ML18030A289

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Westinghouse - Submittal of Report of Columbia Fuel Fabrication Facility Changes Did Not Require NRC Preapproval in Accordance with 10CFR70.72
ML18030A289
Person / Time
Site: Westinghouse
Issue date: 01/30/2018
From: Parr N
Westinghouse, Westinghouse
To:
Document Control Desk, Office of Nuclear Material Safety and Safeguards
References
LTR-RAC-18-5
Download: ML18030A289 (31)


Text

Westinghouse Non-Proprietary Class 3

@ Westinghouse Director, Office of Nuclear Material Safety and Safeguards U.S. Nuclear Regulatory Commission Document Control Desk 11555 Rockville Pike Rockville, Maryland 20852-2738 Westinghouse Electric Company 5801 BluffRoad Hopkins, South Carolina 29061-9121 USA Direct tel: 803-647-3338 Direct fax: 8031_695-3964 e-mail: parmb@westinghouse.com Our ref: LTR-RAC-18-5 Date: January 30, 2018

SUBJECT:

WESTINGHOUSE 10CFR70.72 FACILITY CHANGE REPORT Westinghouse Electric Company LLC (Westinghouse) hereby submits the report of Columbia Fuel Fabrication Facility (CFFF) changes that did not require Nuclear Regulatory Commission (NRC) pre-approval in accordance with 10CFR70.72.

This report addresses those changes completed within calendar year 2017. Westinghouse had no facility changes that required NRC pre-approval during this time period.

Westinghouse uses an integrated safety review approach for all modifications of, or additions to, existing structures, systems and components at the CFFF.

This process is described in, and conducted in accordance with the requirements of CFFF Regulatory Procedure RA-104, "Regulatory Review of Configuration Change Authorization." This integrated review is conducted by the various regulatory disciplines, including Nuclear Criticality Safety, Radiation Safety, Environmental Protection, Safeguards, Fire Safety, Chemical/Industrial Safety and other applicable Health and Safety experts when necessary. A key aspect of this review is a determination that the change is not prohibited by 10CFR70, a SNM-1107 license condition, or a governing order. The reviewers also determine whether NRC pre-approval and SNM-1107license amendment changes are required prior to implementation.

Specific guidance is provided to ensure that NRC pre-approval is obtained for changes that:

create new types of accident sequences that, unless mitigated or prevented, would exceed the performance requirements of 10CFR70.61 and that have not previously been described in the Integrated Safety Analysis (ISA) Summary; use new processes, technologies or control systems for which the licensee has no prior expenence; remove, without at least an equivalent replacement of the safety function, an Item Relied On For Safety that is listed in the ISA Summary and is necessary for compliance with the performance requirements of 10CFR70.61; or alter any Item Relied On Safety, listed in the ISA Summary, that is the sole item preventing or mitigating an accident sequence that exceeds the performance requirements of 10CFR70.61.

Each of the changes identified in the attachment to this correspondence were evaluated in accordance with this RA-104 procedure, and a determination was made that NRC pre-approval of the respective change was not required.

© 2018 Westinghouse Electric Company LLC. All Rights Rese1ved.

Westinghouse Non-Proprietary Class 3 Page 2 of2 Ourref: LTR-RAC-18-5 If you have any questions regarding this information, please contact me at (803) 647-3338.

Sincerely, N~~PON\\

Nancy Blair Parr, Manager Licensing Westinghouse Columbia Fuel Fabrication Facility Docket 70-1151 License SNM -1107 : Westinghouse CFFF 2017 Facility Change Report (29 pages)

CC:

U.S. Nuclear Regulatory Commission, Region II 245 Peachtree Center Avenue NE, Suite 1200 Atlanta, GA 30303-1257 Attn: Mr. Tom Vukovinsky U.S. Nuclear Regulatory Commission 11555 Rockville Pike Rockville, Maryland 20852-2738 Attn: Ms. Marilyn Diaz -Mail Stop T4 A 60

2017 CCF Approved by Engineer for Startup Name 14343 14368 Title Replace welded valves with flanged valves P-3A Replacement and Relocation 15116 Line 4-Demolition 15169 Remove T-1040 Agitator 15243 15255 15430 15492 15503 Conversion Line 2 Decanter Frame and Clamshell Housing Replacement Removal and Replacement of Acetone Dispensing Station Offline Press Electrical Demo.

Replace Dryer Bearing Grease on Line 3 Coater 3 Controller Replacement Description Replace existing welded valves with flanged valves.

Replace P-3A with a 5 HP pump, and relocate it further from P-3B.

Remove abandoned Line 4 PLC cabinets and associated conduits and wiring.

Remove tank agitator and blind off nozzle/plate where agitator entered tank. Replace recirculation dip leg with drip tip.

Replace the decanter frame and housing on conversion line 2.

Remove the existing acetone dispensing station across the aisle from the new ECG machine area near column 15A.

Demo offline press electrical panel.

Change the lubrication grease to the same type used on Line 4.

Replace coater controller with an up-to-date version of the new series controller.

15602 ADU Line 3 Calciner Safety Install instrumentation and equipment related to the Line 3 Calciner and Scrubber 15608 15636 Upgrades Phase II upgrades.

Increase the size of stack drain line on Pressure Safety Valves on the P M Boiler Replace Access Ladder at Rod Area Line 4 with a Counter Balanced Ladder Drain lines will be increased to 1/2" tubing and routed to a visible discharge location.

Remove the out of service access ladder by line 4 in the ADU Rod area and install the new aluminum counter balanced ladder.

Justification Current welded valves are leaking. This CCF will update these valves to the new style used in the scrap area.

Pump condition is degrading. Relocation would make future P-3B replacement easier.

Equipment is out of service.

Agitators are not necessary to produce a homogenous UN solution and require inspection and repair (require confined space entry) and are not sealed, so that FME could enter the tank.

The frame is corroding.

The existing acetone dispensing station is too close to the gas fired heater on the corner over the aisle near column 15A and will be too close to the new ECG machine.

Panel required for Line 3 press installation per CCF 16086.

The current lubrication grease for the hot oil dryer bearings was found to be of poor quality.

Current controllers are obsolete.

The addition of these controls will provide defense-in-depth in the active engineered control systems for hydrogen deflagration mitigation.

The consultant performing the annual Boiler inspection recommended we increase the size of the PSV stack drains.

This access ladder was removed from service. The replacement ladder will provide safety features the out of service ladder did not have.

ISAID ISA-14 IFBA Processing Location Several places in the scrap area leading into and out of the filter press specifically as well as discharge to URRS.

ISA-06 Chemicals Receipt, Tank Farm Handling and Storage ISA-03 ADU Conversion Line 4 ADU Conversion ISA-02 Uranyl Nitrite Bulk UN Bulk Storage Storage Tanks ISA-03 ADU Conversion Components ISA-08 Pelleting ISA-03 ADU Conversion ISA-14 IFBA Processing ISA-03 ADU Conversion Grounds ISA-10 ADU Rods Line 2 Decanter Aisle between columns 13A & 14A Chemical Area Tool Shop/Offline Press Rebuild Area Conversion Line 3 Coater 3 ADU Line 3 Calciner and Scrubber Boiler House #1 ADU Rod Line 4 Change Pumps P-7157A Replace existing diaphragm pumps P-7157A (acid basin drain) and P-7157B (V-7157 IFBA scrap area acid basin drain 15649 and P-7157B to P-200 recirculation) with P-200 1" diaphragm pumps. Modify piping runs as necessary to Current diaphragm pumps are obsolete.

ISA-14 IFBA Processing pump and V-7157 recirculation Pumps accommoc@te new pump suction, discharge and air lines.

pump.

16014 Pressure Relief Valve on P Install on PSV-1139C and piped through the Boiler House roof.

M Deaerator Tank Heat Trace for CSB Currently, PSV-1139C on the deaerator tank for the PM Boiler has no tailpipe and vents in to the Boiler House.

This is an unsafe condition.

16020 Emergency Eye Wash I Provide heat traces for water lines associated with the CSB (chemical storage buildings). Part of the UF6 expansion pad and needed for safety Shower & Sprinkler Piping Grounds ISA-03 ADU Conversion 16023 Charging St~tion for Reach Install a charging station inside the PSE Project Storage Building for the reach-truck used This reach-truck and existing forklift are shared between Truck Used m Project for moving materials in the building.

the PSE Project Storage Building and the CSB. The most Grounds Storage Building convenient location is in the Project Storage Building.

Page 1 of 29 Boiler House #1 Chemical Storage Building (CSB) old paint booth PSE Project Storage Building

Name 16030 16044 16086 16117 1614S 16180 2017 CCF Approved by Engineer for Startup Title Description Install HVAC Mini Split and Backup Ventilation Fan on Install HVAC mini split and backup ventilation fan on furnace controls enclosure and Furnace Controls Enclosure include installation of a ceiling hatch and access ladder inside enclosure room.

Plating Room Makeup Air

.f.

Install new components to support the platmg room makeup a1r un1ts.

Un1t Mod1 Jcat1on Line 3 RS3 Press Upgrade Update RS3 Press electrical and mechanical components and controls.

Sump Pump for Cardboard Shed Remove Handrail Section Cover the installation of a sump at the rear of the cardboard storage shed to eliminate pooling water near the power panel during heavy rains.

Directly Behind Ladder on Remove handrail section directly behind ladder on ADU Line 3 platform.

ADU Line 3 Platform.

Pelleting Line 3 Front End f

Mod1fy Lme 3 structure around press per for construct1on drawmgs.

Structural Modi ication Justification This will allow air conditioning for room and backup ventilation fan to handle heat load from future electrical/controls panels.

The existing makeup air unit is undersized for the vent hood/scrubber exhaust.

Improve press performance.

Part of the UF6 Expansion project effort.

When an individual is climbing the ladder, it is quite possible to step on the handrail instead.

Changes will improve accessibility around press drive enclosure, improve second level floor support and improve mounting location of various press components.

ISA ID ISA-01 Plant Ventilation System Components ISA-08 Pelleti ng ISA-03 ADU Conversion ISA-03 ADU Conversion ISA-08 Pelleting Location Pelleting Area at new mezzanine Nickel Plating Room ADU Pelleting \\Line 3 RS3 Press In the gravel area between the Cardboard storage shed and the new UF6 expansion pad.

Conversion, ADU Line 3, handrail on platform ADU Pelleting \\Line 3 Front-end Structure CL3 - Calciner Phase II 16181 Safety Improvements (Mechanical)

Install new valving and instrumentation to improve safe operation of C-309 Calciner and This CCF continues capital safety upgrades previously adjacent equipment.

completed on CL2/4/S.

ISA-03 ADU Conversion ADU Line 3 16188 16189 16190 16191 16192 16203 162S3 16261 16273 Line 1 Moisture Sampler Modification Line 1 Moisture Sampler Modification Line 2 Moisture Sampler Modification Line 2 Moisture Sampler Modification Line 3 Moisture Sampler Modification Removal or Re-routing of The Keyence sensor will be disabled. The determination that a sample has been retrieved will rely only on the Banner sensor.

The Keyence sensor will be removed. The determination that a sample has been retrieved will rely only on the Banner sensor.

The Keyence sensor will be disabled. The determination that a sample has been retrieved will rely only on the Banner sensor.

The Keyence sensor will be removed. The determination that a sample has been retrieved will rely only on the Banner sensor.

The Keyence sensor will be disabled. The determination that a sample has been retrieved will rely only on the Banner sensor.

Services and Yellow Stand h

h Relocate or removal of electncal, computer or gas serv1ces to enable the removal of the in t e IFBA C em Lab and yellow stand.

Removal of Thermal Cycling Test Equipment New ICP in Chemical Lab Eliminate One Cylinder Storage Location in UF6 Bay Re-Pipe N2 supply for Furnace SA This project will purchase and install new analytical equipment to replace existing equipment used to analyze impurities Eliminate a cylinder storage location in UF6 bay to allow relocation of a process valve manifold.

Add new ball valve for N2 supply on Furnace SA and re-pipe.

The Keyence LASER sensor currently in use is obsolete.

ISA-03 ADU Conversion The Keyence LASER sensor currently in use is obsolete.

ISA-03 ADU Conversion The Keyence LASER sensor currently in use is obsolete.

ISA-03 ADU Conversion The Keyence LASER sensor currently in use is obsolete.

ISA-03 ADU Conversion The Keyence LASER sensor currently in use is obsolete.

ISA-03 ADU Conversion Remove out of service items and consolidate services.

ISA-18 Laboratories The optical ICP (Inductively Coupled Plasma) that was purchased in 1994 is obsolete and is no longer supported ISA-18 Laboratories by the supplier.

Removing the cylinder storage location will provide additional needed clearance for new location of valve manifold.

Need to provide new isolation for Nitrogen on Furnace SA for Safety and Process Improvements ISA-03 ADU Conversion ISA-08 Pelleting Page 2 of 29 U02 powder sampler U02 powder sampler U02 powder sampler U02 powder sampler U02 powder sampler IFBA Chemical Lab Chemical Lab-ICP and Mass Spectrometer Room UF6 Bay by cylinder conveyor Pelleting-ADU Sintering Furnaces

Name 16284 16331 16338 16340 163S4 16361 1636S 16388 16389 16397 16398 16399 16401 16433 16434 16449 164SO 2017 CCF Approved by Engineer for Startup Tit le Use of New Gasket Material on Vaporizer 401B Guard for Fencing Located at Entrance to Shipping/ Receiving Area at Dock 2 Hand Rail Replacement Non-Fuel Helium Leak Checker Vacuum Gauge Upgrade Plant Com poster ADU Sintering Furnace SA Controls and Power Improvement and Major Furnace Rebuild Compressor Room Fire Rating Upgrade Replace #1 Diesel Driven Fire Pump Relocate Vane Angle View Machine "A" Grinder Pellet Exit Description Allow for new gasket to be used as a test material for a gasket in vaporizer 401B.

A guard system will be installed to mitigate damage to fencing and associated hardware at entrance to Dock 2 (Shipping/Receiving) areas.

Replace yellow painted handrail on the stairs and on the mezzanine above UTl & UT2.

Install new vacuum gauge in parallel with existing gauge for testing at Non-Fuel Helium Leak Checker.

Install an in-vessel composter.

Replace drum controller and PLCs.

Replace existing doors and vent louvers.

Install a new diesel powered fire pump.

Relocate vane angle view machine "A" from its current location to the QC Receiving/Inspection Room.

Conveyor Work Rest Pivot Change from carbide to stainless steel.

Block Slide Plate Material Change Erbia Roll Compactor Accumulator Replacement Update S/R specifications to replace old accumulator with new accumulator.

2A Sintering Furnace Cooling Water Install sentry and manual bypass.

Modification Sealand Container Relocation Relocate sealands Grid Marking Station at Laser A Install one automated marking station for Laser A.

AC Unit for Fire Pump House #1 Install a 2S,OOO BTU AC unit in fire pump house #1.

Install Machine Monitoring Camera at the Install a camera and monitor for the ECG machine.

ECG Machine Connect Fire Pumper Truck to #1 Fire Water Connect the suction side of a Fire Water Pumper Truck to #1 Fire Water Tank.

Tank Justification The current gaskets create an excellent seal, but are expensive and can only be used once or twice before replacement is required.

Fence has been damaged previously by transport equipment.

This change is an effort to reduce FM in the rod inspection area.

Existing Varian gauges are obsolete.

This project will reduce our monthly burial waste.

To address obsolescence and safety concerns.

Current doors and louvers are not fire rated.

The existing diesel powered fire pump has exceeded its life expectancy.

Places the equipment closer to where product is received and improves process flow.

Material is readily available and easier to machine.

Previous model is obsolete.

The sentry will control flow to the cooling water manifold and the manual bypass will provide a method to redirect flow.

Provide better accessibility.

The station will reduce grid ID marking errors.

This will provide cooling for the fire pump house which contains temperature sensitive electronic equipment.

The camera will be used for monitoring the progress of the machine as it cuts tubes.

This Pumper Truck will serve as our redundant Fire Water Pump while the existing #1 Fire Water Pump I Diesel driver is being replaced.

Page 3 of 29

!SAID ISA-03 ADU Conversion Grounds ISA-10 ADU Rods Components Grounds ISA-08 Pelleting ISA-03 ADU Conversion Grounds Components ISA-08 Pelleting ISA-20 ERBIA ISA-08 Pelleting Grounds Components Grounds Components Grounds Location Vaporizer 401B Aisle way between Shipping/Receiving at Dock 2 and Product Storeroom. Fence is located on Shipping/Receiving side of aisle QC rod, above UT 1&2 Non-Fuel Helium Leak Check Storage Pad Pellet Sintering Furnace SA CFFF, Chemical Area Compressor Room

  1. 1 Fire Pump House QC Receiving ADU Pelleting I Grinder Lines Erbia Powder Conditioning I Roll Compactor ADU Pelleting I 2A Sintering Furnace Plant Grounds New workstation at Laser A Fire Pump House #1 Located in new ECG room north of new tooling office
  1. 1 Fire Pump House

Name 16456 16464 16467 16468 16481 16485 16491 16519 16520 16530 16537 16564 16568 16577 2017 CCF Approved by Engineer for Startup Title Description Relocate Vane Angle View Machine "B" from its current location to the QC Relocate Vane Angle View Receiving/Inspection Room.

Machine "B" Replace existing Teflon Valve Seat in P-1018 with Replace existing Teflon Valve Seat in P-1018 (Scrap Recovery I Liquid Waste Storage)

Stainless Steel Install a new back-up nitrogen header to supply Install a new header segment from the back-up nitrogen supply line near its connection pellet sintering furnaces to the main nit rogen supply.

SA and SB Install a new back-up nitrogen header to supply Install a new header segment from the back-up nitrogen supply line near its connection pellet sintering furnaces to the main nitrogen supply.

1A to 4C Electrical Installation of a new AC system for the Plating Room Add Chlorine Sample Chiller for Chlorine Analyzer Provide power and installation of an electrical control system for a new air conditioning system for the plating room.

Add chlorine sample chiller for chlorine analyzer Justification Places the equipment closer to where product is received and improves process flow.

The stainless steel valve seat is more reliable than the teflon valve seat.

The planned back-up nitrogen header will allow furnaces to be purged independently as needed upon tripping of specific Safety Significant Controls.

The planned back-up nitrogen header will allow furnaces to be purged independently as needed upon tripping of specific Safety Significant Controls.

ISA ID ISA-10 ADU Rods ISA-11 Scrap Uranium Processing ISA-08 Pelleting ISA-08 Pelleting The present air conditioning system is aged and needs to be replaced as a preventative measure.

Components To provide an ambient temperature for samples to be analyzed.

Grounds Remove equipment in the Assorted items that are no longer used in the PE Lab will be removed in order to provide Providing space for new equipment which is needed for ISA-18 Laboratories PE Lab space for incoming equipment.

PE test and analysis purposes.

Modifications to Incinerator RAM Controls Modify controls for Incinerator RAM controls, upgrage safety PLC software and PLC and Safety System components.

Upgrades Removal of Electrical Components and Wiring Remove BPCS controls/wiring and panels for furnace 3C.

on ADU Sintering Furnace 3C Chem Lab Ash Machine Removal ADU Furnace PLC Room Light and Telephone ECG Machine Tube Delivery Ramp IFBA Line 5 Dry Room Ceiling Tile Lanyards Line 5 Calciner Discharge Remove existing ash machine from the chem lab.

Revise ADU Sintering Furnace PLC Room Lighting configuration and add telephone jack to room Install a gravity feed ramp to stage tubes to be processed through the ECG machine.

A lanyard will be used to secure ceiling tiles in the IFBA Dry Room.

Current version of Safety PLC software is no longer supported by the manufacturer. Some safety hardware ISA-l3 Low Level components are obsolete and the non-safety controls for Radioactive Waste the RAM are difficult for operators to use.

Processmg The BPCS layer is integrated with the Safety Layer and needs to be separated per IEC61511 standards and some ISA-08 Pelleting controls are obsolete.

Unit is being replaced by another unit and the floor space is needed for operational purposes.

As panels were added lighting configuration needs to be ISA-18 Laboratories adjusted and a telephone needs to be installed in the ISA-08 Pelleting room.

Provides a more efficient method to deliver tubes to the Components ECG machine room.

The lanyards will capture the tile before it can become a ISA 4 IFB P hazard.

-1 A rocessmg Location QC Receiving Scrap Cage, Liquid Waste Storage Column, P-1018 Pelleting Furnace Area Pelleting Furnace Area Plating Room EPA Building near Still 2 control room Product Engineering Test Lab-Tooling Area Chemical Area-Inside URRS Chemical Side-Pelleting-ADU Sintering Furnaces Chem lab area Chemical Side-Pelleting Inside the wall of the new ECG room near Column 14A.

IFBA /Line 5 I Dry Room I Ceiling Chute Vibrator and PRV Address issues encountered with powder bridging in the Discharge chute and correct redundant labels on the PRVs.

This action will prevent SSC degradation and prevent confusion with redundant tagging.

ISA-03 ADU Conversion ADU Calciner Line 5 tag changes Page 4 of 29

2017 CCF Approved by Engineer for Startup Name Title Description Correct S-974 Duct Heater 16582 Wiring to Address All Control for heating elements requires air flow.

Heating Elements Retrofit Grid Laser #3 to 16585 Accommodate New and Replace Vacuum Pump.

16594 Existing Vacuum Pump Demolition of 2A/2B Filter House, S-1056 Scrubber, Remove S-1056 scrubber and associated equipment.

Ductwork and Associated Equipment Justification Control for heating elements requires air flow.

To reduce risk of downtime due to pump malfunction.

This is out of service equipment.

16599 Cut Ventilation Duct to Allow for Installation of Access Doors on Inlet Cut holes for access doors in the inlet duct to out of service filter houses FL-3A/3B and FL-This action will facilitate cleanout of accumulated Duct for Out of Service FL-7 A on the roof.

material.

3A/ 3B and FL-7A Plating Room Tank 16607 Heaters Branch Circuit GFCI Modification Conversion Line 2 16613 Moisture Sampler PC Upgrade 16619 Design, Fabrication and Installation of a Non-Fuel Repair Lathe Add ground fault circuit interruption (GFCI) to branch circuits for each set of plating room tank heaters.

The PC's operating system will be upgraded to a newer platform, application software will be upgraded, and application monitors will be upgraded.

This action is to provide supplemental GFCI protection for each heater circuit.

To increase functionality.

Replace the existing non-fuel repair lathe with one that matches the new non-fuel repair The existing lathe is obsolete and has a number of lathe.

ergonomic and operational safety issues.

16632 Install heat trace on S-Install heat trace and insulate the transition spray line on the S-1030 scrubber.

1030 Transition Spray Line Heat trace is required to prevent freezing of the line in cold weather.

16633 16635 16636 Pressure Transmitter to S-1030 Scrubber Recirculation Line Addition LED Light Fixture Add new pressure transmitter to S-1030 scrubber recirculation line to allow monitors by Provide monitoring capabilities on the safety system.

the ADU Common Services Safety Instrumented System (SIS).

Replacement in Chemical Install new LED light fixture to replace fluorescent fixture in chemical area maintenance LED Light fixtures are in alignment with global Area Maintenance Aisle aisle way towards SOLX.

sustainability efforts.

Way Services SIS Relocation PDIT-103°C-1 and PDIT-Relocate PDIT-1030C-1 and PDIT-1030C-2 from the Basic Process Control System to the 1030C-2 to ADU Common ADU Common Services Safety Instrumented System (SIS).

Provide monitoring capabilities on the safety system.

New cooling glands will be able to compensate for ISA ID ISA-01 Plant Ventilation System Components ISA-01 Plant Ventilation System ISA-01 Plant Ventilation System Location Roof at S-974 Chem Lab Scrubber Grid area Laser 2A/2B Filter House, S-10S6 Scrubber Inlet duct to FL-3A/3B and FL-7 A Components Mechanical Plating Room ISA-03 ADU Conversion Moisture Sampler Components ISA-01 Plant Ventilation System ISA-01 Plant Ventilation System CFFF, Mechanical Area, Non-fuel Assembly S-1030 Scrubber S-1030 Scrubber ISA-07 Solvent Extraction Aisle way from maintenance step off pad near SOLX ISA-01 Plant Ventilation System S-1030 Scrubber 2A Furnace Element 16639 Cooling Gland Replacement Replace existing 2A ADU Sintering furnace element leg cooling glands with improved cooling glands.

alignment issues associated with warped furnace floors, ISA-08 Pelleting provide improved sealing and provide improved cooling.

ADU Pelleting I 2A Furnace Page 5 of 29

2017 CCF Approved by Engineer for Startup Name Title Description Justification ISA ID The new sight port design will use a four bolt flange and 16640 2A Furnace Sight Port Modification Change OEM sight ports to new configuration.

graphite gaskets to alleviate the need for packing and ISA-08 Pelleting 16641 16647 subsequent tightening/loosening of a packing gland nut.

Controls Replace the UDC speed controls and add a signal from the UDC to the SOLX BPCS. Create Upgrade FN-9?2A Speed new screens showing the fan speed and alarms for low flow. Upgrade signals from the The existing UDC is obsolete and needs replacing.

Tray Loader Powered Slide Replacement Install an Access Door to UDC to the VFD.

Update drawings and storeroom specifications to allow replacement of current powered The powered slides are obsolete.

slides with new powered slides.

16655 Serve as a Sample Port on Install an access door to serve as a sample port on the lift station grating.

the Lift Station Grating The existing door is a safety hazard.

16660 Add Regulator to Met Lab Eye Wash 16661 ECG Room Electrical Services Provide Compressed Air A regulator should be installed upstream of the safety shower.

Install power for lights, receptacles, hoist and drum pump.

Existing water pressure is much higher than required.

The room will require electrical services for area equipment, lighting and convenience receptacles.

Components ISA-08 Pelleting Grounds ISA-18 Laboratories Components Location ADU Pelleting I 2A Sintering Furnace SOLX Roof FN-972A ADU Pelleting I Line 1-5 Tray Loaders River Discharge Safety Shower in the Met Lab, Pellet Grinding Room North of the new Tooling Offices 16665 to Future P-1030C This project will add a compressed air drop for future pump P-103°C to facilitate This project will facilitate returning overflowed solution ISA-01 Plant Ventilation pumpmg solution from the bottom of V-10301/J to an extstmg nozzle near the top of tank k

Conversion scrap cage v-1030D.

to the sump tan s.

System Transfer Pump Placement of new Slow 16668 Strain Rate Test Equipment in PE Development Lab 16674 Modify Top Cover of V-1030G 16682 Remove Low Points S-1030 DPs 16685 China Customer Fuel Training Project Offices Replacement of Pelleting Install new test equipment.

The new equipment will expand test capabilities in the PE Development Lab.

ISA-18 Laboratories Modify the V-1030G top cover to eliminate misalignment and splashing during S-1030 Scrubber sump tank fill.

The current makeup water connection is misaligned and ISA-11 Scrap Uranium spills water to the floor.

Processing Relocate PDIT-1030C-1/2/3/4 (S-1030 packing and demister pad differential pressures) and add valves to allow safe blowdown of the lines back to the scrubber body.

This will improve readings on administrative SSCs for the ISA-01 Plant Ventilation packing and demister DPs.

Modifications are required by Corporate facility Install a modular metal and glass wall system for t he new offices and conference rooms management to upgrade existing cubicle area with on the first floor.

modular offices for China Customer Fuel Training Project.

System Grounds 16686 Line 5 Computer Stand A new stand will be assembled and the computer will be upgraded.

This work will further the effort of removing process control equipment from the plant control network.

ISA-08 Pelleting and Computer Equipment Replace Lathe in the Tool 16689 Room With Lathe Being Disconnect and remove the tool room lathe, install the PE lab lathe and connect it to The PE lab lathe's overall condition is better than the tool Grounds room lathe.

Removed from the power.

Product Development Lab Replace Solenoid Valve 16696 with Air Actuated Ball Valve Replace the solenoid valve on the water line to the V-3150 zirc fines knock out tank with The air actuated ball valve will provide more function ISA-10 ADU Rods 16698 16699 Safeguards Information Project Install Flow Indicator in Process Water Line to S-1030 Transition and Elbow Nozzles an air actuated ball valve.

Safeguards Information Project Install a flow indicator in the water line below the roof.

reliability than the solenoid valve.

Safeguards Information Project Grounds The pressure gauges installed in the water lines have not ISA-01 Plant Ventilation been dependable.

System Page 6 of 29 PE Lab near current development welding area Scrap Cage-V-1030G top head S-1030 Scrubber (Roof)

Part of zone 1 & 2 area Pellet Sintering Furnace Wonderware station and 5B control panel The Sheldon lathe will be located in the same position on the shop floor as the Monarch lathe, near column 11-C ADU mezzanine ADU and URRS Control Rooms Scrap cage

Name 16703 16706 16708 16709 2017 CCF Approved by Engineer for Startup Title AC-4 Smoke Detector Replacement Description Replace duct smoke detector with a newer model smoke detector.

SC Blue M Ovens-Outlet Replace the Scrap Cage Blue M Oven duct discharge flow control dampers with blast Blast Gate gates.

Glass Tube Flow Meter Replacement for Final Replace caustic variable area rotameter on waste treatment T-1115 aerator.

Aerator Caustic Feed Filter Module Addition Add Filter module to filtration unit at tab grinding station using manufacturers supplied and Differential Perssure parts and installation procedure; reinstall pressure differential pressure gage according Gage Reinstallment to manufacturers installation procedure.

Justification Existing duct detector is obsolete.

The existing dampers do not function as originally intended, are prone to sticking due to buildup of ISA ID Grounds ISA-19 Hoods and fluorides and other material, and do not provide positive Containment shutoff for the duct.

The current unit is broken and needs to be replaced.

The filter module will make the debris capture more efficient.

Grounds Components Location AC-4 Duct Detector Scrap Cage Blue M Ovens Final Aerator in Waste Treatment nearby Still 2 control room lnconel Grid Fabrication, Grinding Stations 16713 T-1160B Sample Port Add a 1/2" sample port on the recirculation line of T-1160B.

Need to have the ability to sample T-1160B.

ISA-15 URRS Wastewater URRS Outside/Waterglass Treatment System 16716 16722 16723 16724 16727 16728 16729 16732 Abandoned Equipment process mg.

Demo abandoned equipment in the ERBIA Scrap area to support external pellet This area is needed for processing of external pellets.

Demolition in ERBIA Scrap Hot oil #3 Over-Temperature Dual Element Thermocouple Replacement Install Fast Acting Fuses on 480 VAC Supply to Coater 5, PS2 Install Current Limiting Fuses on the 480 VAC Supply to Coater 5 Power Supplies Dl Water B Unit Caustic Addit ion Valve Replacement ERBIA Scrap Area Mechanical Demolit ion Efforts Furnace 3C Controller Panel Demolition Drain Hole Addition to Pad Replace hot oil #3 over-temperature dual element thermocouple replacement forTE-2A/2B.

Install current limiting fuses on the 480 vac supply to coater 5 PS 2.

Install current limiting fuses on the 480 VAC supply to coater power supplies.

The longer spring loaded thermocouple will ensure that there is good mechanical contact between the thermocouple sheath and the bottom of the thermo-well. The mechanical contact will assure thermal conductivity between the thermo-well and the thermocouple sheath.

The fuses will limit the current and duration of the fault to 1/2 cycle with the intent of protecting the contactor from a high fault current.

The coater power supplies are occasionally tripping the breaker at the MCC. The fuses will limit the current and duration of the fault to 1/2 cycle with the intent of protecting the contactor from a high fault current.

Replace the existing actuated valve for caustic addition on Dl Water B Unit to a new ball valve with actuator.

Existing valve is leaking and is obsolete.

Removal of pump P-9155 thru P-9157 and the associated bag filters and piping.

Area is needed for processing pellets procured from Installation of new bidirectional door and removal of the concrete hump under the door. outside sources.

Removal of 3C controller control panel and installation of 120v receptacle for software Panel takes up unnecessary space that is needed for computer.

relocation of programming station.

Modify pad by addition of drain holes to facilitate rainwater drainage to the "A" leg of Rainwater pools on the pad and produces build-up of the storm water system.

algae and habitat for mosquitoes.

Page 7 of 29 ISA-20 ERBIA ISA-03 ADU Conversion ISA-14 IFBA Processing ISA-14 IFBA Processing Grounds ISA-20 ERBIA ISA-08 Pelleting Grounds ERBIA Scrap Recovery Hot Oil 3 in the U F6 Bay Coater 5 Power Supply Room Coater 5 Power Supply Room URRS Outside/DI Water Building ERBIA Scrap Recover Area, pumps P-9155 thru P-9157 and the associated bag filter stand.

Includes door replacement Chemical Side-Pelleting-Sintering Furnaces The Chem-Nuclear pad, next to the Tractor Shed

Name 16733 16736 16737 Title Hot Tap chilled water Supply and Return piping Replace Solvent Tank 2017 CCF Approved by Engineer for Startup Description Justification Chilled Water supply and return to be utilized for future Install hot tap chilled water supply and return piping for future plating room makeup air installation of chilled water makeup air unit serving the unit.

plating room.

The manual dispensing nozzle for the acetone supply tank will be replaced with a Acetone Dispenser Handle different nozzle.

The seals in the current handle fail prematurely.

Metal Brake & Roll Equipment Shed Install shed to protect metal brake & roll equipment and material from the weather.

The shed will protect equipment and material from the weather.

Supplemental electrical circuit protection will help ISA ID Components Components Grounds 16739 UT 2 Circuit Protection Install supplemental circuit protection for UT 2 electrical system.

prevent damage to downstream devices in the event of a Clean Side Rod Area malfunction causing an overload situation.

16740 16747 16748 17001 17002 17004 17005 17006 17017 17018 Erbia FL-9402 Filter House Remove the bag-in/bag-out system from each filter bank in the Erbia FL-9402 filter To allow for removal of both filters simultaneously ISA-01 Plant Ventilation System Modification Power to Grid Laser A Work Tables Substitution Procedure Additions Grinder Line 6 Grinder Drive Over-Travel Limits Replace Pressure Gauges in Water Piping to S-1030 Scrubber Compressor Room Fire Rating Upgrade-Corner Gap Seal Electrical Demo of Valves XV-9155A and XV-9155C Exterior Roadway and East Parking Lot Electrical Repair Removal of Old Components on ADU Sintering Furnace 3C Removal of unused Air Sampling Vacuum Line at Furnace 4B housing and replace the wire mesh pre-filters and main filters with our standard pre-filters and main filters.

Provide power to the following Grid Laser A work tables:

1. Grid Assembly Table
2. Grid Fixture/Defixture Table
3. Work Table/Engraving Station Add valve position indicating beacon\\limit switches to substitution procedure.

Install new over-travel switches for IN and OUT.

Replace the existing gauges with silicone filled gauges.

Block off and seal the gap.

Remove electrical valves XV-9155A and XV-9155C associated with removal of the ERBIA scrap area pumps.

Install a new section of conduit and wiring for the roadway and parking lot lighting next to the entry roadway.

The work tables are needed by Operations prior to Laser S

Components A tartup.

When a valve beacon\\limit switch becomes unavailable this CCF will allow the evaluation of the application against the substitution criteria and provides an approved replacement.

Installing new Encoder requires new magnets for trip points.

The existing pressure gages are not reliable.

Gap must be sealed to meet fire rating.

Related to the CFFF pellet receipt project for outside pellets and related to CCFs 16728 and 16716.

Miscellaneous ISA-08 Pelleting ISA-01 Plant Ventilation System ISA-03 ADU Conversion ISA-20 ERBIA The existing wiring has failed between a junction box and Grounds a l1ght pole next to the roadway near the ECP.

Remove old and obsolete components (Valves, Piping, etc.) for replacement during Many of the components will no longer be used, or Rebuild and Safety Improvement Projects. Remove ventilation duct sections at load end newer versions will be installed.

ISA-08 Pelleting to facilitate wireway installation.

Remove unused vacuum air sample piping extending down at front of furnace 4B.

Out-of-service piping need to be removed to allow installation of new wireway.

Page 8 of 29 ISA-08 Pelleting Location Hot taps to be performed in the QC Receiving Inspection area, slightly North of Column 15AA RAM CO solvent dip tanks Shed UT2 Erbia I FL-9402 Filter Housing Grid Area - Laser Welder A Update MCP-202174 to include Substitution criteria for valve beacon\\limit switches.

Grinder Line 6 At the S-1030 scrubber transition CFFF, Chemical Area, Compressor Room Scrap area of ERBIA Main roadway just inside the ECP Pellet Sintering Furnace 3C Pellet Sintering Furnace 4B

2017 CCF Approved by Engineer for Startup Name Title Description Upgrade Stanchions, 17021 Piping and Pressure Upgrade stanchions, piping and pressure control manifold for bulk helium supply.

Control Manifold for Bulk Helium Supply FME Barrier for Concrete 17022 Removal in the ERBIA Provide an FME Barrier for the concrete removal effort related to this project.

17023 17028 17029 17030 17031 17034 17035 Scrap Recovery Area Relocation of MetLab AC

  1. 5 Controls and Upgrade of Components ECG Machine Demo ADU 2A Sintering Furnace H2, N2 and Natural Gas Valve Changes New Glass Office and Conference Room Modification Electrical Installation Respirator Facility Air Conditioner Replace V-1017A Replace V-1006A IFBA Oxidation Oven Hood Relocation MetLab AC #5 from older PLC control system to existing newer PLC control system and replace pressure transmitter with current model.

Remove power and electrical services from abandoned ECG machine.

Change valves to ball valves.

Install electrical fixtures and receptacles.

Replace roof top AC unit with upgraded AC unit.

Replace V-1017A with a near like stainless steel vessel.

Replace the tank with a near like stainless steel vessel.

17036 Door Addition to Increase Add a "U" channel and two sliding doors to the IFBA oxidation oven hood.

Air Velocity Change the Part Number Justification The new system is designed to have less potential for breeches from the environment into the bulk helium supply.

Work is required for receiving pellets from outside sources.

Control system is obsolete for AC #5.

The old ECG machine has been replaced.

These are old valves in need of replacement.

This office installation requires modification of the electrical fixtures and receptacles.

Current unit is obsolete and not functioning properly.

The existing tank leaks and cannot be repaired.

Existing tank is leaking and can not be repaired.

The addition will increase air flow through the opening of the hood.

ISA ID Location ISA-06 Chemicals Receipt, Tank Farm Handling and Storage ISA-20 ERBIA ISA-18 Laboratories Components ISA-08 Pelleting Grounds Grounds ISA-11 Scrap Uranium Processing ISA-11 Scrap Uranium Processing ISA-14 IFBA Processing ERBIA scrap area MetLab-Autoclaves ECG room adjacent to plating room ADU Pelleting \\ 2A Sintering Furnace Front office area near columns T-S and 2-4 Respirator Facility Roof Conversion Scrap cage Conversion scrap cage IFBA / FA3 Plating Room 17037 of the Plating Room Tank Change the manufacturers part number in the Storeroom for H-4009-1 and H-4009-2 to The design of H-4009-1 and H-4009-2 heating element in Heater H-4009_1 and H-reflect the new part number that includes a temperature probe in the w1nng connection the Chem. Etch Tank T-4009 in the Plating room has Components 4009-2 in the Storeroom box.

changed.

Hot Oil System 4 Over-17038 Temperature Controllers Replace UDC over-temperature controllers.

17039 Replacement IFBA Vacuum Oven #2 Insulator post repair Weld new element insulator stud with head to the element casing.

Existing controllers are obsolete and unavailable.

ISA-03 ADU Conversion Hot Oil Room in UF6 Bay The old spot stud weld failed.

ISA-14 IFBA Processing Element #1 Page 9 of 29

2017 CCF Approved by Engineer for Startup Name Title Description Justification ISAID Change the control pendant of the overhead crane (CC-01) in the skeleton area.

A wireless crane controller will be safer for the type of Wired Pendant Crane 17040 Control Change to Wireless The current controller has a corded pendant and will be changed to one that is wireless.

work done with this crane.

Components 17041 17042 17044 17046 Installation of Bi-Directional Traffic Doors to Access ERBIA Production Area New Glass Office and Conference Room Fire Alarm Installation IFBA Rodline 5 Girth Welder (Dry Room)

Control Relay Modification Metal Brake & Roll Equipment Installation Replacement of Breakers Replace the metal double doors and transom to permit easier access to the ERBIA area and the dock in the area.

Install addressable smoke detectors and a speaker in each of 8 new offices and conference rooms in the front office area.

Install a 3PDT relay with diodes across solenoids for helium and argon.

Install model-58 1014 metal hand brake and slip roll machine under the metal brake &

roll equipment shed.

17048 in RP-H-1A for AutoClave Replace breakers for autoclave system #1.

17050 17051 17053 17054 17056 17057 17058 System #1 Thermocouple Junction Box for Conversion Line 1 Pumps 112A/B Relocate Thermocouple Junction Box for Conversion Line 1 Pumps 112A/B.

Replacement Fan-962 Reduced Voltage h

Replace Fan-962 Reduced Voltage Starter with a new starter.

Starter wit New Starter Upgrade to New Software f

d I.

Upgrade to new software platform and appiiCatton software.

Plat orm an App !Catton Add a 4-20 rnA isolator to each power supply on Oxide Coater 1 Met Lab Polisher Unit Replacement Install a 4-20 rnA isolator to each power supply.

Replace the metallurgical lab's old pellet grinder polisher units.

AutoClave System #1 (AC

)

lnstallatton of system stmtlar to AutoClave System #2 tn the Met Lab.

1-4 Installation AutoClave System #1 Demolition Removal of lsoprobe Mass Removal of remaining control components associated with Autoclaves 1 - 5 in the Met Lab.

17059 Spectrometer from Chern Remove isoprobe mass spec unit from chem lab.

Lab Work required for receiving pellets from outside sources. ISA-20 ERBIA Fire protection installation is necessary for these new offices.

Relay contacts for the Argon welded shut resulting in a number of scraped rods.

Grounds ISA-12 IFBA Fuel Rod Manufacturing Shed will protect equipment, material and workers from outside weather conditions.

Grounds The new design requires only one two-pole breaker to feed all four autoclaves.

The existing location is between the pumps and is very difficult to access.

The current reduced voltage starter has failed catast rophically and is obsolete.

Removal of old software PC's from the process control network.

The 4-20 rnA isolators will minimize noise.

New units are needed and have been purchased.

ISA-18 Laboratories ISA-03 ADU Conversion ISA-03 ADU Conversion ISA-08 Pelleting Components ISA-18 Laboratories Old system utilized obsolete components and is difficult ISA-18 Laboratories to support.

Components are obsolete and difficult to support. A new system is also being installed to replace AC #1-4.

The lsoprobe no longer functions and the space is required for a new instrument.

ISA-18 Laboratories ISA-18 Laboratories Page 10 of 29 Location Overhead crane in the skeleton assembly area Doors leading in from the pedestrian aisle adjacent to the ERBIA Pellet Inspection area and the tray conveyor exiting the pellet dryer DR-9274 Front office area near columns T-5 and 2-4 IFBA line 5 Girth Welder in the Dry-Room Equipment Shed Mechanical Side-Hallway outside of Metlab (Panel RP-H-1A)

ADU Conversion Line1 below the V-012 Tank MCC-950 located in the Electrical Room in UF6 Plant Wide Oxide Coater 1 CFFF Metallurgical Lab, Pellet preparation lab Metalurgical Lab Metalurgical Lab Chemical Lab

Name 17060 17061 17062 17063 17064 17066 17068 17069 17071 17072 Title Provide pump for drain from overflow tanks V-10301/J Sintering Furnace Power Feed Power Monitoring System Mass Spectrometer Installation Satellite Oil Station Storage Locker RP-1G Circuit Rearrangement for Carbon Analyzer Upgrade motor controls for P-1114A/B Modify the ECG Machine Drip Pan Under the Exit Conveyor Spray Bottle Holder VFSI Door Sight Port Make Minor Modifications to t he Laser Welder #5 Chamber B Door Closure Components 17074 Still 1 Nitrogen Piping Chemical Lab Asbestos 2017 CCF Approved by Engineer for Startup Description Justification ISA ID Provide a pump, P-1030C, to facilitate draining the overflow tanks to the top nozzle on V-This project will facilitate returning overflowed solution ISA-11 Scrap Uranium 1030D.

to the sump tanks.

Processing Provide power monitoring for 24VDC power to each of the ADU Sintering furnaces.

Install mass spec instrument in the chemical lab.

Install storage locker and pad for maintenance for use as a satellite oil station.

Install new breakers and wiring for new carbon analyzers.

Replace the MCC buckets for P-1114 A and Band upgrade the circuit breaker, motor starter and motor wiring to support the 15HP motor.

Monitoring is needed to generate alarms if a failure occurs and trend for current and voltage.

Replacement of older mass spec unit.

This Satellite Oil Station will eliminate taking large barrels of hydraulic fluids behind the wall contributing to contaminated waste.

ISA-08 Pelleting ISA-18 Laboratories Grounds The new Carbon Analyzer electronics are sensitive to the ISA-18 Laboratories power from the transformers C-phase hrgh leg. The breakers will be upgraded and rearranged from Band C to A and B ohase for these units.

The existing circuit breaker, starter and motor wire are undersized for the 15HP motors.

Grounds Add two approx. 3/4" diameter holes in the side of the drip pan to allow the operator to Zirc chips from the cutting operation appear to get a hose into the pan to flush any debris back into the main enclosure and from there accumulate in the drip pan.

into the electrolyte tank for disposal.

Components Location Conversion scrap cage Chemical Side-Pelleting-ADU Sintering Furnace PLC Room Chemical Lab Outside building on west wall approximately 40ft north of Dock 3 near column line 09 Chem Lab Waste Treatment Final Effluent Aeration Mechanical area across from the RAMCO cleaning station near column 15A A spray bottle holder will be bolted to the frame of a pump on each conversion line.

A holder for the spray bottle will help mitigate the risk of ISA-03 ADU Conversion V-X19 frame on each conversion a stray bottle falling to the floor.

line Repair Water Leak in VFS1 Door Sight Port.

Remove the door assembly, replace and modify door mechanism parts.

Re-configure the nitrogen piping for Still1, into a more organized manifold.

The VFS1 Has been experiencing vacuum issues and failing leak up tests.

The prototype door design is difficult to assemble and disassemble. The revision will make this process easier.

Nitrogen piping and valves are overly complex and potentially confusing.

Components VFS1 in Strap Cleaning room Components Mechanical Side I Grid Area ISA-06 Chemicals Receipt, Outside URRS/Still1 Building Handling and Storage 17076 Abatement and New Floor Remove a section of the old floor prior to installing a new floor.

Installation The old floor must be removed and new floor installed before installing ICP replacements.

ISA-18 Laboratories Chemical Lab 17077 Platform PC Roll to newer Upgrade PC to new operating platform.

platform.

The existing XP PC has stopped working and is unrecoverable.

Install Ball Valves on FL-17078 948A and FL-948B Drain Lines 17079 RW-1 Steel Well Seal Blank Remove end caps and attach ball valves to 1" drain lines.

These ball valves will be used to perform some tests to prevent buildup of water in the filter houses.

Remove submersible well pump from abandon well in front of respirator cleaning facility The abandoned well needs to be sealed due to its and install a steel well seal blank on the 4" well pipe.

proximity to the low level waste pad.

Page 11 of 29 Components ISA-01 Plant Ventilation System Grounds GM2 Furnace Penthouse, FL-948A and FL-948B Outside front of the Respirator Cleaning Facility

Name Title 17080 Power Tie-in for GM #3 to Substation #3 17083 ADU Line 1 Dust Collector Fork Level Installation 17084 ADU Line 2 Dust Collector Fork Level Installation 17085 ADU Line 3 Dust Collector Fork Level Installation 17086 ADU Line 4 Dust Collector Fork Level Installation IFBA DC-801A Fork Level 17091 Installation and DPSH-S-802A and DPSH-802B Control Wiring Relocation 2017 CCF Approved by Engineer for Startup Description Justification This project will support the installation of a new Perform power tie-in for the installation of a new annealing furnace (GM 3). The power annealing furnace.

tie-in will occur at Substation 3 in the equipment room across from the computer room.

Replace the high and high, high level probes on ADU line 1 dust collector and install a new control panel with individual alarms and controls for each level probe.

Replace the high and high, high level probes on ADU line 2 dust collector and install a new control panel with individual alarms and controls for each level probe.

Replace the high and high, high level probes on ADU line 3 dust collector and install a new control panel with individual alarms and controls for each level probe.

Replace the high and high, high level probes on ADU line 4 dust collector install a new control panel with individual alarms and controls for each level probe.

Replace the high and high, high level probes on the IFBA Dust Collector DC-801A and relocate control wiring for DPSH-S-802A and DPSH-S-802B.

The existing probes have proved to be difficult to calibrate and hold calibration and the manufacturer no longer supports certain critical parts associated with these probes.

The existing probes have proved to be difficult to calibrate and hold calibration and the manufacturer no longer supports certain critical parts associated with these probes.

The existing probes have proved to be difficult to calibrate and hold calibration and the manufacturer no longer supports certain critical parts associated with these probes.

The existing probes have proved to be difficult to calibrate and hold calibration and the manufacturer no longer supports certain critical parts associated with these probes.

The existing probes have proved to be difficult to calibrate and hold calibration and the-manufacture no longer supports certain critical parts associated with these probes.

ISAID Grounds ISA-01 Plant Ventilation System ISA-01 Plant Ventilation System ISA-01 Plant Ventilation System ISA-01 Plant Ventilation System ISA-01 Plant Ventilation System 17093 Plating room scrubberfan Replace the fan on the Plating room scrubber.

The existing fan is not designed to survive the chemical effluent that is exhausted from the plating room hood.

Components 17094 17095 17096 17097 17098 17101 17102 Install a wall mount cabinet shelf (30"Wd. X 26"Ht. X 12"Dp.) with clear view windows on Shelf is needed in the area to store items such as the wall of the Cool Down Zone located on the third floor of the roof stairwell near sqwinchers for hydration, wipes, trash bags etc.

Grounds Cool Down Zone Cabinet Chip Knocking Stand Platform Replacement Increase Drain Diameter on Pressure Safety Valves to 1/2" on Boilers #1 and

  1. 2 Deaerators Replace Waste Storage Columns V-1017A-E Replace Waste Storage Columns V-1018A-E elevator.

Replace the upper two sets of platforms and containment rings on the newly installed stand.

Increase drain lines to 1/2" tubing and route to a visible discharge location.

Replace each column with a 8" dia., sch. 40 316L, PTFE lined vessel. The section of the frame supporting the V-1017 vessels will also be modified.

Replace each column with a 8" dia., sch. 40 316L, PTFE lined vessel. The section of the frame supporting the V-1018 vessels will also be modified.

Replace Precipitation Tan k Replace V-1006B with a more corrosion resistant tank.

V-1006B Replace precipitation tank Replace v.1006A with a more corrosion resistant tank.

V-1006A The existing platforms and rings do not allow for enough clearance for the operators to spin a suspended fuel ISA-17 Final Assembly assembly without concern for bumping into the rings.

Water can pose hazards such as, increased relief pressure due to back pressure o~ the valv~, water could Grounds freeze; causmg catastrophic equipment failure and potential injury.

The existing tanks have deteriorated and should be ISA-11 Scrap Uranium replaced.

Processing The existing tanks have deteriorated and should be ISA-11 Scrap Uranium replaced.

Processing The existing tank has deteriorated and must be replaced. ISA-11 Scrap Uranium Processmg The existing tank has deteriorated.

ISA-11 Scrap Uranium Processing Page 12 of 29 Location Equipment Room #1 across from Computer Room.

ADU Line 1 ADU line 2 ADU line 3 ADU line 4 Dust Collector IFBA Dust Collector DC-801 The mezzanine above the Plating Room.

Cool Down Zone third floor roof stairwell near elevator CFFF, Mechanical Area, Final Assembly, Inspection Pit, Chip Knocking Stand.

Boiler House #2,North American Boiler #1 and #2 Deaerators conversion scrap cage conversion scrap cage conversion scrap cage scrap cage

Name Title Connection of Pellet Sintering PLC Room 17105 Monitoring Panel to 24VDC Power Supply Panels Electrical Portion of the 2017 CCF Approved by Engineer for Startup Description Justification ISAID The new Pellet Sintering PLC Monitoring panel (installed under CCF 17061) will be connected to the existing 24vdc Power Supply Panels to permit power monitoring for Fault monitoring to ensure supply of control power to 24VDC power to each of the ADU Sintering furnaces. This work will include installation furnaces.

ISA-08 Pelleti ng of conduit and wiring and connection of 1/0 points.

17106 Old HVAC System from Remove the electrical portion of the old HVAC system from the Plating Room.

The old HVAC System for the Plating Room HVAC system Components is being replaced with a new system under a separate 17107 the Plating Room Removal Installation of test ports on Furnace 2A discharge stack pipes 17108 VFS1 Pre Work Modify MCP-202174 17110 Section 5 "Motor Substitution" Install Temporary CCF.

The data gathered from these measurements will be The two discharge vent pipes for Furnace 2A will be drilled to permit flow testing with an used to determine minimum flow rates (and resulting ISA-08 Pelleting anemometer.

Remove the old Helium copper lines coming from Non-Fuel above the X-Ray machine going to the GM/ ABAR furnaces and VFS1 in the Clean and Anneal room.

Modify MCP-202174 Section 5 "Motor Substitution" to require Maintenance or PSE Electrical\\ Control engineer evaluation and approval before substitution of motors greater than 30 horse power, or a modification of frame type.

pressurization) for normal safe operation including load and unload sequences.

Best practices and plant policies dictate that abandoned items be removed completely.

Components T~ is CCF was driven by FN-962 Auto transformer starter Grounds failure after replacement of the motor.

17111 Generator to temporarily Install Temporary Generator to temporarily replace Generator #3.

replace Generator #3 Generator 3 has failed and standby generator power is required.

Grounds ADU 2A Sintering Furnace Over time, due to the expansion/retraction of the 17112 Element Cooling Gland Allow the use of a mechanical locknut.

furnace when cooled and reheated for PM's, outages, ISA-08 Pelletin etc., the element cooling gland flange nuts are loosening.

g 17113 17114 Mounting Nut Option Temporary Relocation of IFBA Hydrogen Analyzer to Main Chern Lab Network Switch Installation Install Temporary Power The new lock-nuts should prevent loosening.

The temporary relocating of the hydrogen analyzer to Move one hydrogen analyzer from the IFBA lab and install in the specified analyzer room the Main Lab will allow for IFBA pellets to be analyzed ISA-18 Laboratories of the Main Chern lab for use.

for hydrogen during the renovation of the IFBA lab floor.

Install a vendor network interface switch to provide an access point to connect the replacement automatice transfer switch (ATS) 2ATS3 to the plant network This will will allow the remote monitoring of the status of 2ATS3.

Grounds Provides a temporary power service around the ATS so 17115 around 2ATS3 During Install temporary power around 2ATS3 while it is being replaced.

that the equipment can operate as needed while the Grounds 17116 Replacement IFBA Chern Lab Floor Refurbishment Remove old tile (asbestos free) and install new decorative flake floor system with approximately 3/16" thick epoxy motor base.

work is being performed.

Old tile has caused tripping hazards due to deterioration b

and buckling up.

ISA-18 La oratories Page 13 of 29 Location Pellet PLC Room The mezzanine above the Plating Room and the Plant Roof Pelleting Furnace 2A load and unload areas Grid Area, Zirc Clean and Anneal room, GM/ ABAR Furnace area and Non-Fuel Substitution procedure MCP-202174 The Temporary unit will be next to the west wall of the building, between the maintenance dock and dock 3 ADU Pelleting \\ 2A Sintering Furnace Main Chemical Lab Sub 9 Equipment room Sub 9 Equipment Room Mass Spec IFBA Chern Lab Floor

2017 CCF Approved by Engineer for Startup Name 17117 Title Modify Ground Shields Next to Cathode 2 Add 2 Circuits for Description Add second 0.5 inch hole near back end of shields next to cathode 2.

17119 Substation Breaker Add 2 circuits for substation breaker calibrations in equipment room 1.

Calibrations in Equipment Room 1 17120 Grid Laser #4 17121 Dock 3 Temporary Air Compressor Retrofit grid laser #4 to accommodate new and existing vacuum pump.

Connect temporary air compressor to the plant air header for use as a backup Air Compressor.

Justification ISA ID These shields currently have one 0.5 inch hole near the front of the shield to hold shield in place. In some coaters these shields pivot toward cathode 2 and ISA-14 IFBA Processing ground/short cathode 2. Adding a second 0.5 inch hole near the back end should not allow this pivot to occur.

Having 2 new stations for calibration will expedite calibration of breakers during shutdown.

Grounds Converting laser 4 to the new style pump will reduce risk of extended unplanned downtime.

Components This rental air compressor will be on standby until conditions requiring the back up air compressor are returned to normal.

Grounds 17122 Industrial Vacuum Sound Fabricate sound enclosure to house the industrial vacuum that runs during the polishing This enclosure will reduce the noise.level in the area.

Enclosure on Oxide Coater 1

.d s1milar to the enclosure around the mdustnal vacuum m Components eye e on OXI e coater 1.

the Non-Fuel area.

17123 Install ECG Enclosure Install mezzanine and enclosure around new ECG machine.

17124 AC-34 Diffuser Filter Pellet Install B media circle filter with elastic, over AC unit diffusers above the chemical side Area furnaces.

17125 Add Clean-out Location to Cut a 12.5" by 22" hole in the duct to allow for cleaning. A stainless lid with gasket will the S-1030 Inlet Elbow be cut to cover the opening once clean-out activities are complete.

17129 Relocate Filter Housing for Move the filter housing about two feet toward column line B.

ECG Machine 17132 FM Protective Pop-Up Shelter Substitute New and Existing Gearbox and 17133 Worm Index Sub-Assemblies on Laser 4 Chamber B Set-up a pop-up tent outside the entry of the IFBA Chem Lab door in order for the floor contractor to mix floor material to be installed on IFBA Chem Lab Floor.

Allow the substitution of new and existing gearbox and worm index sub-assemblies (interchangeably) on Laser 4 Chamber B.

Enclosure will contain any corrosive fumes from electrolyte solution and segregate ECG equipment.

Diffuser over Line 6 is intermittently blowing FM on to area below.

Allow for cleaning the inlet transition.

Allow room to move the electrolyte reservoir lids to the side of the reservoir during servicing.

Purpose of the tent is to contain light dusting created from mixing epoxy.

The new gearbox and worm index subassemblies were created to be spares to reduce equipment downtime.

Components ISA-01 Plant Ventilation System ISA-01 Plant Ventilation System Components ISA-18 Laboratories Components Location IFBA/ FA1 Equipment Room 1 on 2nd floor near elevator.

Grid area on Laser W4, P4218B Located near Dock 3 Oxide Coater 1 Mechanical Side Tool Room AC 34 Diffuser Roof Near Column A15 Outside of IFBA Chem Lab Laser W4 17135 SOLX Elevator Safety Gate Remove old gate and install a new manufactured safety gate.

Existing safety gate is missing spring return.

ISA-07 Solvent Extraction SOLX next to Blue M ovens 17137 17139 17140 17144 Laser Paddle Mechanical Install the latest interchangeable paddle drive components on Laser 3, 4, 5, and 6 as Dnve Components needed.

Interchangeability Project Replace 2ATS3 Hygrogen Analyzer Product Engineering LabTesting Equipment Replace the old Automatic Transfer Switch (ATS) 2ATS3 with a new unit.

Move hydrogen analyzer back to IFBA lab.

Remove mechanical testing equipment in PE Development Lab (#2 Position) to prepare for replacement machine.

The goal is to be able to make minor improvements over time, that don't affect the overall form, fit, or function of the equipment to improve the overall reliability of the equipment and reduce major downtime.

The current 2ATS3 unit is old and obsolete.

To place the analyzer back in its original location.

Parts for future repair of the testing machine have become obsolete and the unit is to be replaced with a new model.

Page 14 of 29 Components Grounds ISA-18 Laboratories ISA-18 Laboratories Grid Area Laser Welders 3, 4, 5, & 6 Equipment Room "Sub 9" on the Mechanical Chem Lab Product Engineering Test Lab

2017 CCF Approved by Engineer for Startup Name Title Description Justification ISAID TPBAR Pellet Packing 17145 Pump down/ Helium Station Assemble table, set vacuum pump on table and plug into outlet and mount Helium bottle Requirement of new TPBAR pellet shipping and storage.

ISA-14 IFBA Processing safety chain to table or wall.

17149 17150 17151 17152 17153 17154 17155 17157 17158 17162 17164 17165 17166 17168 17169 Modify Air and Dl Water Piping to ECG Machine Rod Storage Barrier Addition of DOP Testing Ports on the Secondary Source Hood Dissolver Isolation Boiler Pressure Safety Valves Repositioner Block Modification Polypack Storage Rack Incinerator Ash Ram Linear Position Sensor Tool Room Surface Grinder Pent House Floor Refurbishment UF6 Vaporizers Clevis' Upgrades Substitution ability for Relocate the air and Dl water piping so that they do not interfere with moving rods into the room and add a filter to the Dl piping.

Install remote controlled barrier to limit people from crossing through rod storage.

Add DOP testing ports on the inlet and outlet of the HEPA filter.

Install blind to isolate dissolver from process.

Increase drain diameter on boiler deaerator pressure safety valves to 1/2".

Change the repositioner block on the rod line 5 to stainless steel and move the holes down IFBA Line 5.

Move the polypack storage rack for the Line 4 pelleting area.

Replace linear position sensor assembly on incinerator ash ram.

Disconnect and remove surface grinder.

Install epoxy coating over approximately 1,288 sq ft.

Upgrade Clevis On Line 4 UF6 Vaporizers.

Replacement Power Add additional option for procuring power supply, cable and adapter from manufacturer Supply, Cable and Adapter due to compatability, availability and cost.

on Redundant Power Supplies 480V UPP Power Feed for Provide infrastructure (breakers and power distribut ion) to allow development of ADU Sintering Furnaces 120VAC UPS power at each furnace.

Provide UPS Power to Energy Management Controller in Switchgear Building Pre-Approved Level 2 Mod -Grid Area Provide UPS power to energy management controller in switchgear building.

Perform review, demolition, construction, and startup of plant modifications within the Grid Area.

The existing piping layout is not conducive to transporting rods into the room.

The device is designed for pedestrian movement and therefore should not create any additional safety hazards.

This work will provide t he necessary ports on the inlet and outlet side to complete DOP testing.

Isolate system while piping is being replace.

Increased relief pressure due to back pressure on the valve, water could freeze causing catastrophic equipment failure and potential injury.

Existing block experienced mild melting and was not aligned wit h t he rod.

The current rack has certain restrictions which limits its use.

Provide correct sensor for BPCS interface.

The controls on the grinder have failed and the manufacturer no longer supports that model.

Epoxy will fill in cracks in the floor to prevent leaks onto the Dissolver area.

The new clevis will document the equipment and gives us options for placing the set-screw in the correct location of the actuator threaded shaft.

Components Clean Side Rod Area ISA-10 ADU Rods ISA-11 Scrap Uranium Processing Grounds ISA-12 IFBA Fuel Rod Manufacturing ISA-16 Nclear Material Storage ISA-13 Low Level Radioactive Waste Processing Components ISA-13 Low Level Radioactive Waste Processing ISA-03 ADU Conversion Several failures of the power supplies that were installed several years ago have occurred.

Grounds This portion of t he work is to simply provide infrastructure (breakers, wiring and wireway) to facilitate ISA-08 Pelleting future connections to each furnace as it is upgraded.

This will reduce or eliminate power interruptions to the controller.

Upgrade of equipment within the grid area.

Grounds Components Page 15 of 29 Location TPBAR ECG room Rod Storage-across from QC Rod D&V table Non Fuel Secondary Source Hood Scrap Cage Boiler House #2, Boiler #2 Deaerator IFBA / Dyr Room/ Weld line conveyor CFFF, Chemical Area, Pelleting Line 4

Incinerator room Mechanical side tool room near column B12 Pent House Floor Vaporizers line 4 URRS-Outside Chemical Side-Pelleting Area Main Switch Gear Building Grid Area, Non-Fuel

Name 17170 17171 17174 17175 17176 17178 17179 2017 CCF Approved by Engineer for Startup Title Description Replace existing ADU sintering furnace element leg cooling gland with new, improved lB Stntenng Furnace cooling glands and allow the use of a mechanical lock nuts an option to the existing Cooling Gland Installation locknut to mount the new style cooling gland(s).

Installation of new Muffle Replace obsolete muffle furnace in Chern Lab (Impurities Room) with similar.

Furnace Justification New cooling gland(s) will be able to compensate for alignment issues associated with warped furnace floors, provide improved sealing and provide improved cooling.

ISA ID The braided hose interconnection will provide a flexible ISA-08 Pelleting connection to alleviate alignment issues between the gland cooling coils and the new lock-nuts should prevent loosening.

Replacement required to ensure back-up equipment available in case of breakdowns.

ISA-18 Laboratories UCON Wash System Grounding The power supplies and UPS ground terminals should be Install ground wires from each 24Vdc power supply and local UPS to system ground bar. connected to the system grounding bus.

ISA-17 Final Assembly Lubricant Heater Solid State Relay Replacement and Substitution Procedure Modification Grinder Poly Chord Line Length IFBA Line 7 Cassette Exit Replace the existing obsolete lubricant heater solid state relays with a currently available The existing lubricant heater solid state relays are model.

obsolete and prone to failure.

Allow to cut/splice the polycord as needed to maintain proper tension on the cord.

The pellet area needs the ability to adjust the poly cord length as needed to maintain proper tension.

ISA-17 Final Assembly ISA-08 Pelleting Door Cylinder - Adjustable 1

1 1

Add an adjustable a1r flow control valve feeding the cylinder that actuates the door on Air F ow Contro Va ve the IFBA line 7 cassette exit outside door.

The internal flow control valve (adjustable cushion) built into the cylinder has failed.

ISA-14 IFBA Processing Addition Demo Plating Room AC 4060 Remove the old Plating Room AC 4060 HVAC System.

The old HVAC system for the Plating Room is old.

Components Location ADU Pelleting I lB Furnace Chern Lab-Impurities Room UCON Wash System in Final Assembly area.

Final Assembly UCON system Pellet Grinders IFBA I Line 7 I cassette exit door outside cylinder Plating Room, Plating Room Mezzanine, Plant Roof HX-11511nlet and Exit 17180 Chilled Ammoniated Replace leaking chilled ammoniated water piping on the HX-1151 inlet and exit.

The piping is degraded.

ISA-03 ADU Conversion Piping at HX-1151 17181 17182 17194 17195 17198 Water Piping Convert Boiler Deaerator Convert the DA tank into an atmospheric feed water tank until a new DA tank can be (DA) to a Feedwater Tank installed.

City Water Tie-Ins to Relocate Piping from Above Bulk Room Blu-M Oven Hood Slide Windows for PL2 WABA Room Ceiling Tile Replacements Add Tie-Ins to allow relocation of city water piping from above Bulk Room.

Modify the existing design and install a quantity of 5 smaller slide windows.

Replace current ceiling tiles with ceiling tiles similar to ceiling tiles above line 8 tube prep.

Change angular alignment (to 41 degrees) and length (to 6-1/2") of ADU Line 1 elevator Angular Alignment and Length of ADU Line 1 Elevator Discharge Chute discharge chute weldment.

A recent inspection found several defects in the DA tank Grounds that disqualify continued use as a pressure vessel.

Boiler House Ill To avoid a potential water intrusion into a moderation control area.

ISA-05 ADU Bulk Powder Water Lines are above Bulk Room Blending Allow for easier access to hood without modifying the face velocity to the hood.

These ceiling tiles are moisture-proof, mold and mildew resistant and the lanyards will be used to prevent tile from falling.

The current configuration has too much angular offset, distorting the hose.

ISA-03 ADU Conversion Components ISA-03 ADU Conversion Hood on the front end of pellet line WABA Ceiling Chemical side, ADU Line 1, Elevator Discharge Chute weldment to the Duplex Valve Page 16 of 29

Name 17199 17200 17201 2017 CCF Approved by Engineer for Startup Title Additional valve at line 1 N2 spring return valve ECG Room Hoist Description Install a valve (059-3) downstream of the spring return valve.

Install electric hoist to lift the lid from the electrolyte reservoir and a beam on the existing structural steel from which to hang the hoist.

2C Sintering Furnace Replace existing ADU Sintering furnace element leg cooling glands with new, improved Cooling Gland Installation cooling glands.

Justification Provide consistency between the 5 ADU lines and procedures.

The electrolyte reservoir lid weighs about 200# and is difficult to handle by hand.

New cooling glands will be able to compensate for alignment issues associated with warped furnace floors, provide improved sealing and provide improved cooling.

The braided hose interconnection will provide a flexible connection to alleviate alignment issues between the gland cooling coils.

ISAID ISA-03 ADU Conversion Components ISA-08 Pelleting Location ADU line 1 near the bag filters FL-112A/B Near column 15A, inside ECG room.

ADU Pelleting I 2C Furnace 17206 Scrubber Replacement Replace line scrubber on Conversion Line 3 with universal scrubber.

Installation of new scrubber.

ISA-03 ADU Conversion Line 3 Conversion Change to Pneumatic 17207 Clamp Door on Laser Welder #5 Chamber A Change the mechanical hand wheel clamp on chamber A door to be a pneumatic clamp The pneumatic clamp design eliminates the chance for Change to Pneumatic 17208 Clamp Door on Laser Welder #3 Chamber B Change Laser Welder 4 17210 weld chamber Doors to Pneumatic Clamp Design.

Change the Laser Welder door similar to chamber B.

Change the laser 3 weld chamber doors from the mechanical hand wheel clamp to the pneumatic clamp design.

Change the weld chamber doors from the hand wheel clamp design to the pneumatic clamp design.

17211 6 Weld Chamber Doors to Change the doors from the hand wheel clamp design to the pneumatic clamp design.

the Pneumatic Clamp Design operator injury from muscle strain by eliminating the source of the problem, the mechanical hand wheel.

The pneumatic clamp design eliminates the chance for Components operator injury from muscle strain by eliminating the Grounds source of the problem, the mechanical hand wheel.

The pneumatic clamp design eliminates the chance for operator injury from muscle strain by eliminating the Components source of the problem, the mechanical hand wheel.

The pneumatic clamp design eliminates the chance for operator injury from muscle strain by eliminating the source of the problem, the mechanical hand wheel.

Components Page 17 of 29 Grid Area Grid Area Grid Area Grid area

2017 CCF Approved by Engineer for Startup Name Title ABAR #1 VRT Cooli ng 17212 Water Modification and Protection Flowmeter for Dl Water Description Modify the cooling water flow for t he furnace heater transformers from a series to parallel scheme.

17213 Addition to Ammonia Replace the existing spring-loaded manual valve.

Storage Tanks 17218 Replace Display Monitor Replace model with new 7" model.

Justification The existing system has no over temperature or flow failure protection and the flow path for the transformers is vulnerable to a single point of failure in cooling water flow and is difficu lt to control.

Remove the need for having to hold a spring-loaded valve open for a long period of time to lower the ammonia concentration in T-2/3/4.

The 8056 display is obsolete and no longer available.

Abandoned ECG Machine 17219 and Associated Piping Demolition Demolish machine and the Dl water and compressed air piping that is associated with it. The old ECG machine has been removed from service.

17221 17227 Wheel Chair Lift Equipment Repurposing Decommission the existing wheel chair lift and reconfigure the components to serve as an unmanned equipment/dock lift for the development and metallurgical labs.

Oxide Coater 2 Industrial Fabricated an enclosure to house the industrial vacuum that runs during the polishing Vacuum Sound Enclosure cycle on oxide coater 2.

HF Tan k (T-1174/1191) 17230 Replacement-Mechanical Replace T-1174 HF Storage Tank and T-1191 HF Overflow Tank.

17235 Scope Coater 7 Controller Replacement Replace controller with an up-to-date version controller.

An equipment/dock lift is needed to prevent personnel injury when conveying heavier object to the labs.

This enclosure will reduce the noise level in the area.

The tanks are near end of life. The upgrades improve safety and reflect current best practices for HF acid storage.

Controllers are obsolete.

ISA ID Location Components Grid A8AR furnace #1 ISA-06 Chemicals Receipt, URRS Outside 1 Tank Farm Handling and Storage Grounds Components ISA-18 Laboratories Clean Side Rod Area Plant Wide Room housing abandoned ECG machine CFFF, Development and Metallurgical Lab Entry Oxide Coater 2 ISA-06 Chemicals Receipt, HF Storage Pad Handling and Storage ISA-14 IF8A Processing Coater 6 17236 Met Lab Renovation -

Phase II, Stage 1 CFFF Metallurgical Lab major renovation effort for June 2017.

These areas must be cleared by 2 June 2017 to allow for Provide demolition and rerouting of equipment in the met lab area in preparation of the asbestos floor abatement and demo and installation of ISA-18 Laboratories 17237 17239 17240 17241 17242 17245 17247 FL-94058 Inlet Duct Elbow Seal crack on FL-94058 inlet duct elbow(galvanized material ).

Repair new composite floor.

The elbow has a stress crack that can suck water in, if not ISA-01 Plant Ventilation sealed.

System FL-94058 Elbow Handling and Storage Disconnect Electrical forT-d Disconnect the electncalmstrumentation, control and motor Wiring so that tanks can be HF tanks H-1174 and T-1191 are at their end of life and 1174 an T-1191 removed.

require replacement.

ISA-06 Chemicals Receipt, HF Storage Pad Replacement Install HF T-1174 Electrical Install SSC hardwired controls for level and pressure on T-1174 and two new valves, one The existing tank is at the end of its useful life and Controls on t he inlet fill line and one on the outlet of the tank.

requires replacement.

IF8A Scrap Mezzanine Install 3 new battery backup lights and rework existing lighting and receptacle circuits for There is a lack of emergency lighting in the IF8A scrap Egress Lighting Installation feeds to those lights at t he stairs in the IF8A scrap mezzanine area.

mezzanine area.

ISA-06 Chemicals Receipt, HF Pad Handlmg and Storage ISA-14 IF8A Processing IF8A Scrap Mezzanine Area Secure Handle on Tube Cart Replace the handle attaching components with ones that allow for the handle to be more secure.

The handle attaching components will be changed out to ISA-lO ADU Rods allow for more secure handle on the tube carts.

Tube Prep Liquid Scrap Tanks Temporary Fire Retardant Install temporary wrap around liquid scrap tanks.

Degreaser Heater Replacement Replace degreaser tank heater from 6 KW to 7.3 KW heater.

Prevents spray in the case of a leak.

The degreaser heater has failed and is no longer available.

Page 18 of 29 ISA-11 Scrap Uranium Processing Miscellaneous Conversion Scrap Cage RAM CO

Name Title Fuse Addition to 17248 Secondary of 5KVA Transformer 2017 CCF Approved by Engineer for Startup Description Justification ISA ID Add fuse to secondary of 5KVA transformer on west wall of Equipment room 2.

Currently the transformer has no secondary protection.

Miscellaneous Location West wall of equipment room 2 below the disconnect 17249 Bulk Blending Man Door Exit Sign Install new tritium illuminated exit sign at the man door in the Bulk Blending room.

There is no exit sign above the man door in the Bulk Blending room.

ISA-05 ADU Bulk Powder ADU Bulk Blending room Blending 17250 17251 17252 17253 17254 17255 17256 17257 17258 17259 17262 17263 Line 4 Panel Rest on Line 4 Modify line 4 the panel rest on line 4 pellet tray enclosure to automatically close like rod The lid on the enclosure does not close properly like lines Pellet Tray Enclosure lines 1-3.

1-3.

ISA-10 ADU Rods Non Fuel Line 12 Industrial Vacuum Receptacle Circuit Met Lab Renovation-Phase II, Stage 2 Suction Piping on West II Lagoon Pumps This CCF is to add a 120VAC receptacle next to non fuel line 12 welder for the industrial vacuum.

Provide demolition, rerouting, installation and fabrication of equipment in the met lab area in preparation of the major renovation effort for June 2017.

Change carbon steel suction piping on west II lagoon pumps to stainless steel.

The existing receptacle used for the vacuum is difficult to Clean Side Rod Area access and should have 1t's own c~rcwt.

This lab renovation project is centered around the abatement of current asbestos-containing floor tiles and ISA-18 Laboratories replacement with a composite flooring.

Stainless steel is a better fit for the lagoon and nitric acid Grounds compatibility.

ADU rod line 4 Non fuel line 12 CFFF Metallurgical Lab West II Lagoon LR-230 Off Load Dike Curb Add a new slope to the outside of the roll-over curb.

Modification Will give the truck driver more control as he backs over the dike containment roll-over curb.

ISA-02 Uranyl Nitrite Bulk LR-230 Off load area outside URRS Storage Tanks Modifications for New 5S Move a pole and a rail in the skeleton assembly area.

WorkTable Heat Shrink Station Lockout Valve Addition Inspection Pit Monorail Stop Change Rod Weigh Conveyor Air Valve Addition Line 1 Powder Lift Level Probe Replacement Add lockout valve to heat shrink station.

Change the original fixed "hard stop" and current adjustable clamp stops to a fixed stop that can be positioned and adjusted for each inspection station through the use of spacer shims.

Add air valve to rod weigh conveyor.

Replace the obsolete level probe with new probe.

Critical Lift Plan for S-1030 This CCF documents the lift plan for the 4th iteration of the S-1030 Scrubber Cleanout/1 nspection Weld Chamber End Stop helium line Addition clea nout/i nspecti on.

Install a helium line for the weld chamber end stop.

This is to allow room for the 5S work table.

The current valve is not easily accessible and isn't lockable without a cover.

The clamp stops need to be reset from time to time and ISA-17 Final Assembly Components due to the new platforms ready to be installed, some ISA-17 Final Assembl add1t1onal adJustment to the stat1on centerlmes m1ght be Y

needed.

The current air valve is far underneath the equipment.

Add another lockable valve in a more convenient location.

Level probe is no longer manufactured.

A crane is required to perform the cleanout/inspection.

This installation will help eliminate discoloration of the bottom end plugs during the weld cycle.

ISA-10 ADU Rods ISA-08 Pelleting ISA-01 Plant Ventilation System Components Page 19 of 29 Skeleton fixture# 2 Non fuel Heat Shrink Station CFFF, Final Assembly, Inspection Pit Stand Rod weigh in tube prep Pellet Line 1 Powder Lift Level Probe Building exterior over Conversion and the UF6 Bay; Also affect area outside of building around UN Tank, UN unloading, UF Tank, and Boiler House Line 7 Thimble Line

Name Title 02 Monitor for Product 17264 Development Lab Viper Loop 17265 MET Lab 2017 CCF Approved by Engineer for Startup Description Replace obsolete 02 monitor with current model 02 monitor in the viper loop pit.

Remove old asbestos tile and install new decorat ive flake floor system with approximately 3/16" thick epoxy motor base.

Justification ISA ID The current 02 monitor in the product development lab viper loop pit has failed and is obsolete.

ISA-1S Laboratories Old tile has caused tripping hazards due to deterioration b

and buckling.

ISA-1S La oratories 17266 Addition of Panel for Erbia Pick and Place Assembly Replace the existing plast ic curtain at the Erbia tray loader.

To provide a physical separation between the grinder operator and the pick and place.

ISA-20 ERBIA Installation of new MCC 17267 on Thermal Stability Platform Installation of new MCC 1726S between ADU Sintering Furnace 3C and 4A 17269 Final Assembly High Bay LED lighting Modification 17270 Plating Room Condenser Removal 17271 Model 396 pH Probe Usage Installation of a Clean Out 17272 Access Door for the IFBA Dry Room Duct Section Manual Skeleton Fixtures 17273 4 and 6 T-Pin Sensor Project 17276 IFBA Drying Ovens 1 & 2 PLC Address Change Add 3 Hold Down Bolts to Install new MCC, feed from Substation 2 SODA breaker (Brkr 223).

Buss Duct is difficult to reach and parts are obsolete ISA-OS Pelleting Install new MCC, feed from Substation 2 SODA Breaker (Brkr 215).

Buss Duct is difficult to reach and parts are obsolete.

I SA-OS Pelleting Install high bay light diffusers over crane way and 3 additional high bay fixtures over the The new high bay LED lighting is causing glare issues with inspection pit.

operators running cranes.

ISA-l7 Fmal Assembly Remove condenser for the plating room from the roof.

Demolition efforts.

Components Allow use of Model 396 pH Probe.

Replacement of current EPA building pH probe.

Grounds Install a clean out access door for the IFBA dry room section of duct from the rod loading Better access to inspect and clean out duct.

table to FL9425.

ISA-01 Plant Ventilation System Install a new sensor to detect if the T-Pin is in location and to install a Class 2 Laser to detect position.

Change the IP addresses for the PLCs on the IFBA drying ovens 1 and 2 from business network addresses to Process Control Network addresses.

A skeleton was scrapped due to an operator pulling a top nozzle yoke pin too soon.

ISA-17 Final Assembly The new computer is on the PCN so the PLCs have to be ISA-12 IFBA Fuel Rod on the PCN also.

Manufacturing C401B Vaporizer Lid and Add three hold down bolts to the lid to decrease the distance between hold down bolts This modification will bring the total amount of hold Location Product Development Lab Viper Loop Autoclave, Office Area, SEM Rm, Sample Prep Rm At the tray loader in ERBIA Substation 2 is on Mechanical Side, New MCC will be on Chemical Side on mezzanine between Pelleting and ADU Rods Substation 2 is on Mechanical Side, New MCC will be on the Chemical Side between ADU Sintering Furnaces 3C and 4A Final assembly crane way and inspection pit Mechanical Roof Area above the plating room mezzanine Aerator and River pump out pH meters, outside in the EPA Building IFBA near Oven 3 Final Assembly-Manual Skeleton area IFBA drying ovens 1 and 2 1727S Replace the Other 6 Hold and replace the old hold down tabs with the new style to prevent the eye bolt from Down Bolts with the New coming out while we are tightening it down.

down bolts to 9 which is similar to 10 on the lines 1 & 2 ISA-03 ADU Conversion Line 4 UF6 Bay Style Tabs Existing Frequency Drive 17281 and Guard Railing Relocation on IFBA Coater Replace ex1stmg frequency dnve and relocate guard ra1ilng on IFBA Coater #4.

  1. 4 vaporizers.

The existing drive has failed and the railing must be moved to meet the clearances required by the National Electrical Code.

Page 20 of 29 ISA-14 IFBA Processing IFBA Coater #4

Name 17289 17290 17291 17292 17293 17297 17298 17299 17300 17302 17303 17304 2017 CCF Approved by Engineer for Startup Title Description Justification Auto Dash pot Fab System Redesign the vacuum chip collection collar around the lathe chuck to reduce the weight The current part is a very heavy stainless steel ring Vacuum Chip Collection of the part.

causing dings in the chuck body.

Collar Redesign In Line Helium Leak Check Entry and Exit Door Lockouts, Holding Pump Electrical Plug Pellet Sintering Furnace SA Power Feeder Installation ECG Machine Tube Delivery Ramp Modification 4A Sintering Furnace Install new lockable valves on air lines to the entry and exit doors for chamber 1 and 2 and an electrical plug and receptacle for the holding pumps.

Install new 480V power feed to pellet sintering Furnace SA.

The lockable valves with provide a safe lockout means for servicing the entry and exit doors and the electrical plug will provide a safe disconnecting means to service the holding pumps.

Replacement of damaged (arc-traced) and obsolete bus plug service.

Modify the ECG machine tube delivery ramp frame to allow the drip collection reservoir A location is needed to store the drip collection reservoir used during electrolyte fluid change to be stored under the frame when not in use to save floor space in the room.

when not in use to save floor space and reduce tripping hazards.

Route cooling water piping to have a separate manifold for the exit muffle and element The manual bypass to the supply lines to each manifold ISA ID Clean Side Rod Area ISA-10 ADU Rods ISA-08 Pelleting Components Cooling Water cooling glands/thermocouple cooling water jackets and install a circuit sentry and will provide a method to redirect flow should there be ISA-08 Pelleting Modification manual bypass on each manifold supply line.

issues with t he Circuit Sentry(s).

LR-230 Offload Air Reel Location Mechanical side between the tool room and the skeleton area In Line Helium Leak Check 1 and 2 Pellet Line SA furnace and Thermal Stability furnace platform Inside the new ECG room at column 1SA ADU Pelleting \\ 4A Sintering Furnace Relocation, Bollard Post Removal and Angle Locate air reels for better access, remove damaged bollards and install angle bracket behind existing concrete truck stops for additional support.

Relocation of air reels or accessibility, bollards have been replaced and are not needed, angle to improve impact ISA-02 Uranyl Nitrite Bulk LR-230 offload pad Storage Tanks Bracket Installation Fan change out on Scrubber 402S X-Ray Index Camera and Chamber Lights Grid Laser 3, 4, S and 6 Vision Camera Install Pin on Pellet Line#

S Boat Loader Vacuum Head Assembly Replace the new fan with old fan. This is a direct replacement back to the fan from the original installation ofthe Scrubber.

Replace the existing x-ray index camera and monitor in the QC Rods area and replace failed fluorescent chamber lights with LED fixtures.

Add alternate camera model #.

on concrete truck stops.

The new replacement fan installed on the Plating Room Scrubber System is not acceptable due to severe vibration issues.

The existing camera has failed and the mounting was insufficient.

Current camera is obsolete.

The installation of a removable pin which will be utilized Install a removable 3/8" pin of the boat loader vacuum head assembly to eliminate potential energy and possible pinch points resulting from a loss of air supply to the boat in future maintenance activities will eliminat e the need loader pneumatics.

to rely on supplied air to keep the vacuum boat loader head in the safe raised position.

Thermal Stability Furnace Add thermal stability furnace pyrometer calibration target details and allow use as To make the pyrometer calibrat ion target and the product ion target the same to improve temperature measurement reliability.

Target Change production target.

The installation of a removable pin which will be utilized Install Pin on Pel let Line# Install a removable 3/8" pin of the boat loader vacuum head assembly to eliminate potential energy and possible pinch points resulting from a loss of air supply to the boat in future maintenance activities will eliminate the need loader pneumatics.

to rely on supplied air to keep the vacuum boat loader 3 Boat Loader Vacuum Head Assembly head in the safe raised position.

Page 21 of 29 ISA-01 Plant Ventilation System ISA-10 ADU Rods Components ISA-08 Pelleting ISA-08 Pelleting ISA-08 Pelleti ng Plating Room Mezzanine QC Rods x-ray Grid Lasers 3, 4, S and 6 ADU Pelleting Line #5, Vacuum Boat Loader ADU Pelleting I Thermal Stability Furnace ADU Pelleting Line #3, Vacuum Boat Loader

Name 17305 17306 17307 Title Install Pin on Pellet Line

  1. 4 Boat Loader Vacuum Head Assembly Install Pin on Pellet Line
  1. 1 Boat Loader Vacuum Head Assembly 2017 CCF Approved by Engineer for Startup Description Justification The installation of aremovable pin which will be utilized Install a removable 3/8" pin on the boat loader vacuum head assembly to eliminate potential energy and possible pinch points resulting from a loss of air supply to the boat in future maintenance activities will eliminate the need loader pneumatics.

to rely on supplied air to keep the vacuum boat loader head in the safe raised position.

Install a removable 3/8" pin on the boat loader vacuum head assembly to eliminate The installation of a removable pin which will be utilized potential energy and possible pinch points resulting from a loss of air supply to the boat in future maintenance activities will eliminate the need loader pneumatics.

to rely on supplied air to keep the vacuum boat loader head in the safe raised position.

Installation of new Muffle Replace obsolete muffle furnace in chem lab (Lines Room) with similar and replace Furnace is in poor condition and requires replacement.

Furnace (Lines Room) breaker (20A for 30A). Disconnecti socket in the lab.

This 1/2" drain line is unused and abandoned in place; its ISA ID ISA-08 Pelleting ISA-08 Pelleting ISA-18 Laboratories Location Pelleting Line 4, Vacuum Boat Loader Pellet Line 1, Vacuum Boat Loader Chem Lab-Lines Room 17308 Remove Abandoned in Place Drain Line Remove an abandoned in place 1/2" drain line attached to the 6" roof drain pipe at column 15D next to ABAR #1.

removal will eliminate a potential leak point for the roof Grounds drain.

Column 15D next to ABAR #1 17313 Chemical Storage Building Replace chemical storage building roll up door.

(Oil House) Roll Up Door Existing door has failed and needs to be replaced ISA-06 Chemicals Receipt, North End of Plant (was the Paint Handling and Storage Booth).

17315 PLN4 Tray Conveyor Modified Pans Install modified pans on the pellet line #4 tray conveyor to allow for improved back end ECOs.

Eliminate pinch points and improve effectiveness of line ECOs.

ISA-08 Pelleting Pellet Line #4 at Pellet Tray Conveyor between Grinder and D&V Station Pellet Line #2 Boat Loader Install a removable 3/8" pin on the boat loader vacuum head assembly to eliminate The installation of a removable pin will eliminate the 17317 Vacuum Head Assembly potential energy and possible pinch points resulting from a loss of air supply to the boat need to rely on supplied air to keep the vacuum boat Pin Installation loader pneumatics.

loader head in the safe raised position.

Erbia Boat Loader Vacuum Install a removable 3/8" pin on the boat loader vacuum head assembly to eliminate The installation of a removable pin will eliminate the 17318 Head Assembly Pin Installation potential energy and possible pinch points resulting from a loss of air supply to the boat need to rely on supplied air to keep the vacuum boat loader pneumatics.

loader head in the safe raised position.

17319 Line 9 UT testing upgrade Replace the current ultrasonic inspection electronics wit h new inspections electronics.

Replacement parts and services are obsolete.

17320 UT2 testing upgrade Replace the current ultrasonic inspection electronics wit h new inspections electronics.

Repair parts and services are obsolete.

V-1085 recovery water to 17323 V-1476A Piping and Valve Add valves and pipe to allow V-1085 recovery water to go to V-1476A.

To allow the flow to be diverted to SOLX II.

Addition 17324 1/0 Cards Prefix TC vs TK Allow use of prefix TC and TK cards interchangeably on non-SSC systems.

TC prefixed 1/0 modules are no longer available.

Page 22 of 29 ISA-08 Pelleting Pellet Line 2, Vacuum Boat Loader ISA-08 Pelleting Erbia Area, Vacuum Boat Loader ISA-10 ADU Rods UT line 9 ISA-10 ADU Rods UT2 above the test tank ISA-07 Solvent Extraction SOLX ISA-03 ADU Conversion Storeroom spare parts for the Honeywell Experion system

Name Title Description 17326 CE Weld chamber repair Replace the cracked glass with an acrylic substitute.

2017 CCF Approved by Engineer for Startup Justification The glass looking port of the CE weld chamber cracked and needs to be replaced.

17329 Grinder Line 6 Temporary Replace the stepper motor driven ram bed assembly with a manual, hand-wheel driven Installation of the manual, hand-wheel driven ram bed assembly like those used on Grinder Line 1-S will allow use of the Grinder Line 6 until the replacement arrives and is installed.

Ram Bed Replacement ram bed assembly.

ISAID ISA-17 Final Assembly ISA-08 Pelleting 17330

  1. 1 Cooling Water Return Replace the #1 cooling water return trough with an improved version.

The existing #1 cooling water return trough is inadequate and needs to be replaced.

Components 17331 17334 Laser A Grid Build, Fixturing, and Marking Stations Flow control for Sleeve Slotting Machine Part Knock Out Cylinders Install Grid Build Station, Fixturing Table, Marking Station, and Laser A mezzanine in the grid area.

Add pneumatic flow controls to the part knock out cylinder on the sleeve slotting machines.

Part of SU Grid Expansion.

The part knock out cylinder operates very quickly (one can hardly see it move) and doesn't need to operate at that speed.

The metal wand will be easier to clean than the chemical Components Grounds Location CE skeleton area ADU Pelleting I Grinder Line 6 Age hardening ABAR #1 Grid Area I Laser A Machine shop 1733S d f Install a sta~nless steel wand at the end of the hose used to collect matenal from DSU600 h 1

h 1 f 1

ISA-1S URRS Wastewater V-1167 Hose Mo i ication drums as feed to the warm caustic process.

ose, essening t e potentia or externa uranium Treatment System URRS OutsideiWaterglass contam~nat1on.

Plating Room HVAC Duct 17338 Work Smoke Detector Installation Install a smoke detector in the plating room HVAC duct work.

This a NFPA requirement.

Components Plating Room Mezzanine Lower Viscosity 17339 Halocarbon Oil to Fill Sealed Instrument Allow use of lower viscosity Halocarbon Oil to fill sealed instrument.

The replacement oil is a lighter oil designed for filling instrument systems.

ISA-1S URRS Wastewater This oil is designed for use as an Treatment System instrument "fill" The current ladder has an L-bracket at the top, which 17340 Ladder for CL1 Platform Replace the ladder on CL1.

makes ascending and descending the ladder difficult and ISA-03 ADU Conversion CL1 Platform 17341 17342 17343 Fire Pump House #1 Alarm Additions unsafe.

Modifiy the Fire Pump #1 Common Trouble Alarm and the Fire Water Tank T-820S low level alarm from the Fire Pump House #1 so thatthey will be tied into the CF:F Simplex Fire Protection lm rovements F1re Alarm System and upgrade the four (4) ex1st1ng obsolete mon1tor1ng dev1ces (ZAMS)

P being used on the Fire Pump #1 system.

Grounds PLN1 Tray Conveyor Install modified pans on the pellet line #1 tray conveyor to allow for improved back end Modified Pan Installation ECOs.

Eliminate pinch points and improve effectiveness of line ISA-08 Pelleting ECOs.

PLN2 Tray Conveyor Modified Pan Installation Install modified pans on the pellet line #2 tray conveyor to allow for improved back end ECOs.

Eliminate pinch points and improve effectiveness of line ECOs.

Page 23 of 29 ISA-08 Pelleting Fire Pump House #1 Pellet Line #1 at pellet tray conveyor between grinder and D&V station Pellet Line #2 at Pellet Tray Conveyor between Grinder and D&V Station

Name Title Control changes on 17347 Production Engineering Lab rotating conveyor 2017 CCF Approved by Engineer for Startup Description Perform control changes on the P.E. lab rotating conveyor.

Set the requirements of a Pre-Approved Level 2 Modification that allows future Justification The current VFD has no line reactor and this can cause "noise" on our power grid.

The CFFF configuration management process allows for ISA ID ISA-18 Laboratories 17350 Simplex Fire Alarm System h

programming mod1f1cat1ons to t he S1mplex F~re Alarm System w1th an appropnate Programming C anges an appropriate graded level of review and approval for Grounds 17352 17354 17355 17356 17359 graded level of review and approval.

certain types of modifications.

UPS 120vac Receptacle It was discovered during the recent scheduled Power for Plant Network Switch Install a 120vac UPS receptacle in the IT closet located in Health Physics.

in HP Outage in June 2017, that this IT rack of Network Miscellaneous Switches is not on UPS power.

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Th1s CCF escn est e eqUiva ency cntena t at a ows Su st1tut1on aga~nst uture power Rep acement o parts or equ1pment w1t components Transformer Transformer and control transformers, including transformers with power conditioning. This CCF that meet the equivalency criteria for form, fit, and w1th Power Cond1t 1 on ~ng Substitution applies to only non-SSC systems that requires substitutions.

function.

Modify the bowl on pellet line 6's vibratory bowl feeder to eliminate hold up points Pellet Line 6 Vibratory where rogue pellets can become stuck.

Modifications are being implemented to address a customer observation in which a rogue annular pellet was found stuck in one of the void spaces while the customer contract was running a solid pellet.

Bowl Feeder Modification Tube Prep Area Modifications Boiler Water Treatment Chemical Replacement Set the requirements for a Pre-Approved Level 2 Modification that allows future work to The CFFF configuration management process allows for be performed in the Tube Prep area with an appropriate graded level of review and an appropriate graded level of review and approval for approval.

Replace the current chemical with a similar product from specified vendor to scavenge oxygen that remains after deaeration and replace current chemical with product from specified vendor to serve as a scale and corrosion inhibitor.

certain types of modifications.

The two chemicals currently in use have been replaced by updated products in the vendor's product portfolio, and are due for short term phase out.

Page 24 of 29 Grounds ISA-08 Pelleting Components Grounds Location Conveyor outside of the P.E. Lab roll up door on the East side of the building (controls are inside the building)

Site-wide Data Center and Health Physics Plant Services Vibratory Bowl Feeder for Pellet Grinding Line #6 Tube Prep area as marked on attached drawing Boiler Houses

Name 17363 2017 CCF Approved by Engineer for Startup Title Description Pre-approved Level 2 Mod This CCF is to set the requirements for a Pre-Approved Level 2 Modification that allows 1

future speaker/horn mod1f1cat1ons to the f~re alarm system w1th an appropriate graded F1re A arm System Speaker/Horn Changes level of review and approval. Modifications include additions, subtractions, and upgrades.

Justification The CFFF configuration management process allows for an appropriate graded level of review and approval for certain types of modifications.

ISAID Location Grounds Site-wide 17365 Fuel Oil Tank Dike Sealant Seal dike with epoxy based material per attachment.

Concrete in dike area is cracked in different places.

ISA-06 Chemicals Receipt, Fuel Oil Tank Area Handling and Storage Create ability to cut The polycord stretches overtime. The pellet area needs 17366 Polycords to length as the actual length will be adjusted to maintain proper tension on the cord.

needed on Grinder Line 1 Allow the ability to cut/splice the Polycord as needed to allow for stretching, therefore, the ability to adjust length as needed to maintain proper ISA-08 Pelleting tension.

17369 Rental Chiller for Equipment Room #3 Procure a rental 400 ton air cooled chiller and generator to provide chilled water for equipment room #3 customers. Locate rental chiller and generator adjacent to EG-9 outside of equipment room #3. Install chilled water supply and return hoses from the rental chiller, and connect hoses into the plant chilled water system using the connections on the primary loop pump for chiller #7. Fill the rental chiller and hoses with city water, and purge the air at the system high point.

Chiller #7 is a 500 ton centrifugal chiller utilizing R134a that is not economical to repair.

Grounds Critical Lift Plan for the 17372 S-1030 Cleanout/lnspection This CCF documents the lift plan for the Aug-2017 PM cycle for the S-1030 cleanout &

inspection.

Mobile crane is required to remove and replace baskets ISA-01 Plant Ventilation during the S-1030 PM.

System 17381 17382 TPBAR X-Ray unit upgrade The current X-Ray inspection electronics (GE Unit 225 KV power supply) is to be replaced The current GE Unit does not operate as reliably as to New Imaging Unit with an North Star Imaging Unit (150 KV power supply).

required for the TPBAR inspection process.

Erbia Clean Scrap Oven Door (OV9286) I Beam Lift lnstalll-beam for lifting of Erbia Clean Scrap Oven Door (OV9286).

Installation A lifting device is needed to safely lift the oven's door in order to make the required door seal repair.

17383 N.A. Boiler Modifications Add valves, drains, vents and modify sight glass and piping.

Modification needed to comply with ASME Code and ARISE Jurisdictional Report.

17384

  1. 1 Boiler Modifications spool piece and remove steam supply.

Add valves, drains, vents and modify sight glass and piping. Repair leaking valve. Replace Modification needed to comply with ASME Code and ARISE Jurisdictional Report and general repairs needed.

17385 Boiler #2 Modifications Add valves, drains, vents and modify sight glass and piping. Repair leaking valve. Replace To comply with ASME Code and ARISE jurisdictional spool piece and remove steam supply.

report and NFPA Code.

Furnace Area Filter House 17387 FL-2277, filter differential Replace the existing differential pressure gauge/switches with the functional equivalent pressure measurements Dwyer gauge/switches.

The existing gauges cannot be read in the sunlight.

17388 upgrade Install Alfa Laval Condenser On CL4 Like CL3 Completed On CCF-12212 The condenser on CL4 is obsolete and this CCF will install the new model like line 3.

Obsolescence Page 25 of 29 Clean Side Rod Area ISA-20 ERBIA Grounds Grounds Grounds ISA-01 Plant Ventilation System ISA-03 ADU Conversion Pellet Grinder Line 1 Polycord Conveyor Equipment Room #3 I Building Exterior Adjacent Equipment Room

  1. 3 Chemical area roof above conversion/UF6 bay TPBAR X-Ray Cabinet Structural steel above the Erbia Clean Scrap Blue-M Oven (OV9286)

Boiler House Boiler House Boiler #2 Boiler House Sintering Furnace Filter House FL-2277 on the Roof Conversion Line 4

2017 CCF Approved by Engineer for Startup Name 17393 17395 Title Description Oxide Coater #1 & 2 Helium and Argon Station This CCF is to replace the existing 60HD vacuum pump at the Oxide Coater #1 & 2 Helium Vacuum Pump Replacement Pre Approved Modification Furnace Area Filter House and Argon backfill station with an Edwards NXDS101 dry scroll pump. This is to be a pre approved modification.

FL-2275 Filter Differential Replace the existing Sensocon differential pressure gauge/switches with the functional Pressure Measurements equivalent Dwyer gauge/switches.

Upgrade.

Laser Welder 5, Chamber 17399 A, Door Handle Replacement Replace door handle with knob on laser welder 5, chamber A.

17400 Asbestos Removal on City and Chilled Water Remove asbestos on c1ty water and ch1lled water p1pmg.

Justification The pump is obsolete.

The existing Sensocon gauges cannot be read in the sunlight.

To facilitate door opening.

Asbestos known to cause chronic health issues.

Due to the degradation of the housings the sealant ISA ID Components ISA-01 Plant Ventilation System Components Grounds ISA-01 Plant Ventilation Location Mechanical, Oxide Coater #1 & 2 Helium and Argon backfill station Sintering Furnace Filter House FL-2275 on the roof Grid area Locations include the MRO stock room, and above pelleting in conversion 17401 Sealant Addition To 4C/4D Add sealant to 4c/4D filter houses prior to insulating.

Filter Houses.

would provide a barrier to prevent ingress of rain water. System Roof filter housings 17402 17406 17409 Oxide Coater 1 V-block on Add V-blocks with rollers to be more consistent with soft handling on Oxide Coaters.

prep lift ECG Electrolyte Pump Relief Valve Change PSV-S-1174A-Upgrade from PVC to PVDF Replace current brass body solenoid valve with new stainless steel body valve and change out the coupling pipe parts with stainless steel parts simulataneously.

Upgrade PSV-S-1174A on T-1174 HF Storage Tank from PVC to PVDF to satisfy CAPAL 100476479.

The current style V-blocks do not have rollers.

Manufacturer has changed the specification of the supplied part.

PVDF has better long-term resistance to HF Acid.

Perforated Sheet on PLN2 Replace the existing 16 GA, 304 ss perforated sheet (holes: 1/4" round, staggered. hole Eliminate gaps which allow pellets to fall into bottom of 17410 Pellet Drying Oven Extension 17413 17414 Site Access Alpha Gate relocation Pellet Line 1 Ribbon Blender Rotation Sensor Arc Repair centers: 5/16") installed on PLN2 with a longer perforated sheet of the same material and perforation type.

Relocate existing alpha gate closer to the plant on the south side of SCE&G Substation.

Replace the existing 120Vac prox switch with a 24Vdc prox switch.

online dryer beneath perforated sheet in the existing configuration.

The current location of the alpha gate restricts SCE&G's access to its substation located on the Columbia site.

The existing prox switch does have a quick connect however the pins over time are susceptible to being bent.

Page 26 of 29 Components Grounds Tube Prep Oxide Coater 1 near MRO storeroom Near column 15A, in the ECG room ISA-06 Chemicals Receipt, HF Acid Storage Tank Handling and Storage ISA-08 Pelleting Grounds ISA-08 Pelleting Pellet Line 2 Online Pellet Tray Drying Oven between Grinding and D&V station.

Plant grounds Alpha Road at the entrance from Bluff Road Pellet Line 1 Auto Feed Prep Ribbon Blender

Name 17417 17419 17420 17421 17423 17424 17431 17432 17433 17435 17436 2017 CCF Approved by Engineer for Startup Title Substitution for Motor Starters and Associated Components Pellet Line 2 Ribbon Blender Rotation Sensor Arc Repair Pellet Line 3 Ribbon Blender Rotation Sensor Arc Repair Pellet Line 4 Ribbon Blender Rotation Sensor Arc Repair IFBA Cooling Tower Repairs Replace Entrance Turnstiles Provide one or more Skeleton/Assembly Area lndustriai-VACs for Zirc Replacement Overhead Cover on BARCODE Reader 3 Gamma Scanner to Description This CCF will allow substitution of non-SSC electrical motor starters and associated components.

Replace the existing 120Vac prox switch with a 24Vdc prox switch.

Replace the existing 120Vac prox switch with a 24Vdc prox switch.

Replace the existing 120Vac prox switch with a 24Vdc prox switch.

Repair the leaking seams in the 2 ceiiiFBA cooling tower cold water basins.

Replace the existing turnstiles with new turnstiles.

Will replace the old model of industrial VACS with the new model.

Minimize Ambient Install an overhead cover to block the plant lighting and to use black UHMW inserts to Lighting and to add black give a greater contrast to the barcodes.

background to viewing window to increase Contrast Zone 1 Office Fire Alarm Speakers Install a fire alarm system speaker in each of the (6) new glass offices in Zone 1 office area.

Justification Manufacturers constantly make motor starter components obsolete.

The existing prox switch does have a quick connect.

However, the pins over time are susceptible to being bent.

The existing prox switch does have a quick connect.

However, the pins over time are susceptible to being bent.

The existing prox switch does have a quick connect.

However, the pins over time are susceptible to being bent.

The cold water basin seams are leaking in both IFBA cooling tower cells.

The old entrance portals are obsolete and parts for repair cannot be obtained.

ISA ID Components ISA-08 Pelleting ISA-08 Pelleting ISA-08 Pelleting ISA-14 IFBA Processing Miscellaneous This is a new model and has a different dimensions then 1

b ISA-17 Fina Assem ly the previous model.

This will minimize the amount of no-read errors the BCR ISA-10 ADU Rods has.

The occupants of each office will not be able to hear the emergency announcement made to the Plant when the Grounds office doors are closed.

New Zone 1 Offices Smoke Detectors Installation Install a smoke detector in each of the new west side glass offices in Zone 1 and connect It is a NFPA code requirement that these offices contain Grounds to the plant fire alarm system.

a fire detection device.

Add new offices in Zone 1 Add (6) new offices in the Zone 1 Office area to include 120vac receptacles, lighting, data There is a shortage of office space in the Plant.

Office Area and telephone lines and modifications to the existing Comfort Air ducts.

Grounds Grid strap wash part Location Plant wide Pellet Line 2 Auto Feed Prep Ribbon Blender Pellet Line 3 Auto Feed Prep Ribbon Blender Pellet Line 4 Auto Feed Prep Ribbon Blender IFBA Cooling Towers-Roof Above IFBA Equipment Room Plant Entrance at Guards Kiosk Skeleton/final assembly area Barcode reader on gamma scanner 3

The new glass offices in Zone 1 Zone 1 Office Area Zone 1 Office Area 17438 substitution for solenoid Substitute grid strap wash part for solenoid due to obsolescence.

due to obsolescence This CCF will allow us to use either model interchangeably.

ISA-03 ADU Conversion Hermie Page 27 of 29

2017 CCF Approved by Engineer for Startup Name Title Description Justification ISA ID Oxide Coater #2 Helium Replace the existing 60HD vacuum pump at the Oxide Coater #2 Helium backfill station 17450 Station Pump Replacement 17452 17455 17458 17460 17461 17462 17465 17468 S-2A/2B 4" Drain Line Installation S2A/S2B Dry side duct clean out hatch doors S-2A and S-2B Duct Repairs Temporary Low Point Drains for City Water Draining Temporary FME Barriers and Fire Blankets for Hot Work/Construction Activities on City Water Scrubber 2A and 2B Recirculation Pipe Orifice Plate & Gauges Penthouse network switch power Removal of BWR Magazine Track and Cart Guides with a dry scroll pump.

Provide a 4" drain line in duct from S-2A/2B.

New pump needed.

Ensure solution does not accumulate in duct.

Components ISA-01 Plant Ventilation System Install two 10" x 10" opening clean-out hatch doors immediatly down stream of transition box after roof penetration. ARAB waiver was obtained.

Clean-out hatch duct doors will aid monitoring and clean-ISA-01 Plant Ventilation out of material settling in the in the transition box.

System The galvanized ductwork has deterioration (no holes Perform repairs to Scrubber S-2A and S-2B ductwork using external.

were found) on external locations identified during preparation for testing of the scrubbers.

Several locations on the city water lines are low point Tap drains to assist in draining water from low points and isolated lines for the creation pocketed or will be independently isolated which may of new tie in locations.

not be able to be drained prior to cutting into lines to add new tie points.

Hang fire retardent plastic to prevent sparks/FME from contaminating local equipment Barriers will need to be in place to prevent fire and and processes and place fire blanketing on the ground.

potential FME contamination in local processes.

Resize and replace the orifice plate in the Scrubber S-2A and S-2B recirculation pipe.

The current orifice plate on 2B is 1-1/ 2" and the 2A ISA-01 Plant Ventilation System Grounds Grounds ISA-01 Plant Ventilation Also, replace the gauges with a differential pressure transmitter that can be read locally. orifice plate hole is not centered.

System Add a power outlet in the penthouse to power two new network switches and a new PC. Roof contractor access to the roof readings application.

Grounds Remove the BWR track and rod channels for carts due to no longer being used and store The ~bso l ~te ~quipment should be removed to prevent a ISA-17 Final Assembly on-site for future business.

poss1ble tnppmg InJUry.

The controller (CPU) for this ATS is obsolete and needs to 17474 Automatic Transfer Switch 5ATS1 Controller Repair Replace the damaged controller on automatic transfer switch 5ATS1.

be replaced with the recommended replacement already Miscellaneous identified by vendor.

17489 17492 Pre-Approved Level 2 Mod - Tool Room Area (Replaces CCF 17231)

Plating Room Scrubber Fan Replacement This is a generic level 2 pre-approved modification form for performing review, Tool Room equipment and arrangements are constantly demolition, const ruction, and st artup of plant modifications within the Tool Room Area.

changing to meet the needs of the plant.

Components Replace existing carbon steel fan at FN-5025 with fan purchased specifically for this scrubber.

Fan specific to scrubber.

Page 28 of 29 Components Location Oxide Coater #2 Near conversion line 5 S2A/S2B Duct on roof Conversion Conversion, Pelleting MAP, Conversion, Pelleting, MRO Stockroom Conversion Area 2A 2B scrubber recirculation piping Pent house Bay E-F & 11-12 BWR Rod Loading 3rd Floor IFBA Equipment Room Tool Room Area Above Plating Room

2017 CCF Approved by Engineer for Startup Name Title Description Update PM8300 Scan Gun 17496 Parts In the Storeroom to Update parts 294015 thru 294021 and parts 294097 thru 294099 in the store room.

17501 17502 17507 17508 17511 PM9300 IFBA Vacuum Oven 2:

Zone 2 Temp Transmitter Replace obsolete transmitter in IFBA vacuum overn 2.

Replacement Critical Lift Plan for S-1030 This CCF documents the lift plan for the November 27, 2017 iteration of the S-1030 Cleanout/1 nspection Scrubber cleanout/inspection.

Critical Lift Plan for S-1056 This CCF documents a lift plan addendum to the S-1030 Scrubber cleanout/inspection Drip Pan critical lift plan. This critical lift will involve the T-1056 drip pan only.

Pelleting Furnace 3B BPCS Door Interlock Mod1fy BPCS programmmg and w1nng to add an mterlock to prevent actuat1on of the Modification manual door valves when overridden by the Safety PLC.

CAAS Stations Isolation Install isolation circuit breakers at individual criticality monitoring stations that do not Circuit Breaker Installation currently have a means of electrical protection and isolation.

Final Assembly Rinse 17519 Tanks Steam Supply Modification Add a shut off valve to the Final Assembly rinse tank steam supply and a steam trap on the incoming side of the new valve.

Justification Part Obsolescence The transmitter is also obsolete and cannot be found.

A crane is required to perform the cleanout/inspection.

The same crane used for the S-1030 inspection and clean out will be used to remove the S-1056 drip pan from the roof.

This work will prevent the switching of those valves while the Safety PLC has overridden them so that unexpected position change will not occur when the Safety System is reset.

The current configuration leaves the system vulnerable to a single electrical failure at an individual station causing the system to fail.

The modification will shut off steam prior to the regulator during process demand idle and allow downstream pressure to naturally bleed off.

17551 This CCF would allow either the current configuration or a similar configuration to that Pelleting Pilot Line Blue M d

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Bl Th bl f d.

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h Exact replacements can't be sourced according to the Oven Door Cable Options use on t e Pe etmg ue M ovens.

e ca e astener es1gn 1s 1 erent etween t e 2 oven manufacturer.

opt1ons.

Page 29 of 29 ISA ID Location ISA-03 ADU Conversion Conversion ISA-12 IFBA Fuel Rod Manufacturing ISA-01 Plant Ventilation System ISA-01 Plant Ventilation System ISA-08 Pelleting Grounds ISA-17 Final Assembly ISA-08 Pelleting Vacuum Furnace #2 Building exterior over Conversion and the UF6 Bay. Also affect area outside of building around UN Tank, UN unloading, UF Tank, and Boiler House Building exterior over Conversion and the UF6 Bay. Also affect area outside of building around UN Tank, UN unloading, UF Tank, and Boiler House.

Pellet Sintering Furnace 3B Criticality Monitoring System Final Assembly rinse tanks Pilot Line Oxidation