ML19270F645
| ML19270F645 | |
| Person / Time | |
|---|---|
| Issue date: | 12/08/1978 |
| From: | Hunnicutt D, Oller R NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV) |
| To: | |
| Shared Package | |
| ML19270F640 | List: |
| References | |
| REF-QA-99900315 NUDOCS 7903070020 | |
| Download: ML19270F645 (8) | |
Text
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U. S. NUCLEAR REGULATORY COMMISSION OFFICE OF ItlSPECTION AND ENFORCEMENT REGION IV Report No.
99900315/78-02 Program No. 44070 Company:
E-Systems Incorporated Montek Division 2268 South 3270 West Salt Lake City, Utah 84119 Inspection Conducted:
November 27-30, 1978 Inspector: *I!
- b. -?
(lbr]73 R. E. Oller, Contractor Inspector, Vendor Date Inspection Branch Approved by: b $N jku dwu W
/WT/7f D. M. Hunnicutt, Chief, ComponentsSection II, Date Vendor Inspection Branch Summary Inspection on November 27-30, 1978 (99900315/78-02)
Areas Insoected:
Implementation of 10 CFR 50, Appendix B criteria; other NRC requirements; and applicable Codes and Standards including training, material identificatian and control, testing of completed products, product acceptance, and action on the previous inspection finding. The inspection involved twenty (20) inspector-hours on site.
Results:
In the Five (5) areas inspected, no deviations or unresolved items were identified.
7903070OAo
. Details Section (Prepared by R. E. Oller)
A.
Persons Contacted J. Edginton, QC Technician
- W. Enright, Director - Mechanical QA
- J. Lynch, Quality Engineer
- A. Wolff, Director - Quality Assurance
- Attended Exit Meeting.
B.
Action On Previous Inspection Findinas 1.
(Closed) Deviation (Report No. 78-01) Failure to identify in the QA program all types of purchase requisitions being used. The inspector found that in accordance with Montek's corrective action response letter dated June 19, 1978, that Section N-4.0, paragraph 4.1.1(2) of the QA Manual has been revised to allow the use of
" Purchase Requisition" Form 0223 or " Traveling Requisition" Form MD222 in the procurement of materials.
C.
Training 1.
Objectives The objectives of this area of the inspection were to verify that the following items were controlled in accordance with applicable NRC and ASME Code requirements:
a.
A written system has been established to assure that in-doctrination and training of personnel performing activities affecting quality is implemented in accordance with appli-cable codes.
b.
Appropriate written agenda are used.
c.
Records of training sessions agenda and attendance are maintained.
d.
The agenda includes subject matter adaquate to provide an understanding of the general and detailed aspects of the QA program, codes, standards and applicable technical disciplines.
e.
The instructors are suitably qualified.
. t Method of Accomolishmen were accomplished The preceding objectives 2.
i n N-1.0, -
" Training Program" and verify that a Review a:
to and Training Program",
a.
accomplish the to for the pe' of training recordsverify the snubber (hydrauli November, 1978 to Review time basis ha b.
through assigned to theor part a full timewith the QA program, on accordancewith cognizant perso in Discussions c.
Findinos of the inspection, no
~
3 area Within thiswere identified.
items and Control Material Identification D.
of the ir Obiectives area 1
of this controlled -
objectives were the following itemsNRC irements:
The estat system has been A written identification a.
codes.
applicable been Documented mea and iter control of materials b.
cated assemblies.
maintainec Identification istra c.
ider Permanent or tempora and are of d.
legiblewith the function fere requi All characteristicsM Tes d f:
or Certifiedreceive e.
. 2.
Method of Accomolishment The preceding objectives were accomplished by:
a.
Review of the QA Manual Section N-4.0, paragraph 4.4 " Receiving Inspection", and Section N-5.0 " Control of Fabrication Processes", to verify that adequate controls for material identification and control, from the receiving inspection of parts and material through the final assembly of the snubbers, are documented.
b.
Review of the following receiving inspection package records covering forgings, to verify that the raw materials are controlled and identification of each item is maintained by serial number on each record:
Individual record packages, for three (3) lots of forgings, Part No. 152039-002, containing records such as:
(1) Supplier's Certificate of Compliance.
(2) Certified Material Test Reports.
(3) Heat Treatment Reports.
(4) Chemical and Physical properties Analysis Reports.
c.
Review of the following receiving inspection package records covering received finished parts to verify that these parts are controlled and identification is maintained by Inspection Code Number for each item on each record:
Individual record packages for part No. 152064-001, Inspection Code B.1.3 and part No. 152067, Inspection Code C.1.2 containing records such as:
(1)
Invoice.
(2) Heat Treatment Report and Chart.
(3) Certificate of Passivation.
(4) Certificate of Test (physical and chemical properties).
(5) Aging and Heat Treatment Report.
. d.
Examination of three (3) lots of U-Bolts PN-152432-01, PN-152431-003 and PN-152431-004, in the receiving area and the related test reports to verify that these items were traceable to the assigned Inspection Code numbers.
e.
Review of the raw material receiving log " Traceability Log for Code Material", to verify that this record was maintained in accordance with the QA program.
f.
Examination of various semi-machined parts to verify that they were identified by their stamped serial numbers.
g.
Examination of completed snubber assemblies flo. 152002-900 Serial Numbers SN-415, SH-417 and SN-419 and the related Manufacturing Travelers and Code Material Verification Lists, to verify that parts verficiation inspection operations on the travelers were properly completed; the parts lists items were signed off, and the parts serial numbers could be identified on the components of the completed snubbers.
h.
Examination of completed snubber No. PN-152005-33.0F, SN-307 to verify that the name plate information was complete in preparation for the application for the Code Symbol.
3.
Findings Within this area of the inspaction, no deviations or unresolved items were identified.
E.
Testing of Completed Products 1.
Objectives The objective of this area of the inspection was to verify that the following items were controlled in accordance with applicable NRC, QA Program, and Contractual requirements.
a.
A written system has been established to assure that functional tests are controlled in accordance with applicable procedures and specifications.
b.
Functional tests are performed in accordance with approved procedures and instructions.
c.
The results of test are documented and reviewed for acceptablity.
d.
The test equipment is calibrated where required.
e.
The tests are performed by qualified personnel.
. 2.
Method of Accomplishment The preceding objective was accmplished by:
a.
Review of the QA Manual Section N-10.0 " Test Control", to verify that adequate controls for testing of completed products are documented.
b.
Review of the following approved procedures for use in testing 20, 30, 50 and 100 kip snubbers, respectively, to verify that these contract required procedures prescribe approved systems for final tests of snubbers (hydraulic shock suppressors).
(1) flo. 152002-410, Revision B.
(2) flo. 152003-410, Revision B.
(3) flo. 152005-410, Revision B.
(4) No. 152010-410, Revision B.
c.
Observation of an in-process performance test on snubber assembly PN-152002-40, SN-448 using procedure No. 152002-410, Revision B. " Acceptance Specification, Including Filling, Bleeding, Testing, and Rigging for 152002 Snubber Assembly",
to verify that the test was conducted and the test data recorded in accordance with the prescribed procedure by qualified personnel.
d.
Observations of the calibration status of the mechanical test equipment and instrumentation to verify that all items, where required, were appropriately calibrated.
e.
Review of the " Acceptance Test Data Sheets" for the following identified completed snubbers, to verify that tests were properly recorded and the tests were evaluated and accepted by the Montek QC representative, the Authorized Nuclear Inspector and Montek's customer representative.
(1)
Six (6.) No. 152003 Snubbers.
(2) Ten (10) No, 152005 Snubbers.
(3)
Fourteen (14) No. 152010 Snubbers.
f.
Discussions with cognizant personnel.
. 3.
Findings Within this area of the inspection, no deviations or unresolved items were identified.
F.
Product Acceptance _
1.
Objectives The objective of this area of the inspection was to verify that the following items were controlled in accordance with applicable NRC and ASME Code requirements.
a.
A written system has been established to assure that product acceptance activities related to procurement of items are controlled.
b.
Procedures have been prepared, approved and implemented by responsible personnel to control the subject activities.
c.
The results of product acceptance activities are documented and reviewed for acceptability by responsible personnel.
2.
Method of Accomplishment The preceding objective was accomplished by:
a.
Review of the QA Manual Section N-4.0, paragraph 4.4 " Receiving Inspection", to verify that controls for the subject activity are docO:ented.
b.
Review of three (3) Receiving Inspection record packages for raw material forgings for Part No. 152039-002 and two (2) record packages for finished part No. 152064-001 and part No. 152067-001 to verify that the material records contained in these packages were reviewed for acceptability by the Montek quality assurance department and the Authorized Nuclear Inspector.
c.
Observation of U-Bolt materials and the documentation packages in the receiving inspection area, d.
Discussion with cognizant personnel.
3.
Findings Within this area of the inspection, no deviations or unresolved items were identified.
, G.
Exit Interview 1.
The inspector met with management representatives denoted in paragraph A of Details Section at the conclusion of the inspection on November 30, 1978.
2.
The following subjects were discussed:
a.
Areas inspected.
b.
Status of corrective action for the previously identified deviation.
c.
The absence of deviations and unresolved items in the areas inspected.
3.
Management's comments were related to clarification of the above subjects.
.