ML19270G963

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IE Insp Rept 50-382/79-04 on 790320-23.Noncompliance Noted: Failure to Follow Contract Procedures Re Care & Maint of safety-related Components & Failure to Perform Required Housekeeping Surveillance Per Procedures
ML19270G963
Person / Time
Site: Waterford 
Issue date: 04/11/1979
From: Crossman W, Randy Hall, Stewart R
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV)
To:
Shared Package
ML19270G955 List:
References
50-382-79-04, 50-382-79-4, NUDOCS 7906220241
Download: ML19270G963 (6)


See also: IR 05000382/1979004

Text

U. S. NUCLEAR REGULATORY COMMISSION

OFFICE OF INSPECTION AND ENFORCEMENT

REGION IV

Report No. 382/79-04

Docket No. 50-382

Category A2

Licensee:

Louisiana Power and Light Company

142 Delaronde St.

New Orleans, Louisiana

70174

Facility Name: Waterford Steam Electric Station, Unit No. 3

Inspection at: Waterford Site, Taft, Louisiana

Inspection Conducted:

March 20-23, 1979

Inspectors: 0^4 9). % <An c h

4////h9

fe R. C. Stewart, Reactor Inspector, Projects Section

Da'te

(Paragraphs 4, 5 & 6)

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.llM 1)

4/ll/79

.'

A.~'B. Beach, Reactor Inspector, Engineering Support

Date '

Section (Paragraphs 1, ~2 & 3)

V///[77

Approved:

e

W. A. Crossman, Chief, Projects Section

Date

t&

6 /19

. E. Hall, Chief, Engineering Support Section

Date

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.s05

7 906 220 A'//

Inspection Summary:

Inspection on March 20-23, 1979 (Report No. 50-382/79-04)

Areas Inspected: Routine, unannounced inspection of construction activi-

ties related to the review of safety related pipe support and restraint

systems procedures; a follow-on review of reactor containment pipe

penetration QC records; and the observation of work activities and QC

records relating to safety related components. The inspection involved

fifty inspector-hours by two NRC inspectors.

Results: Of the four areas inspected, no items of noncompliance were

.found in two areas. One apparent item of noncompliance was found in

the area of maintaining protection of installed safety related equipment

(infraction - failure to follow contract procedures related to care and

maintenance of safety related components - paragraph 3) and one apparent

item of noncompliance was found in the area of housekeeping surveillance

(infraction - failure to perform required surveillances as required by

approved procedures - paragraph 3).

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DETAILS

1.

Persons Contacted

Principal Licensee Employees

  • T. Gerrets, Project QA Engineer

B. Toups, QA Engineer

  • J. Woods, QA Engineer
  • B. Brown, QA Engineer
  • C. Chatelain,.QA Engineer

P. Jackson, Project Coordinator

  • R. Gautreau, Utility Engineer
  • C. DeCareaux, Production Engineer

Other Personnel

  • R. Milhiser, Project Superintendent, Ebasco
  • R. Hartnett, QA Site Supervisor, Ebasco

J. Moskwa, Field QA/QC Manager, NISCO

  • J. Britt, Site Manager, NISCO
  • D. Sarasin, Site Auditor, NISCO
  • R. Ronquillo, QA Manager, Gulf Engineering
  • E. Kohn, Assistant Project Manager, Tompkins-Beckwith (T-B)
  • L. Richardson, QA Supervisor, T-B

L. Stinson, Manager, Site QA, Ebasco

D. Hasian, QA Engineer Mechanical, Ebasco

B. Tarrant, Mechanical Supervisor, Ebasco

  • J.~ Wills, Construction Superintendent, Ebasco

,

The IE inspectors also interviewed other licensee and contractor

personnel including members of engineering and QA/QC staffs.

  • denotes those attending the exit interview.

2.

Site Tour _

The IE inspectors walked through various areas of the site to observe

construction activities in progress.

No items of noncompliance or

deviations were identified.

3.

Care and Maintenance of Safety Related Components

The IE inspector observed activities and reviewed records relative

to the care and maintenance of the three coolant charging pumps

and the pressurizer.

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.

a.

Coolant Charging Pumps

During observation of activities on March 21, 1979, related to

the protection of the coolant pumps after their installation,

the IE inspector noted the following:

(1) Quantities of trash and debris were scattered about the

areas where the charging pumps are installed.

(2) Scaffolding for trades working in the areas above the

pumps had been installed on the pump foundations as well

as on the pumps themselves.

(3) Covers for the charging pumps which were installed for

their protection were removed and, in two instances,

were resting on top of the pumps themselves.

Ebasco Procedure CMI#1, " Care and Maintenance Instructions for

the CVCS Charging Pumps," requires that adequate protection

be provided to protect the pumps from physical damage and

deterioration as a result of activities in progress in the

vicinity of the charging pumps.

Since the requirements of

this procedure are not being met, this is considered to be an

item of noncompliance with 10 CFR 50, Appendix B, Criterion V.

A review of records indicated that the maintenance requirements

of Ebasco Procedure CMI#1, " Care and Maintenance Instructions

for the CVCS Charging Pumps," were being performed.

NCR 140,

NCR 141 and NCR 142, written on March 14, 1979, identified

some forty-eight parts that had been severed from each of the

pumps, including valves, piping and instrumentation; but did

not identify any of the in-place storage requirements which

were not being met.

A review of Ebasco Procedure ASP-IV-3, " General Housekeeping,"

showed that in paragraph 6.10.1, " Inspection and examination

of the work areas and the construction practices shall be

performed daily by Contractors for their work areas and weekly

by Ebasco Quality Control Material Control Supervisor to

assure adequacy of cleanliness and housekeeping practices ...."

Subsequently, it was discovered, in discussion with Ebasco

personnel, that these surveillances were not being performed

as required.

This is considered to be an item of noncompliance

with 10 CFR 50, Appendix B, Criterion V.

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.

b.

Pressurizer

The IE inspector observed activities relative to the protection

of the pressurizer aftet its installation.

At the time of this

inspection, the area was oburved to be free of trash and debris.

Work was progressing oa the installation of the nitrogen purge

equipment required by SWA #18b.

A review of records indicated storage and maintenance require-

ments were being performed in accordance with CMI#31, " Care

and Maintenance Instructions," for the pressurizer.

Procedures

were being taken to insure the in-placa storage requirements of

CMI#31 will be met.

No items of noncompliance or deviations were identified.

4.

Pipe Supports and Restraints

During the inspection, the IE inspector conducted a review of the

T-B work procedures that establish the controls for installation,

inspection and documentation required for safety related and seismic

Class 1 pipe supports and restraints.

Specific T-B procedures reviewed included:

TBP-24, " Hanger and Support Installation Procedure," Revision

F, dated July 26, 1978

TBP-44, " Installation and Inspection of Pipe Rupture and/or

Restraints," Revision "A", dated Janaury 12, 1979

The IE inspector cone,,cted a comparative review of the procedures

with the T-B contract document Specificttion No. W3-NY-ll; Ebasco

Procedure ASP-IV-37, Revision C, dated August 11, 1978; and ASME,

Section III, Division I, Summer 1976 Ardenda.

No items of noncomp'liance or deviationt were identi11ed.

5.

Reactor Building Pipe Penetrations

The IE inspector conducted a follow-or review of QA/0C documentation

records related to reactor building pi.3.gg penetrations selected

during a previous IE on-site inspectic t1.

IflE Inspection Report No. 50-382/79-02

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..

The T-B QA/QC document records files reviewed by the IE inspector

were QMC-S1-P57-E; QMC-SI-P-32-E; QMC-SI-P-32-E; and QMC-Sl-P-37-E.

Documents reviewed and contained within each of the records files

were: weld control records; NDE records; weld repair records; NCRs;

traveler index and instructions; filler metal control records; and

ANI hold and sign-off records.

ho items of noncompliance or deviations were identified.

6.

Exit Interview

The IE inspectors met with the licensee representatives (denoted in

paragraph 1) at the conclusion of the inspection on March 23, 1979.

The IE inspectors summarized the scope and findings of the inspection.

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