Text

Fire Protective Cable Tray Fire Test, June 1979
	ML19254F965
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Site:	LaSalle, Zimmer, Shoreham File:Long Island Lighting Company icon.png
Issue date:	06/30/1979
From:	Abrams M; POWER ENGINEERING SOCIETY
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Report to Cincinnati f.L and Electric Company :

Dayton Power and Light Company Columbus and Southern Ohio Electric Company For the Wm. H. Zimmer Nuclear Power Station Commonwealth Edison Company For the LaSalle County Nuclear Power Station

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Long Island Lighting Company For the Shoreham Nuclear Power Station Babcock and Wilcox Company, Refractory Division Cosponsors of Test -

1 FIRE PROTECTIVE CABLE TRAY FIRE TEST by Melvin S. Abrams Submitted by CONSTRUCTION TECHNOLOGY LABORATORIES A Division of the Portland Cement Association 5420 Old Orchard Road Skokie, Illinois 60077 June 1979

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FIRE PROTECTIVE CABLE TRAY FIRE TEST by Melvin S. Abrams I -

_S Y_ _N _O. _P _S'._I _S. J 1

This report describes the fabrication of four cable-tray fire test specimens, discusses test procedures, -

and presents results of a fire test conducted on the speci-me'ns. Cable-tray specimens consisted of 16-ft long cable trays with 40% fill of EPR insulated, Hypalon jacketed IEEE 383 grade 7-conductor control cables in random lay. Cables were 14-ft long. Cable trays were protected with three 1-in. layers of Kaowool, a ceramic fiber blanket thermal insulation. Two cable-tray specimens were sealed at both ends, and two were sealed at one end only.

Continuity of 15 cables at the bottom, sides, top, and middle of each tray was monitored by observing lamps in a panel connecte/. to 120 volts, ac, that were wired to _~

conductors in each cable. The circuit was designed to in-dicate short circuit from the six outside conductors to the center conductor within each cable.

The fire test was conducted to evaluate the per-formance of thermal insulation material as a fire shield to "D.trector, Fire Research Department, Portland Cement Association, Research and Development, Construction Technology Laboratories, Skokie, Illinois 1345 027 .

protect electrical continuity of cables during the fire l) test. Cable-tray specimens were exposed to the Standard .

fire exposure of ASTM Designation: E119.III** ll None of the 15 cables monitored in each cable-tray specimen exhibited short circuit or inability to .

e carry current for at least 90 min of fire exposure. After I s

90 min of test, temperatures of cable insulation ranged frem 94F to 426F. The first short circuit occurred after ..

94 min of exposure. The fire test was terminated at 1 hr 42 min when several mere short circuits occurred. One tray -

was removed from the furnace about 30 min after test termination. Cables in this tray were visually inspected, and it was determined that they were not damaged by the exposure.

INTRODUCTION As a result of recent fires at nuclear power plants there has been a great deal of interest in protecting cables in case of fire. In some areas of nuclear power plants, cables of redundant electrical rystems, which are necessary for safe shutdown of the raacter, are located ;

in close proximity. If a fire should occur in one of these areas , electrical systems could fail before the fire is extinguished, and a possibility exists that control of the reactor ceuld be lost. Therefore, fire protection

==SuperscrApt numbers in parenthesis designate References on Page 21.

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for redundant cable systems, which are essential for 5.he safe shutdown of the reactor, is needed when they are in close proximity. This fire test was devised to determine if three 1-in. layers of Kaowool, a ceramic fiber blanket of thermal insulation, provides 90 min of protection for -

cables in a complete fire engulfment.

2 The following report was prepared by M. S. Abrams,

-- Director, Fire Research Department, Construction Technology Laboratories, a Division of the Portland Cement Association, and is based upon documentation of testing conducted on June 6, 1979, at that facility.

The fire protection design was a joint venture with C. E. Chaille, Senior Project Engineer, Development Laboratory, The Babcock and Wilcox Company; F. Horne, of R. E. Kramig Company, Insulating Contractor; R. E. Cotta, Electrical Project Engineer, Sargeant and Lundy; and R. J.

Reinan, Senior Power Plant Engineer, Cincinnati Gas and Electric Company. The fire test conducted at the Construction Technology Laboratories on June 6, 1979, was witnessed by C. E. Chaille, R. E. Cotta together with L. Albers, Cincinnati Gas and Ilectric Company; E. Massin and B.

Annis, B. M. Cohn, Gage-Babcock and Associates; and C. F.

Baldassarra, Schirmer Engineering Corporation, Senior Engineer, Fire Protection Depar*=ent Schirmer Engineering Corporation were fire protection consultants on the Zimmer N. P. Project.

13A5 029

This report is a demonstration of the qualifications gg of insulating barrier to maintain circuit continuity during a specific fire exposure.

The fire test was conducted in the beam furnace of the Fire Research Laboratory of the Portland Cement .

Association.(2) A 10-ft section of each of the four 16-s ft long fire test cable-tray specimens was exposed to the Standard fire described in ASTM Designation: E119. The ,,

section of the beam furnace used for the test contains three burners,'each with a capacity of 3 million btu /hr.

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Variations of furnace atmosphere temperature, as measured by control thermocouples, were within the limits outlined in ASTM Designation: E119.

Test fuel consumption was approximately 7,000,000 btu /hr. The insulation barrier qualified in this test was a ceramic fiber material of 8 lb/cu/ft density, manufactured by The Babcock and Wilcox Company, with the trademark "Kaowool". This material was examined because it has been previously accepted on Hatch Nuclear Power Station, Unit II, --

for thermal barrier use with cable trays and conduits, ard .

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because the material has been tested and qualified to ASTM Designation: E119, Fire Test Temperature Curve for that application at Hatch in July and August, 1978. This was documented in a UL Test Report No. R8758 dated September 6, 1978.

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The insulating barrier of Kaowool, application techniques, and thickness described in detail in the body of this report, proved to be qualified as a fire thermal barrier between the enclosed system and external area of exposure fire, for the system arrangement used during the ~

1 testing program.

s DESCRIPTION ~ OF SPECDLENS Four cable tray specimens were fabricated for the fire test. All materials for the specimens were pro-vided by the sponsors. Insulated trays , tray covers , and cables cut to length were received at the Construction Technology Laboratories from the insulating contractor.

Some of the thermocouples were installed when the material was received. Also received was a completed light monitoring panel.

Seventy cables were placed in a random manner in each of the trays by personnel of the Construction Technology

., Laboratories; this constitutes a 40% fill of the tray. Prior to putting cables in trays, thermocouples were attached ;

to some of the cables. After a tray was filled, the in-sulated tray cover was placed on the tray and the entire assembly banded with -in. wide steel bands. All operations carried out by personnel of the Construction Technology Laboratories were in accordance with directions provided by sponsors of the test.

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Following is a description of materials and pro-cedures used in fabrication of the four test specimens. ~

Electrical cable EPR Insulated, 7-conductor Hypalon jacketed '

IEEE 383 Grade control cables were used in all trays. Six -

of the seven conductors are arranged in a symmetrical cir-

cular pattern. The seventh conductor is located in the center of the cable.

Cable Trays All cable trays were 14-gage sheet steel, 24-in.

wide, 4-in. deep with 22-gage expanded metal bottom, per Sargeant and Lundy's Specification H-2199, and were fur-nished by Husky Products, Inc. Minimum yield strength is 30 ksi. Cable trays in the fire test consisted of two 8-ft straight trays with splice plate per Sargeant and Lundy Drawing ES-121, dated 6/10 /74. A 1-5/8-in. channel strut was welded at the bottom of each tray on 3-ft centers for 2 trays and at 33 -f t centers for the remaining two trays.

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The struts served as supports during test. '

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Firecroofine Mater.ial .

Thermal insulation, 8 lb/cu ft density The Babcock

& Wilcox Company, "Kaowool" ceramic fiber blanket, as described in Catalog Sheet 120-1, dated 10/1/74, was used as fire shields for cable trays. Thermal insulation blanket material used to cocoon cable trays was 1-in. thick by 4-ft wide.

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Banding Material ,

Carbon steel strip banding material -in, wide -

by 0.020 in. thick was used to secure insulated cable tray covers to cable trays.

E Thermocouples J Thermocouples were fabricated from 20-gage chromel

alumel special limit duplex wire. Wire was purchased from Claude S. Gordon, Richmond, Illinois, and is certi- -

,- fled by the manufacturer to have the following limits of accuracy: 0 to 530F, + 2F; 530 to 2300F, t 3/8%.

Fabrication of Test Soecimen Cable trays and covers were insulated with Kaowool blanket K cerial by R. E. Kranig Company, the insulating contractor. Insulated trays and cut cables were trans-ported to the Construction Technology Laboratories. Trays and covers were well supported to avoid deformation during handling and shipping, and ware protected with a heavy

' sheet plastic wrap. Trays and covers arrived in an un-

. damaged condition.

Installation of thermocouples on cables and at some locations on trays, placement of cables in trays, sealing of trays, pleacement of covers on trays, and banding covers to trays were completed by personnel of the Construction Technology Laboratories. Procedures for

insulating cable trays and covers, for installing thermo-couples, and for filling and banding trays are given in .

the following paragraphs.

Insulation of Trays -

Cable trays and covers were insulated with a ,)

3-in. thickness of Kaowool blanket installed by R. E. s Kramig Company, Cincinnati, Ohio. The ten-step procedure for " Cocoon Fireproofing, Electrical Cable Tray", given ,-

in Appendix A was carefully followed. Carbon steel banding material, rather than stainless steel bands, as required in Step 10, was used to secure tray covers to trays.

Figures 1 to 14 show typical procedures followed in in-sulatine cable trays and covers.

Cable Precaration and Installation To monitor circuit continuity of cables during the fire test, 60 cables, 15 for each tray were prepared in the following manner: About 3 in. of the outer insulation jacket was cut away. Insulation was then stripped from .,

the 7 conductors in each cable. For the center cable, -

only about 3/4-in. of insulation was removed. The six -

outer conductors were twisted tightly together to form a single lead. These 60 cables were meggered to insure that there was no shorting between the six outer conductors and the center conductor in each cable.

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Thermocouples were attached to four cables of

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each tray using brass wire ties. Thermocouples were ,

attached at Locations 1 through 9 and 14. Locations of the 18 thermocouples used in each tray and cross-reference

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thermocouple numbers are given in Table 1. Thermocouple e

I locations also are shown in Fig. 15. After thermocouples were attached, the 70 cables required for the 40% fill

. were placed in a random lay in three layers in each tray.

Figure 16 shows the positions of the 15 cables to be moni-tored. Cables with thermocouples on the insulation jacket were placed in position in the tray, Fig. 17, so that the thermocouples would be properly located. A description of thermocouple locations are given in Table 2.

After all cables were installed in the trays, the 15 cables in each tray were again meggered to insure against short circuits. Figure 18 shcws cables in one of the trays.

Sealing of Trays Cable Trays 1 and 4 were sealed at both ends .

of the 10-ft span exposed to the fire. Cable Trays 2 and 3 were sealed at only one end of the 10-ft span. Trays were sealed by stuffing pieces of Kaowool around openings between cables and by filling the tray with Kaowool 1-in.

thick blankets from the top of the cables to the top of the tray. The purpose of the seal was to prevent air from 1345 035 -

flowing through the tray during the fire test. Figure 19 shows one of the trays being sealed at one end and Fig.

20 shows a tray ccmpletely sealed at both ends.

Acplication of Steel Bands -

After trays were sealed, insulated tray covers were placed on each tray with the metal side up. Three i remaining thermocouples were installed at Locations 13, 15, and 16. Insulated tray covers were secured to in-sulated trays with steel bands -in. wide by .020 in. '

chick. Bands were applied with a conventional bandine tool. Bands were positioned not more than 3 in. on either side of butt joints in the outer insulation layer, and approximately at 12-in. intervals elsewhere.. Occasionally, the interval was somewhat greate.r ;r smaller depending upon location of joints and struts.

Metal straps were tightened as much as possible but care was taken not to spread butt joints in the in-sulation material or to damage the Kaowool wrap. Bands -.

were fastened with metal banding clips applied with a con- ,

ventional fastening tool. Figure 21 shows a completely -

banded tray being prepared for hoisting into the fu. nace.

INSTALLATION OF SPECIMENS IN FUMACE About two weeks prior to test, two 6-in. thick concrete walls were cast to support the trays in the furnace.

9 ms ou .

When the walls gained sufficient strength, they were positioned in the furnace 10 ft apart, and carefully packed with in- .

sulation around sides and bottom surfaces to prevent heat loss or air flow. The walls were dried for 4 days at

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temperatures of 400 to 500F while positioned in the beam -

furnace.

s After trays were banded, they were installed one by one in the furnace. First the two bottom trays were placed on the lower support points of the walls as shown in Fig. 22. Trays were carefully hoisted with wide canvas slings that were placed around load-spreading 2x10-in. boards. Care was taken to keep the slings from crushing the Kaowool material. Also, lifting was performed in a manner to minimize deflection of the tray.

The trays, however, were quite rigid and showed no tendency to deflect even when unsupported in the interior of the 10-ft span.

Figure 22 shows the two bottom trays positioned in the furnace. Eight-in. refractory cubes were placed

, under the unistrut supports to prevent deflection of the ~

trays. Refractory bricks were then laid into place in the openings of the wall above the tops of the two trays to provide a seat for the top two urays. Metal seats to support the top two trays were f astened to the wall at the proper elevation. The top two trays were then installed in the furnace and refractory bricks mortared into place

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in the walls.from the top of the trays to the top of the

iu nace.

Provisun were made to facilitate removal of refrac .rv brick walls from one of the specimens at the end of .est for easy removal of the tray from the furnace. j-Metal tee struts wrapped with Kaowool blanket ,

were fr.bricated as supports between the top and bottom

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trays at the unistrut support locations. The furnace with all four trays and end walls in place are shown .

in Fig. 23. The roof of the furnace was then put in place and furnace atmosphere control thermocouples positioned through the roof into the furnace. The light monitoring panel was then connected to the 60 cables of the four trays and all circuits tested. Figure 24 shows the sealed furnace with the light panel at one end with all 60 circuits lighted.

Circuits for the light monitoring panel are shown in Fig. 25. Circuitry and circuit identification layouts of the light monitoring panel is also shown in Appendix A.

The relative position of the four cable trays in the furnace are shown in Fig. 26. Bottom trays were 1 located about 22 in. from the top of the burners.

Top trays were located 18 in. above bottcm trays. There was about 18 in. from the top of the top trr.ys to the furnace roof. As much space as possible was provided between trays to allow for circulation of heat during the fire test.

_ 1, _ 13 tis 038 O

FIRE. TEST .

The fire test was conducted in the Portland -

Cement Association's beam furnace. The 16-ft long cable-tray specimens were supported on a 10-ft span with about 3 ft of each tray extending beyond the fire cone at each j end. Specimens were also supported at the approximate ,

quarter points in the fire zone, at the metal strut supports provided for this purpose. No service loads were applied to cable trays during the fire tests. De-tails of performance of specimens during the fire test are given in the following paragraphs.

Furnace Atmosphere Temeeratures Eight shielded thermocouples protected in accor-danca with the requirements of ASTM Designation: E119 were used to measure and control furnace atmosphere tem-perature. The fire was luminous, highly turbulent and well distributed throughout the test. About 7,000,000

.- btu /hr were used during the test.

Furnace atmosphere temperatures were programmed .

to follow the time-temperature relationships specified in ASTM Designation: Ell 3. However, the average tempera-ture measured by the furnace atmosphere control thermocouples showed some variation from this relationship. As shown in Fig 28 and 29, the average variation was small in the two zones used for the test. Average furnace atmosphere 1345 039

control temperatures are listed in Table 3. Average fur-nace atmcsphere temperature was controlled with oniv a 1.5%

variation from the Standard time-temperature curve through-out the 1 hr 42-min test period. This is well within the _

7.5% tolerance allowed in ASTM Designation: E119. i TEST RESULTS Details of performance of cable-tray fire test -

specimens during the fire test, observations of some of the specimens efter fire test, and temperature infor- .

matior at different locations in the specimens follow.

Observations Durine Fire Test Just prior to start of fire test, all 60 circuits g

were meggered. No short circuits were found. All circuits of the light monitoring panel were turned on and the absence of short circuits was verified. Circuit "C",which moni-tored continuity between cables and tray,was also free of short circuits. '-

The test proceeded without incident for 90 minutes. -

Some of the bands that secured cable tray covers to the .

cable trays loosened during te test. However, no appreciable difference in the condition of the joint between the insulation of the cover and the tray was noted.

No deflection was noted on any of the cable trays during the entire test period.

1345 040 .

The light panel was carefully checked at 10 min intervals during the first ninety min of test. No short -

circuits were observed. At 91 min from start of test, bulbs in the circuit attached to cable 15 in Tray 3, began to indicate a short circuit. At this time, the -

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cable was meggered and still indicated circuit continuity.

s At 94 min, the bulbs indicated a short circuit and this

.was verified by meggering cable 15. Ninety-six minutes after. start of test, additional short circuits were indi-cated on the light panel for Cable 6 in Tray 4, and Cable 15 in Tray 3. An additional short circuit was observed beginning in Cable 14, of Tray 4 at 101 min. The test was terminated at 1 hr 42 min.

Immediately after the end of test, all 60 circuits were meggered. No short circuits were observed in Cable Trays 1 and 2. Short circuits indicated by the light panel in Tray 4 were verified.

.. Observations After Fire Test Shortly following meggering of the cables after ,

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the fire test, preparations were made to re'7ve Tray 1 from the furnace. Furnace at=osphere contu . ;.hermoccuples and the roof deck were first removed to expose the trays in the "urnace. As shown in Fig. 30, the two top trays appeared undamagad after the fire test. The refractory brick walls were quickly removed from the ends of the fire 1345 041

one above Tray 1, and all wires cut or removed from the cables and thermocouples. Chains were attached to the -

ends of the cable tray outside of the fire zone and the

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tray lifted out of the furnace, as shown in Fig. 31. -

Figure 32 shows the tray being moved away from the 6 furnace. Note the absence of deflection, even though the specimen is supported only at the ends. Specimen was placed on the Laboratory floor, steel bands cut, and cover -

removed. Condition of the cables are shown in Fig 33, 30 min after the test was terminated. There was no visible .

damage to the cables due to fire exposure. The condition of Tray 4 after Tray 1 was removed is shown in Fig. 34.

No damage was observed to any parts of this test specimen.

Tray 4 was removed from tha furnace about 3h hr after the end of test. The condition of the cables are shown in Fig. 35- Some of the cables that short circuited during test were carefully inspected. Although there were indications of softening of the cable jacket, one cable was meggered and found to be free of short circuits. Inspection of the temperature records indi-

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cated that some of the esbles reached temperatures of nearly 600F after the fire was turned off, and temperatures still were about 400F when the tray was removed from the furnace.

Temeerature Information Complete temperature records for the 18 thermo- -

couples of each of the four trays as recorded on strip-chart recorders in the control room of the Fire Research -

Laboratory, are given in Appendix B. Strip-chart re- E i

corders have an accuracy of t 1/4 of 1% of full scale. .

s This amounts to approximately t 6F. However, all recorders

.. were recently calibrated and error limits are considerably less than the t 6F.

Table 4 lists temperature information for the 72 thermocouples at 90 min and at end of test. Although the furnace atmosphere temperature was closely controlled, to the Standard Fire of ASTM Designation: E119, and even though efforts were made to separate trays from each other as much as possible, higher temperatures were measured on bottom trays 3 and 4 than on top trays 1 and 2.

Evidentally, bottom trays acted as a heat shield for top trays. As noted in Fig. 26, bottom trays were fairly close to burners of the furnace.

. Ninety minutes after start of test, no short circuits were observed in any of the trays. The highest temperatures observed at that time were indicated by Thermocouples 57, 60, 63 at Locations 3, 6, and 9 of Tray 4. Temperatures were 387, 385, and 426F, respec-tively. At end of test,when several short circuics were 1345 043

observed in Cable Trays 3 and 4, temperatures ranged from 400 to 500F on some of the cables. Temperature data indi-cated that no short circuits occurred at a cable jacket tam-

)

perature of 200C (392F). This temperature is usually con-sidered as the nav4 mum continuous service temperature for ]

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maintaining continuity of this type of cable jacketing. J The effect of sealing one or two ends of the cable

tray was not clearly evident from temperature data. Generally, trays sealed at both ends had somewhat higher temperatures during the fire test. However, this was not consistent at '

all thermocouple locations.

SUMMARY

Four cable tray specimens consisting of a 40%

fill of cables installed in a rardom lay pattern and with k the trays insulated with three 1-in. layers of Kaowool thermal insulation, were subjected to a fire exposure for 1 hr 42 min. Provisions of ASTM Designation: E119 were followed in conducting the fire test. Pertinent test results are listed:

1. Wrapping cable trays with three 1-in. ~

1ayers of Kaowool blanket thermal insu-lation protected the circuit continuity of cables in the trays for 94 min. No short circuits were indicated on the light panel or by meggering before that time.

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2. No short circuits occurred at a cable jacket temperature of 200C (392F) , which is considered as the maximum continuous service temperature for maintaining continuity of this type of cable jacketing.

3. Cable Tray 1 was removed from the furnace 30 min after the end of test. At this time,

.. temperatures of the cables had increased about 50F over those at end of test.

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Cables were inspected visually, and it was determined that no damage occurred to cable jacketing material.

4. Tray 4 was removed from the furnace about 3h ".r after the test was ter inated. Tem-peratures of the cables continued to rise from 100 to 200F for about 1 hr after the test was terminated. When the tray was re-moved, some cable temperatures were still about the same as those at end of test.

A visual inspection of cables indicated that there was.some softening of jacket material. However, one such cable was meggered and found to have circuit continuity.

5. The effect on temperature of sealing one or two ends of the cable trays was not clearly GAS 045 .

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defined. Generally, trays sealed at both ends had somewhat higher temperatures than trays sealed at only one end.

ll LABORATORY RESPONSIBILITY 3 The Construction Technology Laboratories, a i Division of the Portland Cement Association, was not

involved in the procurement of materials and in some phases of the fabrication of test specimens, and makes ' '

no judgment of the suitability of materials for particular e end uses. The acceptance of test results for guidance of field installation is the prerogative of the authority having jurisdiction.

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REFERENCES

1. ASTM Designation: E119-79, Standard Methcds of Fire Tests of Building Construction and Materials, American Society for Testing and Materials, Philadelphia, Pa.

2. Carlson, C. C. and Tatman, Phil J., "The New Beam Furnace at PCA and Some Experience Gained From '

Its Use," PCA Research Deparement Bulletin 142. j 13AS 047 e

e 6

TABLE 1 LOCATION AND THERMOCCUPLE NUMBERS O

Location Thermocouple Location O

No. Tray 1 Tray 2 Tray 3 Tray 4 e

1 1 19 37 55 1 2 2 20 38 56 =

3 3 21 39 57 4 4 22 40 58 ..

5 5 23 41 59 6 6 24 42 60 .

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7 7' 25 43 61 8 8 26 44 62 9 9 27 45 63 10 10 28 46 64 11 11 29 47 65 12 12 30 48 66 13 13 31 49 67 14 14 32 50 68 15 15 33 51 69 16 16 34 52 70 17 17 35 53 71 18 18 36 54 72 W

8 6

O 1345 048

TABLE 2 DESCRIPTION OF THERMOCOUPLE LOCATIONS

1. Thermoccuples 1, 2, 3, 4, 5, 6, 7, 8, and 9 are to -

be attached to the cables on the bottom of the tray.

2. Thermocouple 14 is to be attached to a cable on the a top of the traf.

.. 3. Thermocouple 10 and 11 are to be placed behind the firsu inch and second inch of Kaowool wrap on the tray.

4. Thermocouple 12 is to be attached to the metal tray itself.

5. Thermocouple 13 and 15 are to be attached to the outer wrap of Kaowool.

6. Thermocouple 16 is to be located inside the seal, between the lid and the tray.

7. Themmoccuple 17 and 18 are to be attached to the unistrut supports.

ALL FOUR CABLE TRAYS WILL HAVE THE SAME THERMOCCUPLE

.- LOCATIONS.

e 1345 049

TABLE 3 AVERAGE FURNACE ATMOSPHERE CONTROL TEMPERATURES AND VARI.TTIONS O

Test Time Furnace ASTM E119 Variation From -

Er: Min Temp., Temp., ASTM Temp., j F F F S

Ambient 70 70 0 0:05 1052 1000 52 0:10 1212 1300 -88 0:15 1346 1399 -a3 ,

0:20 1404 1462 -28 0:25 1455 1510 -So 0:30 1519 1550 -31 0:35 1570 1584 -14 0:40 1605 1613 -

8 0:45 1623 1638 -13 0:50 1640 1661 -21 0:55 1656 1681 -25 1:00 1675 1700 -25 1-1704 1718 -14 I:'05 10 1723 1735 -12 1:15 1730 1750 -20 1:20 1736 1765 -29 1:25 1752 1779 -27 1:30 1773 1792 -19 1:35 1795 1804 -9 1:42 1808 1819 -11 m

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1345 050 0

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TABLE 4 TEMPERATURE DATA Tray No. 1 Tray No. 3 Thermocouple Temperature, F Thermocouple Temperature, F I

No. 90 Min ECT "I No. 90 Min EOTI "I -

1 181 211 37 98 100 5 2 120 137 38 193 230 3 175 208 39 256 310 4 160 190 40 360 432 5 199 259 41 237 270 6 260 310 42 277 330 7 187 215 43 337 >

4 '. 0 8 205 224 44 100 1C1 9 180 210 45 ,

285 336 10 993 1044 46 1514 1549 11 637 687 47 1150 1190 12 211 316 48 440 480 13 1328 1356 49 1730 1762 14 139 157 50 98 100 15 1035 1096 51 862 876 16 709 765 52 100 102 17 456 521 53 972 1080 18 460 524 54 578 630 Tray No. 2 Tray No. 4 19 199 230 55 300 365 20 93 99 56 119 200 21 149 170 57 387 426 22 194 230 58 307 369 23 132 150 59 248 279 24 148 174 60 385 455

.. 25 196 228 61 319 380 26 94 95 62 228 253 ~

27 158 185 63 426 500 28 940 984 64 1518 1588 29 590 630 65 1130 1190 30 210 312 66 518 602 31 1125 1158 67 1770 1830 32 141 15d 68 204 243 33 995 1039 69 769 810 34 875 920 70 929 983 35 450 520 71 739 838 36 332 430 72 947 1050 I"I End of Test 1345 051 -

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Fig. 6 Tray w:Lth First Layer of Kacwool 28 - 0'45 054 0.

=

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17,45 056 0

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Fig. 14 Trays Ready for Shipment t

13AS g}8

IB 17 Q ,,

TC l '

'4 *7 2 10,{l,12 5 ,8

_ ,g, 4 ,13,14,15 _ _

6" ,

5 ,6 ,9 lb i TOP VIEW l d UNISTRUT SUPPORTS 2" KAOWOOL WRAP g 1 I CABLE TRAY 30% FILL 3" KAOWOOL WRAP j

1

l6 '

'14

,1,2,3 12 ,'4,5,6 7,8' 18{')

p w <c ,

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w SIDE VIEW O

w

FIG.15 THERMOCOUPLE LOCATIONS

. ,, .......i ,,

ZlMMER N .P.S.

LASALLE N.RS.

SHCREHAM N.P.S.

h 9

SAME ARRANGEMENT FOR EACH CF #

i FOUR TRAYS

15 CABLES : MEGGER BEFORE & AFTER TEST FIG.16 SCHEMATIC DIAGRAM OF APPROXIMATE CABLE LOCATIONS IN CABLE IHAYS FOR MEGGERING AND

. LIGHT PANEL MONITORING O

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< with Ther=ccouples '

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Fig. 21 Tray Ready for Eoisting Into Fu.'.nace -

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e e

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Fig. 23 Top Trays in Furnace

O Om 1

. .a. . ,,

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Fig. 24 Furnace Closed - Ready for Test 38 - 1345 064 .

4

ALL LAMPS 25 " A' S " CCNDUCTOR OF 383 15A WATT CLEAR LENS \ GRADE CABLE SUPPLY CIR. I M IA '

b' / _. __

18 18 /

NEUTRAL & / ?

POWER SUPP GOES TO 'B' }

~

NEAR END OUTER FAR END =

3 CONDUCTORS TO (ENDS EXPOSED)

CIR. 2 LEAD'A' CENTER NO CONNECTIONS

>.ETC.TO CONDUCTOR TO

. ClR. 60 LEAD'B' 7' m o T

~

s a .

ClR 60 ]

(

GROUND TO FOUR TR AYS USED IN TEST LEGEND CABLE MODE LAMP-A LAMP-8 LAMP-C CONDITION B1CRMAL I/2 LIT I/2 LIT DARK NO SHORTS SHORT 'A' TO 'B' FULL LIT DARK DARK ANY CF CUTER 'A' SHCRTED TO'B' SHORT 'A' TO PARTLY LIT PARTLY LIT PARTLY LlT 'A' SHORTED TO TRAY TRAY

'/IG. 25 ELECTRICAL MONITORING CIRCUIT 1345 065

I I A A &

3_ 5" ,

1 30" = ,

"2 30" l 5" h g Y

~A

_ I 91 ~1 I

A

-~

I .

~4 "3 y ,

-A -

I

[ 9! _

fe NOTE: NOTE: A *'

CABLE TRAYS A CABLE TRAYS _

ABOVE WILL ABOVE WILL -N HAVE CABLES SEALED AT SOTH HAVE CABLES SEALED AT ONE g

ENDS OF TRAY. END CNLY. Y BURNERS -

Y END VIEW em e . ,

we w ,1 =

PORTLAND CEMENT FIRE TEST 24" WlDE 4" DEEP TRAY WITH (3) 1" BLANKETS OF KAOWOOL 1345 066 g FIG.26 CABLE TPAY POSITIONS IN FURNACE ['

l 4 10' - 0" Y

ES

~

G55D

>-e)

O

~_ '

_y___8 _ __ __ __:

g y 3' - 3"

, I.

3' 6" \ 3' - 3" r-- ,

[c_ip) kTRAYS SUPPORTS M

,t m

s i - __ _ __ _ ___

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Z

~

V i 1 ~

3' - 6" 3' 0" 3'-6

w m >4 w SECTION "A-A" tr4 -

5:=

W ,

o W ,

1 FIG. 27 CABLE TRAY SUPPORT POINTS

r 2o dr eAmD TdLr g

h

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FIG.28 FURNACE ATMOSPHERE CONTROL TEMPERATURE (ZONE-2) g i345 068 l

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9.

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FIG. 29 FURNACE ATMOSPHERE CONTROL TEMPERATURE (ZONE- 3 )

045 069

~

n;. .e== . D ,

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..3 .o. , . 3. ,. .

g, . .jg:e n'

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u- 045 070

l j

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. 32 Tray Scing Moved Away From Furnace

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Fig. 33 Condition of Cables in Tray No. 1 After Test 45 - 13 A r] 071 e

;my - ;, n . _;- .

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+.

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Y ?% - 2:N $ W h Fig. 34 Condition of Tray No. 4 in Furnace

-x.

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su.

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l. 5 072 g Fig. 35 Condition of Cables in Trty No. 4 Af te: Test .

mm m ~

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(

A E.P [ N,D,I,1 A,

l. CABLE CERTIFICATION

2. KAOWOOL CATALOG

3. PROCEDURES FOR COCOON FIREPROOFING

4. MEGGER CERTIFICATION

5. LIGHT MONITORING PANEL 13AS 073

=

~ (I-il-ill-IV-V)

May 15,1974- (Revise API'lWDIX !!

I'llYSICAl. CllARACTERISTICS of

' OROL.ON (Cl!1.01:0 SUI.FONATED P01.Yig,11Y,Ig.:) .! ACKET

.i When samples are treated in accordance wi th IPCEA S-19-81, Fi f th Edition, Part 6, the vulcanized thermoset Okolon jacket shall meet the following values:

r~~

Phvs teal Renui rements flefore Aning Cuaranteed Valg Tensile Strength, min. psi 2 1,800 -

Tensile Stress at 200% Elongation, min. psi 500 Elongation at Rupture, min. %

Set, max. % 300 30 -

Physical Renuirements After Arfne Af ter 168 hours0.00194 days 0.0467 hours 2.777778e-4 weeks 6.3924e-5 months in Air oven Test at 121* C Tensile Strength, min, psi 1,500 Elongation, min.%

100 Oil Immersion.18 hours2.083333e-4 days 0.005 hours 2.97619e-5 weeks 6.849e-6 months at 121* C, AST : #2 011 Tensile Strength, min. % of Unaged Value 60 Elongation, min. % of Unaged Value 60 Mechanical Water Absorntion 7 days 70* C Water Mg/sq. in. - maximum 20 g 0,xve.cn Index 1 30 E1cetrical Recuirements 200,000 Specific Resistivi ty, min. , megnhms Ozonc Resistance ~

Atter 24 hours2.777778e-4 days 0.00667 hours 3.968254e-5 weeks 9.132e-6 months exposure, .015% concentration 4 :.'o Cracks Cold Bend Af ter 24 hours2.777778e-4 days 0.00667 hours 3.968254e-5 weeks 9.132e-6 months at -25* C No Cracks 4 Flame Test. Completed Cable in Vertical Tray IEEE Standard 383-1974 No Propagation y

_Radlation Rexintance

[ the cable shall remain serviccable af Ler being subjected to a total integrated radiation dos,aue of 2 x 108 rads plus an 1.0CA per IEEE Standard 383-1974.

hk r-e

'o] [ $ub _ _ $

=

g .

3 4. *l L.t . J '/ d

~

MATERIAL AND EQUIPMENT RECEIVING AND INSPECTIOl REPORT CECO ENGINEERING AND CONSTRUCTION MRR # D h-D b. DATE X\'Eb\~\'\.

SHIPPER Ovdwm. td e u s ORIGIN A & mr.uu % . DATE 1\ \ L\~\\

CARRIER 7 % l ': w % PRO # V D\.o & RR CAR #

~

CECO P.O. \% N b% CONTR. REC'V 9h_tw NSSS P.O. CECO REC'V .

hv wht7 L SPEC OR CTilER DOC. 34%\ob PREP BY (MRC)%%Ci No 0- -

STORAGE LOCATION C_%4 '%Mt b

,, RECEIP* INSPECTION: (SEE PAGE 2)

SAFETY W IG n INSP!!!OLD TAG m

!O1Dm.$*9

. . , DESCRIPTION

E >= := cm . S,,. ES E

. .b), 4 .. .,.

p g g ,o g ,

.m

,v o. o.

e9Hfs /(- Wp3ms# 3 ee e/s . [ ', -

Qu t .,. rg I

eD u.J c & L: -

a -I St % f> _RkD f '

- i.; i e,T, A I - Toc -

. y> y

, ' %)5M 7-

, f ., , , - l \

c .y.jz, "

-l/c-rR p vv ? < els /

m-

! ,,,. ./.9/svC 55 w 0

I 51 %N , /'l,

( ?g ,l il .f i:;- r3

?h 1 3l9 i b o S. .LLE I f

' I i l' .

CODE CI. ASS: .

1 - SAFETY REI.ATED NON-ASMr.: SEC. III 2 - NON-SAFICM RE!>.TED 3 - ASME SEC, III 1345 075 xun:ent Rev!ew OA Accent: :ce Sta. Const. A

' art. of Conf. Du ' /

ff '

!N.

' .: :". OA Acce p t.. sir:c: --' ) / /

Iht.nReportDy~~[A ~

,e-.)le'ge Dactt:4t ellt G. Isil.02 los j

yyffj/$-

--7 /

I ich:ge lty -

b. Fj.nal -

_ _ . _ . . . Oh ntsnr. Tm1n

~

RECEIPO INSPECTION CITECKLTST

> :u O N N 4 A. SITIPPING DAMAGE P*

1. Corrosion /Ercosure/ Fire ,

(Weathered, Road Salt, Conte =inani.s) _,. , _ , _ A , V

2. Tie-Down Pailure/ Rough Handling (Damaged Containers, Shifted Load) -_

_" /

3 Physical Da= age (Broken, Deforned, Cracked Parts)_ _ , _

mm m g -

'.nspected By 7 MN 4W @ . a .

"Y),,'

'. l(itN.

B. PHYSICAL CHA.RACTERISTICS .

1. MRR No. Affixed to Material /Equipnent -

(See Page 1, Upper Left Corner, For MRR No.) N l

2. Identification Markings (Affixed, Legible),, , ,_.,,,,,, _ ._ , _ _ _ ,,,,, __

M 3 Protec-ive Covers / Seals '

(In Place, Intact) _ X

4. Preservatives / Desiccants / Inert Gas / Lubricants (Per Site Instnictions) _ _ - . _ . , ,,,,,,

5 Dinensional/Worknanshin E (Random Check, Per Mfrs. Drawings)_,,, _ _._, _, I

6. Electrical Insulation Check '

(Per Site Instructions) _ _ _ . . _ ,

/

7 Packaging Acceptable for Storage,_ __ _ __

C. DCCIDIE"TATION 1 Certificate of Confernance , _ _, _. _,. _ ,,,,

X -

2. Cortificate of Compliance , _, _ , _,,,,, _, _

l b] '

4

3. Certified Material Test Report - - _

Other (Specify) , , _., ,.,,_ , _, _

[l lv ,

i_

! D. SPECIlsL INSPECTION Specify D7ru D 7,,

t.g.o d Ri , O.;7 s

'0 Remarks: 6g, g d

4ag .

045 076 ,

g Incpceted By e f / ,77,.

_+-

h THE CKONITE COMPANY Date RFD #3 Paacdof_h Richmond, Kentucky 40475 Report No.UM Certified Test Report Custamer$n/71/7k/L7/19/84 ADEPA/ f*o,,,/Q,:i/ ]g g g ,,jy g g Customer Orrier No. ///494 - Item No. -

Cable Code No.6788

.. Okonite Order No.67-8//I-/

~

Applicable Specification (s): (N I-JF44, 8m-Jf//5' Cable Description /psC UW- 2A' TC -MG Ofonde . DJS oro/gy-fi,a f ,Y .

//// f E fl/ ~. O!D ofo'/n,</

hh

.\.

Ouantity Accepted Quantity Number for of Ordered Y7666, Ft. Shipment /(dM' 8 Ft. Roels QA APPROVE!

Statement of Comp!iance: OY 8.fd.XO The above material has been manufactured DATE, M, '7 / 7 i and has met or exceeded all applicable requirements.

We cortify that the statements herein are true and the

=

data prcsonted are an accurate presentation of the '

I tests conducted. '

f The Okonite Company Sworn To and Subscribed actore Me 7ni f Day of [M 1972

). 8.Yh '

gng,,cy, o, 7cs,

/ s/8- 00 NJ1uano %_. %ew -

.uY comussion 1:st'ut::S MNU.utY ::,19C .

-u -

THE OKONCTG CCMPANY

(# Drawer L U. S. Hwy 25, South RichmornJ. Ky. 40475 -

N D

66 Nf CERTIFICATE OF CONFORMANCE

g Catamcr 0/11/ $ 0 0 . $ 0 / h&/)! {C/77f.A_t.

Customer's Order No-Ca o No. O/

Okorute's Order No. .h * !/ ~!

Cable 0:scinationIC Y'?5 ?$ ~

hk0 Okhfs.fC ~, $$_Q/Qff, krj#fY Caal60 -l#O'f)/ Odd Oh2/a/ .

acrNU $0h Rcc?s 3 %;?.; /C Op W Applicabic Soccifications _. p2f j _[/77 ,)k[

THE OKONITE COMPANY hereby certifies to the Customer named above that the above descr Materials wore duly to:;tcc during nmntifacture and t!mt the Materials meat or execcd the Applicable requirements.

THE OKONITE COMPANY '

0..Pi Pi20DE'?.!)

Shipment kii$ ntification BY f [/

E' "

/5/5/4/

DME /[/77 DV Dato -~7 6000 / -/

Engineer of Test /

IS/SfD2 60} Y lSigfA Soo O S 1345078>h

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lst.ucet ni ctinttatrinott willi suhl r.phjuCt to Oktnutr5 f.t..ini.trti %.irinnly nnt! 1.irnatntu en (,I La' bilily. ,

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D "" l0 "l'T D YM

z. M M JLUAL Tuenaon:Tccomrmuy '. . e

. @ Drawer 1. :.w ._ d _ of_. 7 Electrical T ct.

u. s. Hwy 25. hoi mo noi.a. Ky. 4mr' INSPECTION SHEET Dato 4 - 9 FOR WIRE AND CA!3LES MFG.Culer b M ~! Customer's Ordr:rI ~

!!cm No.

ForChitsna hWh dD/Jed Co ir,e Communa DronL,0..syon per .ui.i.

/Jmt #

/W .ta.cro/& P. u Spec.Nol - M((. 14Y Cahfe Ocst rintion./C / II h** ,88O 88M[.C " 8/8 nPn/~/-Pr.w7'K_-rn4/fa -fe'dCaf_: .aSO_Mo/Os/

Elecincal Accuirements:

Trr.t Conditions:

A.C Vo! age / Time O WI I_Ji'A

.. f Wet at W ali k,urs -

~ ~'

o.c venacenime kv' ' M>ns i R Ccostant (K Vsfuo) OO,.A8 O

~

M #

CEV (Min.) Y KV /l/I h Test Tem Pf, Coeld.I#/20

. ~ tu~~ . u -

--+ 4550____g g I2 M me l dE,, W sooo 2:T. 5Ge e

t: ' fir;}$'.* '~r',C'"

%(((( l v Is.gul '? Hbf6 W $hf_ ;W0

?cesonV9??:pm'S- 9 9' l e,~ , ~ pomo

$!$.$sL h00 A .N 0 Y" $

m, - 0 a,*k,5_.]0COfl, ;' moor we6 sooo a 4.27_y' t,d D.bt_:p.2e__ cm4-93 :

ha : ~

18. .-4

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Bi, 5 e

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Q im cted and cased "'*

The Okonito Company

"#Y By gy /. -

In..tutist Entprx.cr of Test -

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1345 079 -

Thl2 OK'ONITII COMI1APJY A* * ~

3'I

- O'8"' I-U. S. Hwy 25. South ** * ..\ m Page of Ilidunonti, Ky. 40475 Cuality ASStiranCC Traccability Schematic Customcr 00.:22tiladisifOJAb JDMCA/ 00- t*actory ordct No. Ol~ Ak b'* l Con:truction YN/V-?f XY .0b0 A{'C/h . OLS._CA'Qled.!rt.a//

Prepared By: e<

Shiccing Customer O.C. No. Approved Sequential Approvert Compound Identificatiot Rect Rect Single Comr>ounci O.C No of (Datch/ Lot Nos.)

0.C. Length Concluctors (Datch/ Singlo Sinnta Concluctor Number Lcagth UII (whcre in Lot Noc.) Conctuctors Ext. insulatiot Number applicabic) Finished Cable in FinirJwed Strand ,nya- Jacket Cabic Jackot Cable * '"

Shield (Shinidi

/C/.1 M'

~

ls/5M/ 15000 lo9t</(. 91/lAn??9 )9l'y& sosr lntiY 1515992. \So*14 'oM's-9s l l 1772- l ssra nno IsstB isnoe lo pid- M l$o$0? /97tf/ l ,rrt3 iwo

$ l l a te.o l} 9W2. fos 9 '/We>

i

.0097V/] l b$ I $79 fo /(s4p) 4 I

l um,.

/977/ l </7 95 422/A l 9759 / 7/7/ .

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.s cr.7-je I so s I l l -

E0WD l

_ 5.,5Ry , /fa,;'/O I I } l ur <:s ue. .5o5 /. I/7/1 b.h ; Yl,$"Y /7/7 l I I I l

~~m, LI[$'} l so=w i i env in m I

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, - A7,, ,,,_____,_, _

n,g- ,-mmg -- -

g THG CKCNITE COMPANY

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.\ O OINy 2u.couta P U 0- ' E - Physical Test Report Richmond._h'Y. 4tM75 Factory 0 7 .2c r1 -/

Date / /'7 9 Order No.: o 7 .2 c .?c. - / Custcmcr: da-~,./M E//so ~

Description:

7/C- /Y IA d 7J d hd N o I 6' C /< ^ / * ^ A5/f/ N//*'! 060 d ha b a-.-

SpOCilicalIOn: 5 / I- lI-2 '4 6 EM14 //f J:") @ A 74 f prepared by: /,

Following physical test data succorts accept:nce of cabic shicped on the above factory order nurnber.

Sampic identiliention (CC Lung;h No.) dd97/ / 8' / 6 6 f

^

Physical and Aging Properties insuianon gc},"rf'7' Unaged -

Actus AT000,, Actei jlgg*, l Actust g$$g]

Tensile Strencth (PSI) /o68 800 J 3.2. 7 / 8o0 -

l -

. Elencation(%) 3o3 3oo 4 00 3oo l - -

Tensite Stress @200% (PSI) & 8'd [, o o /.2./(,l I'd o l --

-l Set Test (*.) l N/x. g/A. / /, "L. l 7 l e -

Atter Air Oven Aging / N rs.atH /2 I C. /N_ Hrs. at /M C. Hrs. at '

Tensite Streng n //// -

p,, /, r/ 9 l - - - -

% of unaged

/ a ef- ') 5- () (, is c 11fl Elonen: ion 7/1l -

g, 7 2 l _~j -

% of Unaced l6 3 l 75' f, g ;s :7/fo l -

d 2- Hrs, at / 1. 7 C. Hrs. at Atter Air Pressure Heat Aging And eo Ps! And C. Mrs. at PSI And " PSI Tensile Strength l / ()r, ff -

l ----- l - - -

% of Unaced Elencation l /odl fo l -l -

32.0 - -- - - - - - - -

% of Unaced / o (o [d '

l -

Hrs. at c. Hrt at After Oxygen Bomb Aging C. Hrs. at And PSI And PSI And PSI Tensile Strene;th - - - - -

% of Un: cad -

l Elonca:4on l - '- -

% of Unaged l , _

-l -

/8 /,2. I

} AIter Oil immersion Agingi ~ ' ~ - -

Hrs. at- - c. Hrs. at c. Hr. at c Tensite Strenoth l O* W [ '.', P.j i- ---

y_ g [ j _'

% of Unaced l By f/L/'[j)p4,%l - /d& 6o l E!" cation i ya

__ _ l i _

,. of unaned 'l u ..../ r l / M[

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jg ' J- 93 6o -

Micce!!aneous Tests c r.,;,.-

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Itev . 2 June 12, 197!

wo @ Dy.. llT Y( '

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Co.Taionwcalth 1:dit:on Co.-i aEnlle County St.ation-Units (il 6 2 Purchane Order !!c. .)(il696 and lii)697 I!!SU * .*..* I 07: C1!.' P.ACT10.1 STT CS .

G!'J V J .U.i. i P. lC *.:. .T.:it iniW.(d'.T'TT C:!

o ACCi:1.!:::ATi:D *...;T*:R A!!SO:'.?T) GM - 7 5 C - Electrical Method 07,0:.E 1;!:SISTA::CE h'c certif y t.ha t t'hc Ohoni te EP innul ating compound being fur-niched on your order :ncets the follo. ting requirementn:

ant.vi".: n1 C 't".TCT< AloW M T O:

. . Uhen tent.ed in accordance with IPCr!. methods, Lyc 2 idlat: 5n, a f ter being im::crneci in wa ter, j

for 7 dayn at 70 C, do :: not excced the maximum mainture ab-corption value of 5.0 Mg/cq. in.,

ACCEL"nATED "ATP.R ABSDnrT70?1 - 75 C - Elcetrical :.tethod After imacrcion in 75 C water, t.hc Ohonftc EP inculation does not c: eced the fo)lo. ing valuen when tested in accord-ance wit.h IPCEA methodc: .

pici nct.ri e Conc tant (s_IC)., g After 24 hrs. i:a:ncrsion (Max.) 3.5 Increanc between 1 and 14 days (;', Ma::. ) 3.0 Increase between 7 and 14 days (;', Max . ) 1.5 Stability Pactor after 14 dayn (;', Max . ) 0.5 07.0::M REST STA :CE The Okonite EP~ insulating compound mect:.

the requirc.nent of " !c Crachn" af ter. cxpecure a t 25*. C to an ozona concentration of .025 to .030y,after 24 hour2.777778e-4 days 0.00667 hours 3.968254e-5 weeks 9.132e-6 months cr.po cu r e -

wh::n tcuted in accordance with IPCUA methods.

h'c certify that actual tents have been performed in our la- -

horntory an indicat ed above and t.he formulation relcared to our manufact.uring. pl ant for the Cuonite CP insulating com- '

y \ pound is of t.hc identical recipe. ,

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necauna of t.he bonded ok,olon (hypajon)' jacket, t.hecc tecta

d. e y,0 cannot be performed en production camp).eu nor are t. hey re

" ,c; v quired to be performed per IPCCA specifications.

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)g, ',:i. s C o;.n at::.a The o;;ojon (ciu oronul. fora ted pol yethy) ene) jachdt-

,* , ing com}iound meutn t he requi rement.n of "!:0 CRACi'S" a f te r 24

,'o,, A } % hour n i':;po:.o ro 'd *.!b U C, when tented in accord.ince withtIP

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rwm M:M1 W m n 6 y- -nw-s KaowooPCeramic Fiber Product Catalog Blanket B&W Kaowool ceramic fiber is the basic fiber from which the Kaowooi family has grown. The raw ma.

, . ;;. vh terial is kaolm, a naturally occurring, high purity, .

alumina silica fireciay. Kaowool has a melting point of 3200F, a normal use limit of 2300F, but en be -*

~

j used at even higner temperatures in certain a;'Wi. ; .,,. 4r cations. B&W Kaowool has fiber :engths up.to 10 " ' ~

in., average lengths of 4 in. These long fibers, thor. ~~-

oughly interfaced in the production process, pro. O . r vide Kaowool blanket, bulk, and strip products with unsurpassed strength without the addition of a

,]!T$ y :.' .y M'y,,,,.

,d ,

"' M binder system. Other forms are processed from basic Kaowool ceramic fiber. Physical properties ,.

Color wnite B&W Kaowoot blanket centains no organic 2:nder or other Fiber diameter, microns (avg) organic c nst:tuents. Blanket will not c=ntammate furnace 98 Fiber length, inenes 4 (avg) to 10 atmosoneres or emit offensive odors. Available in nominal Specific gravity (ASTM C 13J) 2.56 densities of: 3. 4, 6 and 8 lb/ cu ft. Width: 2ft and 4ft. Specific heat. Stu/lb/ F @ 1800F mean l.engtn: 25 ft. 0.255

( g_ Hign punty blanket is also available for reducing con.

Fiber tensile strength, psi Fiber tensile modulus, psi 1.65 x 105 12.2 x 106

' ditions or in acclications where low percentages of iron use limits. F oxide and utania are required in the fiber. Continuous 9'C0 Singie acclication 3000 Thid'nm Melting point. F '2C0 Harcness BaW Kaowooi blankets are mariutac ured in the following thicknessas for the incicated density: MOH S Knoco (100g load) 700 3 lb 4 lb 6 lb 8 lb cu ft Kaowoof ceramic fiber is a hignty efficient insulator. Kao.

c: aft cu ft cu ft

% in. .- .-

woof's low snet centent giv ts more usable fiber for your in.

. .yes. yes

~

%in. . . yes. . sulating collar. Kaowool's longer fibers give it the nign ten.

. . yes. . . yes.. .yes 1 in. yes.. sale strength and resiliency to withstand vioration and anys. -

. yes.. .yes. yes 1 % in. ..yes . ical acuse. Kaowool is self supporting-will not sacarate.

, ..yes . . yes.. .yes 2 in. .yes.... . yes..

sag or settte. Kaowool has low thermal concuctivity. Icw

. . .. .- heat stcrage, and is extremely resistant to tnermal shock.

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cese == everuse res ets e toets - v

-- asentoaoere preesoures eas m s==.est to venet=a. Aeewes saewe no == veee temeestasensa eurooms. 120 1 ic-174 A10 -

A

.' B&W Kaowool Blanket .

S&W Kaowool Blanket Pressure creo across Kaowool Blankets Thermal concuctivitv at vanous consstles 7 3, _

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' [l 200 400 soo 800 loco 1:00 1400 160o Isoo .

y j Mean temperature F '

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&g'9 - '"ypical applicatioris Fumace linings

/ ,,sb ( l Besier comcustion enambers and heat exchangers, oil.

/

p fired

/ Catalytic mufflers and automotive afteroumers Gas turcines f l - stanset trucanessse t inen Fans-singn temperature a 5 to 13 :o 25 3o Mraton wens f_

Air Mow Wocty W min) Steam valves of headers ano steam sacarators Thin wall kilns-backuo Water and steam tuces-backup Chemical pmpdes Petroleum catalytic crockers B&W Kaowcet ceramic fibers possess excellent resistanca Protecton en water. cooled nsers and cross.over rails-to enemical attack. e.xcactions are nycroftuenc acid. pnos. reneating turnacas Oven limnp anonc ac:d and strong sikaties. Kaowool is unaffectec ey oil or water. Thermat anc onysical precerties are restorec Sucerheater seats

"" * '

W'" I* Wraccing cice and tucing after welding for stress relieving ~

Furnaca recair Chemical allalysiS. % "* *' ' '***** #* * **

Kaowool Kaowool Hign Purity Blanket # I " " *****' ' ' " * * * " ~

Alumina Altos . 45.1 47.0 b****d"#N"'"I3""d***I* '

Silica Sic: _ .51.9 52.9 cxcansion joint acxing Ferne oxice . Hign temoorature Gters Fe20 _1.3 0.03 (0.15 max) .

'* "'"I "**** "I ** *U"I

2 Titamum oxide 710 1.7 '#*

Magnesium oxide Mgo trace._ Annealing cover seats y Calcani cuide Cao g ,

0.1 Alkaties, as > traca inorganics Na:0 0.2

{ Baron oxide Sici _. _0.08...,

Maximum cuantities of water teacnacle elements on sur.

face of fiber, ppy j

l 0* * ]' #

Baron _.. 100 '

Chionne ..5 Fluon:1e 50 g"'

( Sulonur 10 i

- ~

W e488 SfD SwetS$3 fetuttS Si testa sensuC.ug unGef stanGar$ OftteGutes One are tuttect te wanetten.Resuits Sregued not De use6 f0F $9eC3MCatten 04rDetek

- All -

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COCCONED FIREPROOFING, ELECTRICAL CABLE TRAY Tray to be fireproofed with 3 layers 1" thick 8 lb. density Kaowool.

Step 1. Visually inspect outer surface of tray for dirt, grease, etc.

and remove if present.

Step 2. Lay out spacing of insul pins along tray to assure that pins will be within 3" of each side of Kaowoll joints in the outer layer. Pins between outer layer joints should be approximately 11" on center.

Step 3. Grind away galvanising at pin locations.

,'- Step 4. Using capacitor - discharge welder, attach 4" 12 ga. carbon steel insul pins in configuration shown at spacings along tray determined in Step 2.

Step 5. Measure sides and bottom, cut piece of Kaowool to fit, and impale over pins with edges approximately 16" from outer layer joint locations. Secure Kaowool with K.125 galvanized insul clips, g Step 6. Apply several fir'st layers. Then repeat for second layer, being certain to locate edges of Kaowool between first layer joints and outer layer joint locations.

Keep all joints tight. Secure with insul clips. Trim top edges of both layers even with flange of tray.

Step 7. Cut outer layer Kaowool long enough to wrap over top flange of tray, position with edges at outer layer joint locations, impale on pins and secure with insul clips.

off excess pin to approximately 1/4", and flatten this Cut portion slightly to help prevent insul clip from coming off.

. Leave pin on flange of tray approximately 3/4" long.

Step 8. Measure 18 inch wide cover to determine spacing of pins as in Step 2, grind away g,alvanizing and weld 4" 12 ga. carbon steel pins to cover in configuration shown.

, Step 9. Heasure maximum dimension (w) of outer layer of Kaowool on tray. ' Cut Kaowool to this width and apply 3 y layers to cover with joints staggered, each layer secured 3 with K.125 galvanized insul clips, all joints tight, and pins within 4" on each side of outer layer joints...jCut off pins 1/4" and flatten.

A Step 10.

Insulated cover should be centerd on trayywith Kaowool toward inside and banded with 1/2" .020 stainless steel bands, 12 inches on center.

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. CORRESPONDENCE To: N. L. Kaestle 3.~I: 10/11/78 TRQ'.: R. J. Iyer SR!JEC-": I'ISI?LEr" ACCIRA.CY D ND 880%f EM d

5C0 7 cit Megger

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!".C:EL: Eacd crank SEFJJ.L 10.: 690326

"~'~'lC CFI'CG E CE?!.

I::I:CCA""CN ?iC.: T.D. 61.4

"# T A C # U : 1". of scale length Ois is c car-J f t.a::

O.e a-~cf cf e.is inst:.=er:: has been veri'ied t.=:ier t.e c=ndi-d .s stated abeve ri-h stard""s :-=~=hle := t.e Na.lenal 3

Bureau cf Standart.s. Eviden=a cf N'bd"-/ is en file at etr

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- A14 -

1345 087 THE CINCINNATI GAS & ELICTRIC COMPANY -

The Union Ught, Heat and Power Company

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Biddle Meggs: O Se=ial #690326 TD #61.4 Chm Scale Value Resister Read 100 ch=s N/A-499.9 ch=s N/A 997.3 ch=s N/A ~~

5050 ch=s SK Megchs Scale Standard 62.81 megeh=s 70. =egehms 40.85. =egeh=s 45. =egehms 30.65 =egch=s 35 =egchms 20.54:=egchms 23.=egehms 10.11 =egehms 12 =egch=s v

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R-K ELECTu. 3 CO., INC. i 0"9 * -- -

11315 WILLIAMSON RD. '" ' I " * "-i CINCINNAil. 01110 45241 - - - - - - -

PilONE 793-40G0 Custome, ClflClflflAll GAS & LilCTitlC CollPAllY onje, No. .]2/0 _ Moe'l Del . Da te _. .

Item Ooon. Description P.O. No Supplier

l. I Pl.Yll000 4' X 6 ' X ' ," SillET C

2. 121 PAlli DiflG PORC[l Alli P0llY CLEAl RECEPIACL E #50714 - - _ _ . . _ . - --- -- .

3. 120 flUEll ER ILSI CI IPS #4811 __ __ __ _ _ _ _ _ _ . . _ _ _ _ _ _ _

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6. 132 25 llATT 120V CLEAR I. A!1P 25A-2SCl.

7. 1 ROYAL ITT #0-11152 CAlll E 50' L0flG 14 GAlfGE (14/350) 11 2 SI). D 30 CIRCll!I PAllEll10AltD ()030110

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ML19254F965

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