ML19199A549

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Colt Industries Advised Util That Vertical Drive Hubs,Fuel Header Crossover Connection,Cam Shaft & Cam Followers Were Not Providing Intended Svc Life
ML19199A549
Person / Time
Site: Crane 
Issue date: 03/31/1977
From: Arnold R
Metropolitan Edison Co
To: O'Reilly J
NRC Office of Inspection & Enforcement (IE Region I)
Shared Package
ML19199A548 List:
References
GQL 434, GQL-0434, NUDOCS 7905040033
Download: ML19199A549 (2)


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METROPOLlTAN EDISCN COMPANY susr.cuar ce cessast rustic uritiries c aeca>rics TEtEPHCNE 215 - 929-06c1 CF:lCE SCX 542 REACING, PENNsYLVANI A 195c3

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. ae Mr. J. ?. O'Reilly Director U.S. Nuclear Regulatory Cc==issica Cffice of Inspection & Enforce =ent Regien I 631 ? ark Avenue King df ? 2ssia, Pennsylvania 194C6

Dear Sir:

~hree Mile Island Nuclear Station Unit 2 (~1C-2)

License No. C??R-66 Docket No. f0-320 Energency Diesel Generaters On March 4, 1977, Mr. L. Narrow of ycur office was verbally notified of a s':uatice which Metropolitan Edisen Cc= pan 7 censidered te be reportable in accordanc.e vich the require =ents of ICCFR50.55 (e).

~his letter cens:1:utas the requ:. red thirty-day f ollow-up letter.

Descriction Fairbanks Merse Engine Divisic; of Col: Industries, the nanufacturer of the OC-2 Diesel Generators, advised us that, based on serrice reports en sinilar units in opera:1cn, sene cc=penents are not providing the intended service life.

Speci-fically:

1.

7er:1 cal Drive Eubs - It is possible that the hubs do no: =eet the nanu-facturer's app cpria:e material standard and should be replaced to prevent pessible crack' g failures.

2.

Fuel Header Cresscver Ccunection - A new, heavy duty, high alley pipe connec:ce and cla=p for each side of the engine should be provided to prevent cracking failure of the connec:crs.

3.

Ca= Shaf: and Ca= Follevers - Inproved ca= roller design d:h radiused edges, depth hardening and concentricity centrols shou 12 be installed to Ca= feliever fractures and/or c2= distress en the ca= shaft in preven:

order c achieve nor=al par: lifa.

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dr. J. ?. O'Re111. Director o.

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n Analrsis of Safe:v *:clicarices Of the :hree cc=ponent problems described, cely the failed fuel header cross-over cennection failure caused cc=plete loss of diesel functices at another l

facility. The hub failure caused no loss of functices and the cart follever failu e caused slight loss of pcuer.

"'he =anufacturer has indicated that each inciden: occurred cely cece and that the probabili:7 cf addi:1ccal failures (had the ce=penents co: been corrected) is very Icv ccesidering that sc=e 25 diesels of the sa=e desig= have been in cperatice for 1 to 7 years.

I: the W d'<ely event that one diesel was ics: due :o a ce=ponen: failure at

~M'-2, the : -

  • g 100:: redundant diesel veuld take over vital functicus.

For this reason, there veuld have been =o adverse effect ce the health er safety of the public or the plant staff.

Co nective Actice he folleving acticas are being planned Oc ec =ect these deficiencies:

1.

Fairbanks Morse vill perfer= a =lerescopic ex,-d atice of the vertical drive hubs. Those feu=d to be sub-standard vill be replaced.

2.

Fuel leader Crosscver Cc :ectices will be replaced by Fairbanks Morse with the new heavy duty, high alley pipe connec:c: and clamp en each side of each engine.

3.

New i=preved ca follevers vill be installed by Fairbanks Morse.

If inspectice shews evidence of ca= distress ce the c2= shaf:, 1: too vill be replaced.

4.

A fcur-hcur lead. test vill be perfor=ed ce the diesels af ter repairs are

=ade and a final inspectice vill be conducted.

All corrective acticus vill be ec=pleted prior ec fuel lead prese :17 scheduled for 10/15/77.

spectice, repair and test documentatics -ill be available at
he si:e for review.

Very truly ycurs, J

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2. C. Alucid 71ce President ec: *:r.Ir s: 7cigenau, Director Cffice of Inspectic: & Enforce =ent C.S. Nuclear Regula: cry Cer=1ssic Washi:g ce, D. C. 20555

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