ML19208D840

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QA Program Insp Rept 99900023/79-01 on 790717-19. Noncompliance Noted:Recording of Revision of Welding Procedure Used Was Not in Accordance W/Qa Manual
ML19208D840
Person / Time
Issue date: 08/01/1979
From: Hunnicutt D, Roberds H
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV)
To:
Shared Package
ML19208D828 List:
References
REF-QA-99900023 99900023-79-1, NUDOCS 7910010121
Download: ML19208D840 (5)


Text

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U. S. NUCLEAR REGULATORY COMMISSION OFFICE OF INSPEt, TION AND ENFORCEMENT REGION IV Report No.

99900023/79-01 Pror, ram No.

51300 Company:

National Valve and Manufacturing Company 158 4' th Street Pittsburgh, Pennsylvania 15201 Inspection Conducted:

J. 'v 1/-19, 1979

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Inspectors:

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H. W. Rifberds, Contractor Inspector Date' ComponentsSection II Vendor Inspection Branch

/b7 Approved by:

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/ y D. M. Hunnic.utt, ComponentsSection II Vendor. Inspection Branch Summary Inspection on July 17-19, 1979 Areas Inspected:

Implementation of 10 CFR 50, Appendix B criteria, and applicable codes and standarde., including nondestructive examination (radiography), nondestructive examination (liquid penetrant), special pro-cesses personnel qualification (nondestructive examination), and manufacturing process control.

The inspection involved twenty four (24) inspector-hours on site by one (1) NRC inspector Results:

In the four (4) areas inspected; no deviations or unresolved items were identified in three (3) areas, with the following deviations being identified in the remaining area.

Deviations:

Manufa'turing Process Control - The recording of the resision of c

welding procedures used not in accordance with criterion V of 10 CFR 50, Appendix B and section 7 of the QA Manual.

Reco'ds of the welding of temporary attachments not in accordance with Criterion V of 10 CFR 50 Appendix 3 and section 7 of the QA Manual, initialing and dating of certain operations not in accordance with Criterion V of 10 CFR 50 Appendix B and section 7 of the QA Manual.

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2 Details Section A.

Persons Contacted

  • R.

W. Jackaon - Quality Assurance Manager

  • H. M. Stone - Assistant Quality Assurance Manager
  • R.

V. DeNardis - Special Projects Engineer A. Gromek - QC Supervisor, Etna Plant R. L.

Lamm - QC 3upervisor, 43rd St. Plant I']h{

W. Wood - QC Inspector Etna Plant D

R. Maxwell - NDE, Level II Radiography

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23 B.

Nondestructive Examinatica (Radiography)

-b 1.

objectives The objectives of this area of the inspection were to verify that:

Nondestructive examination is performed in accordance with ap-a.

proved procedures.

b.

Nondestructive examination procedures meet the requirements of the ASME Code and applicable NRC requirements.

c.

Test results are interpreted by qualified personnel.

2.

Method of Accomplisiiment The preceding objectives were accomplished by:

Review of Section 12 of the Quality Assurance Manual, a.

" Nondestructive Examination."

b.

Review of Company Procedure CP-90 revision 6 " Radiographic Examination."

c.

Review of twelve (12) production radiographs for shop order 6010 sheet F6-315, welded joints 655, 656 and 667, eight production radiographs for shop c-der 6010 sheet r21-9, welded joints and twenty (20) producti; radiographs for shop order 6010 sheet F4-18.

d.

Observations of the dark room facilities, radiographic storage area and radiographic exposure areas.

Interviews with cognizant personnel.

e.

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3 3.

Findings Within this area of the inspection, no deviations from commitments or unresolved items were 3.dentified.

C.

Ncndestructive Examinat:'_on (Liquid Penetrant) 1.

Obj ectives The objectives of this area of the inspection were to verify that:

a.

Nondestructive examination is performed in accordance with approved procedures.

b.

Nondestructive examination procedures meet the requirements of the ASME Code and applicable NRC requirements.

c.

Test results are interpreted by qualified personnel.

2.

Method of Accomplishment The preceding objectives were accomplishe I:

a.

Review of Section 12 of the Quality Assurance Manual, "Ncndestruc-tive Examination."

b.

Review of company procedure CP-9A revision 4, " Liquid Penetrant Examination."

c.

Interviews with cognizant personnel.

3.

Findings Within this area of the inspection, no deviations from commitments or unresolved items were identiried.

D.

Special Processes Personnel Qualification (Nondestructive Examin ation) 1.

Obj ectives The objectives of this area of the inspection were to verify that:

The employer, Navco, has developed a written practice for contral a.

and adminstration of NDE personnel training, examination and certification in accordance with applicable NRC and ASME Code requirements.

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4 b.

Personnel records are complete and are current.

Personnel performing nondestructive examinations are qualified c.

for the nochod used and have current eye examinations as defined in 1NT-TC-1A.

2.

Method of Accomplishment The precedir objectives were accomplished by:

Review of Section 12 of the Quality Assurance Manual "Nondestruc-a.

tive Exauination."

b.

Review of company procedure CP-9 revision 4 *).ondestructive Examination."

c.

Review of eight (8) NDE personnel certification and qualific.-tion record packages including results of eye examinations, d.

Interviews with cognizant personnel.

3.

Findings Within this area of the inspection, no deviations from commitments or unresolved items were identified.

E.

Manufacturing Process Control 1.

Objectives The objectives of this area of the inspection were to verify that:

Manufacturing is performed under a contielled system.

a.

b.

Certain processes are accomplished by qualified personnel using approved procedures.

Results of specific operation are reported.

c.

2.

Method of Accomplishment The preceding objectives were accomplished by:

Review of Section 7 of the Quality Assurance Manual, " Process a.

Control b.

Review of Section 3 of the Quality Assurance Manual "Instra tions, Procedures and Drawings and Document Control.

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5 c.

Review of company procedure CP-1 revis ion * " Preparation of Fabrication Detail sheets, Drawings and Specifications."

d.

Review of eight (8) fabrication detail sheets at various stages of fabrication.

e.

Observation of work in pregress.

f.

Interviews with cognizant personnel.

3.

Findings a.

Deviations (1)

See Motice of Deviation, Item A (2) See Notice of Deviation, Item B (3) See Notice of Deviation, Item C b.

Unresolved Items None F.

Exit Meeting h post inspection exit meeting was held with managt wat rep resentatives on July 19, 1979.

In addition to the persor- ' identified in paragraph A the following representatives were present:

W. C.

Biddle - Vice President Piping Divis*on E. W. Scheidl - Vice President Plant Operations G. W. C1.aus - Production Manager W. J.

Istone - 43rd Street Plant Superintendent W. J. Dames - Etna Plant Superintendent G. A. Koch - Quality Contorl Manager A. Gromek - Etna Quality Control Supervisor R. L. Lamm - 43rd Street Quality Control Supervisor W. Kolditz - Administrative Assistant J. H. Hein:: - Chief Engineer H. E. Haller, III - Management Representative J. A. Disney - Welding Engineer The inspector summarized the scope and findings of the inspection. bbnage-ment acknowledged the statements with respect to the findings as presented to them and af firmed their commitments to the quality assurance program.

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