ML19224B482
| ML19224B482 | |
| Person / Time | |
|---|---|
| Site: | Crane  |
| Issue date: | 03/22/1978 |
| From: | Gatto C, Nelson M Metropolitan Edison Co |
| To: | |
| References | |
| SP-2, TM-0622, NUDOCS 7906150157 | |
| Download: ML19224B482 (92) | |
Text
.
TMI DOCUMENTS TM40Sk DOCUMENT NO:
COPY MADE ON I
l OF DOCUMENT PROVIDED BY 6
METROPOLITAN EDISON COMPANY.
~
3upervisor, Document Control, NRC
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7906150157 G
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THREE MILE ISLA!!D U: TIT II NUM0ER SP 2 TWG gn
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PREPARED: Cognizant Engineer _.-
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Lead Engineer 4/ 1.
Date ii APPROVED:
Technical Engineer
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?G20SE 1.1 Prior to initial fuel leading, "in-place" leakage tests using dioctylphthalace (00?) en 'digh Efficiency Particulate Fil:er GIE?A) units and Freen-112 (or equivalent) en char: cal uni:s e
shall be perforced at design flew rates on each filta: train:
1,2 Filters :o be tested are as fc11cus:
1.2.1 Cen:rol 3uilding AII-F.
AH-F-5 AH-F-29 a
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,auwaste, sis;csa.
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'40G -F-1 1.2.3 Service Su:.iding AH-F-23 1.2.4 Auxiliary 3uilding AH-F-9A/3 AH-F-10A/3 AH-F-2CA/3 3uilding :+/ :cgen Cen:::'_
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AH-F-33 AH-F-34 AH-F-35 C. F.." ;
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1.0 PL720ST (Cont'd.)
1.2.6 Reacter 3cilding ? urge and Exhaus:
AH-F-20A/3 AH-F-21A/3 AH-F-31A/3 1.2.7 Fuel Handling 3uilding AH-?-12A/3 AE-F-14A/3 AE-F-17A/3 O ! ".) P ( M [
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2.1.1 Flow Dia. 2044, Rev. X., EVAC Con::cl 3uilding.
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"'f'f2.1.2 Flow Dia. 2023, Rev. 22, Radvaste Dispesal - Gas.
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Fuel Handling 2u iding.
2.2 M.iscellaneous
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3.0 TI.E REOUIRED_
3.1 Three nen, Five (5) Iight (3)-hour shif s per filter train.
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4.0 PRERIOUISI""ES 4.1 Tests The following tests have been c;cpleted sufficiently :o support perfor=ance of this test precedure:
4.1.1
- ? 172/2 - Control Zuilding E7AC Functional Tes: -
MrX 33.6.
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? 231/3 - Radraste Discesal - Gas Funct; nal Tes: -
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Signature Date
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h 4.1.3 Spec 2535 Serrice 3uilding EVAC 7 ender's Tes: -
MIX 170.6.
Signature Da:e A
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? 173/2 - Auxiliary 3uilding HiV Functicnal Tes: -
MlX 2.4 Signature Oa:e 4.1.5
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160/4 - Reactor Euilding Hf rogen Control Functional d
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4.0 PREREOUISITES (Cont'd.)
,7 4.1.6 T? 160/6 - Reac:Or Zuilding Purge and Exhaus: Functional
/r Test - M:'X 128.4.
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,J 4.1.7 2 177/2 - Fuel Handling 3uilding HL7 Fun::icnal Tes: -
a MIX 77.4.
Signature Date
4.2 Construe
ion Cenpleti:n 5:2:us 4.2.1 Me:-Ed has accepted :he fell: wing sy;:e=s for pre-c; era-n j
tional testing:
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4.2.1.5 Rese:cr 3cilding 7en: and Purge Signature Date
-j 4.2.1.6 Reac::: Suil:ing Hyd:: gen Cent:01 Signature Date C ", n." ",.
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4.0 PRE?l0UISI~ES (Cont'd.)
4.2.1.7 Fuel Handling 3uilding ?.57
-j Signature Date 4.3 Envire=nental Canditiens e
4.3.1 No spacial environ = ental condi:icts are required.
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5.0
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5.1 EEPA Filter Efficiencf ~.es:
5.1.1 All test equipment vill be 7endor supplied.
5.2 Carbon Filter Ifficiency Tes:
5.2.1 All :est ecuipment vill be Vendor supplied.
5.3 Services Required 5.3.1 110 vol: AC power 5.3.2 200 'ici: AC p ver 5.3.3 Cylinder pre purified ni::: gen 5.3.4 Cc= pressed air, regula:ud :: 15 psi.
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s 6.0 LIMITATICNS.C0 PRICAL7:CNS 6.1 Af:er cc ple: ion of the activated carbon adsorber sec:ica test, the system should be purged (air flov =aintained) until the residual refrigerant gas in the effluent is less than 0.01 pps.
6.2 Co not circulate through :he m bon fil:ers if fumes frc=
painting, fire or chemicals have been recen:lv released in any ventila: ice :ene :::= uni: sting vi:h the systes under test.
6.3 Cbserve c her li=its and precau:icas as lis:ed in Inclosure 2.
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?LW STAT':S 7.1 Instru=en: Air Systa= in operation per 21C4-2.3 to supper:
this test procedu;e.
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s 8.0 PRnECC3I I SYS IM CC:CI IC::S 8.1 All prerecuisite systes conditions for each rentilatica systes are listed in section 9.0.
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3 9.0 TEST vE-'ioD The major sections list the optional nethod of testing since it is realized that the ventilation syste=s v'.11 bece=e available for testing at different ti=es.
However, the hT?A test will have to be perfor:ed first and then carbon filters tested last on the ventilatica syste=s.
9.1 Control 3uilding TIAC (AE-?-e, 5, and 29)
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9.1.1 Centrol Building EVAC Sys:e= is lined up for nor 21
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w systa= cperation per 2104-5.10 vi:h the excepti:n that air fl w is diter:ed thr: ugh AH-F-4, 3, and 29 using ei:her AH-E-4A :: 43 and 'lamper 24092A is cl0 Sed.
- M I 9.1.2 Perf:= :es pr:cedure 2nd record data per In:lesure 2.
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A} A k 9.1.3 After EE?A tes: proceed : car':en fi'.:er :es:.
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. 3 p ccedure AP-lC02.
,,2 9.1.3 Perf:= test pr:cedure and record data per Enclosure 2.
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9.1.6 After cc pletion of :est, rencve tags installed in step 9.1.4 and retur-centr:1 Of :he systen to "et-Ed for ner:21 system Operatica.
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9.0
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- v. e. m. s D See:1cn 9.1 AE-?-4 Accc pliahed Sat.
Casa:.
4 Date /- $"7Y Signature
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Section 9.1 AE-?-5 Accccpl'shed Sat.
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Unsat.
/~$'77 Signature 7 O
Date Section 9.1 AE-F-29 Accomelished Sa:.
Casa:.
/-d'N Signature 2/ d W
Oate 9.2 Radvaste Disposal - Gas Sys:e
(%CG-F-1) m.._ A,. 2.-
9.2.1
%'as:c Gas Oecay Tank %CG-T-la or 13 nus be pressurized rf and have sufficien: eclu e :: pr: vide a mini u: of '.00 CD1 flow through 'TG-F-1.
9.2.2 2ni:iate a gas release thr: ugh '-TG-F-1 per 2104-e.3 2:
GM a minimu flew r2:e of 100 Cni.
W9.2.3 Perfc:= tes pr:cedure 2nd record data per Zaciosure 2.
9.2.4 Af er c:eple:icn of EIPA test, :enina:a gas release,
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return syste: to ner:21 oper2::.cas per 2104-e.3 2:2 p. C,,. >.. -. -.,s C a : :,.,.
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_a h 9.2.5 Red :ag "C'.0SZD" :he f ' lowing valves :
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9.2.5.1 WDG-V-32 9.2.5.2
~4DG-V-33 9.2.5.3 WDG-V-35 9.2.6 Perform tes precedure and record data per Enclosure 2.
9.2.7 After ce=pletica of test, re=ove tags ins:a'. led in step 9.2.5 and retu= :: :::1 o f systan :: Me:-Ed for nor=al systes opera:icca.
Section 9.2 Accc:plished 52:.
Cnsa:.
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- 2.4 75 Signa:ure i 0
9.3 Serrice 3uilding HVAC (AH-?-23)
HEPA TIST (caly)
@C 9.3.1 Star: f an AH ~r:2A cr 233, if not alreaGy =nning, and initiate flev thr: ugh AH-?-23.
9.3.2 Perf = :es: precedure and record da:a per Enci:sure 2.
h.3.3 3
After test, re: urn centrol of systes : Me:-Ed for nor:21 CperatiCns.
Section 9.3 Accccplished Sat.
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Undat.
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h, Date 2 ' 78 Signature O
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(,Ly Effective P2ge 9 Dupuccic Pace 0
207 (104 e
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9.0 ur-v wu s
9.4 Auxiliary 3uilding E7AC (AH
-9A/3, 10A/3, and 30A/3) m A.rS i
6P 9.4.1 Line up Au ciliarf 3uilding EVAC sfstem for normal cperations per 2104-5.3 wi:h the exception that ficv is diverted through both filter trains using either AH-E-3A and 33 c AH-E-dC and 30.
Insure da per 040 0A is closed.
9.4.2 Perfo:a :est pr:cedure and record data per Encl:sure
>9 4 3 Ai:er cc:pletica of 2E?A :est, return sys:e= ::
- =al cperations per 21C4-5.3 and pr:ceed wi:h c2rben fil:er test.
C.LnOs.i..,..r.R
.rS.
5.4.-
9 Cicse and :ag the instra:ent air isolatice valres ::
f he dampers 040203, C, 0, and I preventing these da pers frac opening.
9.4.5
?t:fer :est procedure and record d2:2 per Enc 1:sure 2.
.4.5 After :: pleti n of tes:, cpen instrument air iscla:icn valves :ha: were closed in step 9.4.4 above and return control Of syst 9 :: "e:-Ed f:r acr:21 Opera:icns.
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Effective Page 0 Page 15
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207 (Df Dupliccio Page s
7
a 9.0 TEST ETHOD (Cent ' d.)
Section 9.4 AH-7-9A Acceeplished Sat.
/
Unsat.
Signature 6 fa, Date 13 /
23 u
Ib 78 I
Section 9.4 AH-F-10A Accc=plished Sat.
/
Unsat.
Signature b _ e,-
Date O
- r16, X
c
/ #. ~^ ~p'Uns a t.
s X
Section 9.4 AH-F-30A Accomplished Sat.
g, Signatu:e
,kb-ex, N
73 Date o
Section 9.4 AH-F-93 Accceplished Sat. /3 t
Unsat.
'CO Signature kh Cate 2$
0 Unsa:.
Section 9.4 AH-F-103 Accc plished Sat.
Signature hh Date Z/2 v 28 d
Section 9.4 AH-F-303 Accc=plished Sat.
Unsat.
b m.
Date 8
Signature 0
9.5 Ra.
. Building Hyd:cgen Cen::ci Sys:e (AH-F-33, 34, and 25) h >A.
a.
/
g -0 J.5.1 Place :he Reacec: 3uilding uyd:: gen Cent. Syste= in
/p'd I
cpera:icn per 2102-4.15.
- 9g5.2 3 ::::le AH-V-25 :o 150 Cn! as read en AH-FR-5080 in
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/a the Cent:ci Recc.
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9.0 TEST Mr.acD (Cent'd.)
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.5.3 Perfor= ast pr:cedure and record data per Enclosure 2.
t r.'p
.5.4 After ce=ple:ica of :est, :e minate flew and secure
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7 Hydrogen Con:rol Sys:en per 2102-4.lE.
I N\\ '.5.5
?roceed to carbon test.
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1 Spu.9.5.7 Perfa c :est precedure and record data per En:1:sure 2.
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9G.5.3 Af:er cc:p' ecian of test :encre :ag fr:n AH-E-31. and return centr:1 cf systen to Me:-Ed for ac =al :per2:icns.
See:1on 9.5 AH-F-33 Acc p1'shed sa:.
Unsat.
Signature Y Me b
Da:e
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Sectica 9.5 AH-F-34 Accc=pli;shed Sac.
1 Uns at.
l-/E' W Signature "I l w.--
-m Da:e See:1:n 9.5 AH-7-35 Acceno.ished Sat.
Cnsat.
- i Date / - / Z -N Signature ]M
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0 Effectice ?a;e 3 Duplicate,t'c72-gage 17
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9.0
_ TEST 52240D (Cont'd.)
9.6 Reac::r 3uilding Purge and Exhaust (AH-F-20A/3, 2'A/3, and 31A/3) 21.r,A AS u
9.6.1 Line up and cc:::ence 2 reactor building purge per (9,,'
/
2102-4.1.usin-both purge exhaus: fans AH-E-19A and 3
193. Purge at a ra:e of 30,0C0 CE!.
p -
4 9.6.2
?erfor= test precedure and re rd da:a per Enclosure 2.
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9.6.3 Af:er test, ter-inate purge per 2102-4.1 and Proceed ec carben filter :est.
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9.6.3 Perfor= tes: procedure and record da:a per Inclosure 2.
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$1ch: Scat:crine Phot, meter (Schematic Diagram - Appendix C) 6.2.1 Connect photoecter to 115 vol: AC power.
6.2.2 Turn on main power switch.
Allow instrument to warm up for 30 minutes.
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Note:
Airficw is =casured through the systen with a pito: t u': e.
7.3
ecord air flow.
(See Aapendix 3) 7. l.
"easure :' EPA bani resistance and record.
(See Anpendix 3) 7.5 Turn on ", su pij :o CCP generator.
Adj us t pressure to sc=e point between 10 psi; and '60 psig.
CAi; TION
- o no: exceed 40 osi:
- ",, o.rcssure er lic.uid carr.r-over may result.
7.6 Deternine the Co? concentratica unstrea= of the UI? ? fil:er bank. Turn catole talve to :as position;
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Adius: '..,rassur:
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TcW-1 7.7 Turn sanple valve :o cican air pesi:ica; i.e., unere cican f
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Turn carnie valve :a :cs: noni:icn.
If readina is greater than
- st:n test.
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Ti ;hten hold doun -cchaainn en f :1:c rs.
Continue.- i : P test.
Tahe three (3) samples unstruan and three (3'? s nlen dounstrean until reasinc., are ::ab.c within 2 37:.
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HEPA FILTER LEAK TEST RESL'LT5 Custcmcr Name Cate Filter Sank FILTERS:
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... ~...
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-1 HI!!E S AFETY AP PI.1 Af!CE S C0!iP AtlY EVArts CITY PLAlli Evans City, Pennsylvania 16033
. FILTER APPLICATICil E.'i r, I !! E E R I 'l G I8
. i
's Speci fica tion !!o. :
MSA JCPL-iCJ Dated:
Sectember 6, 1977
.-~A'
" :: r ~. " 'l '- " '
U' T r < T 0 r " '"
Titie.-
C<"u? o C".
- . " ~, r
~
Referer:e: Jersey Central wer ar.d Lich: C :;any Three Mile ::iar.: Uni- :;c. 2 M. J. Doyl e C;rc any 2. J..io. TT-CC2 - 2 MSA Jcb :40. 5-625011 Rey, 0 Rev. 1 l
Rev. 2 Rev. 3 Rev, 4 l
^ c!
c v : c'.. ___,,
Prepared m
by:
' C bv, i l
l l
l l
Reviewed
'o,0,,-"'j by:
I c-ej. e 7 i l
l l
l/,3
~ );,*j" /
Q.C.
Review Q s,V. ",?
l l
l l
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~
h/(.
,_., J. i. /,. a. n\\.,
lif.
9 Review 1
I c/ </ e s /,:/
I I
I
.s ; -
liOT F -
This procedure replace: MSA JCPL-T da'oed Janrry 13, 1974.
,.j,_.,<.
..s N
k
=
(;[7;;w' r b 1 ;w,:.6 L'v'h I"! 11::!~ ::
7%
yp,
207 W2
~
.f7
- nc osure :
n non-x m-t Duplicato Page i
5
CARB0:1 FILTER OA.':K "FRECil 11" LEAK TEST PROCECURE 1.
SCOPE This precedure presents the steps required to conduct an in-place l
- i efficiency test of systems containing cne or more casecus adscretion l
..ine installed adscrcer is contrcn :c w::n air-cleaning devices.
gaseous "Freen 11".*
The concentration of the "Frecn 11' is measured upstream and dc..nstream of P.e device cy means of a gas cl cmatograph.
The system ef ficier.cy is then evaluated frca tna r..c gasecus concen-tration values cb;ainee.
The "Freen 11" leak test is designed :c measure leakage fica thrcugn and around installed carcca cecs.
The in-place test is perfor ed to determine sys tem ef#iciency in such a manner :nat any cene:ra-icn of tr.e.e;c aercsci nrcu;n : e cevices or any leakage of :ne tes: aercsci around One cevices is inci; cec in the results.
2.
Rcm,J.,-- -, e....,-.
a ew n
(.% r* - e r.d. '..v, :T.
" e n. n G a. c. e- - =...=.
.r i.,.
2.1 r.
i 2.2 Freca Cilutica Sysccm per Fig. 2 (Appendix E).
2.E'Va'rian Aeregracn 'bdel 6CCC single-cclumn chroma cgrach wi-h
~
an ale.*r-.
.'c.".-=
='il v.
a__.H."._='6=.."...
's '. 4... a_ _=. r = r,- =
s the detector of "~reen li" is cased en 255 of :.e s ancing current. The ucper limiting concentra-icn is 250 pcc "Frecn 1n.
2.4 Leeds & lcrthrup Ccmpany Speedemax H Recorder cr ecu1 valent.
2.5 Prepurified ni trcgen.
2.6 Freen 11.
2.7 Dry nitregen cylinder and icw pressure regulatcr with gauges.
Cr'7.\\ u.A I
~ E'i 7 P O W 3.
-RECU!CED !!TIL:ES 22
-h-2a - "= $
3.1 110 volt AC, 60 H: pcwcr.
a D,. ei s s.md a a ad a l w n l ** r*
L
. o D*
t - i l *i f l C bI:. v t m. l : 0 = l e.., u+ l - r'a 3.
_s n t.
- i. 4 8 -
- i 11 1. C u h.
.~
/)cC
-,.a.....n...
F i.mmre 207
' J r.n c 2
Page 16 of ~26 rc':-)
4 e
7
SPEC. tio.: MSA JCPL-10J CARB0:1 FILTER cat K "FRECil 11" LEAK TEST PROCEDURE 4,
BAfiK PREPARATICtl 4.l Visually inspect carben cell mcunting structures and attach-
[
cent to housing for any covicus leak paths and repair by welding (see Precedure MSA JCPL-3C, paragrapns 5.1.2.7 and 5.1.2.8).
4.2 Inspect carbon filters for:
a.
Gaskat drage b.
Metal work damage 4.3 Instali carben filters.
5.
T:.c i
- c. r m. ; " r_ ",, ::: :::,. e" 5.1 Fra^- kr=-r:- (:ee Figure 1)
- 4. 1. i v o.. " F. o.
n.
'\\ 1 "
- c. -. a. a... '. '. 4..m.
P r e p.' - e c, =. a. s...'. '..-.
appro xi...a.'., ^^
r.
'tc. u..
.'i>..'. n.
. 4. '. - -. '.
...r..-
bY r n. s..,. - =...,,-.._,...,.. n e....., =.. - s.~...
<.. c-c.~a., r.
s
- u..e A. F r e e. n '. '..,.. c. r.'. a r t.' <. =. a-
. a..s
- o. n...,. e. x.. s.'. n.
. +. ~..
- n...-
- -.... e.,..,.
- n.,...=..,,-4.,,..
+ s.e l i q,J ;. a.
- e. n..,. t6
...a i
s u
- e. n...s... c. e. 4...-....e 4
u a r e +.w.n.,...-4.xo...t i.n,. c t c-.... n,.4
.a system.
See Figure 1.
5.1.1 Set up the generat:r near the inlet of the system to be tested.
5.1. 2 Piug into 110 volt AC cutiet.
5.1.3 Connect F-il su: ply to Point C.
~
n.~.x :.)..
- 5. 3.,x p, e. u,,... o +.. a. e..,. 3 a u..,. ; n.,... n e.
( e. =. a.
m c
Deter.-.ine the rot 2 e er reating recuired :: give a concentrn:cn or.,a pga cr... reen ii in air.
c 5.1.5 Be sure that cutlet ; icing of varerizer is directed into the inle s tream of the system 5.1.6 Turn vacori:cr :titc5 to 5 : air po:ition
<".c n ready to fic'.i rcon" p s into :ne sy"..t i,
.e.
"~
N 3 r. tin':tes ior :: nced. (5wi'h A :n r'vare 1.)
+. "e
. m,..,2
....,.7 (e _q m,
m-i.
. 11....
Qk3 e w ia -t
.i A v gf{
, g.,
g r_nc.onure ;-
3 P a r,c 17 o f %
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/T/
Duplicate page p
207. G j
7
3
~
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- $PCC. NO. : MSA JCPL-10J CARBC I FILTER EA'iX "FRE0:1 11" LEAK TE5T PROCECURE 5.1.7 Control the " Freon 11" ficw with the valve located at the top of the ficve.eter (Item B or D in Figure 1).
Ii 5.2 Freon Dilution System (Reference Figure 2) 5.2.1 Connect Point C to sampling valve on chrcmatograph using 1/5" stainless steel or teficn tuoing.
5.2.2 Connect Point A to samoling pump using 1/2" tygon tubing, or equivaien.
5.2.3 Connect Pcint E to clean air filter, MSA P/:181557 with 1/2" tucing.
5.2.4 Ccnnect Pcint 3 to dcwnstream sample point en filter s.,...
- .z.....
..s.-=
... n..,- u._,. ;.... n ::.~t 5.2.o-C e....,....
system.
5.2.5 Ctnnec
Card ' to 110", 50 H: ;c er.
G> s '- _..'.. ~. =. "_. / = #. c_ r o. r. c. =.= n ".. #.. c. " r. o r ' :
'"...."-.'..n2
.c 3 c.
s.
i, 5.3.1 Cor.nect precurifiec grace.':2 sucply (carrier gas)
.o.ha. c..,-. m,--,,.,..
y 1
s s
C-o 5.3.1.1 Install O to C0 psig regulatcr en :42 o
U bottle.
U.
5.3.1.2 Connect :b iine f cm 'cottle regulatcr m
V H
.o co,. r1 c-;. 32 c n s.....,.,,.,.,.3....
m u
2. n i e...
- e,n 5.3.1.3 Coen all talves cn the M suucly line I"==
a to the detec:cr.
tn c
5.3.1.4 Adjust regulatcr fcr detector fi2 SucPly Y
~
o for apprcximate'y a psig.
~
v a
o 5.4 Recorder M"
=c.
m
~
- 5. e. 1 Cun ~..r. *. r."..~.^.r. '^".~,.....'c.m'^"..
- w. i '. '1 0.1 c. - *. ". '...' i V,
P, cable prcvided.
,c. u. 9 C 1, c, c.,u.
c..,,..
u.
y,.,
_u.m, m,.
s 5.4.3 Plug cord int 11C'l
'C, CC M',r.;cr scurce.
G.s.. LL c.P 2 Erc2 n mcc 2 Parc 18 of 26 / IC'> l 7
207
~
TEST PROCECURE FOR IN-PLACE " FREON 11" LEAK TEST 6.1 Preliminarv Ocerations These are usually ccmplated the day before the actual test is performed.
6.1.1 Ccnduct an operaticnal check per Section 5.0.
6.1.2 I f a l l c u i. ~...~.. c-. #. ~. ~...o
- '. i 2..'. ~. r ' i.v,
g' '..s ~..
~a v
am stand-by un-il ready to perfor-leak test.
Oc noc turn off cetec cr cr detec:cr N2 supply.
- r o - i c '., ". o. '. ^_0 e " " 0 0.. ". i - W. r. ' :
- "m~ '_ e.
6.1. 3 Do cu~..... 2 3
a P re c o r..".. '. c.. i ~. 3 ' ' n 2..~. 2. a " ~. " '. " c i' m'r.vr.
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- ~... ~...'
c-=.=
c ia 2
, i s.
- , ^ -
y
.. "..'. #.. l.: ',. I s.
o f t h e "... '. ". - ^.' 'i.. ' '.. :*v~....'>.'.i.~.".c.'.
FrcCn c.A ur., ;.v,
.u z.m s., 3 s r.. -,.., i 2
.._,,e.s..~..-e...
a i_
.. me g.
- e. i., 3 e
- v. 2 n y,, - 4.... 3 s 4 s.
e _....s,, r.. :..
.3. I c, 3 w.,...
i
- i. i w
.3 jng.
of the system.
Tha.
'v e s *.= s.
..*...d"*.=.d.
c' 4 e,
.=
..or=. <.'- m..
. c e '.
s
... n b e c a u s e '. i.,.. r.... -'. s. -
,,.".a.
e #. #. 4. '. s... s.v^v # - ".. '. - ^.. i-i..
o i ts " ins'all et" s tate.
'4 f '6.S e c ' rk 1 e #. # # '. a.v.,., v i s e = '.4. : #.$. c '.~.. y- " f- '. ".. '. -a i iv me th o ^, '." o_.m_ 'o
.. o e.. "... " #.
.' '. c. #. m= ~ ~,.,. v a_ #. #. ' c '. *... y c
2 of the carbon when cried.
G.l.4 Deterair.e air ficw of the filter system being tested.
6.9 T e s ' o., ~ ~_ ' " ~. _ 'm- ' o.%' -"'. n... ' #. s C # o r '. a e. '. i...; 'o^nn's"ee)
~
i
-.m 6.2.1 Check fic.- through c'rematograch It should be N75 cc/ min.
If not, acju n regulator on.2 supply.
6.2.2 Loca te suction er.d of the dilutien air tubir.c (Poir.:
E on Fig. 2) in an area :nn is free of any impuri ies that might a fect the de ccscr.
p.-.r u. I 'e n C.
- h. 3 A. n & s.,.- 6 a e.
3**v 6,9.J L.,b. 6 Cc p
- 6 i..
% L
- , v.
s w..
Oven te ncrature shcuid be adjuned :: crevide a.
best ser. ira *. On uf
-il" and cxyjcn ; cad
- s, c r.1
]
i iI-. y
-.. [ U e.. s 3,) [
'N V um s. to 4 t
n e.
- o -,
e,
.b J*
g
. a g_, - *v ; -a, m._; w. g ;
1
,{
p,/ )M
.i. ~
e U
-'11 UN T !!
sp 2 F.nc i o ntir e 2
~.
~'
),.1 p,(' 39 01.
- '.)
.L..-L 4
Duph. de Pcge e
s
'l
SPEC. NO.: MSA JCPL-10J CARBON FILTER CAMK "FRCCM 11" LEAK TEST PRCCECURE b.
Standing current for the detector must be at least 30 recorder unito (RU) on Range 10, Attenuation 8.
If the standing current does not equal or exceed tnis value, two cossible causes are:
(1) insufficient time for cell to warm up and purge clean witn the hot N2
~
flow; or (2) the cel1 is covered witn non-volatile suostances that cannot be purged off and mus: ce replaced.
6.2.4 Calibrate detector.
(see Appendix A.)
6.2.5 Start uo the filter system fan.
6.2.6 Connect electrically the sampling pump.
6.2.7 Adjust flcus en Freen Dilution and Sampling System (Figure 2).
6.2.7.1 Rotameters labeled 1 thrcugh 3 regulate air ficws within :nis sys.em.
6.2.7.2 Typical ficws for dilution and sempiing system.
Rotameter 1
- 2 CFH 2 - 50,000 cc/ min.
3 - 100 cc/ min.
Note:
Ficws tnrcugh rotameters 2 and 3 are for diluticn of :ne upstream samole to a level c: reaca:Ti
/
The ratio cf ficus :nreugn ce:ers 2 and 3 is 5C0:1 and :ris cilu:icn factor of.C02 is uscd in :ne cal-culation of the adscrpticn effi-Ciency.
The diluticn air ficu through rotameter 72 nust ce free cf any impurities inciuci g traces of F-ll.
Consequenti;, :ne d.iu:icn air is obtained f ::n a c.e:n arca upwind of tne tes t ;;a tic';.
d >.: _ w
,r.
<m :- -
. -, m.
- , 26.- T f mg........
..(,:
r o t v....
c wa A 2.;
.%.y ;
CP 2
/ $ g/
q q _7 Pane 20 of 36 L yf-1 4{c /
Duplicate page O
7
.m..
- '5PEC NO.: MSA JCPL-10J
~
~
., B ~....,,, F 7u-.I 1 1..
L..,, ----
- e..n C t uU v CARBC,t,.ILTta ut.
u.
i u i e ut r
6.2.8 Take upstream and dcwnstream samples and note recorder trace for any unusual ;:eaks which may interfere wi *h the F-il peak in an air sample.
The test cannot be conducted if otner :caks interfere witn the F-li ceak.
Hcwever, background :'eaks are permissible if they are consistent in size and less than :ne value of tne standing current.
(See Ap::endix 5.)
6.2.9 Start fica to the Freen 'la cri:er.
Adjust :: correct value using fic.. e:er 5 :r J :o catain a. rcen concen-
.-....,4..
i n e L., 3..
en tra.lOn v.
.,.L..
..v..
w Appendix E :ncws :ne relatiensnip ce: ween Freen flew and duct air 'icu.
Cs. i ~ns.
4n c'I,.,...,,.,,..e.
a v,r.
l f d e s l. u,.a
- c. 'i
.d
,,.. 0.., 3 8
i
,: 's l. C. 4.. =.-.-
-r..v. e.
.-=..- n"-o.
. r.. ".1
... a.
D, h*..=t
".a.
i
. s
^
'r^
.- ~.
r.
., ;. ~. =.<1
.:n fi cw r.> *.a.
', -...'"..a.-
2 a i r. o.-...', -=...-.
.-.v.
'.., 2'.#.'.-4.=...'r=..-*.=.
>2 i-pressurize :ne Ire n ::.iincer wi:n air cr ni:r: gen :o 40 psig.
Note: The curves in A::er. dix E are typical curves.
The actuai cali:ra:icn curves are genera:ec a ' t.h a.
- c m-..-".. g'ri.c o '.'i ie"
= s > r2 s
e 6.2.10 At zero ti e, inf ect "Freen 11" into the filter system intake.
Take samples as folicws:
..ilme
[sec.)
Lccation
's, Q,,
30 Upstream
,g
/i 90 Ocunstre:m
,Q.'
m<,
D 150 Dcwnstream v
h/I 210 Ocunstream Q
270 Upstre.m a
330 Ug tream UJ
~
390 Upstream 1,L, ao c.'. 4. > #.,. c.. r,", d
,C 6.2.11 "S. c n *. > '. i s -.... i n. *. o. "..'r.~ r ~.>. ~. ~.n..'.
a 2
close Freen f'.c., valve en the Freen Scncencr, :arn O
.. 1. ~. '... ~...
t o c-l. a. ~...'. ~.. *.^ "~i ai. .-
4.s"i
~
g m
n for r;enera :r *: c ci, and.hcn turn t:;gle suit:n to e
o "off" pon :icn.
(.:cf. Fi;. i.)
9
,.y d..
b G.2.12 r.ccced da.a.
See / pendix D Hote: A mini um of '.hree ues tre.'m :rple and
')'l/
~
4 7,
[~
~e 1
s-thr00 dOWn'.t rr 'm Rmpl CO is 0 he taken.
- e. *1
- 3
?. a.
v.$
y r.p 6.
Inciosure 2 7
v..,
.c
n.. --
- SPEC. NO.: MSA JCPL-10J CARCO t FILTER CA :K "FREO:! 11" LEAK TEST PRCCECURE 6.2.13 Calculate results of leak test as follcws:
RD 1
100 1-
-- x E
=
^U d
where:
"F-ll" adscrptien effic _.cy, E
=
l d C h n e 'w. n..a.. - d. =_, o r_..- - ~. e.. i s a
- . u-i "
1"
- PsQ i
- =
.a i
durin
'te-3r o..,
r.a_ r_ a.r. n. r.. n..- ( O..*.?
a
,'=n
". 2.~.. c a_ #. -. ". '. 1 recorcer units m,")
e
=
t~a * ~...=..u"=_'.=.c.'--
- RU
-~.
J, during ieak test,
~mV I
d d 4. " 'w #. c n
- . _2 '.~.. ^ #. -'...'.a_
'*.s..=..=..
rQ
=
n m
w of c., unn,e_<.c-
__.~.
e__..
_ = _ _ = _,...,
8 d l..u,3 n s 4.., r.. : s - r e., r..
a, i
2
..2
..m.
M.
' 'J
- 6. 2. N.
o l c. ' =_ - a_.. a. n..:- 1
- o. '. #.. '. a_ ~.. v v =. a ".s s *... s_ ~.. ~ -.h
. +
p a p e r
- . c -
- a. _= _.,
'.. ". =.. ' - <.. = <... c_ =_ =_.:
=..e.. x _..
.=
m 2.
'6 a
0 valua. c'.
.."i.
s - i l =_ "i e '. - 4. = 1... y =.."..=."..~=.c,..C..e
... = _
=
final syste.1 efficier.cy.
ey r.-.
~
o 6.2.l'o T. #.. 4..
a_ r #. '. c '. e n.. c y. c_ o_ '. 2 ' 'n a.
~.. u. ~..... =_ n. 2 c #.
- ". =. s _=.. '. '. 1' - ' s; a
~-
i
.a s ~. =.",
- .. r.o - =_ r.=. ".,. -
cation (i.a. ^ c... : "y
. 4._ _ma.
m r
v
~r
< :.,.., <. c. s u,.. s r,_. e_ s..
1 r.o, -e.a.
n n n. a s vu.,.,
m r.%)
m
~
c l '.
~
s = ' u. n#..'... r.",., :..". ". ", _ '.. n.
.c ie u
6.2.16 '.>.' b.. a. n *... a. +'s. ~> eui'..e.= ~.
2
.,._ ~,t
.~-.-~i we esu i..,.,., n,
.s e. c.,... l,
- 2.. s rn.
.~.. -.
service.
pso e.
pu., n n
%... n_,,,,<,...=,..4.,.
d <. e c... ~~. n. s, 1 i s
- 1...., n_ r _
m.
2 nA.., -.. r., c 4. n.,.2
- q. :. ~.,, n.. ] ;. r o. c.
- n..., r_... p
'i.
g & j u. g
+v3+
u-.
v.~.
c 'i "m ~,3... '...n
'1a.'..
M c rd i n *2,. ~......q.
..... c c... c r. e.
- . e ".,' a_
.._ vm.vo.
..n
"...a.
l'
.a.
i tu b i. n a, n i.. c. '.~~
...u,.
..~
.2 o n t h e d c *. n "...^., - - a.
c 1.,., e c. e..
P i ". s '. v'.-.. n. s t' i'
.c, ao u 3 a,a t.
t,.. ;. s..s. o.. a., s. ~. / v n.
.. c n_.
c.
, c. ~7.. u...
s e
~
._' i. - "u lincs.
T h e -. ^ ^, 'J
' ~ i r_ d."s, ~,.."ta...
..,.e*
a.
a.
e
.,'.,c.,,c.,
,,t.
s 1
f.,, s
'.,,,. c e
.. u.
L. en o n.
su ga c.c,n.
..u.
to kcep cu'. a:" dcLeis !'u_:,.acsc pi as must never be u".cd for *.nc prepuril'ed N2 lines.
, n v g) m ese v. = arc nc. v e s c e ramou e m w orc s u.e x w e m u c-test readings !.0 cbtain U.ese values.
,,7 v.....
t.
t.
% '1)
D.
Enclonure 2 P.w.e ?? of 35 rr :-]
7
SPEC. !i0.: MSA JCPL-10J CARBCil FILTER DA!:K "FRECT! 11" LEAK TEST PROCECURE 7.
C0CU:'E::TATIC:t Approved records of test results and efficiency calculations will be sub:nitted to tne Engineer.
(See Appendix D.)
8.
REFERE::CES, 8.1 OR:'L-: SIC 65, "Cesign, Ccnstruction and Testing of High Efficiency Air Filtration Systems for :iuclear A:piica:icns".
8.2 DP-iC53, ": andes:ructive Tes: cf Carbcn Eeds for Reactor Ccnfine-ment Applicaticns".
8.3 CP-IC32, "Stanc2rci:cc 'kndestrucci te Test of Carcon 3eds for Reactcr Ccnfinemen: Applica:icns".
l v..w..,....~.
,a.~.1 n-
=.-
y y.
,.1, _~., _ 1 n
sJ
'207 %)
Dupliccte PCG -
i En c t o r.o r e :
Panc 23 nr 3 I
g.;,,,
i
APPE?t0!X A.
TECitil! CUE FCR CALIO"AT:Cil 0F \\ SI:GLE CCLLT.ft GA5 CilRC". ATC"RARI r-i.c - r-11 Lr,pm..-.t JT,;u-...
-r
,3 Cr-C u,. u/
c o
ELECT p~m.1 C,.,3 T L,~.t t
a cit
'The "F-112 - F-ll" in hexane method of calibration has the ad/antage of being able to calibrate the detector on an dbsolute oasis at the test site if the absciute ccncentraticn of "F-il2 - F-11" in hexane is known.
Sucn standard calibraticn solutions may be ;:urcnased from ccreercial laboratories.
The detectcr is calibratad by injecting a kncwn volume of a standard solution of "F-112
~-11" in hexane" The volume can be accurneiy measurac
- .i,
- o. 3.r ~.'.i ur~. e.s w i t h ' m i ~.. a i '. '..s r e " r i. r.m.. z.
". a. o.e s.,., f... o. ~4. ~...14
=r i
a.
'".c'.'."..o ("" C.
, _ - " 2 'i. ' ~..
4, r *...
.is cu*. lined i n
..= ' a m.. ".. ~. I.. s ~.. "~. 4 ~.. -
ii m
wi th,
'u ". 'ss.v r i, v s..
/. ' - =
=.r..
- ...o...s.~. s
" '. s. =. i. c.' iso su Diia.d. w. i '..,
'..a.=.
t
'2.'.".'s.."~'.'.. '. ' "..'.'."."#.'.".'i.".. ~".~.".u~"..
I. ". s '. '..' A.
2II syrinC3..)
O e l. " '..' #. s c ' ' *. l. i ". S. " '.
'*i' *'a"."i."e.
P T C C.' u ".*. " ".
I..'".".
v., _. s m^ r..'..' l. '. " *. ' '. 4. ". ~, *
- o.
" a. ~.. '. *.
- r ~~" s *. " o. ". a. i r. ".s
" 3
.2 m
oia s0 t'la'b h e " 4 rt
- 2. <.- - "..- '. s. '!,y c o, -.. ?s. a.
..:... w' l. a. 'l "..,",;... 4. a a. J'.
w y
{ p g r.3 j e..s'=
a c.. l.,
6 b. o. -,p4e.ns.
i l. = c. s o.
..4
. ]...=. : s. e,
- m... - n e.3,s. *. 6bo 3ip i. a.. *. 9 2;.
u w
.e sj av a
'. ~, =. "=.#-4..='..,v
~
".I' 3~j -
'..,,,. -.'s ~..
u'i...., =. - ~.. =. ~.-~'1 ' 'I
.. a.
- j r '. ~ =..
d
,the c.'Ti "w.
i w
2v4 i
~
a.-
A.. 2. n. :. j..a s.
. n.
.. e. s... 2.r....
.f re..
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..r.4 ]
- - m i -.. 4.
(nogd } a.
, m.,.i 2..
c.<
nI s 'w iw
.56i v
u
.i
', -. e r.. i r. a.
- i.... -
+
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c.2... : ~ r.
. 2.
.v jn +hn. L a. c a. l. -
_ r.
. o. r.
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- m. ].,. : 2. r.
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- 4. r. :- a.
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Q. n g.y.3 r 6.
. n...
o.
r J.
e m '13. 4. r a..
- 4. r. } aj
,3
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m..
'2 3.
s i
., r,- 3.
en
-.3
- : ~.e.
j n
.L.., -...:..- i. n + a. n.
- e.,,, r i r.. : o..
,l i. e,
-,,3
,j 6
2s
. a O b c V e " ^ 1. " *. '. ". ".,i, ~ ". 4. v :.
"..".o. < y" " ' " ~. c.
" c. o. '. I s.
~. ~ ~ ~. ". ~. ~~.~'s. : ~ ~
2."".
i'.~.~. ~ ~ c.
n" 3 -
av
.- ^ '.. ~ 4. ^,, fl a.". " ". ' ' '. *.;'. 1
.l'.~..^."'....
- .*y'=.".~.
- '. s.
~
- , 2. t'
' "2
'.~22~ 4. '" I s..
u.J ". " V m
( g r + 0 f' i
t h e r.a.a."w l a..
..^ l '... s. d,v Tr.
- c. ~.a."...'.'I
'.- = s 1. = L.,i
- 2.. H
.1 i %......=..
.. a. o i '.. - c. r s
" g*
~...^"o.
", "e i "e '. '. C " ", c. ~..' '. a.. c '. ".
- ".3 i". o_ ". I. s..
~
^*..o.".~."..".o.
~.~.a.. $..X.2 ".
eno ur.".
'w O " o.
s "s '. a.
o s
3
- ~ ~.
'..".S.
4. g. *. " C ",Y
^ * ". 2' ' b ' '. ' C '.
Volu~...o. C.
'2 o l "s *. i. ^v ".. r. c. ~.. a i ".. '. ". " 'i "... a.
( ;" #
i.
i i.
~
- 4. ". ;4 o. ". ~ *..~.
yo}gm...n. Lafr-2 j q,i c... 4. C r. *. ^ d o. ~. o ". ~~.1 ". 5
~..".3 "..2.".*. "^I"~..c.
^#
s ^ i L' '. "i ^w ^.
i
,v e
".. =..-n..=
. ~s.
- n.. ~... n.
'I F
- -li "
~se1,,
+^
Rec o r" "v..o. v o i ". ~- =.
- 4.. y6...=..
c.. w, n
.w 6
Oc.
a.n. v' 'e.". d a '..' ^c^., i " '. ". 2 r n.
m
' e. n.
- ".. '..'.' v'.' n. ar ~,. "..-o.
.'o'. ', i i n ra".ta r d a. r ' ' ". i. *..c.
o w
v
,. n. l l o-v. C u, 't i v.
i ~ e,. ;i. n e.
- r... n.:.
- sia
,ln.
ObLmi m.A o
2 -
o ma
.e
,., oe a Ocveiopunt Report CP-i O2, Savanran.;/cr Lax r scry, sinan, ALC Research,
South Carciina (duPont)
"The calibr;.icn :clution should e-nt'in ecut 0.2 x 10-12 cram o f "F-il 2 -
F-11 pcr.icroli ter o f cnrc..'.u'Jra;m-grade mam.
e,..
m - r-, 4 r.
- r..,,,c. 9,' V 2...
v....
'k.,., va
.r,t
- x. 3 L,,/
,, g," g i
Enci n ire t Pa c e '. o f %
-.";- 1
/)
r Duplicato Pcge l
,n-i
-3 4
( -)
0 7
s APPENDIX B TCC11!!IQU!: PO!! HI:/\\f> CliG C:ll'O M. Wor.tud'liC
- f.,.
. m..,e C s-C.).....,..,,,...4.,
.-, e
- 4..,,..,....,.. 3.431, 3 O.,..,.
i......%......
,O,,p i C.,
a..
s
/, and D a re $ d c 1 f o r "F-- II'J " $n a i r...d im.u n e.
- irnec: C :.d 1) nre typtent ensc: f o r "'.'-1M:"
in he nna.
T mec C d!Ucr: f raci 3
s.. t.
- 4., 41 ac ey....- -,.,>..2..,<n.,-
ts,, c..,.
%.. c.
th,, u c,3 a,.,,.,,,.t,,
mo.....
A s
henne ::ni "F-M " PU2'.
LC P"621cr '.. p roh 'l y & c ' o h '@
e k, u { ('.
q<r v* y (,1. 6
'.Aa-O \\. C n
- s. ~,...
' 'I (" '.
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8e.".-..-.*....
a r...". -.
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4
..v 8
3p. # n,1 r (*
3 f.. L a..
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c.1 g. g a 8. 3 *. g j,.e g 1.,j 7 3. e b
%, g g.~. 9. a 1 qug{n
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e-.
s-
- s.---.
v-w
( [ 1..Cg)C,u%...
v.f,3 7. m g ~.*,,. d t'..e.-.'.a p-..=....
j ? a.
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.=. (., g,. -..
a
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4
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9
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1:
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4
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3 APPEriDIX C TESTI?;G TECH:llCUES e
Care must be exercised to prevent contaminaticn of the electron capture cell.
Only prepurified !!2 carrier gas can be used.
The fl2 supply line system mus:
be kept clean and protected from ccntamination when disconnected by tne ese of plugs, etc.
t'o interchange of Freen sample lines and fl2 lines is permis-sible.
To prevent the possibility of erranecus readings, the dilution air lina (Fig. 1, Pcint E) must be lccated at a point where there is no possibility of ambient Fracn er Other hydrocarbon vapors entering the system.
It is very important that the samples taken are representa-ive of the test gas in the duct.
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If the system is under pcsitive pressure, the test gas can be fed into the fan intake.
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The downstream sample shculd be taken as far practical frca the filter bank.
The cutlet duct frcm the plenum ahere air ve:ccities are high is a good position.
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HEPA FILTER LEAK TEST RESULTS Custcmcr. lame 1'M/
i nJ/ 7'
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/
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/
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lim. A FILTER LEAK TEST RESULTS s
Custc=cr Ha=c V A4, 5-Da ta S S-9
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Duplicate Page O
207 F40~
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I T
..cPA FILTER LEAY, TEST RESULTS Date a'- t'- 7<e -
Customer Name
/
A" 2.
Filter Bank Ac
2 c D c; fc e~/wm 4
FILTERS:
Quanti ty SC/s^'
Size
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TEST I ISTRU:'::ITS :
I Calibraticn Date
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COMME :TS :
A * " * "
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Ocunstream Sampie No.
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Efficiency C.i ta :
Efficiency Sample fiu.:ter O - ;q I
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Duph.ca,te,: cge
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i.JA FILTER LEAK TEST RESULTS Date
. P C- #
Custcmcr Name I eV [
M eM w 8, i Filter Bank Nox A <. oc E,n 4
FILTERS:
-Q Quanti ty Of A d # f.
Size
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'M 4 76
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DOP Generatar M'4 M -7 TEST CATA:
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7 i
Upstream CCP Concentration, %
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Mine Safety A;>pliances Co.
l Duplicate Page 2 0 7 Q.P
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i 7
e Dctcctor Idcntifica tion Humbcr N/nl t/7/u?L =vmmsv'7~ fnwurmess'.wc 7I St'anding Current 82M 8e Ambient Air Tempera ture, 'F
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Carbon Ocd Temperature, *F Dctcctor Ng Pressurc /7 #SI Carbon Bcd Air Ficw/ CFM 32 fo o do
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ATTACHP.ENT
SUBJECT:
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The downstrear Hepa filter was tested first.
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Cctccto,r Identificatica !umberpnuu /7/&nc ugm n--M7~ &cvel,"n,6wr nyc '
?I St'anding Current 8 od J'c Ambient Air fempera ture, 'F Ovea Temperaturc
X' #C' Carben Ocd Temperature, *F
^ 7 5~
Octcctor Itz Prc :ure /7 ASU Carbon Bed Air Flcw,'CFM
.Rotometer Readings Sample Interval 60
$8C-Dilution Air 60 C<D <cIn Atter.ua(or Setting
/9 - 4
/
Sample Air
-/_co cCdv Range Setting
/2 /c 2
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lline Sale ty eppliances to.
7
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. 74 c' r-tablent Air Tempera tu' e, "F v
Oven Tempera ture
? ~~~ # ('.
Carbon Ccd Tempera ture, *F
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l Time Recorder Jnits i
Recor:er Ur':s Sample No.
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4 HEPA FILTER LEAK TEST OE5ULTS Ed /f /V??
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Date V
Cu:Lc=cr Marc o s Filter Bank
/dd, 6
F1LTERS:
Quanti ty 4C [/2dd 8
/
Si:e
/D r',C 4' x d d i
T 'c c '.'
'.'..a'~~'c~.c-s T S /9 O 'O Calibration : ate __ ~ a - 7 7 Photome'er CCP Gener:::r 7~ S M
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wt
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/, o Upstream :^? Concentraticn, f,
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/es of Ocwn:tream :CP Penetration, 5
,o3I u
Final Fil tar Sys te-Efficiency, 5 9C /67 M 9[5~
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4 FILTERS:
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Dctcckor. '.dentifica tion tlumbcrfNN </7/u?e. nmmmwr ccxu,p-, =uy~ yyc-
- Standing Curren: 8 2 c-s B u tenbient Air Te :pera ture, 'F
- ?I
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'Td Carbon Bed Temperature, *F
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$c eoo notometer Readin':s Sample Interval 6,o
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/9 - /d J
Sample Air _
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F-1.1 or F-112
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Feal: licihht Durinc Test:
Time Recorder Units Recorder t'ni t:
Sampic llo.
(s2c.)
Upstrean Ocunstream g
g l
1, C/
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/
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= v-Efficicncy Dat2:
Sa.mplc
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I v-a, y
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Ef ficic"cv a t :cro time frca cur /c
=
b?!!CCf 3 2Cige h
j; c,
Data of Test
@R
// / E '7 '
Train
/
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N i
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i Signature:
/, e' 7-C /1,
- /
Cu;tomde 7 a,/
7-ua Ihne Sa!c ty N 91 nmce: Lu.
7