Text

Fire Protective Cable Tray Fire Test, Submitted on Behalf of Util
	ML19241C231
Person / Time
Site:	Zimmer
Issue date:	07/13/1979
From:	Abrams M; PORTLAND CEMENT ASSOCIATION
To:	;
Shared Package
ML19241C225	List: ML19241C224; ML19241C231;
References
	NUDOCS 7907300395
	Download: ML19241C231 (143)
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l Rgport to a Cincinnati Gas and Electric Company Dayton Power and Light Company g Columbus and Southern Ohio Electric Company 3 For the Wm. H. Zimmer Nuclear Power Station Commonwealth Edison Company For the LaSalle County Nuclear Power Station I Long '.sland Lighting Company For the Shoreham Nuclear Power Station Babcock and Wilcox Company, Refractory Division Cosponsors of Test I FIRE PROTECTIVE CABLE ThAY FIRE TEST ?t E I by Melvin S. Abrams B B B B Submitted by CONSTRUCTION TECHNOLOGY LABORATORIES I A Division of the Portland Cement Association 5420 Old Orchard Road Skokie, Illinois 60077 f June 1979 458 011i

FIRE PROTECTIVE CABLE TRAY FIRE TEST I by Melvin S. Abrams 8 _S _Y _N _O _P _S _I _S 1 This report describes the fabrication of four cable-tray fire test specimens, discusses test procedures, and presents results of a fire test conductec Sn the speci-Cable-tray specimens consisted of 16-ft 2ong cable mens. trays with 40% fill of EPR insulated, Hypalon jacketed IEEE 383 grade 7-conductor control cables in random lay. Cables were 14-ft long. Cable trays were protected with three 1-in. layers of Kaowool, a ceramic fiber blanket thermal insulation. Two cable-tray specimens were sealed at both ends, and two were sealed at one end only. Coltinuity of 15 cables at the bottom, sides, top, and middle of each tray was monitored by observing lamps in a par al connected to 120 volts, ac, that were wired to conductors in each cable. The circuit was designed to in-dicate short circuit from the six outside conductors to E the center conductor within each cable. 5 The fire test was conducted to evaluate the per-formance of thermal insulation material as a fire shield to

D 2.re c to r, Fire Research Department, Portland Cement Association, Research and Development, Construction Technology Laboratories, Skokie, Illinois 68 UlS l

protect electrical continuity of cables during the fire test. Cable -tray specimens were exposed to the Standard I fire exposure of ASTM Designation: E119. None of the 15 cables monitored in each cable. I tray specimen exhibited short circuit or inability to carry current for at least 90 min of fire exporure. After 90 min of test, temperatures of cable insulation ranged from 94F to 426F. The first short circuit occurred after 94 min of exposure. The fire test was terminated at 1 hr 42 min when several more short circuits occurred. One tray was removed from the furnace about 30 min after test termination. Cables in this tray were visually inspected, and it was determined that they were not damaged by the exposure. I INTRODUCTION As a result of recent fires at nuclear power plants there has been a great deal of interest in protecting cables in case of fire. In some areas of nuclear power plants, cables of redundant electrical systems, which are necessary for safe shutdown of the reactor, are located B in close proximity. If a fire should occur in one of these areas, electrical systems could fail before the fire is extinguished, and a possibility exists that control of the reactor could be lost. Therefore, fire protection 8

- Superscript numbers in parenthesis designate References on Page 21.

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8 for redundant cable systems, which are essential for the safe shutdown of the reactor, is needed when they are in close proximity. This fire test was devised to determine if three 1-in. layers of Kaowool, a ceramic fiber blanket of thermal insulation, provides 90 min of protection for cables in a complete fire engulfment. The following report was prepared by 'A. S.

Abrams, Director, Fire Research Department, Construction Technology Laboratories, a Division of the Portland Cement Association, and is based upon documentation of testing conducted on June 6, 1979, at that facility.

The fire protection design was a joint venture with C. E. Chaille, Senior Projeu. Engineer, Development Laboratory, The Babcock and Wilcox Company; F. Horne, of R. E. Kramig Company, Insulating Contractor; R. E.

Cotta, Electrical Project Engineer, Sargeant and Lundy; and R.

J. Reiman, Senior Power Plant Engineer, Cincinnati Gas and Electric Company. The fire test conducted at the Construction Technology Laboratories on June 6, 1979, was witnessed d by C. E.

Chaille, R.

E. Cotta toge'.her with L. Albers, Cincinnati Gas and' Electric Company; H. Massin and B.

Annis, B.

M. Cohn, Gage-Babcock and Associates; and C. F. Baldassarra, Schirmer Engineering Corporation, Senior Engineer, Fire Protection Department. Schirmer Engineering Corporation dere fire protection consultants on the Zimmer N. P. Project. 8 458 017 0

This report is a demonstration of the qualifications of insulating barrier to maintain circt-t continuity during a specific fire exposurt. The fire test was conducted in the beam furnace of the Fire Research Laburatory of the Portland Cement Association. A 10-ft section of each of the four 16-ft long fire test cable-tray specimens was exposed to the Standard fire described in ASTM Designation: E119. The section of the beam furnace used for the test contains three burners, each with a capacity of 3 million btu /hr. Variations of furnace atmosphere temperature, as measured by control thermocouples, were within the limits outlined in ASTM Designation: E119. Test fuel consumption was approximately 7,000,000 btu /hr. The insulation barrier qualified in this test was a ceramic fiber material of 8 lb/cu/ft density, manufactured by The Babcock and Wilcox Company, with the trademark "Kaowool". This material was examined because it has been previously accepted on Hatch Nuclear Power Station, Unit II, for thermal barrier use with cable trays and conduits, and because the material has been tested and qualified to ASTM Designation: E119, Fire Test Tentperature Curve for that application at Hatch in July and August, 1978. This was documented in a UL Test Report No. R8758 dated September 6, 1978. 458 01 7 D

The insulating barrier of Kaowool, application techniques, and thickness described in detail in the body of this report, proved to be qualified as a fire thermal barrier between the enclosed system and external area of 8 exposure fire, for the system arrangement used during the testing program. DESCRIPTION OF SPECIMENS Four cable tray specimens were fabricated for the fire test. All materials for the specimens were pro-vided by the sponsors. Insulated trays, tray covers, and cables cut to length were received at the Construction Technology Laboratories from the insulating contractor. Scme of the thermocouples were installed when the material was received. Also received was a completed light monitoring canel. Seventy cables were placed in a random nanner in each of the trays by personnel of the Construction Technology Laboratories; this constitutes a 40% fill of the tray. Prior to putting cables in trays, thermocouples were attached to some of the cables. After a tray was filled, the in-sulated tray cover was placed on the tray and the entire assembly banded with -in. wide steel bands. All oparations carried out by personnel of the Construction Technology Laboratories were in accordance with directions provided by sponsors of the test. 4bb () D

Following is a description of materjals and pro-cedures used in fabrication of the four test specimens. I Electrical Cable EPR Insulated, 7-conductor Hypalon jacketed IEt. 383 Grade control cables were used in all trays. Six of the seven conductors are arranged in a symmetrical cir-cular pattern. The seventh conductor is locate? in 9e center of the cable. I Cable Trays All cable trays were 14-gage sheet steel, 24-in. wide, 4-in. deep with 22-gage expanded.netal bottom, per Sargeant and Lundy's Specification H-2199, and were fur-nished by Husky Pi ducts, Inc. Minimum yield strength is 30 ksi. Cable trays in the fire test consisted of two 8-ft straight trays with sp3 ice plate per Surgeant and Lundy Drawing ES-121, dated 6/10 /74. A 1-5/8-in. channel strut was welded at the bottom of each tray on 3-ft centers for 2 trays and at 3 -ft centers for the remaining two trays. The struts served as supports during test. Fireproofina Material Thermal insulation, 8 lb/cu ft density The Babcock & Wilcox Company, "Kaowool" ceramic fiber blanket, as described in Catalog Sheet 120-1, dated 10/1/74, was used as fire shields for cable tra/s. Thermal insulation blanket I material used to cocoon cable trays was 1-in. thick by 4-ft wide. kbb B

I Landing Material Carbon steel strip banding material -in. wide by 0.020 in thick was used to secure insulazed cable tray covers to cable trays. Thermocouples Thermocouples were fabricated from 24-gage chromel alumel special limit duplex wire. Wire was purchased from Claude S. Gordon, Richmond, Illinois, and is certi-fied by the manufacturer to have the following limits of accuracy: 0 to 530F, + 2F; 530 to 2300F, 1 3/8%. Fabrication of Test Specimen Cable trays and covers were insulated with Kaowool blanket material by R. E. Kramig Company, the insulating contractor. Insulated trays and cut cables were trans-ported to the Construction Technology Laboratories. Trays and covers were well supported to avoid deformation during I handling and shipping, and were protected with a heavy sheet plastic wrap. TrayL and covers arrived in an un-damaged condition. Installation of thermocouples on cables and at some locations on trays, placement of cables in trays, sealing of trays, pleacement of covers on trays, and banding covers to trays vere completed by personnel of the Construction Technology Laboratories. Procedures for B B us U. , c. B

I insulating cabl6 trays and covers, for installing thermo-couples, and for filling and banding trays are given in the following paragraphs. Insulation of Trays Cable trays and covers were insulated with a E 3-in. thickness of Kaowool blanket installed by R. E. Kramig Company, Cincinnati, Ohio. The ten-step procedure for " Cocoon Fireproofing, Electrical Cable Tray", given in Appendix A was carefully followed. Carbon steel banding material, rather than stainless steel bands, as required E in Step 10, was used to secure tray covers to trays. Figures 1 to 14 show typical procedures followed in. - sulating cable trays and covers. I Cable Preparation and Installation To monitor circuit continuity of cables during the fire test, 60 cables, 15 for each tray were prepared in the following manner: About 3 in. of the outer insulation jacket was cut away. Insulation was then stripped from the 7 conductors in each cable. For the center cable, [.' only about 3/4-in. of insulation was removed. The six outer conductors were twisted tightly together to form a single lead. These 60 cables were meggered to insure that there was no shorting between the six outer conductors and the center conductor in each cable. 8 gJO IlL c? ? I m 8

Thermocouples were attached to four cables of each tray using blass wire ties. Thermocouples were attached at Locations 1 through 9 and 14. Locations of the 18 thermocouples used in each tray and cross-reference thermocouple numbers are given in Table 1. Thermocouple locations also are O.own in Fig. 15. After thermocouples were attached, the 70 cables required for the 40% fill olaced in a random lay in three layers in each tray. werr Figure 16 shows the positions of the 15 cables to be moni-tored. Cables with thermocouples on the insulation jacket were placed in position in the tray, Fig. 17, so that the thermocouples would be properly located. A description of thermocouple locations are given in Table 2. After all cables were installed in the trays, the 15 cables in each tray were again meggered to insure against short circuits. Figure 18 shows cables in one of the trays. Sealing of Trays i Cable Trays 1 and 4 were sealed at both ends of the 10-ft span exposed to the fire. Cable Trays 2 and 3 were sealed at only one end of the 10-ft span. Trays were sealed by stuffing pieces of Kaowool around openings between cables and by filling the tray with Kaowool 1-in. thick blankets from the top of the cables to the top of the tray. The purpose of the seal was N prevent air from g I 458 023 -'~ 8

flowing through the tray during the fire test. .igure 19 shows one of the trays being sealed at one end and Fig. 20 shows a tray completely sealed at both ends. Application of Steel Bands After trays were' sealed, insulated tray covers were placed on each tray with the metal side up. Three remaining thermocouples were installed at Locations 13, 15, and 16. Insulated tray covers were secured to in-sulated trays with steel bands -in. wide by.020 in, thick. Bands were applied with a conventional banding tool. Bands were positioned not more chan 3 in. on either side of butt joints in the outer insulation layer, and approximately at 12-in. intervals elsewhere. Occasionally, m the interval was somewhat greater or smaller depending upon location of joints and struts. Metal straps were tightened as much possible but care was taken not to pread butt joints in the in-sulation material or to damage the Kaowool wrap. Bands were fastened with metal banding clips applied with a con-ventional fastening tool. Figure 21 shows a completely banded tray being prepared for hoisting into the furnace. INSTALLATION OF SPECIMENS IN FURNACE About two weeks prior to test, two 6-in. thick concrete walls were cast to support the trays in the furnace. B 4sa m 8

When the walls gained sufficient strength, they were positioned in the furnace 10 ft apart, and carefully packed with in-sulation around siess and bottom surfaces to prevent heat loss or air flow. The walls were dried for 4 days at temperatures of 400 to 500F while positioned in the beam furnace. After trays were banded, they were installed one by one in the furnace. First the two bottum trays were placed on the lower support points of the walls as shown in Fig. 22. Trays were carefully hoisted with wide canvas slings that were placed around load-spreading 2x10-in. boards. Care was taken to keep the slings from crushing the Kaowool material. Also, lifting was performed in a manner to minimize deflection of the tray. The trays, however, were quite rigid and showed no tendency to deflect even when unsupported in the interior of the 10-ft span. Figure 22 shows the two bottom trays posi*i.oned in the furnace. Eight-in. refractory cubes were placed under the unistrut supports to prevent deflection of the trays. Refractory bricks were then laid into place in the openings of the wall abova the tops of the two trays to provide, seat for the top two trays. Metal seats to support the top two trays were fastened to the wall at tl.a proper elevation. The top two trays were then installed in the furnace and refractory bricks mortared into place I ~ 453 025 I

in the walls from the top of the trays to the top of the furnace. Provisions were made to facilitate removal of refractory brick walls from one of the specimens at the end of test for easy removal of the tray from the furnace. Metal tee struts wrapped with Kaowool blanket were fabricated as supports between the top and bottom trays at the unistrut support locations. The furnace with all four trays and end walls in place are shown in Fig. 23. The ror! of the furnace was then put in place and furnace atmosphere control thermocouples positioned through the roof into the furnace. The light monitoring panel was then connected to the 60 cables of the four trays and all circuits tested. Figure 24 shows the sealed furnace with the light panel at one end with all 60 circuits lighted. Circuits for the Iight monitoring panel are shown in Fig. 25. Circuitry and circuit identification layouts of the light monitoring panel is also shown in Appendix A. The relative position of the four cable trays in the furnace are shown in Fig. 26. Bottom trays were located about 22 in. from the top of the burners. Top trays were located 18 in. above bottom trays. There was about 18 in, from the top of the top trays to the furnace roof. As much space as possible was provided between trays to allow for circulation of heat during the fire test. g - ad 026 0

FIRE TEST The fire test was conducted in the Portland Cement Association's beam furnace. The 16-ft long cable-tray specimens were supported on a 10-ft span with about 3 ft of each tray extending beyond the fire zone at each end. Specimens were also supported at the approximate quarter points in the fire zone, at the metal strut supports provided for this purpose. No service loads were applied to ceble trays during the fire tests. De-tails of performance of specimens during the fire test are given in the following paragraphs. Furnace Atmosphere Temperatures Eight shielded thermocouples protected in accor-dance with the requirements of.. JM Designation: E119 were used to measure and control furnace atmosphere tem-perature. The fire was luminous, highly turbulent and well distributed chroughout the test. About 7,000,000 btu /h2. were used dur5ng the test. Furnace atmosphere temperatures were programmed to follow the time-temperature relationships specified in ASTM Designation: E119. However, the average tempera-ture measured by the furnace atmosphere control thermocouples showed some variation from this relationship. As shown in Fig 28 and 29, the averagt variation was small in the g two zones used for the test. Average furnace atmosphere I es ua B

control temperatures are listed in Table 3. Average fur-nace utmosphere temperature was controlled with only a 1.5% variation from the Standard time-temperature curve through-out the 1 hr 42-min t.est period. This is well within the 7.5% tolerance allowed in AS2M Designation: E119. TEST RESULTS Details of performance of cable-tray fire test specimens during the fire test, observations of some of the specimens after fire test, and temperature infor-mation at different locations in the specimens fallow. Observations During Fire Test Just prior to start of fire test, all 60 circuits were me3gered. No short circuits were found. All circuits of the light monitoring panel were turned on and the absence of short circtits was verified. Circuit "C",which moni-tored continuity between cables and tray,was also free of short circuits. The test proceeded without incident for 90 minutes. Some cf the bands that secured cable tray covers to the cable trays loosened during the test. However, no appreciable difference in th. condition of the joint between the insulation of the cover and the tray was noted. No deflection was noted on any of the cable trays during the entire test period., _, 4JC (!;d I I

8 The light panel was carefully checked at 10 min intervals during the first ninety min of test. No short circuits were observed. At 91 min from start of test, bulbs in the circuit attached to Cable 15 in Tray 3, began to indicate a short circuit. At this time, the cable was meggered and still indicated circuit continuity. At 94 min, the bulbs indicated a short circuit and this was verified by meggering Cable 15. Ninety-six minutes after start of test, additional short circuits were indi-cated on the light panel for Cable 6 in Tray 4, and Cable 15 in Tray 3. An additional short circuit was observed beginning in Cable 14, of Tray 4 at 101 min. The test was terminated at 1 hr 42 min. Immediately after the end of test, all 60 circuits were meggered. No short circuits were observed in Cable Trays 1 and 2. Short circuits indicated by the light panel in Tray 4 were verified. Observations After Fire Test Shortly following meggering of the cables after the fire test, preparations were made to remove Tray 1 from the furnace. Furnace atmosphere control thermocouples and the roof deck were first removed to expose the trays in the furnace. As shown in Fig. 30, the two top trays appeared undamaged after the fire test. The refractory brick walls were quickly removed from the ends of the fire 4aa c,a__ 8

I zone above Tray 1, and all wires cut or removed from the cables and thermocouples. Chains were attached to the ends of the cable tray outside of the fire zone and the tray lifted out of the furnace, as shown in Fig. 31. Figure 32 shows the tray being moved away from the furnace. Note the absence of deflection, even though the specimen is supported only at the ends. Specimen was placed on the Laboratory floor, steel bands cut, and cover removed. Condition of the cables are shown in Fig 33, 30 min after the test was terminated. There was no visible damage to the cables due to fire exposure. The condition of Tray 4 after Tray 1 was removed is shown in Fig. 34. No damage was observed to any parts of this test specimen. Tray 4 was removed from the furnace about 3 hr after the end of test. The condition of the cables are shown in Fig. 35. Some of the cables that short circuited during test were carefully inspected. Although there were indications of softening of the cable jacket, one cable was meggered and found to be free of short circuits. Inspection of the temperature records indi-cated that some of the cables reached temperatures of nearly 600F after the fire was turned off, and temperatures still were about 400F when the tray was removed from the furnace. I 4 E 458 030 8

E Temperature Information Complete temperature records for the ' thermo-couples of each of the four trays as recorded on strip-chart recorders in the control room of the Fire Research Laboratory, are given in Appendix B. Strip-chart re-corders have an accuracy of + 1/4 of 1% of full scale. This amounts to approximately 1 6F. However, all recorders were recently calibrated and error limits are considerably less than the 1 6F. Table 4 lists temperature information for the 72 thermocouples at 90 min and at end of test. Although the furnace atmosphere temperature was closely controlled, to the Standard Fire of ASTM Designation: E119, and even though efforts were made to separate trays from each other as much as possible, higher temperatures were measured on bottom trays 3 and 4 than on top trays 1 and 2. Evidentally, bottom trays acted as a heat shield for top trays. As noted in Fig. 26, bottom trays were fairly close to burners of the furnace. Ninety minutes after start of test, no short circuits were observed in any of the trays. The highest temperatures observed at that time were indicated by Thermocouples 57, 60, 63 at Locations 3, 6, and 9 of Tray 4. Temperatures were 387, 385, and 426F, respec-

tively, At end of test,when several short circuits were I J3 (jj i E

observed in Cable Trays 3 and 4, temperatures ranged from 400 tc 500F on some of the cables. Temperature data indi-cated that no short circuits occurred et a cable jacket tem-perature of 200C (392F). This temperature is usually con-sidered as the maximum continuous service temperature for maintaining continuity of this type of cable jacketing. The effect of sealing one or two ends of the cable tray was not clearly evident from temperature data. Generally, trays sealed at both ends had somewhat nigher temperatures during the fire test. However, this was not consistent at all thermocouple locations.

SUMMARY

Four cable tray specimens consisting of a 40% fill of cables installed in a random lay pattern and with the trays insulated with three 1-in. layers of Kaowool thermal insulation, were subjected to a fire exposure for 1 hr 42 min. Provisions of ASTM Designation: E119 were followed in conducting the fire test. Pertinent test results are listed: 1. Wrapping cable trays with three 1-in. layers of Kaowool blanket thermal insu-lation protected the circuit continuity of cables in the trays for 94 min. No short circuits were indicated on the light panel or by meggering before that time. 8 ?.., i iUb ) [. 0

I 2. No short circuits occurred at a cable jacket temperature of 200C (392F), which is considered as the maximum continuous service temperature for maintaining continuity of this type of cable jacketing. 3. Cable Tray 1 was removed from the furnace 30 min after the end of test. At this time, temperatures of the cables had increased about 50F over those at end of test. Cables were inspected visually, and it was determined that no damage occurred to cable jacketing material. 4. Tray 1 was removed from the furnace about 3 hr after the test was terminated. Tem-peratures of the cables continued to rise from 100 to 200F for about lh hr after the test was terminated. Enen the tray was re - moved,.,ome calle temperatures were still about the same as those at end of test. A visual inspection of cables indicated that there was some softening of jacket material. However, one such cable was I meggered and found to have circuit continuity. 5. The effect on terperature of sealing one or two ends of the cable trays was not clearly I us ca _ 1, _

H defined. Generally, trays sealed at both ends had somewhat higher temperatures than trays sealed at only one end. LABORATORY RESPONSIBILITY The Construction Technology Labcratories, a Division of the Portland Cement Association, was not involved in the procurement of materials and in some phases of the fabrication of test specimens, and makes no judgment of the suitability of materials for particular end uses. The acceptance of test results for guidance I of field installation is the prerogative of the authority having jurisdiction. I I E E E E I R 'h b b 03/7 8

REFERENCES 1. ASTM Desionation: E119-79, Standard Methods of Fire Tests of Euilding Construction and Materials, American Society for Testing and Materials, Philadelphia, Pa. 2. Carlson, C. C. and Tatman, Phil J., "The New Beam Furnace at Pr.A and Some Experience Gained From Its Use," PC, Research Department Bulletin 142. I I I H I i I I E E B B 8 458 035 0

t b TABLE 1 LOCATION AND THERMOCOUPLE NUMBERS Location Thermocouple Location No. Tray 1 Tray 2 Tray 3 Tray 4 1 1 19 37 55 2 2 20 38 56 3 3 21 39 57 4 4 22 40 58 5 5 23 41 59 6 c 24 42 60 7 7 25 43 61 8 8 26 44 62 9 9 27 45 63 10 19 28 46 64 a 11 11 29 47 65 12 12 30 48 66 13 13 'l 49 67 14 14 3? E0 68 15 15 33 51 69 16 16 34 52 70 17 17 35 53 71 18 18 36 54 72 I E I l B A c ,? 4Jdr OR 8

TABLE 2 DESCRIPTION OF THERMOCOUPLE LOCATIONS I 1. Thermocouples 1, 2, 3, 4, 5, 6, 7, 8, and 9 are to be attached to the cables on the bottom of the tray. P d 2. Thermocouple 14 is to be attached to a cable on the top of the tray. 3. Thermocouple 10 and 11 are to be placed behind the } first inch and second inch of Kaowool wrap on the tray. 4. Thermocouple 12 is to be attac.ied to the metal tray >l u itself. 5. Thermocouple 13 and 15 are to be attached to the outer 3 b wrap of Kaowool. j 6. Thermocouple 16 is to be located inside the seal, between the lid and the tray. Q 7. Thermocouple 17 and 18 are to be attached to the unistrut supports. ALL FOUR CABLE TPAYS WILL HAVE THE SAME THERMOCOUPLE I LOCATIONS. I I , gj ar 4adi 03/ i.

I TABLE 3 AVERAGE FURNACE ATMOSPHERE CONTROL TEMPERATURES AND VARIATIONS i Test ir Furnace ASTM E119 Variation From dr:M" Temr., Temp., ASTM Temp., F F ?.mbient 70 70 0 B 0:05 1052 1000 52 0:10 1212 1300 -88 0:15 1346 1399 -53 0:20 1404 1462 -58 0:25 1455 1510 -55 0:30 1519 1550 -31 0:35 1570 1584 -14 E 0:40 1605 1613 -8 0:45 1623 1638 -15 0:50 1640 1661 -21 B 0:55 1656 1681 -25 1:00 1675 1700 -25 1:05 1704 1718 -14 1:10 1723 1735 -12 5 1:15 1730 1750 -20 1:20 1736 1765 -29 1:25 1752 1779 -27 1:30 1773 1792 -19 1:35 1795 1804 -9 1:42 1808 1819 -11 I E B B E B 453 038 0

TABLE 4 TEMPERATURE DATA Tray No. 1 Tray No. 3 Thermocouple Temperature, F Thermocouple Temperature, F No. 90 Min EOT("} No. 90 Min EOT "} I 1 181 211 37 98 100 I 2 120 137 38 193 230 3 175 208 39 256 310 4 160 190 40 360 432 g F 199 259 41 237 270 M 6 260 310 42 277 330 7 187 215 43 337 400 8 205 224 44 100 101 9 180 210 45 285 336 10 993 1044 46 1S14 1549 11 637 687 47 1150 1190 12 211 316 48 440 480 13 1328 1356 49 1730 1762 14 139 157 50 98 100 15 1035 1096 51 862 876 16 709 765 52 100 102 17 456 521 53 972 1080 18 460 524 54 578 630 Tray No. 2 Tray No. 4 19 199 230 55 300 365 20 93 99 56 119 200 21 149 170 57 387 426 8 22 194 230 58 307 369 23 132 150 59 248 279 24 148 174 60 385 455 25 196 228 61 319 380 g 26 94 95 62 228 253 27 158 185 63 426 500 28 940 984 64 1518 1588 8 29 590 630 65 1130 1190 30 210 312 66 518 602 31 1125 1158 67 1770 1830 32 141 158 68 204 243 33 995 1039 69 769 810 34 875 920 70 929 983 35 450 520 71 739 830 W 36 332 430 72 947 1050 (" End of Test W 7 o39 0

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.f (. j-s:, '..*,e. - an L,i.. _ p,",.... "....f - ?. ' ...y E s 4 ..-.,s . 5.,; w. -.:,s o

y. ~.a

.a

.= >

J. - - g; . * + - a ; .,x E ,'y Y.2_

_.y

? n- - ilit t.j :y l^ ei"~~.'" ~ ? E.e6.*+., I . _. j, ; ' l^o .c, f.

d.ned gF*.'A ; t L.'***

' [.. ' ' - '. R., $ :,.. ~-.e

,f-r

_ l j[ . ; E[ ~4 'i k ~..' ...h...<..'y. 9); I 1' ~ ', J. '-Ef .a ',:.o. ....A g. e E '- '... ' ;;hm) V ;. Fig. 5 Typical Kacwool Butt Joint .. =,. g g e Wy, .; ' :.,C.. :. } 4... .,.x E .+ ,y

...-.: n..

.a, 1. ee.. ' * ^ * ',' & e x, if f :_' -f'.-' '. _- _'. j g'*: . h gege v===== .\\ . '., '. s. ; - en,. ', 4 :. .~ 4. A,L s j-

f..,. ', '. - '

,I.- .h ; y ,J* ,,8, Ih ^ t'~". ~~' . [ 3. - 4 %.g r ".;,.. &.... ::y, y M;,; Wc f a wy, e : s>,., ~ a s ,* ~le' (". . =T.] l, :. i. ~. n. l ; - ' ' l ^= '- ' ' pyg } . %gp < ' ^ k T..Qi!,l s' i ~~'.. ? ggS-K', ' *.,..,..... ' ~ -. .\\..... ,f.. ;. L_

,x, -fy

?,_*,,. ,7,,- s' .,, s N

It'

,,,,2* ,N '[? ,j 8 f.,Au L_. f s' l Y m / wh v y &m.. w 2: a. : .e Fig. 6 Tray with First Layer of Kaowool 458 042 g P00RO!!!BlML

8 s I E f a W \\ ^ phj~ 5 - -n, g sj, o /.4l: ? ' '.};' DY $$'-iI; M h- $' f ~ ~ ~ ,Q ' V.~q. t Y&l '^- \\ , ~ -' 's Fig. 7 Tray With First Layer of Kaowool Note: Thermocouple on Uncovered Unistrut I 'J s' J 1 m e, .e. .. j%'

[ '

^g h y2 die ^ ~'$ ~

i-y p A ~

27 R&p?

~ d. 4 a m r; & ;,l n

y Fig. 8 Unistrut Joint Covered with KaowoolrSprip,Ji 3 3

LtJG ( r 8 P00RBRENAL

I E 8 8 7 l 7w:,_ '!I 1 .= c1 r m a: l

~ L ~t,.

J d. ]f 7l. _ ~ A'- m l ~P f bro v~ NQggjg I ss .ea o Fig. 9 Second Layer of Kaowool Being Applied 8 8 8 ^ .j__;V 8 v., ,z e. , Q c.-.-c;y K :;;fjf}.Wf a' . Tyg. s U cd: . bbf ~,. & g

s. c j

t.}lbh' y, ! 4 40 Fig. 10 Completed Tray P9029DT3G!Nid 8

E [. *[,1*

==4*

. g KiTVI 7 U/}..gg,, h ] 2 - [ S' -.f &:-~_.'l;}f., p.[ e [.[ 1 ' '. %,, .no 1 %.I ' alia j **. 8 f';_ .-f ' % g l, -lg _ _ x..., ^ .._K ~. . y..f '...[g - .,,N y.~. f ~ - 8 g, _. y -[ ]

s - ~ ~ -

~ 4' ..w 4 .g . s ~. f .. _.. :?, ;., " ~~ . < -1 s e Ac 1 1 x<<.. y.. ~: - ... n .a - n 4 QMW.~g'- p'- ~ ~ rs m ., c,- ,n,., l .m : . v Fig, 11 Completed Tray 8 8 g Q* ' s@ q' 4[ k '"~ . 4,'S< k 1. < A3 v4 % . * ~ / fir.* C' n(9 EQ RW%+=w . W g b h w % e ' w)? Q 'c[$;T % 'n wg4 d> l - - xm h.,U t '~, 4W Nn Vyyt% b. 4.'.i -

5..,. *-

'.'...D1 ~$ W

9.s =,y S nh 'r h..n.,.s.x%

t-3 'E[{! O fd% k" g~- ;'; --1 ..?J r iS4 - 'Di .~ W f ~ _ ~; 4y. ;g - t Q,,;k ll -l ),% 'l ~ . ?? ' ' ~ ~ msa., yw .~;,. .y. . 4 fj ..,.,. - _ m' = ,,t},, , 3 g. =. - Y 3, ,,'Ij. 8'- -. -[ ' } - - -'

.. ['. -

~' , P, .... i., ..a - r. . : a...~ P90ROR!alNAL I 458 045

B B

. ; _ k ". Y

' z'_ ' ' -[;...:l. h'~ 'f - . m. _ sg. 1 ^ .%..g.f' E . ye,. [ '1 g v-c.__ Q .. $'..... f 4 ' 'i~. .w U-i ',,4- . ^'{ -._.;.~.~,_ - .s 1 -...y e ..;_:..,-.p (* -. p' ., ^l ^ . 1 g.t ' _ _ ; 3 ~ Fig. 13 Lids Ready for Shipment I I I 8 _N* g pa q =~=.;.. gm

rt, g
n3 *

.~ _ kff.. U Y .. X._ * *? Rg-4&^ e Jh,%$=416 f;?wl%Q - .,.m ? o ' id' 7 tyff. 64 t C Y ' 5?@y $'?t'b'?W':$,zmYa.. rW(* ' $$.c;j lY" 4 Y -v.aN hM AG ~ S G.yg k p ha: m.. yufgN-3;raug.:g w@j3@ m; w(44W aga rw .m m4 'gsy;:K n. Fig. 14 Trays Ready for Shipment j R]R ORIG!!gga ou

W W OED EliB M M M M M M M M M M M M N EES M 17__ ( IE_ 'TCl "4

7 2

10,11,12 4,13,14,15 { 5 8 -b 6" 6" _ 6" J 3 <,6 ,9 10 i TOP VIEW I d UNISTRUT SUPPORTS \\2" KAOWOOL WRAP i l I CABLE TRAY ZD% FILL 3" KA0 WOOL WRAP 15 / m3 / , =< 1 1 l-

is

'i4 ,',4 >5.6 7.8,9 ,i,2,3 12 ,g o, ? fm ~ ,,3 ca -r ~ SIDE VIE W FIG.15 THERMOCOUPLE LOCATIONS

ZIMMER N.P.S. LASALLE N.P.S. SHOREHAM N.P.S. 8 8 SAME ARRANGEMENT FOR EACH OF g FOUR TRAYS 9 8 ! 28MW I h 15 CABLES : MEGGER BEFORE 8 AFTER TEST I 9 FIG.16 SCHEMATIC DIAGRAM OF APPROXIMATE CABLE l LOCATIONS IN CABLE TRAYS FOR MEGGERING AND LIGHT PANEL MONITORING 8 P00!! M! SINAL g -n-l A5B 048

^ .y . - - ~ -l -[_. .u .g i.;... ( ~ .. ;'l 8 ?. fj q.

3..

a v. g.~*eh. '- I q

..;f*

p2 i..; ._: =- -.=,, . ". [$ E. ~ .i g3 2*' .. + g. .?st;! 8 1, &"m. ~* I- ~ & ~_ ~~*1c: = 9_4 ^ .' i 8 L. ~ .. r ^* S.Q .-[- ~_- !1.:. ...'. c ~ ? ? R. E..., '.. 4.; ..i,, '.11 8 Fig. 17 Cables at Tray Bottom with Thermocouples I .e c ' l b )'.. q' 7 ~ _.. l g [ } !,.f 4 4.g... E .I . =.: - 8 ( f 'f' ' N.

f. __

f _ '

1 8 ..e r. i ,s. _,..... '(' } ~. A ' $_

I?

c. ~ .~..:... _g f k. h.. .' ;. ' *, '[. ... lR Tfl.. Y ;'i a..k;.. y.,'l,_ . '....) {. ' 8 .( 4 .F

g..

.'. J', ;[.7.J.%l':M,.:i\\ - .K ^.-:,q P M ..g n. g 4 .m. 1 - .g .+ .t. y. . g.,. :x ' -v. v. E. 458 04 c/ g rig. is ru11 cable Tray ll

. ':. J_:. ~ ; g

[ [.,,.

7 . ~ ~ _ _-ps( g-_; ..o g -;}' . j.. .. f,,.)yll

7. f _

p7 _..: y..

s. g...

-]) 8 3 j;; .y-y. . ; y g - y;- .f. y. ... s.

.. /,..,,,

.,f .T .yA E t f j, 't!..; - f;7- . s 6 -, $ R :. :. ~ ' d Q ',e. . - ;y '. _, y, i -:, -Y' : " ? ^ 'Y : Y g ~ 8 g (r.(g-N:.\\., stir. <.. -[. - y, . ),. p gg' - '., 4 - W 8 L ,:.' g.c.Mu',. _Q

... ;?

u.

,[,

. ?. ~ 8' ' <~@,_ E.'. , f-I ,:,333 y &s4]. -' f;. -

O._

- - ^ .',. ; \\

A ',?/; _.,

.%x 'Y-

y. -

' s. ;..g.. J,,,. ;.,.,. .g. .p.- ~ ' ~ y. iW,. ' ;.,':j:- ~ ' 8 .2M9 -hen .b 8 b-Fig. 19 Sealing of Tray 8 8 I .m -.,,,,} -- C*L ., g ..g ~- y g. ,. v - L. 8 8 a. Fig. 20 Tray Sealed at Both Ends 4,Dd,, UsU B Pi""l j F,r, fj In-U'.}' 'Li %yg,3 l I {Qgg

8 8 ,-,,.,t. ~.~,..A 1- .e g ,a : . %. 4. - %. { - .,, y. t,'.. 4 ..cy,. w; e .k M..,). ~ .. *E i ~ I a

%. Q.

a. .,$.in ..A.- N.K % $ M & f..... _;.j _.i - . y W.2. :. " - 3 w.em.. f..-. g~. =k};.y v3 7 '. -.:, ... -R. ~ iA 1.] 8.

s;.

VG . h. +, r.rkg :.

r..~..: t s 6 m.~

. 9... f,:.. si p.. 8 ~ ..w r; ; ;; i... :; /. .,e c .;y .. v <.. y' IG T.Cy[., :%, 4 y. " i., '_ ';. 1., %g g ln ~ ~ t*g e g . J G w.-' L., Gyng.,. %;; 6 w p, y s'.,;.. C D ; L 2 :'. l.Y' ,y Fig. 21 Tray Ready for Hoisting Into 8 Fur: ace a g

y w.: :.., ; ip3....;.ty...g g s;3,[g

... > :, c m r. l ~ -. 3 g /,; [:;-l

s p.

r >.a g ye/~... ;. '. a.' '. _ ' n-f- .....'l.... .z m - - -.. ~ y ;- ; R-; _ y -.i u u.. . 1 t: I b.f. ? 11 Iiih 4--- D N; . _ z..:. ,. ' ~, '. g ?, %l, .y 2 k '- .g v . p}- ' e. '. ;. _. . g.y % %g= f. . ..'3. .t-i.. ) 3.. - r. [9,.. .....ic: ~. v a..-:,,.. ; s.,:;_c.ia;;-; apivu : . y.. .:;.: m.; +.. p.. a p. m. s.,y.,,p.7. ;y.;.. e., ;..,.,. Fig. 22 Bottom Trays in Furnace 458 05i P )DR ORIS K B

?% p[ ' [' /. [. ; ; _.' l / .. ~ ^ '

},. ;:.

.;L [ ~.. D _' y y.-:- ..? v- }. g. _ g,~,; 8 i ' w ;.. ? _.s l I. i. 8 =

l. ".

-[ -n '- - - = f y-s

f..

a . = ; -= ];.. ..i g r. ~'

8 s 4

"[. ( - '. ~ l ~' ., 4 7,.} ' g. 4 .F ~ ^ j T y. .,l ^ .. x. ;; Fig. 23 Top Trays in Furnace I ~....

I Wy.. p I

4 _, y... r.. ~.,... .2 .i... l .. ~.. u. { ' L 7:; g - [ 6,. /, y. ]_ Q N

f/f L... - -

.y g h,- ' &' :, Jr -- ..~_ R l. Y k x : ' _l a - p :. :. m-

3.... -a y:

s. v... g 5g g a m__ ~~ ~ f - op '==::m ~ -j _ Q ~- ,, ;? r-2-; p m. gest . - w. a a nra,a atungsma. .., ~. ;A ;f8SEEKatmnerman u ^ ~ . - w.# . m. 3. 8 .~- -'y .,.. o B . MQ1 4 g. G .1 .n 1...- 1 M 4:3. ; A. . ?g ""^ Tr e v - h.... y ; f: :. g

.; / l M.ege % % /,;; gig
c..

.,n-Fig. 24 Furnace Closed - Ready for Test 458 052 8 ~ " ~ P00R 0!MIE

8 ALL LAMPS 25 " A' S " CONDUCTOR OF 383 8 WATT CLEAR LENS GRADE CABLE SUPPLY l% CIR. I M IA 4 g Q f h NEUTRAL & POWER SUPP GOES TO 'B' ~ NEAR END OUTER FAR END CONDUCTORS TO (ENDS EXPOSED) 3 CIR. 2 LEAD'A' CENTER NC 7.ONNECTIONS 8 >.ETC.TO CONDUCTOR TO . CIR. 60 LEAD'B' B 8 8

6-60 A f

CIR ] N g 60 GOB f I GROUND TO FOUR TRAYS g USED IN TEST g LEGEND e CABLE MODE L AMP-A LAMP-B LAMP-C CONDITION NORMAL I/2 LIT I/2 LIT DARK NO SHORTS SHORT 'A' TO 'B' FULL LIT DARK DARK ANY OF OUTER 'A' g SHORTED TO'B' SHORT 'A' TO PARTLY LIT PARTLY LIT PARTLY LIT 'A' SHORTED TO gTRAY TRAY I FIG. 25 ELECTRICAL MONITORING CIRCUIT /08 033 l 'A j R A h "I "2 h 5" 30" 30" 5" y = -_;o ~ g V JL 8 w ~4 "3 y g = JL l 9 Ve NOTE: NOTE: h CABLE TRAYS M CABLE TRAYS ABOVE WILL ABOVE WILL -N" 8 HAVE CABLES HAVE CABLES SEALED AT BOTH SEALED AT ON ENDS OF TRAY. END ONLY. y_ BURNERS -- t Y END VIEW PORTLAND CEMENT FIRE TEST h 24" WIDE 4" DEEP TRAY WITH (3) I" BLANKETS OF KAOWOOL 45d' 0a"/t I @ FIG.26 CABLE TRAY POSITIONS IN FURNACE

f!!CI (EEB C55 S!ES EDiS GlED GliiO (!!lE GES W GES M die CBSI tas CEEI W 12iEl Ciel 10' - O" m w y __g 3'~3" 3' 6" 3' - 3 " >-w kTRAY3 SUPPORTO 1 .c= F8 l I / d tr u 3'- 6" 3'-6 3' 0" SECTION "A-A" u L ~1 CQ CD L1 L7 FIG. 27 CABLE TRAY SUPPORT POINTS

8 A p$'gy g ~'N [q. ,y e ,,<s 'N ,,"\\ 7 0002 , ' 'r'

'~

,,e ~~ ~ p N q ~'~ x ~. / s y x; 7( -) ~.. _ m og \\,h g ,4 N -44 y 1, g , yo, f ' Q N f 3 '. b.x g. \\ \\x x =..- 1s /. s.; N n ,N "l3 \\ s s g /., p,- 0 0,, O ,N 3 s s. '\\ \\ ' / /' I 'N / ~. [ s. .NX; s; s , xx; s x y 'n'c f-s 5 ' v \\ g x i \\ \\z x \\ y ,,o j/ o y f,' f,' 7 - o,. gg y s ~ ~ - \\ %; \\ 1 e g \\ /,' j, ' /; j s g e //jl/,,l, lf,/ / f z y h Y \\ ' ) ' 'l '6 ; -Q ' y 0 :/*'( ' e. \\ \\ \\ se' \\ \\ i t 'i e/,, f = \\ ~' : \\ [ ) ) <\\ r.f .Y1lll,il l. .-, ~

k. m(y\\

e m gl n]; m $ 1,. 1 i t 1l; v! j Yt l k,,i J / g1;M'!,jHIJSd\\\\\\\\S,m; g i ;r oJr~:e u g y,. 1 i /sc 1 0. l-1.a, t w,8 . ~~ oo j j r 8,. } N- .. g ,/, ', ' / , '/,, / //g \\ ' s <\\, n \\ \\ -s 4 '/ \\:-( ,i,// p, p, d,' s \\ 1 ', *,, c, ~ao / / -3,- p,/ / / ~ q. \\'8-LN/s- ,\\ /z ,, ;j .i - m y x x G x o. ,, [ ' /, i, ' ' Y' 'i ~ ~ - - O ' '<' y c N ,\\. x.N r.1. ' - N /. x., s ( ~ x, xj ~ 'c, s_e_e_ ,rx 1 '.s Q g 'l +')Q g/, n + s + ( K: x= _ _.._,M'

-i-tc M 453 D. o-v 8

FIG.28 FURNACE ATMOSPHERE CONTROL TEMPERATURE (ZONE-2) P0BitBR!DM N a B -.. p + m ur~r., l, gb x t,, \\_ N .('4 w ec s 4 '[. f..- y' ': p,' goog = m ': x ;Q,.x'qm ,y. 7~. 'sQ

7 s

y

~

,(/< s oom I /: y x 'x w- '?,N ,- p. _ _ ~ ~Q Ns 'x;,or Q\\ '); - s 4 ' f, / ,,0,c - ~ Q ' s~' x % c3 '\\x 's ':, s xs I g7 Nx 0, ,,), 0-xs x ~ m,s, x N,s x 'x .x ss f .e f ,',/ x.;y 's x x. N 's \\,g, y s x ' /' . -x_ l sN m' x s's 'x,o,' o s s;,.- x 's\\ sx\\ s\\s '/ ,v' s. o 7 / / / /,, / / ' /,i i /,, /,,c o :- / /'< // Uq ' 'N N,s li \\ y \\ < \\a (1 s 'i g;q a t I,l . / ? l / o _s' x\\ \\\\ \\ s E +. J-lIllWlhy;'le.l/%.'.&.'N\\ V$>7 ] 8 8 + f' 1 J n .!I 1. o a J t i lh jir. a I / t c o_ au!>!ho R L: ~ 81 i o. I i pkf f\\;'lb'$?if[]/

i. h y:ll:

1g 4 E g , o s i \\\\ jit ', 5,, ~. / //, i -\\ I ']\\ g Nx ')e, xx N ..,s \\ \\ I s i \\- 'y \\ g \\ (y 'q \\ 'N. Soo , -], / / j/ - / /- ,/ /,- ,/. / [. \\ s e / ,\\\\ y\\ \\i, s ~ ~ '-/ j, ' N:3,', ',.'/ }/ / /' ', i,/ / / / o s s ' \\ '^ Q / y' s ,/,/,,/,, ! l. ~y '/ y~\\ l x' ~ / .,i y

Q

& ; / ;'/, s ,$6-l )g ,ooo g Rf, 'N. ~' ,s, ^ g 5 i s yM. [: y -,7= \\ x,-

1. -

d/ ~{

"#'^

E E8 09 8 FIG. 29 FURNACE ATMOSPHERE rnNTROL TEMPERATURE g (ZONE-3) nyup v fdhiUn!UihSb I 1 ..:g c - as.

... z I

...c;ce- - n:...;.. ,. - v.g [,. ~, ~ ?~. .,5 .:. ~ -g l.; -;. : C-M., ~ a.. . e-g :. -. 8 ... u;g.;. ^ . _p a: :... [.. . ',?. +..

3..

m-y ; ,;.32i2.---j--- b; ' > - ^ g. .. g=:-y.:[N ~ [ -S=:qE et F.. ' ;- 3

. =.

- A n.. ... _g- - g::+.==:M. .' hp 1 .;s, .;.w.wp y a _+ ; ^; s.. 8 ~:y: m (. y ^. '... ' 's.

_,. :.? '. i i

_;;.;&Q_' _ l. - L M4 .. h% i.,fl . ;,s[ A ,J.. . E :y. g 7 '[ L 1 '

l. -

o ?. f Fig. 30 Top Trays After Test 3 8 g g [ 8 ,, =. ,., j - 3. g o : -~m =. ,y -Q. 4* - _.. - w , ' Yg '.. ._.m '......W .s.. c. ,.....-. *:.,y N ' ':. ..:.'.' ' 4 % :...+^ ' 'h* n '. a W $* % ~* pet.?,. , -.r a.- _?' '_ ' ^ : I' ^ 't w, rig. 31 Tray 1 seing Liftea From rurnace 458 058 E P00RBRIB!NE g

8 5 ~ . 1 -?.. .~. a v t..,. j. 4 . _ c, -,;, jgg .. k

p...:

7.-.. .p +. - . ~. _e ~ . g, ' ' ' -' - ' { ' 7.

~

4, .,y<* 3 .._9 .t . e - (...e .A g .g p. 2 T. 'l' -.. ~ .,, e,;. ,.g... ,, 4,./ 5&% . _. '. _.. ~. s { s . - * ~ - ..;< s ,..-4 w= y. . +- .g 4, ; - ... _. 3,,,A.g 3 - ] [ .g '~l'.,,. k WM*= W-B [, ~f. T.: ~4.' 7,jptgg'gp f .;.. J.. , s. Fig. 32 Tray Being Moved Away From Furnace B

J:

-[ - T "gs ~ .a . n ~.' - '. g g 1 l I ^ Y ,, _..=.../ ' %~ D t .' ~., - c _,, 3. ~-, .J_. . R. ' .c 8 - (' g. i ' Q,. s..._ ,A -.. g ** -t '.i,,,. -l 2 ig \\-_ K._~ (,. 3' (, y3.f, .1 ..,,3 .S x -:. 3

3. -

-s- '-x._.., q.,;y .:N

(_ Wit 0,

95 h. fh,'\\ f g : c W +- - ' ; y N,. -j(' 8' ~,,- -, ~s, .pg., s i.h; ~ &. h.l' &. _ j.- ,: 3 ',.

4. -k(df)%t yf Fig. 33 Condition of Cables in Tray 458 059 No. 1 After Test P0 011 0! E M 2,

- 4s -

8 ux%k ~ {: . ~ ~~ g' . g' ;" * *; I .g /'./ '. h [- _.y ..s P5 'f ..o... +., '; . An ; p..e y y- ......r 3.q-n y .i now:au.f g - Q~p y.' s ,? an E5 ... ;~~. ~ ~.. 9pr$ f.. ~ I' s w2.n

M:Kph

- i..~l

l.,.......

. l. } 7 ' . ' '.~.,g- [ _, ; Fig. 34 Condition of Tray No. 4 in Furnace . 41: , 7;...,. .n 4. .,s r,3 .. m

4 y

...4 a m ~~y . Q.. R I ' y'., ? _ ' ' 4 E, i E.., y ..' Iy ['. ' I 6 8 \\. 7 s,,.:.; e 1 9J*:t.' c u ' Q:2.;.'.:'y(p Y' j a g y.. ~ -..~ e 'q. .h w ,. +. y.. ];.,[.: in.n.;;:y.,4 g L y ,;.y.

g. - ' i. - ~. j..

.Ax Q k $.i; 8 Mf94 E O;.cgy4 453 0u0 Gd ll q c'> girafyft}g}i.L rig. 3s canaition ce cabies in j @g;g Tray No. 4 After Test m imo g 8 I 8 1 E E g a r ra naII a 1. CABLE CERTIFICATION 2. KAOWOOL CATALOG 3. PROCEDURES FOR COCOON FIREPROOFING 4. MEGGER CERTIFICATION 5. LIGHT MONITORING PANEL I E 8 8 8 8 8 9 458 Oui I

(1-ll-lll-IV-V) May 15, 1974 (Revised) APPL:NDIX B 1 8i' PilYSICAI. CilAHACTERISTICS 2 of OKotam (Cl!LOI:0 SUI.FONATED Pol.YE'lilYl.ENE).IACKET l When samples are treated in accordance with IPCEA S-19-81 Fifth Edition, Part 6, the vulcanized thermoset Okolon jacket shall meet the following g values: r Guaranteed Value Phvs tcal IIcoui remen ts Before Aning g Tensile Strength, min. psi g c 1,800 Tensile Stress at 200% Elongation,

r. i n. Psi 500 Elongation at Rupture, min. %

Set, max. % 300 t 30 Physical Renuirements After Arfne ~ Af ter 168 hours in Air Oven Test al 121* C ~ 8 rensile Strength, min. pui 1,500 v Elongation, min.% 100 . h:. Oil Immersion. 18 hours at 121' C, ASTM #2 011 ~ Tensile Strength, min. % of Unaged Value 60 Elongation, min. % of Unaged Value 60 g !!cchanical Water Absorntion 7 days 70* C Water !!g/sq. In. - maximum 20 g. Opgen Index '. 30 Electrical Recut rements 200,000 Specific Resistivity, min., megohms Ozene Resistance t

s Af ter 24 hours exposure,.015% concentration No cracks Cold Bend Af ter 24 hours at -25' C 8

y-No cracks 4. Flame Test. Completed Cable in Vertical Tray IEEE Standard 383-1974. 8Y He Propagation lM' Radiation Resintance The cab]c shall remain serviceable af ter beinr, subjected I, to a total integrated radiation dosage of 2 x 108 rads

4, plus an 1.0CA per IEEE Standa.-d 383-1974 4

l Y l r s .~ W; O"k $ A L b k.m g$ 43$

U02,

- ni - Gr

' 4. 'l L4. I '/ d A MATERIAL AND EQUIPMENT RECEIVING AND IriSPECTI0tl REPORT CECO ENGINEERING AND CO'lSTRUCTI0tl MRR # ( o h ts b DATE__X\\'Eb\\ M 8 SHIPPER Ovnet. cm c9u s ORIGIfl % tw w.uo %. DATE 'h A M CARRIER ~T9L s %M PRO # DDb W RR CAR // h CECC P.O. \\% N \\c,% CONTR. REC'V 9 tx5_% nssa P.O. 7. CECO REC'V b 's C. W w':'Z_ spec OR OTHER DOC. h%b PREP. BY (MRC)' h 3 d No 0 - STORAGE LOCATION CMA %MS RECEIPT INSPECTION: (SEE PAGE 2) MfETy acurg @W EQUIP. OR 'o IINSP! HOI.D TAG m r: no z= DESCRIPTION ra

n a

ts m .o c_ oa 1 Dh.N.f.

?

3 0 o o

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RECEII'0 INCPECTION CHECKLTGT B nma> y4* A. SHIPPING DAMAGE 1. Corrosion / Exposure / Fire (Weathered, Road Salt, Contaminants) _.._, _._ V i $j 2. Tic-Down Failure / Rough Handling E (Damaged Containers, Shifted Load) '/ 3 Physical Damage ( (Broken, Deformed, Cracked Parts) _ Inspected By b-[ M Md Y ~ () PHYSICAL CHARACTERISTICS "*,, m w. ..i h B. 1. MRR No. Affixed to Material / Equipment N (See Page 1, Upper Left Corner, For MRR No.) I 2. Identification Markings (Affixed, Legible) Y l 3 Protective Covers / Seals (In Place, Intact) _ 4. Preservativec/ Desiccants / Inert Gas / Lubricants h (Per Site Instructions) _ __ _ F 5 Dimensional /Workmanshin (Rnndon Check, Per Ilfrs. Drawings) I I 6. Electrical Insulation Check (Per Site Instructions) dI h 7 Packaging Acceptable for Storage.______ __ X 8 C. DOCDIE"TATION 1. Certificate of Confornance _ [ 2. Certificate of Co.mpliance._. b 3. Certified Material Test Report - - - -. - - - '._. b__ _ i i h 4 Other (Spccify) bJ1 D. SPECIAL TUSPECPTO?! Specify M77 D r,, l l I! c.7 a e Rs, 93.7s ~ h "' ' O 'ht. Remarks: g 6 i h .I/O 064 Innpceted By rL f /5 h f. - / ')

Date _ N THG OKONITE COMPANY l RFD #3 PaceIof_[a-- Report No8M. Rici1mond, Kentucky 40475 l E Certified Test Report h Customer {0MN.ZdMINS b0/SA6! $0mA/22/ LSak dv&>' Sfn/ 4 Customer Order No._88tf'd _ltem No. Cable Code No. 67/Yd ~ Okonite Order NoS7-2/Idd'! g Applicable Specification (s): %N I-Mid 8 _-Pf'/5 j Cable Description ha/b 2X [$ ~~MO Q$/t/Ie ~.OAS 02ble,$ ~lM $- 0;'d/ / fl//(EN/ ~. O!D WD/oAl g g Quantity Accepted Number Quantity for of Y,20_(20 Ft. Shipment. /(OM Ft. Reels 2 Ordered g (iA APPP.0'E BY aLa / Statement of Compliance: /7/ The above material has been manufactured DATE and has met or exceeded all applicable requirements. h We certify that the statements herein are true and the data prcsonted are an accurate presentation of the '8 tests condt cted. E P]DR ORl8!N!1*""""* """; 8 Sworn To and Subscribed Gefore Me dg. [' Th 9 oay or [_2./ 397p engin m i93, g xb.cL/8ss._ 453 065 g NoW l'uhlic %t y gox = ononssiom,.un.s.,.ss.,,.sm.,,,

E THE OKONGTE COMPANY (# Draw,:r 1. U. S. Ilwy 25, South Richmo,id, Ky. 40475 e A fcjl CERTIFICATE OF CONFORMANCE

I 0/7l/II 0 $ ? $ A l$$/Y 0/7/f/l.Y Cu>tnmer t

customer's Order No. _!fZ O hN[No. 0W Okonito's Order No..h c1_ 8 O./} 4 . k[_ $ f[ - /ja8 E f" Cabic D :cription YSY0 ~ /Y, NY'~

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8= dpa w: s a:x iaw I Apphcablo Speci!, cations _ p o7 f f/f f2f//[ S THE OKONITE COMPANY hereby certifies to the Customer named above that the above described Materials were duly tested during manufacture and that the Materials meat or exceed the Applicable requirements THE OKONITE COMP /.NY, Q.4 'PP000!.il l Snipment identification QY jt /c j ff.'O,ffI e "" oa'o l 8 N DATE ~ 7_7 av /5/$[/// 6000 f Engineer of Test / '~ IS/SgD.2 60} Y { i a 458 066 . i m..,,,, m...,, ~.e.,,,,,,,,,,,., s,c i, o m,,,,, r.,,,..,,,,,,,,...,,, ;,,,, n,, o i,,,,,, c,;.,....,,,,,,,.

YHC OKONITC COM.7ANY l '.to.s __ _. C f... I.YEt0v 25. raah Electrical T t r,t. ~ INSPECTION SI-LEET Dato 7f inou,ieno. Ky. 4am B FOR WlftE AND CAULES MFG Creer $b th Custorner's Ordr r 20([h_ ~ ltern No. FcrD2'?I$ & ?$fWllL-.5O!DW $0 Twe Catnmund D50NllC CaN/W CYCbd on....t.iin.m u.., o :, . i.r.n >. o Spec t.'o b f ~ M $b,h/71*a? 2id c A b N [(.**. D3D ODdi/.c -.D/.S Cabfo Descrsotica l C f D J l~ D s' Y ' ~ D $ b5. 0 ~ b/ ll b. 0 hs 0 Ob E!cctncal Pr:cuirements: l't Conditions: A-C Vc"aqc/ Tune KV/ M'" .. / Wet 'tWal I k,urs l'inal D-C voltage / Time KV/ , Mens -f*y Imrner:.ed ! R Ccnstant (K Va'ue) _. j.8A.O h I !' cev win) _L/A xv_/8 Test Temd & 9r [ coer [2_l#/10 l n u,u.n. ~., ~ u. 9 SS30_imit! I2.96 m/H m m _a.., .FN='.- Cv#c" < r' f

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g , T'IG Ol(ONITil COMI1ANY W Drawer L U. S. Hwy 25, South page og Ilichmond, Ky. 40175 Cuality ASSl!T3I1CO h Traccability Schematic Customer NC/224/6/U4_# :fA /OldAA/ O. Factory Order No.I' r7((b~ ! IY$$_$$QhN__0$1'bk" O!$ $$0!DN'~?nd!Sb. BJbOde_dlns/' Construction Prepared Gy: _oy/ /- Shirping Customer C.No. Approved Sequential Approved Compound identification Rect Reel Smale Compound O C No of (llatch/ Lot Nos ) () C. Length Conductors (Daich/ Singlo Singfo Conduclor Number Length $) In Lot Nos.) Conductors Ext. nsulation (where Cable in Finn.hed Strand Jacket olished In d a-Numt'er app licab c) h.on Cah!c Jacket Cable

Shield (Shield) jn!$2A/

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) g @) TMt ckONITC COMr)ANY pm.5_.or6____ Physical Test Repori n, r.w n r t. U. S Hwy, i South J r4 Richmond.3y. 4tF./5 y f Factory 07-24F7-/ // ;2. L/7 9 Order No.: o 7.2 c,?c - / __ Customer: Iomma.n=/// bl5o - Date: Il IAl'l" 0?0ok'U' olA'0k^I'^ 'nbI'l b N Of'O A ka l's ~ Dascript;on: Specification: p e. :r-2 t u pra 9 //< #19 M. Prepared by: _ ! /M II'"'O J f Following physical test data supports acceptance of cable shipped on the above factory crdar nurnber. Samp!c !dentification 2d #'7/ / I / /> d (CC Len.$h No.) Insuladon ((je"rh Plly';ical and Aging Properties fA nimm n FAninium Minem Unaged ^ctual Acc, oi.u,, Actual Accc.nraw Acmal Accoora Tensite Strencth (PSI) / d (o 6 @OO 2,3.17 / 8o0 E!cnaation(%) .3 o 3 300 /f-0 0 300 ~ Tensite Stress @:00% (PSI) 8 6*d /c 0 0 /.2. / ( fd0 Sat Test R) .M/x. //A. / /, L W - ~ ~ k After Air Oven Aging N' # 's at /2 / H C. / K Hrs.at / 2_ I C. Hrs. at lensite 3:rena:n //// ~?,, /, 7 c/ ~ h % of Unacad / 6 d-77 / ) (,

/rc i:Sl E!cngat:on

~ii' /1 ,. !, 7 L h % of Unaced /d3 75' /, S gw/50 C-Hr After Air Pressurc Heat Ag.in9 and Fu., La_- Z. C. _ Hrs,at C. Hrs. at est And F01 And PSI l Tensile Streng:n / g 6' c', of Unaced /dd ,fd Elcncahen 32_0 % of Umced / o (, ffd Hrs. at C. Hrs.at C. Hrs. at Af ter Oxygan Bomb Ag.inD Anr1 PSI And PCI And PSt Tens:Te Strenoth ~ h % cf Unaged Eloncation % ct Unaged N }8 Hrs. at I 2. I C. Hrs.at AIter Oil Immersion Ag. ingi ~ - Hrs. nt C. h Tensi!e Strength l JT.', ' Y -' ~~ 8,[/ [ N T E. of Unaced UY/b/ My /d& /o d ~ E Elonnation I.,.,, ~ @/- ' 7<: l-3 70 i ~~ Q n a 1t s' i y,_crunaced -= I.r _ 93 fo o /B MicCollaneous Tests I "r " ; '- g c,,....,_,ve 3 a 4 2.(,c. I l~ ^'" k) (%: ' li r a t ,og, 1;. 015':: Cm Cl'm b N l f' ] G r.u: -" (. ; e i4~1 c. r .u In d',; 6 UUi * 'a A b s. p d j o ~- lLS % () 82.# [} C. W ,2

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h .S1 s' > d l' :' ' U'.Y d !'i'i-', llor nt.ny. I h's*/.l"enny I I / <l 1(i 1.'O 1.u: b 0;su o/U..n'o O..on. n W (.. - e,.f. 3. - gk g. a v .ts l 11ay 5, )975 CP.RTI P) CAT) 0::

Rev. 2

. June 12, 1975 g W for Co.momecalth 1:dit:on Co.-i aSalle County 9tation-Units 61 & 2 g Purchane Order !:o.. )(il M6 5 and )It.1697 111SU..' '710*! CP.iP.ACTIP.1 ST1 CS g Gt%V 1.U.i; i M iC .~.3.T. 3 niF.Cn'.PTI O 1 g 5 ACC.:1.M:'ATi.D *. 'JA:R AP.SO:'.PT] G:1 - 7 5 C --.:lectrical ficthcd OZO:.i. 1(!:S] ST.i:::'i: g We certify t. hat t'he Ohonit.c EP inculating compound being fur-M niched on your order meets the follo. zing requirementn: GnAvi:./m'1 C '".T!:R AncOPTr o:1 Uhen tected in accordance with IPCW. me thodu, the i n :.u l a t : on, after being in=crned in wa tor for 7 dayn at 70 C, do:s not exceed the maximum uointure ab-corption value of 5.0 F.9/sq. in. o ACCr.L"nATi:D '.'ATi:n ACRO.0TIOti - 75 C - l'l ec trical :le thod Af ter int.wr s ion in ~/Y"6 wa ter, t.hc O' onite 1:P insulation does not c:.:cced the fo) lowing va.1uen v hen t :cted in accord-ance with ll'C1:A methods: g p hiccl.ric constant (SIC) After 24 hrn. inw.er nion (14a :. ) 3.5 { Increase between 7 and 14 dayn (% Ma:<. ) 1.5 Increane between 1 and 34 days (% Mn::. ) 3.0 Stability Pact.or after 14 daya (% Max.) 0.5 OZO::M REST STA; CE The Okonite EP insulating compound moett. the requirt.mnt. of "!!o Crackn" after. exposure at 25 C to an ozone concentration of 025 to 03 0:'. a f te r 24 hours exposure when tented in accordance with IPCI'A methodn. Ec certify that actual tents have been performed in our la-horatory an indicated above and the formulation relcared to our manufacturin1 plant for the Okonite CP insulating com-1 \\ pound in of t.he identical recipe. a s g. t P.ecause of the bonded Okolon (hypalon) jacket, t.h c c c t.e c t s cannot. be performed on production r.an'pleu nor are

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l _ 1Nb Kaowool' Ceramic Fiber Product Catalog @3 arft e M I Blanket B&W Kaowcol ceramic fiber is the basic fiber from 1 which the Kacwool family has grown. The raw ma-3 ...hW terial is kaalin, a naturally occurring, high purity, ~. ;,. - alumina-silica fireclay. Kaowool has a melting point -w of 3200F, a normal use limit of 2300F, but can be '( M.

..,y /*'5p used at even higher temperatures in certai i appli-

\\ g $1-2.p g cations. B&W Kaowool has fiber lengths up.to 10 ..ij y d'h.'; d in., average lengths of 4 in. These long fibers, thor-f p3? g cughly interfaced in the production process, pro-py.. t7g4Eg,r,, l vide Kaowcol clanket, bulk, and strip products with ...$.R.L' -E ' d( unsurpassed strength without the addition of a D1 [ g binder system. Other forms are processed from f basic Kaowcol ceramic fiber. Physical properties Color wnite B&W Kaowool blanket contains no organic binder or other Fiber diameter, microns (avg) 2.8 s organic const:tuents. Blanket will not contaminate furnace Fiber length, inches 4 (avg) to 10 atmoscheres or emit offensive odors. Availatie in nominal Spec:fic gravity (ASTM C 135).. _... 2.56 densities of: 3, 4, 6 and 8 lb / cu ft. Width: 2 ft and 4 ft. Specific heat. Stu/Ib/F @ 1800F mean. 0.255 Length: 25 't. Fiber tensile strength, psi 1.65 x 105 (- _ ditions or in applications where few percentages of iron Use limits. F Hign purity blanket is also available for reducing con-Fiber tensite modulus, psi. 12 '. x 106 oxide and titania are required in the fiber. Continuous 2300 g. Single apolication 3000 cle Thickness Melting p int, F 3200 Haraness B&W Kaowoot blankets are manufactured in the following MCH thicknesses for the incicated dens ty: 6 Knoop (100g ' cad) 700 3 lb 4 lb 6 lb 8 lb Kaowool ceramic fiber is a highN efficient insulator Kao-cu ft cu ft cu ft cuft wool's low shot content gives more usable fiber for your in. ') % :n. yes yes sulating collar. Kaowool's longer fibers give it the hign ten-Q % in. .yes yes yes .yes site strength and resiliency to withstand vibration and phys-1 n. yes. .yes .yes yes ical abuse. Kaowool is self supporting-will not separate. 1 % in. .yes .yes yes.. .yes sag or sett!e. Kaowool has low thermal conductivity, !cw 2 in. . yes.. yes heat storage. and is extremely resistant to thermal shock. 8 H B P0ORBRli&MI. o g 08 u,, ! ,L Osta are average resuats of tests ConcuCted uncer tenncard Drocedures and are suesect 10 vanation. ReSuits snound nCt be used f0F 10eCafication Durgoses. 12C-1 N 10174 - A10 -

I B&W Kaowool Blanket B&W Kacwool Blanket Pressure drep across Kaowoci 8!ankets Thermal conductivity at various censities ] 7 3 / j l l 4 I i l l I I l I i /t i i i I i t/ 1 e! 3 l 6 g j r I r ) I i l l e[ ^ 3 i /l Al l ] *: $ p/ l // p, ' f i i !/ Q*' I/: 3 ll pf l 1 i / / k d?j n/W f 5 l I / / i lf f //((WP ! /1/ / i 7 tl 4 l /'#', g I l / i i ///s -T i i i l9 / i I '/p/ i i j E / e i i ~ J 3 / f '*/ 8 6 # I o j 200 400 600 aco 1c00 1200 1400 16c0 1800 y gi Mean temperature F / 09 i h l[ [/ l l g g'"n,, - Typical applications y ,m -d. - Furnace linings ,n # ',. ( l C Soiler combustion chamters and heat exchangers, oil. gg / md e p Cat..iytic mufflers and automotive afterburners Gas turbines j Blanket thickness = 1 inen Fans-hign temperature f a m Wens o 5 10 15 20 25 30 Steam valves of headers and steam separators Air ficw velocity (ft/ min) Thin wall kilns-backup Water and steam tubes-backup Chemical properties Peucleum catalytic crackers Protection en water.ccoled risers and cross.cver rails-B&W Kaowcol ceramic fibers possess exceifent resistance reneating furnaces to enemical attack. Exceptions are hydroffuoric acid, phos. Oven linings phonc ac:d ano streng alkalies. Kacwoci is unaffected by Superheater seals cil or water. Thermal and physical prcperties are restored l after crying. Wrapping pipe and tubing after welding for stress relieving Furnace repair M Accustical service for missiles, rockets, and !et aircraft Chemical analysis, % Kaowool Cryogenic vessel fire protection Kaowool High Purity Blanket p g g3g h. Alumina... _.. Al:03 . 45.1.. .47.0 Excansion joint packing E Silica - SiO:. 51.9......_ 5 2.9 Hign temparature filters Ferric oxide Fe 03. 1.3.. 0.05 (0.15 max) Wrapping investment casting molds istanium oxide.. iiO: 1.7. Magnesium oxide... Mg0...... trace.. Annealing cover seals 0.07 (0.15 max) Soaxing pit cover seals Cate:um oxide._ Ca0.... 0.1 > trace inorganics Alkalies, as Na 0 -.. 0.2.... Scron oxide 8:03 .._ 0.08 Maximu:.1 ;uantities of water 'eacnacle elements en sur. i face of fiber. ppy l Ch or ne i Flucrine... _.. 50 O g Suicnur 10 t 43h b, / I M h

c...r........ r.... o, c..i. conouet.a une.r.c.naara oroc.au,.. ana.r.

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.s s COCCONED FIREPROOFING, ELECTRICAL CABLE TRAY Tray to be fireproofed with 3 layers 1" thick 8 lb, density Kaowool. Step 1. Visually inspect outer surface of tray for dirt, grease, etc. and remove if present. Step 2. Lay out spacing of insul pins along tray to assure that pins will be within 3" of each side of Kaowoll joints in the outer layer. Pins between outer layer joints should be approximately 11" on center. h Step 3. Grind away galvanizirig at pin locations. Step 4. Using capacitor - discharge welder, attach 4 " 12 ga. carbon steel insul pins in configuration shown at spacings along tray determined in Step 2. g Step 5. Measure sides and bottom, cut piece of Kaowool to B fit, and impale over pins with edges approximately 16" from outer layer joint locations. Secure Kaowool with K.125 galvanized insul clips. g Step 6. Apply several fir'st layers. Then repeat for second layer, being certain to locate edges of Kaowool between first layer joints and outer layer joint locations. Keep all joints tight. Secure with insul clips. Trim top edget of both layers even with flange of tray. Step 7. Cut outer layer Kaowool long enotigh to wrap over top flange of tray, position with edges at outer layer joint B locations, impale on pins and secure with insul clips. Cut 9 off excess pin to approximately 1/4", and flatten this portion slightly to help prevent insul clip from ccming off. Leave pin on flange of tray approximately 3/4" long. Step 8. Measure 18 inch wide cover to determine spacing of pins as in Step 2, grind away g,alvanizing and weld 4" 12 ga. carbon steel pins to cover in configuration shown. Step 9. Measure maximum dimension (w) of cuter layer of Kaowool on tray. Cut Kaowool to this width and apply 3 layers to cover with joints staggered, each layer secured with K.125 galvanized insul clips, all joir.ts tight, and pins within 4" on each side of outer layer joints..g Cut off pins 1/4" and flatten. A g Step 10. Insulated cover should be centerd on tray pith Q Kaowool toward insida and banded with 1/2".020 stalhless steel bands, 12 inches on center, B - A12 - O ih..d UI7 )-

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nm "n" y n "n .\\. .:) 3~ CORRESPONDENCE v _E_. E TO: N. L. Kaestle CATE: 10/11/78 F?m: R. J. Eyer SUNEC": DISTFE T ACCUP3.CY s: I EESCRIFTICN: 5CO 7elt Megger l'31:UFAC"URER: J.G.31ddle MCCEL: Hand crank SEFS.L NO.: 690326 ^ "rQC CFEATCG ~IS" CE. IEMITIC.CCN NO. : T.D. 61.4 E FI D ACCUPACl: 1% of scale length This is to certify that: S.e acct: racy of this Lerant has been verified t:nder the cenditiens stated abcve with star ^ Ms traceable to the Naticnal Bureau cf Star M J. Evidence of traceab" #rf is en file at ct:r Labcra: Cry. B 2M SY.t.. j. k B '(// Ar,. / - A14 - E, THE CINCINNATI GAS & ELECTRIC COMPANY The Union Li he, Heat and Power Com any

i v I Biddle Megger B Serial #690326 TD #61.4 Chm Scale Value Resistor Read 100 ohms N/A I 499.9 ohms N/A 997.3 chms N/A 5050 oPas SK B Megohm Scale E S tandard 62.81 megor..a

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