ML19208B839

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QA Program
ML19208B839
Person / Time
Site: 07100086
Issue date: 08/27/1979
From:
ALPHA-OMEGA SERVICES, INC.
To:
Shared Package
ML19208B827 List:
References
NUDOCS 7909210474
Download: ML19208B839 (21)


Text

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QUALITY ASSURANCE PLAN FOR USE, MAINTNEANCE AND REPAIR OF SilIPPING PACKAGES IIANDLED BY ALPHA-0MEGA SERVICES INC.

16220 GUNDRY AVENUE PAlW10UNT, CALIFORNIA seolail IU"Uc"4

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QUALITY ASSURANCE PLAN REVISION ISSUED BY DATE APPROVED BY DATE NO.

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TABLE OF CONTENTS 1.0 Introduction 2.0 Organization 3.0 Quality Assurance Program 4.0 Document Control 5.0 llandling, Storage,'and Shipping 6.0 Inspection, Test, and Operating Status 7.0 Quality Assurance Records 8.0 Audits 39013L i

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ALPHA-0MEGA SERVICES, INC.

QUALITY ASSURANCE PLAN FOR SilIPPING PACKAGES r

1.0 Introduction 1.1 Purpose Alpha-Omega Services, Incorporated is currently authorized as a user of transport packages for radioactive materials in "special form" as defined in 10CRF71 paragraph 71.4 (o) and authorized by NRC Certificate Number 5979. The pur-pose of this Quality Assurance Plan, described in the following sections, is to assure that the quality objectives of Appendix E, 10CRF71 for the use, maintenance and repair of shipping containers are met.

1.2 Scope "Special form radioactive material", if released from the transport package, is more of a potential hazard from direct radiation than from either radiotoxicity or contamination potential. This quality assurance program will address those safety related features of the transport package important 39013 ISSUED BY APPROVED BY DATE ISSUED SUPPERSEDES ISSUE REV. NO.

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to confinement of the material and its associated radiation,.

The program will discuss actions necessary to assure that the safety related features will perform as required through-out the useful service life of the transport package.

1.3 Authority Alpha-Omega Services, Inc. shall establish and maintain a Quality Assurance Program intended to insure that those features of all shipping packages utilized by Alpha-Omega Services, Inc. shall perform as required by the conditions set forth in the operating license and safety analysis report.

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2.0 Organization and Responsibilities 2.1 Alpha-Omega Services, Inc. is responsible for the establish-ment and maintenance of a Quality Assurance program covering the organizations activities pertaining to the use, mainten-ance and repair of all shipping packages containing radioactive materials, for which Alpha-Omega Services, Inc, is a registered user.

2.2 An organization chart of Alpha-Omega Services, Inc. is shown on Figure 2-1 showing these positions within the organization having primary Quality Assurance responsibilities described in subsequent portions of this plan.

2.3 The responsibilities related to establishment and maintenance of the Quality Assurance program are shown in Figure 2-2 for each of the positions within the organization shown in Figure 2-1.

2.3.1 The President of Alpha-Omega Services, Inc. shall have the following responsibilities related to the establishment and maintenance of the Quality Assur-ance Plan.

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Initiate and approve the Quality Assurance e

Plan.

e Provide for an annual review and assessment of the effectiveness of the Quality Assurance Plan.

Approves all changes to documents and specifi-o cations that are included in the Quality Assurance Plan.

2.3.2 The Quality Assurance Manager shall have the follow-ing responsibilities in relationship to the Quality Assurance Plan.

Develop and maintain the Quality Assurance Plan.

e Responsible to insure that an annual review and e

assessment of the effectiveness of the Quality Assurance Plan is performed.

e Insures that a proper training program is included as part of the operations of the organization.

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m o Apprise the President of the effectiveness of the Quality Assurance Plan.

2.3.3 The General Manager shall have the f allowing re-sponsibilities in relationship the the Quality Assurance Plan, shall be responsible for performing those e

Quality Assurance functions relating to certifi-cation testing and shipping.

e shall also be responsible for initiation and mainten-ance of operating procedures as required by the' Qual'ity Assurance Plan.

,j 2.3.4 The Field Engineer shall be responsible for main-taining those records relating to shipping as required by the Quality Assurance Plan.

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FIGURE 2-1

.H ALPHA-0MEGA SERVICES INC. ORGANI7ATION CHART p

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President W.J. Bradley

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k' p'Qua1{ty Assurance Mgr.-

General Manager

'l Field Engineer E. J. Beck-F.R. Collins l'

E. Hedger e

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FIGURE 2-2 QUALITY ASSURANCE RESPONSIBILITY MATRIX PRESIDENT QA GENERAL FIELD INDEPENDANT QA FUNCTION MANAGER MANAGER ENGINEER CONSULTANT QA PLAN 1, 2 3

TRAINING 1,2,3 CERTIFICATION 2

3 TESTING 1, 2 3

DOCUMENT 1

1, 2 2, 3 CilANGE SllIPPING 2, 3 2, 3 SPECIFICATIONS 1

1, 2 1)

AUDITS 1, 2, 3 3

3 3

3 KEY: 1 - APPROVE 2 - INITIATE 3 - PERFORM l tl l 890 $

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3.0 Quality Assurance Program 3.1 The Quality Assurance program will be established and implemented by Alpha-Omega Services, Inc. according to the organization described in Section 2.0.

This program shall emphasize control over those features of the shipping packages used by Alpha-Omega Services, Inc. which perform a safety related function for the package. To insure that this control is provided, the Quality Assurance program shall be executed in accordance with those program requirements described in the following sections of this Plan. All Quality Assurance functions shall be initiated by qualified personnel.

3.2 Revisions to the Quality Assurance Plan shall be documented by means of the revision sheet showing the latest revision number. This number is utilized to identify changes within the text of the Plan. Revisions to the Plan shall be approved by the President, Alpha-Omega Services, Inc.; shall be performed by the Manager, Quality Assurance.

1) 3.3 This Quality Assurance Plan will ensure that all defined Q.C. procedures, engineering procedures, and specific provisions of the package design approval are satisfied.

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1) 3.4 An indoctrination and training program will be established such that:

Personnel responsible for performing quality-o related functions are instructed as to the purpose, scope, and implimentation of the Quality Assurance procedures and instructions.

Personnel performing quality-affecting e

activities are trained tr.d qualified in the principles and techniques of the activity be-ing performed.

e The scope, the cSjectives, and the method of implementing the indoctrination and training program are documented.

Proficiency of personnel performing quality-e affecting activities is maintained by retrain-ing, reexamining, and/or recertification.

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4.0 Document Control 4.1 An operating procedure will be developed which defines the documents that must be established and maintained as part of the Quality Assurance record system that pertain to each shipping package used by Alpha-Omega Services, Inc.

The General Manager is responsible to develop this procedure.

Documents covered by this procedure includes users permit, certificate of compliance, safety analysis, and applicable drawings, and the responsibility for maintenance of these records.

1) 4.2 A procedure will be developed describing the format for documenting changes to any of the Quality Assurance records described above. The procedure shall include organizational responsibilities for making and documenting changes and for approving changes. The Quality Assurance Manager shall insure that all Quality Assurance functions are conducted in accor-dance with the latest applicable changes to these documents.

4.3 The procedures for document control shall be developed by the Quality Assurance Manager and approved by the President.

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5.0 Handling, Storage and Shipping 5.1 All operations at Alpha-Omega Services, Inc. involving the transport packages shall be in accordance with safety limits of the Certificate of Compliance.

In addition, these opera-tions shall also comply with applicable requirements of the Code of Federal Regulations.

5.2 Inspections, tests and surveys will be performed to insure that the conditions of the package satisfy all Certificate of Compliance r equirements and applicable regulations.

Results of thase actions shall be properly documented. All documentation pertaining to radioactive source verification and packaging shall be completed prior to shipping.

1) 5.3 Each individual with responsibilities involving the handling, storage, and operations shall be instructed on procedures that include radiation training and physical handling of packaging to insure that safety features of the packages are not compromised.

1) 5.4 The Field Engineer shall be responsible to insure that all required tests, certifications, acceptances, and final inspections have been completed and properly documented prior to shipping the package.

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The General Manager is responsible to insure (hat o'tarating i

procedures are in place for handl'ing,* storage and' shipping of transport packages.

The General Manager is responsible for operator training and instruction.

The Quality Assurance Manager is responsible to verify operator training and instruction.

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6.0 Inspection, Test, and Operating Status 6.1 An operating procedure shall be developed to describe inspec-tion, testing, and general condition of the, transport package for those features of the package important to safety. These procedures will include:

Condition of outer packaging - cracks, deformation, wear, o

breakage, etc.

Compliance with package license description -

e proper materials of construction; dimensions as described; closure Idevice(s) as described.

Operability - condition of seals; operability of safety e

valves, operability of closure devices.

Contamination surveys and decontamination.

e e Testing, as required, e Reporting - a tag procedure will be established to indicate the status of a package. This procedure will also describe metnods of reporting results of inspections or tests.

e Maintenance - Action, in response to defects indentified during inspections, will be documented and maintained.

6.2 A tag procedure will be used to indicate the status of each container. A log will be maintained in conjunction with the di'((3 IC/ f sssuA4 ISSUED BY APPROVED BY DATE ISSUED SUPPERSEDES ISSUE REV. NO.

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e tag for each package.

6.3 Items of nonoconformance identified by the test or inspection will be indicated on the nonconforming item using the tag procedure and by entry into the inspection log. Copies of the nonconformance report will be forwarded to the General Manager for action.

Records of action will be maintained as part of the Quality Assurance records systems.

1) 6.4 Responsibilities - Inspection and testing vill be conducted by the operating component. The inspection, test, and main-tenance reports will be prepared and maintained by operations.

The General Manager shall ensure that these functions are performed.

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7.0 Quality Assurance Records 7.1 The records and documents pertaining to the licensing,

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use, and repaired shall be maintained as part of the Quality Assurance Records system.

These records shall include oper-ating logs, licensing documents, audit reports, and operating procedures.

7.1.1 Operating Logs The following operating logs shall be included as part of the records system:

e Shipping and receiving documents Radiation survey reports e

e Status inspection reports Maintenance and Repair reports e

1) e Testing Each of these logs shall be maintained by the responsi-ble operating component and shall be available for inspection.

7.1.2 License Documents All documents pertaining to the licensing of the package l Lj ')

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shall be maintained in the central Quality Assurance records file. These records are the responsibility of the Quality Assurance Manager.

These documents shall include:

e Users permit Copy of Certificate of Compliance, or equivalent e

Copy of Safety Analysis Report e

e Verification of Manufacturer's QA program for for fabrication, where applicable Purchase inspection report and other purchase e

I documents Change notices on packages e

1) e Drawing and references 7.1.3 Operating Procedures Operating procedures, developed as described in Section 5.0 and 6.0 will be maintained as part of the Qualtiy Assurance records system. A set of procedures will be available to each operating component as well as the Quality Assurance Manager.

These procedures shall be available for audit and inspection.

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7.1.4 Miscellaneous Documents 1) e Personnel resumes, training, and qualifica-tions shall be maintained for each individual having Quality Assurance responsibilities, as described in Section 2.0.

A copy of these records shall be maintained in the central Quality Assurance file.

These records shall be available for inspection to insure the qualifications of key individuals described in Section 2.0 are satisfied.

e Audit results.

1) 7.2 An operating procedure will be provided to describe those records required by the Quality Assurance plan, and the responsibility for and location of those records. The pro-cedure will provide for a systematic history of each shipping package and will be maintained for the useful life of that package. The records will be identifiable and retrievable.

A list of these records, with their storage location, will be maintained by the General Manager.

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8.0 Audits 1) 8.1 An audit shall be performed of the Quality Assurance program annually in accordance with preestablished written pro-cedures or check lists and will be performed by trained personnel not having direct responsibility in the areas being audited. The audit will include, but not be limited to, inspection of shipping documents, radiation survey records, container inspection or status records, and license change dccumentation.

1) 8.2 A written,eport of the Quality Assurance audit shall be prepared and issued to the President of Alpha-Omega Services, Inc.

This report shall include deficiencies in the program and/or deviations from the established plan. The result of the audit will be distributed by the President to the re-sponsible individual (s) for evaluation. Audit findings requiring action will be addressed and those corrective actions will be documented.

8.3 The Quality Assurance Manager shall maintain, as part of the Quality Assurance records, the audit reports and the documents describing corrective action, as required by the report. Rec-ords of response to prior audits shall be subject to future audit.

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