ML19224B421

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Administrative Procedure 1019 Revision 2:qualification of Personnel Performing Special Processes
ML19224B421
Person / Time
Site: Crane Constellation icon.png
Issue date: 12/22/1975
From:
Metropolitan Edison Co
To: Mullinix W
NRC/IE
References
1019, TM-0178, TM-178, NUDOCS 7906150081
Download: ML19224B421 (15)
v • d • e


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EfMI DOCUMENTS DOCUMENT NO:

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COPY MADE ON _

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METROPOLITAN EDISON COMPANY.

2 V-Wilda R. Mullinix, NRC W

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i 7906150081 ph

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203 199

.s DO N O-RE V OV;r-Revision 2 4

1019 THREE MILE ISLAND NUCLEAR STATICN STATION ADMINISTRATIVE PROCEDURE 1019 QUALIFICATION OF PERSONNEL PERFORMING SPECIAL PROC Table of Effective Pages C0D0_B C0?Y h

Date Revision Pace

'Date Revision Pa,qc,, _Date

[Revisio 1.0 10/22/75 1

26.0 2.0 10/22/75 1

27.0 51.0 3.0 10/22/75 1

28.0 52.0 4.0 10/22/75 1

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Unit 1 Staff Recom end A proval U.iit 2 Staff Reco ends 'pproval Approval-Date Cognitdnt Dipt' H4ad Approval _

Date CognilantYeft. Nead Unit 1 PORC Recommends Approval Unit 2 ORC Recommends Approval

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Datel 2. - 1J '1r dr~7c m Chairrnan of PORC m Date _ /E-/Z-h e

m Vics-Chairman of PORC PORC comments of included PORC comments of (date) included (date)

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Byl

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_ Dam Date _ _

Approval _

MY Mgr.. Operlifional

~Date

/S Approv h$.8d Da th- > r-N/

Station upekndndent/ [

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Quality Assurance j

g,. 0 Unit S perintendent

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203 200 203 299

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AP 10))

10/2E175 Re v. 1 TriREE MILE ISLAND N'JCLEAR STATION STATION AEMINISTRATIVE PROCEDURE 1019 QUALIFICATION OF PERSONNEL PE3FORMIN 3 SPECIAL PROCESSES Table of Cuntents 1.0 General 1.1 Purpose 1.2 Scope 1.3 Re ferenc es 2.0

_Resnonsibilities 2.1 Manager-Generation Maintenance & Supervisor of Maintenance 2.2

!amager-Operational Quality Assurance

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2.3 Supervisor of Maintenance -'

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2.h Manager-Generation Maintenance. Station Maintenance Supervisor and ManaEer operational Quality Assurance 3.0 Recuirements

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3.1, Welding 3.2 Heat Treating and Other Special Processes

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'.;. 3 Non-Destructive Examinations

' ' - - ~ ~ -

h.0 Attachnent t-Welding Procedure Qi.allrication Record 1.

~ ~ ~ ~ ~ ~

~2.

BraMng Procedure Cualification Test Record

' ' ~ "

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3.'

Welder or Welding operator Qualifications b.

Brazer Qual $ fication Test Record 5.

NDT Qualification Record

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1.0 203 201

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AP 1019 Rev. 1 10/22/75 2.0 1.0 Gene ral 1.1 P_urpose

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This Administrative Procedure establishes the requirements to assure that special processes are controlled and accomplished by qualified personnel using approved and qualified procedures in accordance with applicable codes, standards, specificetions, criteria, and other special requirerents.

1.2 _ Scope This procedure delinentes the requirements for qualifying the personnel to perform the special processes such as Welding, non-destructive examination (NDE) and heat treating to comply with approved and qualified procedures in accordance with applicable t

codes, standards criteria and other special requirements which govern nuclear safety related (and non nuclear) structures, systets and components.

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1.3 Re ferences

  • E

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s 1.3.1 ASME Boiler & Preusure Vessel Codes - All applicable sections.

13.2 A.S.N.D.T. Recommended Practice SNT-TC-1A

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1.3 3 USAS B317 - latest issue 1.3.h Metropolitan Edison Technical Specifications

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1.3 5 A.E.C.10 CFR 50 Appendix B, Criterion IX.

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1.3.6 ANSI - 45 2

,137 Attached - Attachments 1 thru 5 1.3.8 Met-Ed OQA Plan Rev. 6

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2.0 Des ponsibiliti es 2.1 The Manager Generation Maintenance and the Supervisor of Maintenance

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AP 1019 Rev. 1 3.0 10/22/75 shall te res;cnsible for assuring that only qualified and certified personnel are assigned to perform the special processes such as velding, heat treating, etc.

2.2 The hhnager-Operational Quality Assurance shall be responsible for assuring that only qualified and certified personnel are assigned r

to perform Non-Destructive Examinations.

He shall fulfill this responsibility by means of surveillance and audits of performance and supporting certification.

The Manager-0QA is further re=ponsible for the training, examination, qualification and certification of the personnel who perform non-destructive exmminations. He shall also be responsible for the maintenance of all the related documents which are subject to audit.

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2.3 The Supervisor of Maintenance shall be responsible for the training, examination, qualification and certification of the personnel who perform the special processes such as velding, heat treating, and

?. those other processes where assurance of process quality depends on

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  • L the basic skill of an individual and cannot be assured by the in-I spection process per se.

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He shall also be responsible for main-b tailing the certification records, resumes, and other records which are subject to audit.

i-1, 2.4 l-The bhnager-Generation Maintenance, Supervisor of hhintenance, and the Manager-Operational Quality Assurance shall be responsible for raintaining the necessary record:. for their personnel which are

' required to reet the Met-Ed Technical Specifications and applicable ;

4 code requirerents.

These records 'shall include the following (see

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sarple forms attached).

1. Weld procedure qualification Test - Attachment No's 1 & 2 2q)

( G )7 n

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AP 1019 Rev. 1 10/22/75 h.o

2. Welaer or velding operator Qualifications - Attachment Ne> 's 3 & L.
3. Non-destructive Test Personnel Qualification Record Form -

Attachnent No. 5

h. List of equiptent type, model and serial #'s with maintenance and calibraticn history used for nondestructive examinations by the Quality Control Department (e.g., radiographic, ultrasonic and leak detection.quipment.)
5. List of qualified Testing Laboratories, their personnel and equipment whose services were used to perform N.D.E. where required in the T.M.I. Plant.

3.0 Requi rerents

a. All velders for all types of manual and machine are and gas velding processes permitted by the AGME Codes shall be qualified to ASME Sec. II and certified by Metropolitan Edison Company t

prier to performing any velding on structures, systems, or components built under the ASME Code.

.-. - ~

3.

b. Records shall be maintained of the test results obtained i$1 '

velding procedures and velder performance qualifications and

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the results of examinations of welding operators.

~~--

c. These records shall be accessible to the authorized inspecte,r and the Manager-Operational Quality Assurance for review and audit.

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d. Welders and welding operators shall be requalified when necessary per the requirements and conditions of Section IX.--.,.:. -

ASME Code.

W.

W 203 20f we

AP 1019 Rev. 1 10/22/75 3.2 Heat Treating and Other Special Processes Special processes shall be perfor:ed in accordance with a.

qualified and approved procedures developed by Met-Ed Engineering disciplines and by personnel who have proven to the Supervisor of Fhintenance their knowledge and ability to carry out the process in accordance with the acceptance standard of the, scess being accomplished, b.

Certification and periodic re-certification of special

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process personnel and equipment shall be done in accordance with Met-Ed procedure.

The Supervisor of Maintenance, if necessary, shall set up a c.

training program which vill assure the availability of qualified personnel required to perform the special process involved in plant operations.

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3.3 Non-Destructive Exaninations

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Personnel... prior to performing any Non-Destructive Examinations,.._

a.

e;g., Magnetic Particle ()C), Liquid Penetrant (PT), Ultrasonic.

7 Test (UT), and Radiography (RT) shall be qualified and certified

in accordance with the ASME Codes and SNT-TC-1A.

b.

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The Manager-OQA shall establish a program which vill make - - -

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~ 'F available the personnel required to perform.the N.U.E.' required t

for the day to day activities in the TMI Plant.

This vill include training, exanination, qualification and certification per the.

, 4. _.:-

recorrendations and requirer.en,ts of SNT-TC-1A and the applicable codes.

( ASME,10 CFR 50, ANSI-h5.2, etc. ).

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At the option of the FSnager-Operational Quality Assurance, an c.

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outside agency may be engaged to perform the NDE services required.. _.

203 205 7-

AP 1019 Rev. 1 10/22/75 6.o This can include the services of a Level III exaniner to qualify Level II and. Level I perscnnel or to perforra the actual NDE services required, e.g., MP or RT, etc.

How-ever, the Manager-0QA shall be responsible for the certification of his personnel and/or the documentation of the QC services perforced by the outside agency.

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203 206

ac ent 1 Bev. I 10/22/75 cn..,

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s,.e o.. e 3801.002 METROPOLITAN EDISON COMPANY Proc. Qual. Rec.(PQR) 0

1. September 20, 1974 GEN E R ATION DIVISION n....to,, s o 1

VELDING PROCEDURE QUALIFICATION RECORD NO.

DATE WPS N0.

WELDING PROCESS (ES)

WELDER EMP. NO.

STAMP NO.

TYPES (Manuel, Automatic, Semi-Aut.)

JOINTS BASE METALS Material Spec.

Type or Grade P No.

to P No.

Thickness Range Diameter Range Groove Design Used Other l

FILLER METALS POSITION Weld Metal Analysis A No.

Position of Groove Size of Electrode Weld Progression Filler Metal F No.

(Uphill, Downhill)

SFA Specification Other AWS Classification PREHEAT Other Preheat Temp.

Interpass Temp.

- ~

. ~.

Other POSTWELD HEAT TREATMENT GAS

. ;s..

Temperature Type of Gas or Gases Time Composition of Gas Mixture

  • Y Other Other 7.0 9n7 ap7 APPR. BY APPR. BY APPR. BY UJ L. v i 00 221 2 74

Rev. 1 10/22/75 re...

2 o,

3 3801.002 St a nd ar d METROPOLITAN EDISON COMPANY Proc.oual. Rec.(PQR)

September 20, 1974

o...

G E NE R ATION DIVISION 1

n..,,.oo uo ELECTRICAL CHAPACTERISTICS TECHNIQUE Current String or Weave Bead Polarity Oscillation Amps Volts Multipass or Single Pass (per side)

Travel Speed Single or Maltiple Electrodes Other TENSILE TEST SPECIMEN UL'IMATE ULTIMATE CHARACTER OF NO.

WIDTH THICKNESS AREA TOTAL LOAD UNIT STRESS FAILURE &

LB.

PSI LOCATION GUIDED BEND TEST TYPE AND TYPE AND FIGURE NO.

RESULT FIGURE NO.

RESULT TOUGHNESS TESTS SPECIMEN NOTCH NOTCH TlST IMPACT LATERAL EXP DROP WEIGHT

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NO.

LOCATION TYPE TE 4P VALUES I SHEAR MILS BREAK NO BREAK

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Type of Test

?

Deposit Analysis Other e

r 203 208 8.o APPR. BY APPR. BY APPR. BY OD 221 2 Pd

ttachment #1 Rev. 1 10/22/75 u..,

3 3

s,., o...

3801.002 METROPOLITAN EDISON COMPANY Proc. qual. Rec.(eqR) om.

Septe=ber 20, 197 GE NE R AT!DN DIVISION n,,,,,,, y,

1 Result - Satisfactory Penetration into larent Metal Yes, No Yes, No -

Type and Character of Failure Macro-Results Welder's Na=e E=ployee No.

Stamp No.

Tests conducted by:

Laboratory Test No.

per:

We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Sectiu. IX of the ASSE Code.

Signed METROFOLITAN EDISON COMPANY Date By Welding Engineer 1

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203 209 9.0 APPR. BY APPR. BY APPR. BY OD ??1 2 74

09 SECTION IX - PART QB BR AZING Attachment tio. 2

-, (aWS3 psevision 1 QB-483 Bnuing Procedure QualiGeation Record RECOMMENDFD FOR31-MANUFACTURER'S RECORD OF BRAZING PROCEDURE QUALIFICATION TESTS Specification No. --

Date Brazing Proccu -

Manual or Machine Eterial Specifica tion

_ to of P No.

to P No.

Thicknas Range this seu qwahfies Bruing Alloy Croup No. F. _.__

FLUX AND/OR ATMOSPHERE Bra 2ing Attoy analysis if not covered by F-No.

Flux Trade Name or Compodtion Bruing Te:npera ture range _ ____ _

Shielding gas Podtion of joint Character of furnace at:nce.phere (See-

)

Postheir treatment __

INFORMATION ONLY B rubg aDoy type (w hether inse rt, rod, p reformed. shim, etc.). Join g di;nendon s accord with Ske tch No.

R ED UCED S ECTION TENSILE TEST (QB463.1, QB-463.2, and QR-463.3)

Dimendons Ultimate Specirnen Total Ultimate Unit Character of Failure No.

width Thickneu Area Load,Lb Stress, Psi and Location E

i!.

._. _ ~ _..

CUIDED BEND TE.STS (QB463.5 and QS-463.6)

Type and Type and Figure No.

Result Figure No.

Result

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PEEL OR S ECTIONING TEST (QB463.8, QB463.9, and QB464.1)

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Type and 2 [., w

..g Type and 3

Figure No.

Result Figure No.

R esult

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Bruer's Name Cock No.

Stamp No.

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Who by virtue of these tests meets braner performance requirements.

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Test Londucted by Laboratory Test No.

per We certify that the statements in this record are correct and that the test brazes were prepared br3:ed, and tested in accordance with the requirements of Section IX of the ASME Code.

, Signed

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(M an u fac turer) 4-Date By I

This Form is obtainalle frorn the Order Dept., ASME,345 E. 47th St., New York, N.Y.10017 14-8-2 e

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~203 210

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Rev. 1 10/22/75 re.

1 2

s,.ao.,o 3801.003 METROPOl.lTAN EDISON COMPANY Weid.Perf. qual. rest

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June 4, 1975 GENERATION DIVISION n,,,,,,, y,.

1 Welder or Welding Operator Qualification Tests Welder Name Employee No.

Stamp No.

Welding Process _

Type _

(Fillet, Groove,Etc.)

In accordance with Welding Procedure Specification (WPS)

Backing ASME Material Spec.

to of P No.

to P No.

Thickness Dia.

AWS Filler Metal Spec. No.

F No.

Other Position Electrical Characteristics Current Polarity Amps Volts FOR INFORMATION ONLY 5,

Filler Metal Diameter and Trade Name I'

Flux for Submerged Arc or Gas for Inert Gas Shielded Arc Weld Progression Apprcx. Travel Speed ipm

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GUIDED BEND TEST RESULTS

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-p Type and Type and Figure No.

Result Figure No.

Result Radiographic Results: For alternative qualification of groove welds by

-* a-Radiography:

T

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Test Conducted by Laboratory-Test No.

per Test Date 203 211 APPR. BY APPR. BY APPR. BY i

11.0

Rev. 1 10/22/75 2,

2 o,

2 si.no.,o 3801.003 METROPOUTAN EDISON COMPANY aeld.Perf. Qual. Test

o...

June 4, 1975 GENE R ATION DIVISION

,,,,,,,,y,.

1 FILLET WELD TEST RESULTS Fracture Test (Describe the location, nature and size of any crack or tearing of the specimen)

Length and Per Cent of Defects inches Macro Test-Fusion Appearance-Fillet Size in. X in. Convexity or Concavity in.

Test Conducted by Laboratory-Test No.

Per Test Date CERTIFICATION OF QUALIFICATION BY THE RESULTS OF THIS TEST, THIS WELDER IS QUALIFIED TO WELD UNDER THE U

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FOLLOWING CONDITIONS:

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PROCESS:

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BACKING MATERIAL: P-No.

to P-No.

THICKNESS RAMGE:

Y to L

DIAMETER RANGE:

g.

L, 7'

We certify that the statements'in this record are correct and that the test 17'

' ~ ' ' '

welds were prepared, welded and tested in accordance with the requirements of Section II of the ASME code.

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Signed METROPOLITAN EDISON COMPANY

~ ' ' '

F Date k;

By a-Welding Engineer Y

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-20312421 7

APPR. BY APPR. BY APPR. BY o 0-221 2 74 T

->i Attachment No. 4

(

Revision 1 10/22/75 DATA - FORMS QB484 i

QB-484 Braiing Performance Qualification Record RECOMMENDED FORM-PERFORMANCE SPECIFICATION AND

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MANUFACTURER'S RECORD OF BRAZER QUALIFICATION TEST 5pe c ific o r.on No._ _

D..e M a 'e r i e t. _ _._ __ _

Braning Alloy F-No.

Wa ve ri a l S pe c ific e eion _______. _ _.

Bra rie g Alloy Cla s sifscarece NH)__

lo Ac c eed..c e suh Procedure Spec No.

P! ie ce Pipe _

__ Type of Spec imen i

Mees 1 TMc hnes s in.

T>pe of Flus Tyre of Ja;ee Type Aemosrheve and Heat Source _ _

Jo.no d;me nsions ar co d with (leegeh, t e, de g,ee, bevel, TMcLaess range chis quotifies etc.)

L ine he n se _

ine he s RsaeeNome Siemp Number Test Cond.c red by Tess hmber R e==, h e f

{'j Pesition of Joias __

TEST RESULTS et I

t Fler Flow Pesisi.e Type of Tes:

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(see QS-462 Line A)

R e s.1:

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%enical-Do=e-Fle. Penisies Type of Tese _ _

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(see QB462 Line B)

R " *38 k

Vertical-Up-Flow Position _

Type of Tess (see QB462 Line C)

R e= =ls l a' 8'

Ho inimsel-Flow Pesiele _

Type of Tes (see QB-462 Line D)

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b we eee ify sh. ehe si..e e.is sa.de i. shis ree.<d a,e correc e d ib. che e.i br.ses

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t nis Fonn is obi.ic.ble I,em the Order Dept., A5 ME. 345 E. 47th St.. New Yosh, N.Y.10017 13j@h@ Th !JD [D1Eidbb

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.j

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