, both indicator lights became inoperable and a false indication of low DC voltage was noted after the dielectric withstand test.. (Reference Notice of Anomaly No. 3, Appendix 1, this Section.) The cause of this anomaly was concluded to be inf ant nortality of transistor QI on the ( DSLV-120 PC board. The replacement of the indicator lights and the DSLV-120 PC board corrected the anomaly. 2331 201
IIl-2 PAGE NO. g RE.DORT No. 43952-1 SCIENTIFIC SERvlCEs AND SYSTEMS CAoVP
- 2) BUR?!-IN TEST PROCEDURES AND DESULTS (CONTIMUED) 2.' Burn-Test Results (Continued)
The Battery Charger completea the functional test and the first 50-hour burn-in was completed with no discrepancies. The test results are con-tained in Appendix ill of this Section. The second 50-hour burn-in (300-amp load) was completed with no dis-crepancies. The results are contained in Appendix Ill of this Section. 2331 262
\>
i
- k. -
t 1 (
PAGE NO. III~3 g g g REPORT NO. 43952-1 sCtENTIFIC SE AviCES AND SYSTEMS GROUP 1 I 1 I 1 1 I I APPENDIX l
}
f NOTICE OF ANOMALY 233} 203 4 e i r
NOTICE OF ANOM Al.Y Liot' PAGE NO. IfI L 3 P O. NUMBER: 71702 WY'.E JOB NO. NOTICE NO L'0 0 T REDO:;7 NC.
- CONTR ACT NU'4BE E- 5/1/7*
DATE O PROCEDURE O TEST ECulPMENT CATEGOPY: Q SPECIMEN I Lam Lun I Power Convers ion Products ATTN: TO: Battery Charger PART NO. 350-130-300 L PART NAME: 1 Freburn-in 1. D. NO. TEST: 545/7011/ES PAR A. NO. S0 SPECIFICATION: 5/1/78 Har Id Cheffer DATE: i NOTIFICATION MADE TO: verbal Jim Gleason VIA: NOTIFICATION MADE SY: REQUIREMENTS: Surge withstand Test: 3000 voit surge applied to AC Input
, 4000 volt surge applied to DC output i
Unit should operate properly af ter the aoplied surges have been removed. i DESCRIPT!ON OF ANOMALY: Further ir.vestigat c, i i I t was noted that the two indicator ligh ts ,,ere not opera ting. sh>ed tha t both lights were burned out and that printed circuit board CSLV-120 veas
' giving a false indication of low DC voltage.
^
It was determined that' transistor Q1 (2N5655) was inoperative on the DSLV-120 PC board. The PC board and the indicator lights were replaced and the Battery Charger operated properly. 2331 2o4 l 1 i t i 1
/
DISPOSITION - COMMENTS - RECOMMENDATIONS: The surge It is concluded that the failure of Q1 was due to infant mortality. withstand test will'be performed on the Battery Charger at the completion of the test program at Po.ver Conversion Products. W. f/ 01ST RIBUTioN . ENGINEER - o,s.a.t oeo TEST WITNESS _ I e a coo.es. coseem, OUALITY COP OL
! W 2 i on.ee - PROJECT MANAGER v REPRESENTING _ 7 1 Coov: Contreets l s 1 Caoy. Ooerenom o. cec o, 7 411 WYLE LABOR AToRtES -SCIENTIFIC SERVfCES AND SYSTEMS group - HUNTSVILLE ALABAMA tosas teco 20s I
I PAGE NO. IIl-5 REPORT NO. 43952-1 SCIENT1FIC 3ERVICES AND SYSTEMS GROUP '{ s i 2 9 1 1 il n APPErlDIX 1i e 3 3 PHOTOGRAPHS K3 2331 205 g 1 I e ( .
Page 111-6 Report 43952-1 l t( ,?N *$. ". ."w.mS~ - ~~ 'M s'I...Q - W- M. . .*M.^.;
. e Z.+- e ^;. .%v:-
er
; .n.s .
'?pMq,:div A,,.
l *4 m.yn" ,y% . %v&n.. ky.C.T'%.n !Q,~%. '.'$~7W'.G. e,ir y:.f a -
. c.* ,
I' - ?:?
T,.1 > q.*, M:::.::.-A.W,-%.-> - . .vs.
... u.:--a%+?; ~s. ~ :n w .< :.
i*.3.1 w'
~
- . **~.T.W t
N %, p d 1 [ :
.o. . . u.. .. # ,-w b , ,*
t .# .(( 'F*
*%,,g c[..k'*#
.ra, f , - ' . j ::- *v si . -
h . sw . . . .-., e: f
- .c,*. - r,.E s.; 1 '.
-2 ..
- t t_ .~~~ --%.t
- q ;;'p;.
a,,.,.9.s . g* **** ,' i. F.>, k. P. "'I 7 ' . .~ .'.':""I
,s
. u. . ,. -.-
'.'.a<4
--.. .- ~.
. 'd M, s,4g Y 1
N t, 'I .?-_ 9,
. - ,a =w.( - v. : . w,. .o .
e ..'g
..>.,,,U^,,m, , ,s, m .- -
s c
-,~m- a.. , .A (. ,:m j:.;sh g
.,a . :
.s m x .
&- t Vc.~anc;c~ ww.=az.x.s';zas, :.&, .r,
- Ga.A -1 .=;:1 ..?
{, i- p. g'- .1
. . .. m f* .:n.e4 t u, p*4 ti ... - %' ::t 2 .. r.' 6. .
.' r j- t- -
.v xs < A. -
~ .?
t u es ,J . -s :m Ek [ .uR. ..y- ~c.N w lqs s b"'Y.- Y / ;""i I d.$
'*'": ' M .' g-( 2 . . . $,#g w .-
l ".'d.S'S
,. M d.n% .! w, ., d--a - t meu s. .. - '
W: * . 4,, - e. pv .- & .% ' ': 1
- - :J. - ? . a i .'cu. / -') m'O
- r. . :r* , . n5=, a ; e - *i e ' -
y r #'.l'. .. '4' .' ,3 j j ;.s@
~ .a .
'E'c-w t. . - - -
=; .
,u s .
- e. 2; m n. y.,.
,I -d-G ::ta.; G ,,- b %T W:.
g u ., w: -f N Vid:, . ,.s 1 4 4E 4s -
. wd /5./ V.0n.6pd , . - ;da.w %.
j f.lsy-t:l c=. h.s . , ~ - 5.-:u'i&meM's% 1. wu'1 4 -
. .a : ' 'h -a i r n-wk f h ?.Y -
k b h*'?.k-h?h q h.Y f $h ; f rk -
.f
}
I ' MR Fr$ R- M .? :. -
'. '; 3_' .e y- .c..
R ..>.'.~
.ap~1.L.,~%..
[y.:,; 2.4 . .x. ,..:nd ' :.N. l'.--'; ,. ly ,,,,g
..v..,._s.,.,,,.,,
- 3'..;. : -C x.:...s:r.2., -
., .-.~ m..
; .. w1 g -*v.:- .., .
.. . .m. ..,,.,
u
.. - v-
.x .w=-s..-.-- " T .N~2Ng-.r.:n*t=~'$. .[t$.-M'i'kM. M.. d
. \ . - .
, n
. .. ,. .; . .; y-
. r
'c7, . u-" N. . . . , ,
.e . - . , .
N.';- '- [ : %g;ME,. 7::.~s.-- ,r i ,e/4- -. . <..,ay n -. or.s .ye c.:,gs m fyTq:
. :. - - h. 5, s. ...g .4-e .-w .h
-t1:- * .
.. m., .. c-tS-11, ,E,%
.;g - s. . ~
l . .~ .l b ' nt C.
- .- ~r+*').:
., t\. GA
. d. p'
- f.*. . .'. -
%c ,
--.N-
~ g'x s,ti <-,Q, W;~~
'i W4 t.;-5W.s .se._s 4
' . N,
.',b. -. $ :"% ?,
n e...~3. .
;.. e 2,g. / ql . x.;c-- i G. Os:_ .g. . - .:c,Cd.TMC ".:v.s,e-.
r ;: * .* , __.t t i' ,. n .a m. . d .--v .9 % .- ~ ( > .M. > . -c-~~; ~ 3,y 9m M.. . r- en y. ~.s. : .> . :q +,.,
' .h.
,. .je, .
.c'"~p,*
ch% ,4# j-
..3. .-w!.+p,d.ycy-r
,.s . ay p' . . -..
. .C.h. - .' .,-
_.f.,.: ,f,,'r. *p' , '4
,9(;,
~ , *r .-$5 . w mr., -
~:- . ; e- - y .,3 > .'-zxll.4 g.
pw&g- Qs. ,, ff' @g; 1 ,
- &_.: .-. ;_.w . _
L --. - PHOTOGRAPH #1 i TRANSFORMERS AND CHOKES INSTALLED IN BATTERY CHARGER 2331 2Db i e J ' 'opa x o 99
& m[LC %
-'M-.6-.h w M h.
I Page ill-7 Report 43952-1 r 1 ( -
. .. ,._ m - --- ms:g.:cs~.,a. n_sm-aw,- _.w.n . c- M- 1 . ..pma= .=..-:
-mn:*9 ,..
'a .- . - .a m
- =
- -h: . aas.-c--%. a.g 9 4 9 --...- .
1
;n% .w- .- .- ~~-54 e.
..c.rdm s n
- n. ,. .;-_
-
- 4_
r ,,.
. . .~. v.
x., v'
.e.,
. e
- . ~ . .c _-
* . . %: ;. e. ;::..as u-m-..
. x : --. .s...
2,. .- .s .
....c.
s
. o s
. r., , - ---
, w*.,. a -
; . &.=.
, ..m %y .m.W.;. . :.-v. . .
- M k;'d
'."2aGEtF9Ju6e.arW ' - %'8"*S,. d*=>C_ _ _ _ __ ,,./" . -- - 3
. .,.".," g.y.( fr . . .[IeA*." ;*U (
i . - 1 e a .. p I E* b 5.
*ONM y-l' 7., ?.} .h-M 4 1-*-
'p's: .-
' W.n., .
- ,*:"E" M ;-('*.h. y .,L' ?:-
- g. * - . ,r=D
.=+>-.-
3jf.wr.r, <4gq a
',1.. I- s ,
"'=. &. , .s6 *w+a y*A(i;,wg s,f -i .<. - aa aa.w.3 e wet
~'
,.. M . .s.4-?+. ;. . ': .m, ,5.x,r J *3.y -f..G; g-
. .t-
,- @ . ,, pn .p;J --}* *.
~ 44. ..J. <=
. i.* t-* . e m * * - ,4 ',I;/ 5 -
l F. r.. - 3 .,t ly . v,. .g r'~~~~~.
, d.ss:. "'.b A'.'
t= 'm .: E , .i - - ?
. . -s n. . :-.~ <A
} , ,9;c
. .+ r.;.- s. :-w 7.,.+
m , / :. g. 4
. .-e . -
g, .
.,o- g. } '
;QM.. .--
*E: R4Vsfe.z *$~M, o: *,
.V I N,.d.}a , p.p.,r.
. . g. j= ,.p
.j -s- :
,r w.. .< n - " - .. @c --
...--.:_- 'i h9 *p
-{ h. p -p.:e .u,v.g cr.e s=
6.,,,d
,e 4
- o ,m@, ,v;s s c
8 t
'p. ;.;d.,.m"- e, , z .w ,:. . .
.: g%.t . ge >
~j ' 1 ;qr 64r M
! *
- ri n 5
'e $ ,41 ..
i V
. %q ',,.c.'
- d. .V-~*',.
r 4
.S'l.=M;. O.."O,Mi} * =*r ,xe , -, %_ '.h. . %. .:w. -
r DQ'fe-T.7,@.2- 4i ,! tt G. it
- i. .11 h. h.:. , - ,3 J. ..
> ~ ; $- #T
;~J 8"Qd
.- w N.M I ..t e? : < v . (.1;m.,'.h n C
I g.~.a c~-^.h.
',cGr
.. 1 4 .i Ifa-=b.V'.,b..ij e-
) l 2.1;*b,'.a n~m .. . _ , .
W g .. r. ..c; ;Ig': ..
~
.>l d.
[ -p;,j;.; ~1.: twt'-="-M, :d.:., . , f'f A_L;. .".i .l:c 'W. .: ' . ,!..u :T,;..
- 1 W. .., _J,.
1- ns .:
.i.,
c.- ;; L
. ,:.':s .-w 7 ~= '
.:v.s.-,:n.
q; : .v-e.:': .---..s* l,- ..
- .:' . x,4.:.,; -
-c:~ ,--; N s V fa,.pf..
~f* *::,<, : *h r .e, .. . . 1 4 6
.;n-k.;.,"',i,y s?,-
- 9 - -.r.o. e - % - .-_ / er%~,._ Id 4s
,S*---
;~
.v.m f .l 'e- .Lv. 6 . 4..
-** '* m- -rt ' L"*'
b.*. 3.5- C"iF 7 - i $ h'.9 '. [ @ Y d.".'; Mvmb , :.~f*D*'b* . ~'#~/or ) M f d M . i' A P '[. " .' b73
~
ci$79 3 L l' '; ; ;
~
.T5W[.::"37-M ,f l'*-D [ f Y &l'~~=~~~;$
~
U" Le * :
* , _ ;=m ,.; os.' , .~e
, 9 . V15AW.".-? e-? M'ema_t,4n g . ,
..W' %;
.'<. $* 4 ** *A ' m. .. cc.-
.: . .- .c- ..e.~
n , ;.;.,,, %.3 . .m .
= -
. . } ..'. ..n. -v. , Lag.
W 1.5'5.'<'. .;.* .. . .;..; . .
- .3 .
/ ., n
-. .:.~. .,. a ,
. r w '5 *. .Q~ ,. ~=C. .. .~ .f.m. .s, ..
r Q.. _n. ihp j u 'r .: s. .*7!<.45-f we -- M:s k r-v .*1 &.,;p<
.=-:~. a s .
, n~* ,
.,.. b. . - -
. . a. - -
- l,# w -4./r.:,a e ..
- Wee.ar?J' :-E.I b.A=r-M.:1?m:1,8-h-
- 7:'-** n'.,%. *. "%.-T % i A. n 's i
^.
- 2. .. -
W
.st E
- v. tr..- vM.-::..~.':c h 4.' ~ .
-, ::::. n ..4_.' *,<f ~ .... - M ,-'_c -.-..e.
.'.., *-i.- -',~~'v:': ^.2W-f %
,.-e= ,,s
, m U.a'...Q.. c..-"~
4 .
,yd.:~:: @~.r
.z=.-*- w, p., ' ;:v,;#..~ .- - n, : ;-
m . . . -,~ - - ;, e,, ,c g>r s e,4-c >ne =>? pr.
.w a e x .u: an- .
7 ., .3. ,,. .s \:
.ka.
1- .h,; it-
, d. . -, J;4 2 "
y 1
- .; v.;f, m, ' .f...i.M-w iw . -
g.?,*.:= g 3",'1.* c 4. - *%'n'::'.Yt'f,,?,,:p. M =8p - W'--5::i'".d~~i . 2 . ..y h<'W .
., y , 7'M'
+ . . .x t. . .
a-
;],, U..:c,s. # w 3. 3 a:. ~,....4 r . e51
.t
.- . .e V- --
t .
;G : - +;::-:?'.~t.p; Q;a-
- s. 4 ;\- R;m:bL
- W.
3 :.A A-t'. V '=~ e V%'M .,8 f -
- % ...,~,
< *L
- ~ ;l' .%:~ttp., ,
3 :.~.2M & '&,.,: %%x ;9
.- - , . . , '-Q;; g
.4 'u f'.e'r gy'3u - t.
s :.Y.
-,.s a-m,; .
- w
'- 'S
' m. b. !.A7' -[a:, y.'d. .3,-
.;ea[*kDfJ ~**%~s ro%,v .r:[:: . ._ - iaG^
7 P
~ "'
..w-y c q ;-*;s
- . ~%l?.NQM, ,
.e.
-- . . .,- J. . . ,aea- a-"='*N.:.;:j% .s.. ,.*. ,.. .,,,,..:_- .9.ec\ s, . . ./e w . ~. .m*--,z.
. m g . . . ,\., ,.o, .,, . . n ,
. . _..--c.,...3 m -, . w ;.o.-. , A::
-.- - . , . .< . ' . . . . s,,
,, v. ' #~% D [. . . . . . . . . .
-- a.., :;;: a;=
g;,,,,, -gg -"...-'--+n* *p . -e . s a -.JoGN-t. - -M-a r+- i 1 PHOTOGRAPH #2 9. 7 9 L ]7 7 jJt LDI ANOTHER VIEW OF TRANSFORMERS AND CHOKES i INSTALLED IN BATTERY CHARGER 1 p1 F*
~ Ik
,- r"pN n! a
.D ji och r w ij f -
id.luja!n,.,Q.ns, e t t T t t ,I uuwyd 1 u,, 3, a
' - ~ '
I PAGE NO. III'0 g SCIENTIFIC sERVIC85 AND $YsTEMs GACUP REPORT NO. 43952-I 1 f , 1 APPENDIX lli POWER CONVERSION DATA SHEETS AS FOLLOW 5: , 4 Pace No. Descriotien lil-9 Ist test at Power Conversion Products New Magnetic's fil-10 ist test at Power Conversion Products New Magnetic's 111-11 1st test at Wyle Aged Magnetic's lll-12 1st test at Wyle Aged Magnetic's 111-13 50 hour 1 0 load burn-in ( 111-14 50 hour G 0 load burn-in Test at end of 1st 50-hour burn-in 111-15 111-16 50 hour @ 300-amp load burn-in 111-17 50 hour 2 3cc-amp load burn-in lil-18 50 hour @ 300-amp load burn-in i 111-19 Regulation test 460 VAC only at end of burn-in 2331 268 I w c s l
tort,1.c er.: ::ue:. o, b: Lht. R m W3:4. ? A .-e p e- 61:.canico. t. 510:04 MH Report 6:052-1 r . F T.*.*/J. I :S?i:CTION 15ATA PS-74-32
-(W power conversion products Inc. EY_ , J.%,
A DATE M-27-79
,' CUSTC 'ZR l' E E. E 3 2. 3 PCP JOL / 2. Y Y 2. - i '
MODEL 35 0 / 3 o . 3 o o SERIAL Ist 7 SuuSQ
= ...---- _ _ - _ --
DIELECTRIC TEST METERS USED ACVsuau ACAsvi DCVeulyt DCA INi2) A.C. WP.tts AC TO CROCiD 2ooo , AC TO DC tooo . DC TO CROC D / J o o Ri;ple 3_ w .s o y . g AD.1 ST::7.:4T P.v:CE * , ., 1 FLOAT /o/ 3 TO / 3 ?. 9 EQUALIZE / CS. Y TO / 5' 7. Y li CVERLOAD (CURRE*iT LIMIT) TEST
- DC OUTPUT VOLTS / o ;" FLOAT DC A!!PS 3 7 >_ EQUALIZE DC AltPS 371, 7
f *I:!PUT CONDITIONS FOR ABOVE TESTS ,
, AC VOLTS L/(,o _ FF2QUEliCY (, O PHASE (S) 3 PISCRI?ANCY PIPORT CLEA?lD BY
} VISUAL QUALITY REVIEW VORRIANSHIP REVILW Al.AM: TESTINC AC VO'TS DC VOLTS DC Ah~/S ALARM TERM OPEN TER.M CLOSED
'f 6 o 1 2. c. o 3o 0 5 L. P . s / i t . r i. 7 -P / ,o .f f
*- . I 2. L . o << "
- 7. r / to st <g.c,jg(,,1.
*- I .3 C. o **
R C. t-t / 4-r 2 -3 lE - r;., l t 1 l4-s~ O O O ** 2 .2 l S- G
<' CO.W ENTS 233.1 269 Regulation and Ripple test dsts taken on ke;rluce,. .
~~
__ ~ __
- , , , , en ert. e 4 .9e*
. Page lll-10
{ nt::. ac yjv :10:1. ac 46o rm. h"bNBM-I 6, o 11 - 3 0 I." - v. l; i 8 a= } I t I e 3 e w Y l I E i D e kg . 2 i- % d. 15 < c[ N 3
'8 *. . I iwo '
l id" J o
% 9 % % @ m h h m y o C o O U 0 l .t;, <o $ o o . .
0 . bl > N 22l N
- o. -
, e di i
E a y e n g s e a w y %q % w
~. M q 9> %
M a w. m ,4 l u } Y # m M g m M M M A O M M M a m M m
~ % % N ~ ~ ~ ~ ~
( . L '
. c b- o in a 2 'O $s 'R o 3 k~ R e g M o
w
~ , y m a W
' Page iI'-!1* to.i, i.o es .t sticet. tip!8 !Ar. ino . t<;3:4. tve.-sone; e n tisty 91:D. = = 9 5 0'f.3 8 3 3% g gg,; FI!!AL I iSPECTit:N DATA P S-7 /.- 32 ower conversion products Inc. EY O T".' - m g DATE $~-f. 7 9 PCP J03 / 2../V. 2. CUSTO1ER .I /I(I E - 3 2.3 StnIAL 1st - suusa M3DIL 3 5 o - r 3 e -2 o e , DIELECTkICTEST HETERS USED ACViw2 n ACAruto3 DCV su t 3,,y_DCAsu ly 3 A .C. *.*r.tts I,v ; jy
} _
. DC TO GROU:iD t ree Rip.:le su237.
2 AC TO GROU'iD 2. D o o . AC TO DC 2eoo 5 e. Ts.n 90* 3 0 00 O c. : '4 0 0 o . 3
!.JJU_ST:y;iT
.. PR:CE .
i R. OAT / o o, 7 TO / 3 ), / /'D /fo g EQUALIZE / O V,Y TO /Y6.Y g fggg, 1 *
- CVERLOAD (CURRE:iT LIMIT) TEST .
DC OUTPtJI VOLTS / o .f FLOAT DC A!TS 3 lo .5 EQUALIZE DC A:75 3 4 8~~ t a . i
- 1::P C CCN3:T!::S TOR A30VE TESTS AC VOLTS t/ r.,._ o FRIQUE: ICY /, o PH.ASE(S) .3 g
1 FISC?.I?>.' ICY RE? ORT CLEARED BY WOTdOdE SHIP REVII.W VISUE QUALITY REVIEW (s .
; AL A.~-J: TESTIlC, I ' ALARM TERM OPE!i TERM CLCSED AC VOLTS DC VOLTS DC A>25 1 (( t., o I 2.o 3o 05L 7 4 //i - r 't.- /-t //o-t I
' , 1 2. C. ** n 1 ?l/o-fI 8 - 9 {tt -t 2-
** I p s' Ae tz.l4 7 ~2. 1 l r- l.
o o o
- 2. z /s- L t-2 / v-r
- L.i,sa.une _c % L a u D :. R -t3 4L3
. CoxsE::TS a-c w 3 2331 271 G - (. - 9 4 3 Regulation and Ripple test data taken on _r2 ,. 3 7& cwa
/
DATE
\ AtJTilCKITY TO S111P BY i
.. . . -- _ . .. _ e u ew. ,
. Page 111-12 -
nn:. Ac YrV ::o:1. t.c V6o red?mt W4ti {; 6, o , uz 3 o -y ' I> g.
},
i~ $s - i no z
- l ,o s m
1 ia N I i 5
- 4 54 3
0 ? j < h > " m
'J-n p
. o. -
0 0 4 N. m & O . L> 0
~
h_ m m ~ h.1 y a - 3 o .o n - A to to
- i. E s i,
N' 6 0 0 C C C C C o C C 0 e 3 o C C c c (T 0 o o o o d C 0 o e o g
' El c
Y q 4 C C o d'd d'/@ C O O @ c A j ' f'
'N5'J' CC if) -f) d
, ig,f 5 o- Y m %
> M d - y M N -
2
- 5. 'o 4 5
.a .
1 = f> __
- " y n d 0
\4 p T m
J r 0 0 A 0
% n 0 o j
- 1 Y > Y '< ) > 'C h h 4
0 > 4 l wo
!d" N co o ~ 'd N m .b
> n~ a e n
* ; x
. 2 -
> r. - -
3 % 0
< =9 N - -
3 0 o o~ o O o o o o U o wi oG o O O . _
,1 < . . - ,
ei x
- kl i
1 m d; g b o- m a b { '.% 9 u-
,,, n -
1 > j y 9 -i ,_ . -8 y > . ; s % j 8 8 e e c e e e e e e e c>c c% 5 ( ' f - 0 In 0 o o b A h o % n CQ hI m a h-
'* O V
3 o a % o% m d . m a ~
. _ . . ._____.-.._._____ -.W_.. -
. 2-344-- 2,7 - -
gg- , * %Me eg ,M66W,MO'-
Page 111- 3 failf 1 3 ca;! steet!. Cap'.al 1.i'at. !! Tar 6$ (,h314. teterheae; ulW4',11tDO. t=a 11434 33',G Report 13932-1 P r.- 7 /.- 3 2 .
.FINAt. Irir,t'i:CTI()N NATA Opower convers on prodels Inc. . EY d T , r e
- o. DATE F . i . *> ?
PCP J03 / 2. t/ y '2 CUSTO!!ZP. 1&66 312 _1st SUCSQ
)DDEL 35 - ) 3 o .} o o SERIAL
{ 100-Mour 2crn-In Full Icad Test ,,Jj_Cgd ,3, A,Q,,1,,, m ,0s_,,,,__,,p a 9 _,, i .- .. . . . I .
^ '
TC-1 TC-3 T0-5
~
~
- DC IC-2 Tcp TC-4 A:-b y .
in Cha:her TopI lVAC- / g'g , AC Ripple Brk: Blk Diode Rect Diode SCR Chrg: Te:P. Tine Date VDC. _ .. W_ , Case , 2 2 *. c o S-I - > TEo I 3 5. I 8. P O t '> - . W a 3 .vs . 2. . 3 g- 23 oo te
'Itr 13 5. 7 b.9 . or3 .6 .
- 2. 3 .3 O *-
l 35. L
/// iv.sc
// .- / / s if / ..
.. 7J B 4/ /Ji/ na, s.a->
1/ .. / / & ". / // / ccs- ..
^/ ..
/ Jl.V L/ JT/ n 3. , e .
L'^~ A /sid ///~, . l O S*. 3 o a
.21 .5- .S. .6P 09'3o * -!63 135.3 _ _6 . 4 .or3 _
i
- 5. 9 .o 3 .3 Y' .r s .vo .lo It:oo j f f.r 1as N
- 5. 9 . et A .37 .G L .3I .69 /6: o o i 4td 13r.f F/nl::: // / // / ,s. s e -
./ ..
// / J// 2 3- ..
l/ ..
// / /// 2, : a c ..
/ -
/ / / / Y 11.2 e ..
/ *
/ / / // {/ 2.3 : s o 2
Co m m . 2331 273 s' . N
- DATE
- AtJIl10RITY TO S111P BY
' ~ ~~-
9 y-4'
forty t.o cht street. ter.tal tao. !!r.no;s f.4014. telephone: alwe'111:c. t.a L ,44-n % page :l g _j r. [ Report 43952-1 1
- FINAL. 1:151'I'.CT10N DAT A PS-7!.-32 .
BY O.Ta % .e_ DATE $~~- /.*)Ed ower conweedon products Inc. rce Jo:: / 2.yy e. 3 CUSIVIEP. T (2 F 4: - 312 _ 1 -
-1st - suusq
-I3 o- Jo o SEltIAL
}CDEL 35
______ _ __ P. q _e _3_ _____ j ___ __ _ _122-do.97_.3_=a _I.n_Ju l_1_M_811e 5_t_ ___ ___ __ ______ 1 1, . . M-5
. TC-1 it-3 .
DC TC-2 Top TC-4 Art l
- g. .
Rect Top 3 in Cha:6er , s .- gyc AC Brk: Blk Diode Diode SCR C'v gr Te=p. Tine Cate I A:- __ v:c.. C3 _ . _ Ripple , Case 00'30 $.5 h u95
'l .. // / // / e . 0,, '
V .. // / /// cz.3- ..
///
'/
/ .. /J e3 :.3 . ..
17 .. 7/ / // / cv.s c .. W i
// / / // oz. u ..
m on u. .m .2, .sr 91 .>e oe. ee .
,3% .LE .h .71 1 2.'. c o .
c 13 b. o___ 'f 8 ois
,M i 3L.0 6,9 . or' .vo .L3 .2e .>x r6 oo -
/ f *. 3 o ! 8 a .e3 ..
'/ .. / / / /// i8.2: ~
"/ ..
// / //1/ ,a 2c
'/ .. // / //J z, iso -
.- 2_2 '. l a 23.30 <<
l f t .2. S' 9 . on .Y o . fo.5 . Y 2. .7/ L.w
,d L e, 3 DD N 8 d. A ~1 Y ' o c
- 6. h. t- .4 m ,. . , -
e - 4 C0'01E:1TS -
. fbb fk x
- DATE e ALT!!ORITY TO S!!IP !!Y
- age lit 3
- g. l-
$ HI:!. AC 4 I b/ !O:!. AC_ V (o o !!A.f.' ? E E Y " ~cdI , .a Ce c) . II: l~ O 4 f 45 (, ~ 1i
- s. .
z" -
- g .
t' b
. h:
7 a g Ca3 H w 2 -
) h J-, J J 0 e > q 0 m c J C ,9 d b
~ #
, h m' h tN- ~ b 'N
% b J
^
O r m V- b U'. u n %3 r1 ~ n- 4 M -
. It? -
0 0 0 c e C e o e C e c C C c 0 'c c c c*($ y o c c O e e o e o c. > 0 C c e > > 0 > ;c 6 y C
. y -} '
rf g' f -J' it [ &* ' f 9n cI y 0
)k .a 5
u
'r m r4 -
> m ra - 'y el -
'e g
t . l e N d C h o N y J 7 - M J
> J
> % - J 4 J - C o o O O s
y *y 5 > T h- 'J- F p # Ig y 1g s M to I 9
!wo saa lb ( m fJ m ~ n 0 g y [ m .
3 .h sau - - - - n 0 - - o n y a n
., t'wlu< 5 0 o o o O o o o o . O o o c '0
"; x 4!
L d,! m e--
@ 'N tt g* P o % r w 'c in .,3 g - .J >
t 'I > p ig vi 14 J 14 14 w .i i . q (f, .i j e l l g m n n m n n n m m , m ,., ,, m
~ - - - -
_n - - ~ - _ _ _ l. (. . l'
> b M N P c o g > b " & o N y &
E - c { a O N 7 o j D A m ~ - i Ol t .. mi ~ - m1 77; .
n,t, t o ca.: s!'ce!. c'ptal Lte. c:.r::s t.m:4.1:: crone: e t*.n*,11:o). t-a Str.s)4 n % Page iIl-1& {3 . Report 43952-1 Tit: Al. Ill..l'I'CT109 DATA
. l'T.- 7 t. 3 2 .
I O t power con.e,.;on products inc. . SY C T, m' e . DAT ( f - Y ") K i; ! cusN! REP. I F E E ~
~3 2. a rci Joe i 2.v v 2 I
Ist # SUBSQ
/
):3 DEL A S - / 3 o -3 o O S El'I AI.
j 100-Feu.; Burn-In Full Imad Test Ag,f,ob_ oJp,g,yg _,,J} (____
" 1, . .
~. 'C-3 T K-5 K-2 Tcp M-4 Arb
- i. . .
Top i in Charbe.: 1 .- AC . Blk Rec-
~
ADC , Ripple R /, c, Diode Diode SCR Chrg: Temp. Ti=e Date
/AC
__ _ vDC ._ ._ - - . . 2.v o .er oo 3o .r 'f - ; lM 13 r. P 3si .o2 r - 7o 3.er Yb2 I 3 S. 9 3o2 .o.T3 )O 4. o n 2.Ls .19 .99 0 I '. e e ** YL1 l3b.o '3 o 3 .o3I ?o 9. o e 2.? o .yo /.o r , ot .3 o . 3o3 .on )o Ni.r 2.to .y o I. # ot ico e, 1 Su 136 o 7o 19, . 2.66 .H f. o s- ot . 3 o >>
' _B2. IM. I ') o 3 o)3 , 41 13 (.>.1 3o3 . e> 2 1 ?o 3 ?o 2.Gr .YI I. o 9 o!'oo <>
Y63 I 3 L. I 3o3 .o'31 '> l 1.t o 2.0 .y o I. ro on:3 e <>
, [3o. / I [o_3 .o33 ~) & 3. h. 2.62. .v o I.I o ov : e a ^
.VI ov'Jo "
13 b / 203 .o33 7o 3.E 2.tA I.o9 y 461 se l %. I l o3 039 Po 2. t.1 .v o (. t o _ of:co Ya 3.rt jYco / 3 6. 't. 3 o"$ 033 ~) o 3.'f 2. 2.) o .W f. t / of:3e e, 4 i YL31 13 L . 2. 3o3 . o32 ') o 3.lo 2.?o .v 3 ( ro e6:oo ti e Yr4 I 3 6.'/ 303 . o32. 72 3 .11 2.s3 .ro I, t.1 itt o E - g Y(ss 13 6. fI 3oY .on ? <;" J at 1.'30 .fI l.1 o it'e a d n
' V51 13 b V 3o3 . o3o ') .T 3.r te 2. . t,.o .V9 /. f o /t. ..
{/ E[. :I. (([ [ 17:Po 19:.3 o
'/""
i
}
COFDIE:3TS . 3
.2331 276 DATE 8 A1JY110RITY TO S1111' HY t .
i m
s::,t<.9 9too. l.a 91.9tt 24 2nc . . f aity 1 3 cast st cct. cer.bl ble. t"..nos coat s. t:tc.oons. , Report 43952-1 Fi?!AI. I!!P,P1:CTIM DATA PT.-7I. '32 . s
- BY O- .~l e e.a. .,m .o_ DATE 5- 4 . ) '2 b' power conversion pro Iwsts Inc. -
ed PCP JOU / 2. N Y % a CUST0!!EP. .[ E 6 6 - 2 2. 3
~
I . I _Ist # SUBSQ
)DDEL 35 D.I'3__e - 3 o e SEltIA1. _ Rwy 3 102-Eo.s=. B.ca-;.n1 IR.1. M.nL =.? s.t An).L s*ah.c. 9.2.e.o..Enp.---
l---- 6 .
~
x-2 Top E-4 A:.b Blk Rect Topi in Cha:6_r AC Date Diode Diode SCR Chrgr Te p. Ti=e
.AO- VDC.__ . _ACC _
PJ.pple ggg _ 24*,3 o ,$". t./ . ") 12 3
/ .. /// / /// uuo V / / // // / t z. n e ..
/ //
.. ~
J .. //// z au. .. J..A/// / // .no s e. u
/ .. //// / // ori .. */ .. //// / /1/ oz ~ '
F1~.. X / / / // / o z. a c 2 ..
//// / // orac ..
J .. //\// / // oca. ..
.5
.o3o 72 2.2t 2.to2. .Y 2 1. I d 09'co I It.t 13t..? 3o3 i
% l3L 9 101 0 3 o 'J o 3. t P 2.b7 .W l . l i~ lt: o c ..
/6: oo 3 o3 j _o 25 ') o 2.1 o 2.6o . Ys' I. I o
'W /3 7 a '-
l9.3o rYn.iYvY 17 .. 7/// /// iv ac .-
/ ..
//// / // an a, .
l/ ..
//D // / .- .
ar. 2 D N Co? DIE:iTS 233l 277 5 . (, AUTit0RITY TO S1111' BY
~ DATE e * = * *
. ...wu..
.,g,g,
. pog , ,
a#,me
*"8W h 4yp ee.e g pgM. se g
I:lt/4L1 9800, f.s 9fftG34 32 % py ,ggg,gg
- f. ! f .a! ca*.! stece!. try.t.nl IAc. !*'. ass (.,&314. tels.,%ena. Report 43352-1 l' .P. - 7 I. - 3 2 .
Fit: Al.1:IT.I'l:C71tW DATA
?-
O. ./ i M. e ,.e . DATE .6 -V - > 2 power conver: Ton products Inc. . BY_ PC1' J03 I 't. Y Y 't:. 4 CUSTollER .I6/3 h
- 3 3 3 i i SEI;IAI. __I s t V SU:;SQ MZE!., 2 0 A '-l'3 o .*!e m %u_M ,f,g,(,._Q l g f,g __,_,d # J ,,,_
100-: tour 3arn-In ru11 toad Tes: _
\.
'IC-3 Z-5 A=b
- j O M-2 Top TC-4 '
't Elk Rect Tcp
- in Cha:-be.r AC j~ , .:. .
Rippia E A d . Diode Diode SCR Carg: Te: p. Ti=e _ Date h.C _ VDC ___ ADC ,
%.2*3e f. ,$*. ')
k at l' 7 .. / / / ///uc ..
!7 .
/// / // / oo. ac '
. s. u-n
/ -
/ / -
/ // w an -
ci . e ., ea, )o 2. c o 2. w .ver //e
> A_ .v rn.9 3es k
TG* b5 C enpLo O i _ Nu rc - 1 6 l% &Gm o" e .. 1 l l i 1 - L l I l 1 . Co miE:ITS
.. . . 2331 278
( . _ DATE
/ST110RITY TO Sill!' BY
- i - ?n - !
.! .N . r_533 CU~WUNe O1.O - :E.
_E 0 2
,( * - /
q
-r !
n 0 / . s
.J
'P P
f f E
- I a
p _ m A C. A A T
,AJ o t
t a . x.C N W A . 1
, lu C.
o A
. t I
t
'I P
a
- t Y et 0 l
o C 7 7
" V b G 6 G V Y
. f
' M 4
- C.
A _ ED
. LL
. P P L o 3 7 -
..I 3 RC a 2 2
1 r o T_ t o o 0 i S_ CC o E_ A . . T __ y T_
. A O- .
- L- S F T L
O W ( 3 4 > V . 7, 6 ) n
. C )
D 3 3 3 3
- ( 1 ( ( I S 3 3 Y 2 P
M o 2 Y 7 o
. A 2 I 3
C D
. !. ! ;*, ,1 : '
<- a_ JY P
I I .'
i r I { i i 1 1 a i i u I
- STRESS TEST NO.1 (BATTERY CHARGER ASSEMBLY AND ALTERNATE COMPONENTS) 2331 280 i
i I I I iP L a m -s
PACE NO. IV-1 REPORT NO. LM 2-1 501E*.7 FIC SEevtCES ANo SYSTEMS GROUP SECTION IV STRESS TEST NO. 1 (BATTERY CHARGER AND ALTERNATE COMPONET.TS)
!.0 TEST REQUIRE.ENTS The stress test consisted of subjecting the Battery Charger and Alternate Components to 8 hours of continuous operation in an environmental chamber at 50'C (122*F), 90 to 95% relative humicit ,
followed by 8 hours of continuous operation at O'C, uncontrollec humidity. The transi tion f rom So'C to 0*C was accomplished by using C0 , as rapidly as was possible. The Battery Charger was operating undera300-ampereloadduringthestresstest. 2.0 STRESS TEST PROCEDURE The Battery Charger was subj ected to continuous operation in an envi ronmental chamber beginning at room temperature; transition to 50*C; 8 hours at 50*C and 90-95% relative humidity; transition to O'C; 3 hours at O'C, uncontrolled hu.midity; and transition back to room temperature. Tne Ba ttery Charger was operated at nominal 460 VAC, 3-phase porcer input with a 300-arpere load on the 135 VOC output for the duration of the test, except immediately prior to transitions, at which time regulation tests were performed. (See Photograph 1, Appendix l.) The instrumentation was provided by Power Conversion Products and the test data recorded by Power Conversion Products personnel. 3.0 STRESS TEST RESULTS The test The stress test was completed with no discrepancies. results ara contained in Appendix !!. 2331 281 4.
+4e4e6* .g e.g .ppem ge p.p4.,am ,m.
8"W*'
PAGE NO.
~2 501ENTIPic SERvlCES AND SYSTEMS GROUP REDORT NO. 41o32-1 APPENDtX l PHOTOGRAPH
( 2331 282 ( s
-i--=.._-- -.e. - - _ =
.am- e- . . . . . . - =
Page IV-3 Report 43952-1
. - .F . mW. ,. , ,~G. . . , . . ".%. ., . W. . . ~?,.$ ..
l
.. W-i.. .m%. .:c.: .. . .
..- -=f
~ . . . . . . . .
r- ?. v.,. .? %., ;. - :: i..-..s y k' n
. ~,z=-w',N-is.
,.% eq*%.:.'. 7.M. ..,,,.:s.p.e.;,
~
' M. ;.7:'.a;;;;-;.
. '.+W. . *t.w. t.x
.-v
.s[heb'N M N/ .-3'Mdk..
hN* w,iW dyezw;;;;d"r:-14 , Ydif Y/ C.D.. ,~dN -y
' M~.p- _M. . >-
W%. m&. . x,.:::M..:;,.< M . &$- W&&*;'EW'
.:..,,.- m y; n.
5CWQIWk8,.. m-O@N6MW . .w. .e.6.n,r -
. .R . . A .-Q sq./[.
. i g.g. ,
s M m $ w -VTAM m : w r m s m - Q:.:. n.::~d-i-d 36: %' M M.'.s. a.w=j w ,u
- .YW WG4 W i
~
e' y%m
% .W.w%..M"T.>
. u p _ .a aw w::w.s.M.Wfa..bW,;-is.n'ff r.. a,-+%1 .n*.M=~Q-- .,..9. p.
e . . .
.u i , e .V'yqA3. 7.I' W 4 3...
.,4 - M yc .. %!.M 2 /w.CN
.- -R3 .M:%-f, @M--nfC
' 'Mc.;yW '4:: dyg&'5;f:eIJ.d.~C. h e.:
m&.6a- u{sy%y,,,g:%s<$.M .-:M:. . . . . i . :.;L... ...: h 4.&g'-., 4 :. M W
- L. -%q. MS.,g.~ %g.:-
L -;E3 w.. 2nn e...n y :
- ~ . .;; .a. a.3. e e, .
V 4.-~n w;n. *
. P; . .,:* r ; , r,l ,' p.-. . .-~j.r,.p..q., .-=-. .p
- x.-.. %.u v"* ' . .
- c ;. =L s, . . 4
.?"gp* A ;.a .ss f *i. '7'.,r a.; *.
- i, i e .
s y1....;. wM.sp : ..w*c.6 h... 'J.
- g l
-',P'f'A..Y"he ' *<
.sc,. .%'- >Y%.Q.' .% A4*y he
.q..wr:e V, ..e.,,. e.me- e
. . , +*- *.d . t.a
- e' p. -*.ss.c~r m"~.-<*-L .W. '
. F;,e.
%- ,.r*'c
. . . . .. ~
l L. ~.*..,=ea'...
.'.' . . . ' .. . s p e.:,e..%r 1, .s ~2,. .m N- w.;,pT * :h.:,.a.n.,
gg a.p
= - .u
~ry;,.** ..# ..-.e.. >-(a 3
w %, uy. ~sy %_ , J. .= ...u. . .: e_ & + .- ,..a
.- ., a w r.% .- '. .- ~ ;; W.r $ '*-?
- 9'%. M ..2,e...,
'. a; Li ~eoe... ;
V_ 1
. :K.~.n'W,.ranNG.. - .cg.t-a ,
,e . . _ .
wwgs*x4,gm..;g.,w
.a s.- me_
l 5e .
* **.~ W ;7 W %* ..Qv .Q u
v .. W, .C. , . ; ' . "- . t9 ' .- .w.a g'.'e}' W6g ;'.:p ew
.4.,,. %Y . -
r L- .
. - f f.$ c.=:t;b.
;,'M*r-.
g,..,.. R ', '^ *.%; .*
~- QJ,,:.'.c. 1
' %.e%'.,h.c.t),,.'.5<<)-? ? i..<.L*~ % .'e v u y;_:p.z,I- [;
} ,- j'Y.nR,99*,.$. ~;%. .a ~.m
, .,------- r . )-
- . w-
-$-.%. ~i?;
- j. .i>
- -: '..9 l [: ggr :n 1 w % f-nw%,s..cs.41 f @ q--: n..mt 'a;'M
- s .
~ --
--eu.a: : ,r %. -
. w 1.<-,..- .N -& .,. r.,4....~.
= s .'
-= we e. . m u. e r
- .r. ,w~= .s*.
2 % .b.*}.%
. A,.%.
. .- s....r..
- f ^
- n. m. , (
-/
i . - w ., y . s d ~. r.3 .... w .: e .. y+ -.% .;.T.
- r. : w e. T}
- W.-
i ..; , x,r.'. ~W
. 's . ' ji'.% v f -
s
.H. >- w.r. ,ye;39 .r.4.H g.c.
As :. > ..'v..vy.m.- - -n-am.,.s.- . n.ya a i v .3.- - ' s -l.. ~. ,, g h Y k .. , ?h N.h b Y' .'5' b ' I " .W:@~%.hCl.3 hE.O:&d$ ~-C & ' !Q N.N :.l:!t-;d llW.r_w wrur.w a .a m,u/- m .;..a
~ .: -a j
W2;w.s.:.,.W,:,: .m . en w* :.~
.. . e.m.,J..
.: b... e .. . a : m d *. ..
- a. .wpr:.n.. . @s.c. p. n. .w, .; ,,.... L'X-j q-s -m *w. . .J 1 - :; -
c u .. . , , .
- ~- :::.:..:.:.;. >
- r.--:7.4;. . -m. .e o. ..
.A_,r w w- ..;g - .G. "%. :.,m.; 'p.*.RQ. ;' . :
. e. . a 'lir w y .
-. % s.e ?.c-. .". _ ~_-
w" -*A%
. ~-p .e -W .s...,,-..,
s l - m s !^ .* r.
- Qs ,,.;. . , ' emr ,;[+ , ,.g:u. ,, t--r *. . Tu'"t , an.me.%r . ' = 2c. w u.: a.a
, l g"'
a *#s 4.."N' c:E.. .
. ME[ * . . . , ~'. o[ '5 #..;,y#*Dbk'.J %e% b;, ...y.:h. Nh{-)
M. C W: T.'y* g 12.Np
. . '&.Q.g.QQ&~,~$ ~W2-u;vW6 -- WWi..h.4; :m - S. i4.,W. ..L
\
4 or
# s.,.7. 2e,. 4 ='-.d L .
-M%cg*2 . %.
. _ m; yT. :,
,&f%,,. d'1*",*_-#1
..v .
QW-m .Nv. e %.
." *.-k h.-
l\ .-- 3 e'".. ,'
^
w). "i@a 9 g::iWM MM r.
.4 MMAM
- = e'* e, ,. d i
.TM>h~t r.I.WSjg- ~
??MMw.".GM s
~ k _.~ .f. 4.O.:. . '. . . .Js:"*$"2 7.".G,,m[J['!b~.**.
)
** ,,' *# 9 h
> = = , -, -
. . .; g- .y . .. ,, . ;. f
) **
'**.'. -***'* h =*' * '
j.h s[' z:- [".m'M. a[, . . M # I. . : v PHOTOGRAPH #1 2331 283 BATTEP.Y CHARGER POST-HOLD-TEMPERATURE CYCLE ( 5 d $$ @ L
. . . --- 4 * .a.... .,. ,..,n . , , . . . , ..
I PAGE NO. IY~N g SCIENTIFIC SERVICES ANo SYSTEMS GROUP REPCRT NO. L3C52-I { I i } j 1 APPENDIX 11 I POWER CONVERSIO*i DATA SHEETS 1 Page No. Description l Test-roo. temperature-prior to ist Stress Test IV-5 IV-6 Test-room temperat;re-prior to ist Stress Test IV-7 Test at end of 3 hours-maximum temperature
- IV-8 Stress Test Test at end of 8-hour-low temperature
[ IV-9 i Test roon temperature-at end of ist Stress Test IV-10 1
'- 2331 284 I
at 1
re , t.: eati ::,c et. vi :a :Ac
- n- s t<cis. :o.-* >$r: w.tc.e six. t. 6:o**M ins Page iV-5 1 ,
Report 43932-1 - FI'*AL I.':3Pi:CT1rN !MTA PS-7/ -32 s [Ops er convers en products *nc. EY C . -( ,m%
. DATE__ 6- ? - > 7 CUSTO ER T6 6 E . A.2 4 PCP JOB / 2. v V 2 3 I MJ3EL 75 0 - t 3 o t e> o SEMIAL 1st v SUBSQ I = _ _________--_______
I Mm. METER c u p EEsCa a DIET.tCTxiC TEST i METERS USED ACV g m ACAturs3 DOVta43 2 DCA ru.v 2 A . C . '.'a tts u .s . s v I AC TO CROCiD M4 , AC TO DC n4 , DC TO GROU:lD Dt- Ripple , u u , lD3t ST::::;T ?.t.':cI * . I . FLOAT / or, y TO /29.3 / o 5, ~) TO t Y 8. I ' (:i> cos g A /5"o A EQUALIZE OVI?, LOAD (CURRE'iT LIMIT) TEST
- DC OUT?UT VOLTS f or FLOAT DC AMPS 363 EQUALIZE DC A:2S ,3 I. 3 5 -
*I::PUT CONDITIO.';S FOR AEDVE TESTS ) .
g AC VOLTS 46o FREQUT.NCY (o o PHASE (S) 3
- Ic PISCRE?>.NCY RE? ORT CLEARED BY 7 VISUAL QUALITY REVIEW UORD!A': SHIP REVIW _
Ala.?d! TESTINC
.I AC VOLTS 30 VOLTS DC M'TS ALARM TERM CFE:i TER". CLOSED 1 4 !c o I2.o.*_ 3o CSL g.4 l t e . r t *? - 7 /t o - tt 1 l n -
- 12. l . o " **
'? 9 i t o -s ! 'T .c,- l st -t t
" f 3 5. o A6
} " (-1. / v_ s- 2. -2 / s - c.
1 D o c o 2-3(s-c. I . 3. / v ~ s-h 1 COMME!?TS - Re;;ulation and R* pple test data taken on [2., a. s l T . . .c g * ( ITi10RITY TO SHIP EY DATE
,, e e, p . ..p.me em - .--.upee6-I
. Page IV-6 ~
} .MI::. Ac ViY ::o:!. Ac Ybo :ta. . ;.9f$~9{.9,52*-I bc , 11: 3 0 ! >g' .f- f .~ 1
- a =I .
== z o s
, m
)
! b i
t. 3 . 4 % sa2
? v.
1 m o j 0 C g 0 g O g 9 g O g q q g Q
,. > n .
, '. cn n ": . .
h d
.& to M ~
'~
< 19 M ' 3k M M 1
e O o O C 0 0 0 o o 0 0 o 0 o g o g g c
!(kl ia
-$e * > d O O o
o o o o A o o o a 3 0 a n g 6
'd' >:'5 2 > V C M N m'>b d d \f'; ; ;
j 55 o. ? -
.> n N - y g g -
8 5 sI . 3 m G J p G 'o o J k v 4 ] ye J & n c
> - - N - -
. y 'o
} 0 0 0 0 -
y 7 7 7 y 1 J- 'a in to % le; g 3-l 1' 135 b b d 4 y b g to o >- 'd v > b n r> m A ~ O d A B .? w, *E o f *o o o o 0 O o 0 o o o El E u , , . . o, . o eg 4: al n 8 3 1 r m ~ R c d > d > d y a ^ O l, - w w w u w w w w J
' > ; Mw w n M g ;
m A M r # n E m'A - A m n A
- - s - - -
l' _
'( .
r r- J 3 m n & % n g g> ,9
= 0 n 4 C m 0 N 7 n O e N M n
, $ m n - n n -
2331 286 ....
, * :a bs l W g7 y. : -
- U yj d $ q: 2 ) i goC' 3 4O =,, ,
l~ y' 2
. / .
~-
D H . O / T s
. d . d J'
J 3
. s d
- G o o c y
u t ' o ' u O ' o G e o e c b (' 3 o 9 6 A' S >" A'
)* s h S t s'
c a'* y C / yc S E )
)W"9 R ;
V f' e * *
- o c
- o
- o o o W 4-4-
v
- a 9
- o o 0
- 9 o
- o c o o
. 5
- o t'
- 3 - ,
n z- 8 a 9 a 1 o o o w - i 5 3 E' o * '~ Vl 0'* T 9' S' h ' o 3'
. C E' h .T )
s' 7 1 i n E ' t j l o c i V I h E < s h ,t i
. l l
5 e 8
,- 4 ~
1 o C
~
a ( h ? A G h S L
. 0 L S .c A l
)
Ls T .t . s 9 9 ? 9 o o .o g.o o
- h h h h h A h h h f S s s
- O V
h
. ~
30
~ I' l'
~d .
d * .C T & h - 3 I 9 K 2 .t < 3 l D l H 1 h 2 0 9 i 9 l C .? J i C 1
/ M J o o o* o S
3 V 1 33 0 o ' O' o' o O o* a o o A I _- V
- O 1
S 4 1- . 1 1 S 0 o )~* b A ' L '
} $ ( 5- f .< b o c S' 9 1
' ~
C' - T ' 3 t E
]*
V
)'
\
1* )' I 7 t 1 s 7 .( 0 .t i' E E T R t t E t (, I l I l I l l I / I ) I l ) l 1 5 o
- i h o A 3 i
M L
% E E
S 4 O
- E S
1 4 O
- u b 4 o V z E 7 E z l-i I c I 3 c Nmm~ Nos
Page ly.3 r.!,ft.,1 9:os. t. 9tc.534 33:,G frty t.a c ut s!sce!. tent.it I;*.e. i :4 U.314.1:k,ecse; Report 43932 1 rn:r.t.1: r.rt:cTins DATA r.:. n-32 .
' Dpower conoces;on products int EY 6.T< o DATE 5. ? .) y s rce. soul 1.qqt!
i 0
.I cusw:: ?.T C- G E 22.s 1st
~
# SUU5f}
}DDEL '2 5 c: I 3 0 - 3 o D SERIAL.
4 . . #.T.c : u . . _T. % D ~~. . .. . . . ....... ...... .... .. . .
^ '
} . . ..- . . . .G2 .= . : . .~ ~. .'.' :. . 2. -9 .s- ro , .. ; . 3 1 3 _. 3 - Tc- n-3 x.s -
- z. - x.
- Top A-3 .
~ ~ '
AC -k.: F t 7 .n C.'.*- T_: 3 ..- .v gr Tiz:e Date _Kippie . Case iode iode, oCR .
'AO - _ .VDC.._._ f.DC _ ,
I 15.4 259 . o 3 .T ST,2 .! -G T c,L..Jm,, L owc r 70y j Mt I'
.o37. . 2. / . ? .f' f . co 2. ex of t uo a . 'fD 9 f. O 2.9 9 2. . S'2. t.tt t .If flel I3(e.i 2o; .oni v.gr 2.cg t.3, 2. 3. , d' I o 2..M !2.% c4. $ t.
Y ho 1.9 o 7.39 5.90 1.7. ( y .q o t o (o g ..
% I36.'2 Io/ . o ?. 4 'i.1%
15 4 l' % .1 Of 0 1 -) '1.'l O 4 .c o I .'! O 2 .'f c G\c 3 E ?. .T c 5 lb o c
/ 3( . / _7 o n . p 2. /- 'f.~i o 7 < a t.oo 2 , -- 2 .'>o /.c o 3.Yo I6. b e3 4
- c. y k ,.. E a 4 ,
L_ A h - t{l - C,kk% L ~ ca.
^
b,c., -C. c n is n
%, r ti. o O
- _ $3?f 39 O 1 O *. 3 O _
- i. 2. i : )' .3 -
ia "
) 2 *. 1 4) i.
i. 2.3*le s. l to o '. : 0 S<,>g 1 S (y_ .O3I b1 '. c o 5 -f t., I h 'f. I L O I
- I 5~
T. IC"ce_f L ,Q e. t . !s 7 e6' 4- np . o . I
~
1
" " 5*cb L co . ,
r .._ 3. y rG . 2331 2-88 s .
~
DATE --- e otTT110RITY TO 51111' !!Y i ' D u90".i , " O " f"l : r . d M BJWJU j d
._a
MLS. AC MtT :;0?!. AC V6o itA%. AhP0 7 d D I-I eo , 11: 3 0 w.J t> tr a
.' =J z-o 9 L-i e
#.z.
- d. I t
sa . c c 0 O E O o o 0. 0 o o o C n~ - E .
> r.
.J W
'o e- .J 0- .:
o' to d J) o. <> J H h ~ J In en - J 't) th d.
?
.:t 0 0 0 o 0 0
$1 = D f o O c 0 0 c o 0 0 0 2 0 0 0 a o o e
'g ' s 3 0 O 0 o a > } O
'% s
# 0 i 90 o 3 e4 J g m Wd d -.-
5' g y M g
# d i.o '9 e6 y n N
/
- y m
-= .
'E <
I N: El "I a 3 y k n \n f ~- Y
'- g on a n w -
y
,a o y m
J J o t-o o - q h - y > > QW h 1 7 Y } 7
~
y y,g i a _ II j i ta o
, % m et
- 'i' M *
~
& 8
b ? Y r ;t- 'y '- d U~ fr) > (4 0
=: o ' . - - n W - s 0 0 0 0 0 0 0 0 0 0 0 . .
$ ud 0 0 0 - - -
- f. g;i < x
<t
! Os to
}
d > sr d 9 9 0 d ' gll b" C 'n , 1.n
, > -; j eg w ,_ g y to i.n en in A
> w if i.'4 w M gn r1 R r1 t^ in -
in l E - en m .e to
.( .
i - - w< < r e - o _ n c 5 3 ; R c g - r n c e a~ .n n s y
~ o - n -
O '
^
2331 289 W *
- . 6 enPW GumW 66NQ eq yy 9 . gg +p h 99 9"
- o:1. [c %c tt,u. d*PS%%352-3 MI::. Ac u:Y foo , it: 3 0 A
I. n .i .l .
=
C =,
**==
j, t e .;
} l 1
2 C w CC - T v. c 0 o g g g 0 0 C 0 0 2 E o O 0 0 ,
< 9 b e f & J ** '
- O l')
k Q 'a
. d so J J 'n' -
J v'1 M ' ' q s to m -
< l t
( 0 a 0 ei 5 O 0 o 0 c c o C o G C
. o o o e o o
{j o e o o A 6 a'o N O u - 2 ci; e $o , , 0 o 0
'n
,c y-n 0
p] s C 0 TF g . yg , n o
~
u e. x . el -; r3 g ~ o
> M N ~
4 m rd -
-.oyll <
']-
b
-s b
}n ' r o % C n V el m d g rn % ra tr J J C c' % Q
> ~
C y 19 e 0 h, Ic) n lo I h'
} >
j . > 7 7 4 y y } 3 1
- i 5 L.: O s : :
~
4 V- Y ~ W p , n C* d
~
d m y' gp
% rg A d d - ) fJ 4 0 pl * 'd N - -
o e o o o {. o o o . er , o e o 9 o
<l Of
- W f. C M > I.o I F & (7 m 9 h 'k d s s g >
h c;
> + y s > .S.
n i o m m r. m A m fu m n m A m % m n m % e a * *'" " n
== e rr y b r J n m ,a ,s a
.a e e' a ,
e dl > ^ C g A M n - h< 7 9 % n ge .l 9
- N t'J -
gl gl
- - l I
(* l 23.3 29U
( i i4
~
1 i i 3 s 1 SEISMIC TEST l (BATTERY CHARGER ASSEMBLY AND ALTERN ATE COMPONENTS) K. 291 2331 I r l 4 1
"~
. e. e g _
*O NM 6 4m
***4**"9%+e -h e,,e
u PAGE NO. V~I E NDS set E*eT1Fic SERV:CEs ANDsYsTEMs GROUP REPORT NO. MCC2-1 SECTION V SEISMIC TEST (BATTERY CHARCER ASSEMBLY AND ALTERNATE C0ftPONENTS) 1.0' S L'M M A R The 130-vo!t Battery Charger and the two Westinghouse Circuit Breakers, hereinafter called the test specimens, were subjected to a Seismic Simulation Test Program, as required by Power Conversion Products Purchase Order Number 21792, and Wyle Laboratories' qualification Test Procedure Number 545/70ll/ES, Revision A, dated 5/22/73. The test t program consisted of biaxial random multifrequency testing and resonant search testing in each of two test orientations. The specimens were instrumented with accelerometers and were electrically powered and monitored for functional operation during the test program. The specimens demonstrated suf#icient integrity to withstand, without compromise of structures or electrical f unctions, the prescribed simu-lated seismic environment. Ho.veve , problems were encountered with Fuse 17 and the AC low bulo during the test program, as described in Paragraph 3.6.l. Notice of Anomaly No. 4, Appendix I, describes the loss of the (l alarm relay during Run 22. Table I contains descriptions of the tests. Figures 1 and 2 show the horizontal and vertical Operating Basis Earth-quake Required Response Spectra. Figures 3 and 4 show the horizontal and vertical Safe Shutdown Earthquake Required Response Spectra. Figure 5 shows a typical oscillograph record of the electrical monitoring during a Safe Shutdown Earthquake Seismic Simulation Test. Photograph I shows the specimens mounted on the Wyle Biaxial Seismic Simulator for testing in the side-to-side / vertical orientation. Photographs 2 through 14 show the locations of the specimen response accelerometers. Appendi x 1 contains the Notice of Anomaly. Appendix 11 contains transmissibility plots from the resonant search tests. Appendix ill contains the Test Response Spectra plots (c.- the Safe Shutdown Earthquake tests. Appendix IV contains additional Test Resp'onse Spectra plots for the (' Operating Basis Earthquake tests and the Circuit Breaker tests. I s Appendix V contains the instrumentation Log Sheets and Instrumentation Equipment Sheets. t. 2331.292 9 O %-# I 'E Og@* =W*4se u eb4 8MM
- O
I P
$I PAGE NO. V-2
- WYLE LABCRATCPJEB Mcg2_ J SCIENTIFIC SERVICES ANo SYSTEMS GRoVP REPORT NC.
2.0 TEST REQUIREMENTS 2.1 Soecimen Mountine and Orientatien The Ci rcui t Breaker specimens shall be bolted to a Wyle-furnished vertical ounting 'ixture and the fixture, in turn, shall be aelded to the Wyle Seismic Simulator Test Table. The Battery Charger spe:icen's
= t.4o-channel base shall be welded to the test table using approximately 4-inch long fillet .4 elds, two per channel, on 1-foot centers, and i I/2-inch long fillet welcs on each end of the two-channel base. The ecunting of the specimens shall simulate the actual in-service configuration as closely as practical. The specimens shall be initially oriented such that their longitucinal axes shall be colinear with the longitudinal axis of the test table. For the second axis of tests, the specimens t
shall be rotated 50 degrees in the horizontal plane. l 2.2 Resonant Search A low-level (approxi .ately 0.2 g horizontally and vertically) biax *a! sine sweep shall be performed to determine resonances in both the sice- [ The i to-side / vertical and the front-to-back/ vertical orientations. sweep rate snall be one octave per minute fror; I Hz to 60 H:. 2.3 Randem Multifrecuency Tests The specirens shall be subjected to 30-second duration simultaneous norizontal and vertical phase-incoherent inputs of random motion con-i
' sisting of frequency bandwidths spaced one-third octave apart over the frequency range of I Hz to LO Hz. The ampii tude of each one-third octave i frequency shall be independently adjusted in each axis until the Test i Response Spectra (TRS) envelop the Required Response Spectra (RRS). The resulting table motion shall be analyzed by a spectrum analyzer at a 7
damping of one percent (lii) for Operating Basis Earthquake (OBE) tests and at a damping of two percent (2%) for Safe Shut iown Earthquake (SSE) tests, and plotted at one-thi rd octave frequency intervals over the frequency range of interest. Additional plots of the control accelerometer < at danpings of 2 and 5 percent for the OBE tests and 3 and 5 percent for the SSE tests shall be provided at the completion of the Seismic Simula-tion Test Program. 2.3.1 Battery Charger Testing Five (5) OBE tests, followed by an SSE test, shall be performed per Paragraph 2.3 in both the side-to-side / vertical (SS/V) and the f ront-to-back/ vertical (FB/V) orientations of the specimens. The CBE and SSE RRS are shown in Figures 1 through 4. . 2.3.2 Circuit Breaker Testing }}}} }g} After completion of the qualification random multifrequency tests described in Paragraph 2.3.1, an RRS for the Circuit Breaker soecinens shall be cerived from the four specimen response accelerometers (4V, SH, 6V, and 7H) located in the Battery Charger specimen on the circuit treakers
PAGE NO. Y-3 W WAU0 REPORT NO. I'3052-1 sc1ENTIF6C SERVICES ANo SYSTEMS GROUP 1, 2.3 TEST REQU1REMENTS (C::*4TINUED) 2.3 Random Multifrecue.cv Tests (Continued) 2.3.2 Circuit Breaker Testing (Continued) installed therein. Only the Circuit Breaker specimens shall be subjected to this seismic simulation. The test level shall be increased at the discretion of the Wyle Test Engineer until the TRS envelop the RR5 or the The resulting table motion limi tations of the test machine are obtained. in each orientation shall be analyzed by a spectrum analyzer at a damping of two percent (24) and plotted at one-third octave frequency intervals over the frequency range of interest. 2.4 Scecimen Ressonse Twenty-two (22) specimen-moun ed uniaxial piezo-electric accelerometers { shall be located on the Battery Charger specimen during the test progra . The accelerometers shall be located as directed by the Power Conversicr Products Technical Reoresentative. Fit tape and an oscillograph recorder Transmissibility l shall provide a record of each accelerometer response. [ plots of the specimen response accelerometers from the resonant search tests shall be provided. TRS plots of the control and specimen-mounted accelerometers shall be provided from the SGE test in each test orienta-k' tion. Two (2) additional uniaxial piezo-electric accelerometers snail ce located on the Wyle vertical test fixture to monitor the input to the Circuit Breakers. 2.5 Electrical Powering Electrical powering of 480 VAC, 3 phase, 60 Hz, at 100 amperes or less, The electrical power for operation of the specimen, shall be provided. shall be connected to the AC Circuit Breaker specimen and then to the Battery Charger specimen. 2.6 Electrical Monitoring Five (5) channels of electrical monitoring s'all be recorded on an oscillo-graph recorder during the test program. Thtse channels shall be used to ascertain electrical continuity, spurious or. improper operation, contact chatter of 30 milliseconds or greater, etc., before, during, and af ter the seismic excitation. 2.7 Electrical Load A resistive load (provided by PCP) shall be connected to the DC Circuit Breaker specimen and then to the 130 VDC output of the Battery Charger specimen during the test program. ( 2331 294 I . i . .__
**P1fu". M. mer. _ pm g W q ggg , , , , ,
1' V-L PAGE NO. b REPORT NO. 610C2-1 ' SCIENTIFIC services AND SYSTEMS group 30 TEST PROCEDUP.E5 MD RESULTS 3.1 Soecimen Mo_ntinc and Orienta: ion Procedures Tne Ci rcui t Breaker specimens ..ere col:ed to a Wyle-furnished vertical l was welded to the Wyle Seis:,ic roun:ing fixture anc the fie:u e, in turn, Si nlator Tes: Table. The Sa; ery Charger specir'en's two-channel base was welced to the test table using approximately 4-inch-lonc fillet we!<h, g ' I
' tuo per channel, on one-foo: centers, anc I I/2-inch-long fillet welds The moun:ing of the soecimens simu-on each end of the two-channel base.
lated tne actual in-service configuration as closely as practical. The i specimens were initially orien:ed such that their longitudinal axes were colinear with the longitudinal axis of the test table, as shown in Pho:ograph 1. For the second axis of tests, the specimens were rotated 90 degrees in the horizontal plane, c 3.2 Resonant Search Procedures A low-level (aoproximately 0.2 g horizon: ally and vertically) biaxial sine sacea .uas perforced to ce: ermine resonances in bothThe sweep rate was / :he side-to-side vertical and the front-to-back/ vertical orientations. I octave per minute from I H2 to 60 H:.
3.2.1 Resonan
Search Resul ts Tne resonant search tests are describec in Table I inc lud ir.g tes t numbers , axes, and input accelerations.
' Transmissibility plots of the speci?en response accelerometers (divided oy the control accelerometers) fro- :ne resonant search tests (1 and 14 are presented in Ap.andix it.
33 Random Multifrecuency Test Procedures The specimens were subjected to 30-second duration simultaneous horizontal and vertical phase-incoherent inputs of random rnotion consisting of f re-quency bandwidths spaced one-:hird octave apart over the frequency range of I Hz to 40 Hz. The amplitude of each one-third octave frequency was
, independently adjusted in each axis until the TRS enveloped the RRS. The resulting table motion was analyzed by a spectrum analyzer at a damping of one percent (1%) for Operating Basis Earthquake (OBE) tests and at a damping of two percent (2%) for Safe Shutdown Earthquake (SSE) tests, and plotted at one-thi rd octave f requency intervals over the frequency range of interest.
Additional plots of the control accelerometers at danpings of 2 and 5 percent for the OBE tests and 3 and 5 percent for the SSE tests are presented in Appendix Ill and IV of this report. 2331 295 i WB (TiPQW O OM pe eM Meu o e es e gy gge..pq -,.=
** " ** *e
i 3 PAGE NO._ V-5 g g gg REPORT NC. 4 2 C C;2- I st E'.TiFic SERVICES AND SYSTEMS GAoVP { T 30 TEST PRDCEDUP.ES AND RESULTS (CCNTINUED) Random Multifrecuency Test Procedures (Continued) 3.3 I 3.3 1 Battery Charger Testine Procecure , Five (5) 03E tests, folleued by an SSE test, veere perfor ed per Para-graph 3.3 in both the side-to-side / vertical (SS/V) and the froct-tc-
; back/ vertical (FS/V) orientations of the specimens. Tne OSE and SSE RRS are sho.vn in Figures I through 4 3.3 1,1 Sattery Charcer Testinc Results The specimens deronstrated that they possessed sufficient integrity lifica- to 7
wi thstand, without compromise of structures, the prescribed qua c tion simulated seismic envi ronment. Test run descriptions are presented in Table 1. H [ tes TRS plots of the control accelerometers f rom the SSE tests in each I orientation (Tests 10 and 23) are presented in Appendix lit. i the CSE tests in Additional TRS plots of the control acceleremeters from(Tests 5 th [ each test orientation i' in Appendix IV. 8 332 Circuit Breaker Testine Precedure
! Af ter completion of the qual; fica tion ra. ,den multif requency tests describet -
in Paragraph 3.3.1, an RRS for the Circuit Breaker specimens was derive locate: f rom the four specimen response acceleremeters (LV, SH, 6V, and 7H) I in the Battery Charger specimen on the circuit breakers installed therein. Only the Circuit Breaker specimens were subjected to this seismic simula-The test level was increased at the discretion of the Wyle Test tion. Engineer until the TRS enveloped the RRS or the limitations of the test The resulting table notion in each orientation was machine were obtained. (2%) and plotte analyzed by a spectrum analyzer at a damping of two percent l at one-third octave frequency intervals over the frequency range of interes i 3 3.2.1 Ci rcui t Breaker Testino Results they possessed sufficient i The Ci rcui t Breaker specimens demons trated that integrity to withstand, without compromise of structure, the prescribed simulated seismic environment. 1. Test run descriptions are presented in Table the highest test level in TRS plots of the control accelerometers from(Tests 13 and 25) are pr each test orientation ( i
' 2331 296 g
*9*+1 4
I PAGE NO. g 43 52-1 RERDRT NO. sCtENnplc SERV 10Es ANo SYSTEMS CROUP 4 3.0 TEST PRCCEDURES AMD RESULTS (CONTINUED) 3.4 Speci en Resconse Procedures e Twenty-two (22) specimen-mounted uniaxial piezo-electric accelerometers
' were located on the Battery Charger specimen during the test program.
The accelerometers were located as directed by the PCP Technical Repre-sentative. FM tape and an oscillograpr. recorder provideo a record of each
' accelerometer response. Photographs 2 through 13 show the locations of the scecimen-mounted accelerometers. The horizontal accelerometers (lH, 3H, etc.) were oriented in the side-to-side direction for side-to-sida/
vertical testing and reoriented to the f ront-to-back di rection for f rc-t-to-back/ vertical testing. Two (2) additional uniaxia'l piezo-electric accelerometers were located on the Wyle vertical test fixture, as shown in Photograph 14, to monitor the input to the circuit breake.s. i 3.L.1 Soecinen Res=onse Results Transmissibility plots of the Battery Charger specimen response accelerome-ters from the resonant serach tests are presented in Appendix 11. TRS ple - of the Battery Charger specimen response accelerometers for the p SSE test in each test orientation are contained in Appendix lli.
\
TRS plots of the Circuit Breaker specimens' response acceierometers for 3 j the Circuit Breaker Test in each test orientation are contained in Apoendix IV. 3.5 Electrical Powering Procecures Electrical powering of 480 VAC, 3-phase, 60 H:,The at 100 amperes or less, electrical power was for operation of the specimen, was provided. connected to the AC Circuit Breaker specimen and then to the Battery Charger specimen. 3.6 Electrical Monitoring Procedures Five (5) channels of electrical monitoring were recorded on an oscillo-graph recorder during the test program. These channels were used to ascertain electrical continuity, spurious or improper operation, contact chatter of 30 milliseconds or greater, etc., before, during, and after The electrical monitoring was recorded on an the seismic excitation. l oscillograph recorder as described as follows. i 2331 297 (
,ei=** W-*=&we , , "***W' N M.h9 um85 mi
I PAGE NO. V-7 I g 63052-1 REPORT NO. ] se:ENTIFIC SERVICES AND SYSTEMS GAQU7 1( TEST PROCEDURES AND RESULTSICCNTINUED) 30 3,6 Electrical Monitoring Procedures (Continued) Function ttonitored tion i t o r Point 430 VAC input voltage T81 p A to p B
. 1)
TB1 B to C 1 2) 480 VAC input voltage 130 VDC output voltage T82 + to -
' 3)
Alarm Relays flC Contacts TB3-2 to TB3-12 4) 300-ampere DC output current Shunt 5)
}
3.6.1 Electrical Monitoring Resul ts i It was de onstrated that the specimens possessed sufficient integrity to withstand, witnout compeceise of electrical function, the prescri e simulated seismic environment, except that during an SSE Test (Run 22 -
} see Table 1), the alarm relay contacts ocened approximately 17 seconds i The PCP Technical Representative said into the test and remained open.
tnat the AC los bulb shorted out and caused Fuse F17 to open, causing j ~ the alar- relay contacts to ocen. (Reference Notice of Anomaly No. 4, Appendix 1.) Fuse Fl7 was reclaced and the AC Ic.,i bulb was removed and not replaced. Another SSE test was performed (Run 23 - see Table 1) and the alarm relay contacts did not chatter in excess of 30 milliseconds (ms). I* The alarm relays did produce chatter during both SSE tests (10 and 23 - se: Taole I), but this chatter dic not exceed 30 ms (typical chatter is sho.n in Figure 5). 3.7 Electrical Lead Procedures A resistive load (provided by PCP) was connected to the DC Circuit Breaker specimen and then to t5e 130 VOC output of the Battery Charger specimen during the test program. 2331 298 l, I e (
-.-re- 4.-n,e,,
*** * * * * ~ * * = m e. w w e e .
s PAGE NO. V-8 1 M MM3 sclENTIPlc SERVICES AND SYSTEMS GRCUP REPORT NO. k1CC?-I f TASLE I s TEST RUN DESCRIPTIONS e l Inout Acceleration e ! Test (c's) Test VZPA . Remarks
?,c . .Tvee Test Axis Level i HZPA <
v 0.2 0.2 EM Channel 4 chatter <30 ms 2 ne 3.,eep ! l SS/V ' l ;2 SS/V <0BE 0.S 0.6 RMF SS/V <0SE I.4 0.62 3 RMF I.40 1.42 EM Channel 4 c. hatter <30 ms i y
- nMF SS/V <0SE SS/V OBE 1.42 1.60 i 5 RMF "
SS/V CBE I.45 1.62 6 RMF ' " RM S S /'l DBE 1.42 f.50 7 " SS/V OBE 1.45 1.46 l 1 l 0 RMF " u I I SS/V OBE i 1.60 1.72 5 Rf1F ! l " SS/V SSE 2.62 2.70 I l 10 RMF y
--- 4.50 3.90 circuit areaker Testing RMF SS/V g il
--- 5.40 4.30 I circuit Breaker Test:ng t 12 R11F FS/V l I j circuit Breaker Testing
} .
RMF FB/V --- 5.00 3.70
; g 13 Sine S. seep FB/V --- 0.2 0.2 l OC low voltage la ; ex:inguishe:-
. IL 4 during tes t; replace bulb at I
completion o' Run 14. g
} !
<0EE 1.50 1.42 EM Channel 4 chatter <30 m.s i 15 - RMF FB/V F3/V OBE 1.42 1.6G i 16 RMF " l F3/V 03E 1.40 1.60 I 17 ,
RMF " l FB/v OBE I.50 1.50
} 13 !RMF "
e s FB/V OBE 1.63 1.62 19 RMF " I 1.80 1.78
]!
l20 l j RitF FB/V OBE FB/V <SSE 2.6 2.73 21 ! RMF AC low lamp extinguished during l the test. Bulb was replaced. i FB/V SSE 3.2 2.9 17 seconds into test EM channel ' 22 i RMF 4 showed alarm relay contacts o : i opened and remained that way; j i ' Fuse F17 blown; AC low lamp
' extinguished (see Para. 3.6.I).
(; Fuse replaced but bulb was not replaced. (Reference NOA 54.) I I_ 1 2331 299 pee e a e -- one w me _
**me+
ao
- v eeem .
***'8'*"*****9*wWauD*
a - PAGE NO. V'9
- m-.,
ya .er s1P. I.,e -wm r.J /244 L;.Rc L1052-1 REPORT NO. , sciEsi Fic SERVICES AND SYSTEMS GROUP 1 4 ( TABLE I (CortiiNUED) TEST RUN DES: 3. l P T I ON S
- Incut M :eieration Tes: ; l; Test l (c 'sj
! -T.ce Te s: , Ax s lLeeel
- i HZPA l VZFA l R2. arks No.
i e RMF FB/V SSE 3.1 2.9 EM channel 4 chatter <30 ms 23 n 1 4.0 3.8 Circuit Breaker testing 5 24 RMF FB/V --- 4.0 3.9 Circuit Breaker testing 25 RMF FB/V --- i k j LEGER 40: HZPA = Hgrizonta' Zero Ppriod Acce,leration VZPA = Vertical Zero Period Acceleraticn s S S .: = S de-t:-51se and ,lertica?'
, FB/V = Fi on:-to- ack and Vertical a
J RMF = Random Mu tifrequ;ency : OEE=OferatingBasisE[arthquake SSE = Safe Shutdown Ean:hquake EM = Electricah Monitor , ( , I i 1 1 i 1 l
'2331 '00 5
M l
' N *Ne. T ge 4+ me e, , .g g g g, e, . , , ,
I Page V-10 Report 143932-1 1 f FULL SCALE SHOCK SPECTRUM (g Peak) ( l.0 0 10 0 100ts loco O DAMPING /%
. w.
, _ . . . . . . _ p-._,- r ~
t
, .. . 3 -; , ,
.__..__..___,__.+_g _ - -i____, __, , . ..
-._ g -_-
. . _ _ -.._,,.--.-,;,__;_-_--_rzy-*----__-_..
-* :4-- - q .m -..-2--*-*---:_-
r
- y _,-,,,,-,,,- y . .
- - _:- - .- :--.* _ _.-: - e
- - _ _.a r ._._. _-. . - - -. ---
9 j .... : --: -- - - - - r------ . r-- c. -. .: .u- . ; :l. r- _- E --_ .;.c- =. g - - d .- ._. . -_t.--- _ _ .
. . . .. . ~ ... . ~ .. - -.+
y_ , _m. _ , ...._.,_....,. I - i - 7 _q..__,_.,..,, 4. . . f u _.. _.
._..;a-_..
.4 .
i-._._. . __ L G.
' 2
- 4. ,H ____ _ _ ,' _ ._.. _ _ _ . _. ..
.. _ _ _ . _ _ _ . __.__.e._______...._.____... _ - - _._- _ _; _.._ *
- . ; : ; F. ; __ . . :. . ..,.- a_ n: .
.j :: ____ _- _. --C-. - _t a __ . ._ - . . _ . . -- .
;.}. _. . .
- --- , 6._- - -. _ ._
,g,.._ ,
2 p-_...,.. .,-_ - - 1
, - - - .1.- P.*-".!?.~ T.- .*.*:" g _
, .p.__,_.;..-...
m - 6 -m , , I
*-r"-*-P".4 r - -- *6 -- -r - -- ' g i r i . ? O- r i i i 1
p .__. ._ _ _ p. g 1
, q 6 ;_. .. ...+._t__4 4 . . . . . _ - - - ,-
'_,(-. .-
-l_ ,f
= - , , l _a -.__
4
- . i .
, , , . iit t . "- . - - +
l '
._s-._,-_a
{ _.
. i '
- w y . . . _ .. -. , _ a a -
_3___.- __. 3 *
, -- ._-._. --.-- ~ . 2 ._ ~~._.-.-r-*_---'t ?
o C .:; ;- - - ~-m-- : - _ ,- - - ~
. . _ . __ !_ - a
~
__ _, p ; - .-: _p .p :, p~ J . . ,_. . 1--- b* . . . . L 7--- j-~"- f ._._ _ _ ~\~ . . _ O y - ... w
,--w..t..._--*r-----'
,._._._....g._,-..
t _ %_,._g p 1 , 1
.s i
y _ _ p_ . _ - _ ] I,# --w_ r. =-r----. _.-_----r _ r_. =- * - __s_._._._.-
.v_- : r =_ =_ . =: .
. _: - = ~ -r-_- .= t--
- ---/-:._ _ . .- . . _. ._._
- 1. c -
- o. __
55-5*5
-- 5 C.l ?
*--- f- . " .
- _.
_ . _ . 5. ._
.. . . . *E,.J
_ -L.,
- .e
-> 2_ _ . ._. g J,
.i i
' i i - ;_4 6.~ a ,
Ipi 3.. __ 6 _j . ., ...
' i
_ ;'. .._.-*- ,_;. g u
. u-
. -. -- - - - - - -.....p_.. ; _ _+ ; .;
,y r. ._. _ _ r _.t.
._.+ _ p. m i
.. 4 , 7 I --- p.-+ r.4
} -g -+- ,
_,_w .
., ,, t---
_- , _ . . . _ . . _ _ . -_L----..-s-a....-s l s3 ', . . . . . _ , m
, x 4 , , r- M i t- - - *- - r- 4 i 3 , .- - - - i , ,
F--l--; , l ' H+-l l !l , F
' l
-11
-------4---- --
-2__._
- ' _ . .:.l = -*-- -* "-2gg=.1**_q* ~.
;; .= 5...__u.__=---- ~.T..__**?.'C *
*2 "J **
. - ' _ _w .
J :-
-t
* - - *. -.-- b. ".J./. ;.:. ' . .
r . .- 3, I , s
- . . . . ... . . _.4 _.._ " i.* _- 6 . - , &.
-- -. .e - . _ t - _ t - 6
*--r * - - -
y 4
*[""".- _
l
! -'C -8. .i N l l I i t-'$.4 2 l - . . -.__._. _. I. i >
. - . - ~
4 u
-p' s - - . '~--T--.
;._4 ,-:W* ; -._ F_: ;r- . _- ,1
. _.: 2- .O .* f- - 4 6.- _ .-
7.1_- -! ;4 -"4yQ
-'t _ -._
.. .=- . j L-4. _ . ,- %. 3_. .
6_ _ .1., I i i r i i y-
-_gj .
.+
- Ht-H. p1
;_ _. __ __ . . __. _ __ _. __ u ,__
. ~ }.y. M L --
i f r !-{ i
~ '
_] -; --j- - f. - i _ . . j . .. , . _ _ . - - , 1 A S 4 *S*M 3 a S 6 7 8 9 tt 2
. J 3 4 t 6 7 89Q 2 100 1000 10 1
l Frequency (H::) , ( FlllURE 1. HORIZONTAL OPERATING BASIS EARTHQUAKE
-)7} SUI
;pj REQUIRED RESPONSE SPECTRUM f- 3D)@fif\p ;7, f if
( i ~/ J'hO "f%;@+uuuhWL
Page V- [ 1 Report f+3952- 1 FULL SCALE SHOCK SPECTRUM (g Peak) 1.0 0 10 0 100 S Icoo O I DAMPING /W n ._. .. . ._ _. .
- _ , . _ . . . - ~ ,
...q
. .,-,- 4--
' A . . . ..._.-r .._.6. . . . . . . .
e
. m
....._..y.....g , ,
.__.....;......, _.t a .t .
- 1
-_.a_ l
.. - p 7 4_ p -l I
....4- , , , ,
- ;=---- .-
-.--_r----_----t---
* ' - ~ . -1
- ~
-- --*-.-..- -----_a. t:.*- W.. _ ?. = :- : L -? . _-1.___I~~~-
*^
. ;-^1:..1~:-*~'-T 1 ._
- - ~ - - - * -- _ ,;,,. r - __ ; , ; _ 3 ;,, _ ,
- 2
---..-.__r.- :.- ._.2 , = _
n:_,____ :;- _ : :. :- - 1 _3 __..._J__....I. ..
--g.....,.e..4.._.,9..,
, 6 p t., ,
, , , m .
..+
,4.;
. . -4_ _. _-; . J .=; . . . . - _ . r. r : . :
- _ .- .
----;.;.=_.- f --- _-** .,7Z-7"**!i,Z-*C..*->"""-*_-"
j : .;. a _r_.j 6 *-*~' ' .'.. _..} " _-*: _ _ y _u. _ 7:- r. v .. . L* 4._,
* -- **_ , 7_ * ;." *. , -". ; .Z.! 2 . * *'.
4CO-
* ~ ~ ~ ~ " ' - - ~ _ _ _-0-*_..__C
.___.1_ _.,.. ., .._._ .-
4 f-~_ _ - 1_. I a
- F .. .f . . A+L_.._e 1
L , i i 6 O M i i ,
' --8 Q - ,
l - -- -~. ... . . ._7, r- ! _t4---r,-j 1- , h.- yh e, f g
- p. '
i
, , . . d. .
t
- n. _u_ - . . . _ . . . .
b ._ a . g e. M ..-.%-,._e_m
) )._ '
t-l- @ E
-6 w- ! .. , 4 .
i i j . . . . . ~
." . 5E 55?E* --
_. _,_ p. _
-'-~-
-~'-
' .:*~,,:: ' '
,.. _?-55D.
~_
w- - . 7._.__.,_..__2___, ,_ k _.___._"_,- _f___._.____ -
- .
- 3 .-" 6T *.d~' CT.*l ?
E- ...---.i~ [-_ _-- _ . w
. , _ --* _.~.
p. c> _ a
,/ I 1
-__ .p_e _.k -- @ _a.=b- -.~.',
f y;..;;. ; g_^ (
. . -q _,
_r_.~.--
-y --- -- _
-~
1.% - ~
. - w . .=- t. :- _? :n . .a
-.=.. .'. : r.:-
.r.
C. _ ^ .-- . - : =-/: * - .
\.s. -
g 0; ._p _ := == --- --t_- ; = .
- -_m.._.___ p.-..
- :- _ . ._ t _ _ - . _
__) '
-..--.-,..-4_ '
,i
=
y . . _ - . . . _.-_ ;
'.r.-*
mJ ? * *" d "*i P-' y .L .. , i T- \, i.
;. _._.2-u...
l
-+..4.,..
n_ V A_ ' ', r a,, - t u-
..g.-
, . , _ . _ . - . . - , ~ . _
1, -. ; i ,
- s. y ,
i
'" 3
-_. p ,
i r
, . . r . : + -.
n -.-.:.=.*._--"g.__._; 4 9 _ + - - -
.._f..., * -
3e 4-___. . . . .. . _ _
- . ---6.. . .
.=-t _: - r - r - i
... :: - - --4' .---.__4_.7*-"' ;- . _,; _ ;l ' ~"t --i * . r 4 7- _- ,_ 6._.4
~
6-.,- . p_ ',, j{ -,i .
. . .: --i . . . ._s4....- .- - ,- . ......-....i 1 4 .
-_ g ,
._.r_,._,_.
w 9
- 3. -
i
=- -
Y
-~ --------_ - +__ .= .
=.c. .:~: ._.u.
- - - - - ;_ . - - . . , y_ .
~==__ ..__,... , _ _ _
. _ . ._ __-.g.. r,- M r r i __
3i _.,
, r i
i i
._;. . . ._ n_ ,
8 _ ,
- m. .
.. o2 t - t.--+1._ ( . - - p r-'
p _ a . . _. .. t_. u - -- I ,{_. ;.. . .. _
. . . 100 100 10 1
Frequency (Hz) , (,I ,. FIGURE 2. VERTICAL OPERATING BASIS EARTHQUAKE
}} '
( REQUIRED RESPONSE i ' s D M 5'Ec= d dlM -u @W9%3 m a
. _ . . _ ,.a O
e *=.a..p.e.,s..e,,e.,,,,,,., ,
e Page V- F. Report 43552-I FULL SCALE SHOCK SPECTRUM (g Peak) 1.0 0 1000 O 10 100 Cil l DAMPLNG 2.% e i
. e . . . _ . . -
i
. . w ._. , _ H . --
, m, ._ .
_ p ._ .. ., .e . ... ., _.. . _,____; p. ; ; i 1
, _ , ; i i
.=-_c_: -at- , . .r- . . q:Lg~_ .- _~ - _ _- :- - -_ 't; t
; .; . 2. - ,,._,-.
1- .:J--
-- -1 - __ * . - r 6 .
_. ; ; _ ._ _ __ _ ,, .; g _.; .. g. _. 1._.,-._-_. _ r r- - - - : . :.
,,:_ .: - - : : .=.;. _ u . -- _ ,
1 __.u:. 1 _ . .-. . .__ _
. . .l._l. _._ J-. .6 _.a.. . _ . .
.-6
, - , .4.
,I
... p. ..s 1 = 1 6 .. i _ - 4
. . 1
_4,_ ; ' >_ J_ i _ J._ H. >l-- 9.._.-__ p _.
- : --~- - .r--- -~ :~q: r : - - - _ C._-. . i : . t- _ s -: : :
r ._ n _. - :.t m.- R._ .
, ..-.l : :b =m _- .:; _ _., .~,. :- -._. : r- -
.==. _ _ . - _
-.~:.-.-.,-...-
L_,---____,.-.
- - - * .- . _ -- _.- -~
. . .* 17., ' . . ._. . . ..... __1. . C_ . 1 _
_ -y. . . _._ _ . > . _..___e_._m.., y i . 1 1 1 - p_ p__ t- ,- -- e . . r._.- 4 l , ,
< -. $._ - 6
-' } _ . -t..t.-T. .}
% M,
) '
{'__.9I i 1
.2 .._. . ' l ' '
_4 L,.J
-" a I
- I t i e i
__.' . _s...y_._.-.. i
- i i i I e (
_ _, .l
*9- - * " * - ,
-r- , ,
4 - _ . ._ -.._ p . .__ L_ - : l l r._ , , , , i
= . . .- ___ . - _ ___ _..= _ _ - - -_.. - -. -:....-
=_-.
- = = - - ._._ _----- - - -
=..--..___:._=- - - - -
-- _ _ _ - _ - _ ,_~.- _ .._^. _ , - . _ - _ . _. . .
o -
-x .
~ -; =. z - - = ' _*. = :);
3 _22 f_- - - ~tA ~~
~
t - . = _ .._ , r-.- % . _ . . . . . m - . - . .. t_____ . s = =...
-.-._,,_.:----.-- r.t = .5. _m-- . _ . _.=:1 :.- . . .:.:
- =. . .w - ;== L. , _ , _ . _ w _- -
w a - -
= - : .r .~:_ - ,_. - -
_~ ..__ . _-
- o. _n.- -.
_ = !-U ~E:- d. A j CT =. :U.~ _. . _ , _E _ _ . - . _.._ 2-
> y .. ,__,
. , g.,-_.1.___,_._._, _a _.m_, _ ... ._ _ _.. .w_
- g. , _
s 1 - n
- a. . . _ . . , . .
_ g _.a._ i ..e..p. i p_1 e_.a.tg. g __ _ 2_ i . F J ;, _a;_..-. b . ._ _.. . . _ - p ... _ i j 1 t I- .4- -p'
. m-
--_. 4 -- ,
i
- T - -- , , , ,
.____,__.__..,..,_,_i
_, _, x._
. .,x _ . . . . . . _ _
--1
_2 i 1 1 '
, ;l , -t--. , , - r - -- -i- - -i- F-1
----- , , , , _-- m :: r c _m t
*_:._..--...- . .:.s li 1 l
- e u_
--__.--r____-
c_: 22
- - - - - u r- -
i
-: ? r--
+_+.-+--a-- T- ~1:-T'P-t r t l
!s . _ . ., . _ ,
t _-T--.._-.i_---.---.._- ._ f- t_.z_. m. . , i 1 1 i r 1
; p. _ .
-._ - ,_,.L,
...._._.-t. 1
_' ., y ;_ __; 1;_,_ 3 ;___ _ , _ . _ I ...
': 2 , _____;,,.;=- . ;,._,;.,;;;,_= ,== _, ,
_u sc_ . . r-= L , r - . ._ . _ , f =: :--- a .
--*- P-- ;.. t -'-* . } ._ g_! !q
- ---- ,; ; , , t - -
f---
. ...a_ _. =: r.,
;_.__..=+ ._ ___ _
g -- - - ,
,{..
i __ _ ._,__ .__. _p;_ r_j
~
l- i p.__ J.
._ t ___.4.-
i i._9 _ p
-h7
...4 '
- - - . _ - ~ ,
' t-
..a. ,
l_- _ _ _ - - _. - .
. .....n 4 s e rim
, , , . .,..w ,
100 1000 j 10
' Frequency (Hz)
FIGURE 3 HORIZO.NTAL SAFE SHUTDOWN EARTHQUAKE 2331 ,03 , (( REQUIRED RESPONSE l SPECTRUM i
, O i ' S
; J U M L s. d '.nWmme / M) .
M-N ..
.g.h.--... M..
_:_....e._...... . . , . . . _ . . , , , , ,,,,g. .
;' Page V-13 Report 43952-1 FULL SCALE SHOCK SPECTRUM (g Peak) }
1.0 10 0 100 S 1000 0 L DAMPING 2 T. 4 - %. - _ . ,
. ..._ _ _ _.r .-
i ,_ s _, ._.._..,_4_.._ t
, ,...__.___._ ; _ . ._ r , ,
a
- j. - ---i- - ' --l i
; , ; l . f l t-H i--- -+ - - - i '
~=5 = a.;. _.-t-- . . . . .= __a~'
e =_ :..... = u . :.= p_._ ._ .y=-
-- u- - 5-t r . _- r.__ _.
-.:- . ___L.__.--
_. _ ._.__.=
'.I___..._..
_ _ _ ~ _..----
. . . . . _ _,___ _ ~ _ - _.__- -=,' _ .
t - _ . - -
- r. _ - t- -
,-.___.t..
i - 1 ; ; ;,- -; 4_4_a. r.___ .
~t_- ~s .a L. ; , ,
- . . a:_ ,; := -r=----- -
g~= = =;= a- =. 4 .w. ...=. .- :
, -==-=.-t.:=._.==.=_-
. .._.=..= - -
g:t=;=t:==r
)
__,-r, . n ,
= _
. .__ ; _ ~ .a _
g . I - . ,
- t,--p. =--- .t-F-1, -
. r+
- r--
H-H i . m _ =. I i
' ' __ t__.-
p._ ; ; ; 1
- r. _ _; , ,
- !E '. =e===s_;
. _ _ .9 ,.= t-
-g f o _tr-=_-- -. --
s- ~ x ,. --
~7 i, _- , - -
.,r_-- r -__
~ - - ~ ~ . _ _ _ _ ,
- c.__. - _ _ _ _ _ .
x;____ en ._..___,- _ - . 1
- x. - ~____ .
m .__ ;_f
- _: a.._:.3 = =.g.-
==.
g.p\_ 8 . __ , C p .:= __=. f'. ,.tj _
. 4 -
-.-_====_.
.- -~
- -______ __ ___i o, .. _ _/= .. :___
.e _
___ e 4, _ _= '.---pa L: -
- ;- . . 5 1 ; .. .__ _ _ _ _ :- 3 r 1
a.. ..
,. . v.,;
*- -s y m _.4_.,.
_a_ ___.T _T.__. H - +- + a -t -+-:- i gj ,,-
, , l . ,
a +_ t 5 ,: 9 :: :
,b. '. i -. _ _ =._=,:. =. _. ___ . __ _ _;
. l l ;
y _ ._.-_. m m _ . _ _ . _ 5_ i .- ._
. _ -t .t.: g; ___., _m. .. __
l- r._,_. __- . g
, 3_
m ..._. _ . . . _ - - 9;_ _ _ _ ____. =_.-,
=z r__
w -_ - _. . - _ . .. ;_= c. .z
- _ . _ . . . . _ _. _ _. =_.- _;. , . - __
--_4..___..
+-- :4_ =.,- : ::
1 2.- - s__..___ ,
._ __ +_ . _. -i
_4 . ~ g >
.a i .. . ,.
.._.__m p. ..
._.,__l.
i .
; _.p+.p,_,
- . . ..... , , . . . . ..m 100 1000 10 1
' Frequency (Hz) .
FIGURE 4. VERTICAL SA*E SHUTDOWN 2331 '.04 ( EARTHQUAKE F EQUIRED RESPONSE SPICTRUM U-I, _h?h I O i. : - 1 L -% A%ugl]w{il g.c a D q b
~ _
1 Page V-14 Report 43952-1 ll'Illl l- llIlL ! Il l I I. lft t- IIII'! !.I ( I l ! l I.bI l .I I. ! I. I ' ! .IHI !-l !I Adl / {l 8 lpl !)l*}
- iQ'lj:
'( I ';r ' .. / 1 m .fE !lQ L P' t.
t '* ; ' *- tl !MQ'O h ft / [
- _i_ .
dji iM + :(,4dM .p$ # \ [} {tbd i . . i . i . r i s . . .- ,, i., i
,\,gM YAjMidMjMEIJ
. .. , , , , rT
- i. i i
-ti.t-,i-t '
.,, i,
. . , ,i
, ,4 i i i
.1 ..-* 1 i.
, . i
' rt f + T. r'~
.'.i.. ,,
- i. .
,i
, i...i . i i . . . ' , , , CH ANM EL. ,.1, 4 ,
4'Pr' 4Iis t W i --
.a 4
- s. .a _>
a . a._ > 4 ' f ~1b r t . n a a n.a a a . Mar a't !Q$ hLi Ti .g!i gM i r a.
. ,H M;'WYMNWr+WW- h!I ' Y ." L' i e i .
d~i N,MMd-NNN,NehN d l Wi-@Q-b'hMA F5 [".NU,-d !, !
<,: m- .
o .
,i 4
i CHA'!NEL 2 m^ : em
-r.<
- ' ; m u :
i , 4 . . l l l ' ! , FFH t-Fi FH I HNI-NT, ,7 il l . i '; llli
~ ~
l i. _' F L'-eN
,.y ,, i.. ,,'; ,
m...
. r
.1 i
l l
, .i ll .l '
l,L M il
',l l
!!,l. . i r, .,...,,....m., , ,
1
,.- ,. rn ,-
4 y <; ,, '
/ i ' CHANNEL 3 ,
_4- ' ' i. g ir 1 ._ igS;'.E ,NW TM. .iTJ Ihi
!* _ t i
- i. . t T.% ,
~
_l t'-~ -IU !L . EL. 4 ___.- t_L
..i.......,i...__gy m p u_q..
,, , . i rr,-r m ,..., ,,.i, .
;-l - C w a.E._ 4 --tl~ F t-- _"_ :
i . p i -
.,}. _ y _ _ _ _
_m .p. _..J -p_ -
}
- -H
- rFJ i it .t .- +l- : _1 J - r' + t
+
re _r _p _ . . _. __ . ___ _ =_ . . _ _ . { + t- _, l l
., -l,-
. - _ . _ . L ,__[ . _
- - . . - __ g
- q. .- - _
r-g'. _p
-) (- - 10 ms TIMING LINES - - - - - - -
T-i t t. f- _} 1 _ . _ _ _ _. - _ .
.- --h
_f. _- _l a _ .,_ t _ . . _ _ _ _ _.__ . pg . . . . _ _ ( _F -.h p _p g.~-~- fn- r , ri
-- -' r i i '
f i _ _ _ _ _ .
. p._
_ _, _ _ ~
- ~_- --
l_ _L ,.: . L- -
~. ~_- ,- '- -
5- ? - -- L:--A-------
' ~ - -
~
q_ h- CHMNEL 5 _ __ ___ p i _ j
'Ill l ' { rp , { _ .-. ; ,
NM 7 . VW ' M ],2 / REFERENCE ACCELEROMETER FIGURE 5 TYPICAL OSCILLOGRAPH RECORD OF THE ELECTRICAL MONITORING DURlHG A SAFE SHUTDOW1 EARTHQUAKE SEISMIC SIMULATION
. g
~m t
4 f i i _.
4 Page V-15 Report 43952-1 ( 3d3E 3 l @& m'ris~t.?52. pff;NM EM3i!;T. -z-2/..,v $q F,'W4 . -Q i i 9.. 1 w. gfeSWF_$. .M
%- ..a. *g e.p ki.d';. - --
p M. e-_s-c_7.._E'.*- D w-- #r-79ss s ip-p.
-e . c.
.pc
=5t'hg- e .
ap;
.. ..- -. . 55 4 v-
+ - w. Jy
!1 w -
9 ; e +: # m.s g l.t .i. -3 [ :t y, . g. M. .w .. ,0= I . i-Au !!',, 1,ki, - . #.5
- m -E m p> u B t- i
) . .
M.
-wm
. - - - o<
- [L.1i).y e} 1..
ese 9
;Mc . . . .
{; ! ~.
- k. !mjk
', ! . e-m$a$u -- il -
a o uw. g ; m% p
:. e% f \\
M 'p YP., 1 c '2 . a%
~
$ N . . ..u Y A .>/ b [w,N
]- { ;.
- m .n.:
4 Y-.' ;. . m; > " ~ . i..... z - v"p_.s & v tcI~ , l r. -
'4: h %# " ;", "g' a """
I c m .4 -- ;
, 4s 4g. $
W . s4- p .d ;r ~ - c.A (~)' (
- c. \.
I D f.*j.V' W.5,MI. 10 . l
- ~\
"'5 l
d.d M.:.: . %.?-&n.
- ;'.~ . I a .a r
'4
~
d. R ?,1,I T2 Tl
,'f* y, .,I pr
'(, y M, -.y ,~?: M {' - i. , m'~ D S M ' ' .!
C1 5 h; d s! [ w 'u w,. , ,,3 . . . !- '. .b. . . . , g- hQ, 3_Op'21
. .~ d 3( : ,
v l-
. p. i c,
'%:=q:/.t-@..
cn-t7
* - - ~"*'-~=~
i s< - 'A ". V . m+ ,,a --;c ;.c:.&;~ <.,. . ..s.9%.:
,, : . .- .%~ m - '~
.'~
l . .-,
~.~ /5 ;a. /. . .p % '. s.il ] Q kQI.! ,' M "
.-- ,t 4 -? ,:
y; < 9'l qv~ ;,- ~ ((.h..yy.. Q Y
.,. . . ~
O '.
%'- ~- ' ' . ' ~ .
M ..... : ..'. - Q%{ %; - ~ .
.,/.. - - . _
- u. '. ..
IQ
.y , ,c,.. .:. 5.
g .~i . .
.\, . y~
. ~ K._
L . .
" 'wTg s ?
.}}