ML17319A684

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IE Insp Rept 50-315/80-16 on 801021-22 & 1105-07. Noncompliance Noted:Failure to Follow Procedure Re Calibr of Feedwater Flow Transmitters
ML17319A684
Person / Time
Site: Cook 
Issue date: 11/21/1980
From: Hopkins B, Streeter J
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
To:
Shared Package
ML17319A681 List:
References
50-315-80-16, NUDOCS 8101120034
Download: ML17319A684 (6)


See also: IR 05000315/1980016

Text

V.S.

NUCLEAR REGULATORY COMMISSION

OFFICE

OF INSPECTION AND ENFORCEMENT

REGION III

Report No., 50-315/80-16

Docket No. 50-315

License

No. DPR-58

Licensee:

American Electric Power Service Corporation

Indiana

and Michigan Power

Company

2 Broadway

New York, NY

10004

Facility Name:

D.

C.

Cook Nuclear Plant, Unit

1

Inspection At:

D.

C.

Cook Site,

Bridgman,

MI

Inspection Conducted:

October 21-22 and November 5-7,

1980

PS

z

Inspector: ..

o

Other Accompanying Personnel:

J. F. Streeter

(October 21-22,

November 6-7,

1980)

Approved By:

J. F. Streeter,

Chief

Nuclear Support Section

1

~ ~/~i/rc)

Ins ection

Summar

Ins ection on October 21-22 and November 5-7

1980

(Re ort No. 50-315/80-16)

items;

core power distribution limits; control rod worths; incore/excore

calibration;

core thermal power evaluation; control rod position indication

checks;

and reactivity anomalies.

The inspection involved

a total of 27

inspector-hours

onsite by one

NRC inspector including 0 inspector-hours

during offshifts.

The inspector

was accompanied

by his supervisor.

Results:

Of the six areas

inspected,

no items of noncompliance

or'deviations

were identified in five areas.

One item of noncompliance

was identified in

one area

(Deficiency - failure to follow procedure - Paragraph

8).

DETAILS

Persons

Contacted

-D. V. Shaller, Plant Manager

-B. Z. Svensson,

Assistant Plant Manager

  • E. A. Smarrella,

Technical Superintendent

-J. F. Stietzel,

gA Supervisor

  • C. Ross,

Plant Nuclear Engineer

  • J. C. Ho, Performance

Engineer

E.

W. Kant, Performance

Engineering Supervisor

'N. E. DuBry,

USNRC Resident Inspector

  • E. R. Swanson,

USNRC Senior Resident Inspector

"Denotes

those present

during the exit interview.

Followu

on Previousl

Identified Ins ection Items

(Closed)

Noncompliance

(50-3/5/79-28) Failure to update the plant

Technical data book with the revised differential boron worth curves:

The inspector determined that licensee corrective actions

were con-

sistent with the licensee's

letter to Region III dated February 4,

1980.

(Closed) Unresolved

Item (315/79-28-01)

The licensee

uses

the ratio

of measured/predicted

Control Bank worth as

a multiplier of predicted

Shutdown Bank worth to obtain

a "measured"

Shutdown

Bank worth.

The

assumption that the Control Bank worth ratio is equal to Shutdown Bank

worth ratio might not be conservative.

The licensee

has modified the

shutdown margin determination procedure

such that

a 10/ penalty is

taken against

the Shutdown Bank worth value

and

a 5/ penalty against

the Control Bank worth value.

The 10/ penalty

on the unmeasured

Shutdown Bank worth value is consistent with the FSAR.

The 54

penalty

on the measured

Control Bank worth value is acceptable

since

the reactivity computer accuracy is required to be +4/.

A check was

made of previous cycle shutdown margins using this new method

and

these

shutdown margins

met acceptance

criteria.

(Closed) Unresolved

Item (315/79-28-02)

The Unit 1 Cycle 4 measured

differential boron worth was about 20$ more negative

than the Exxon

design value.

A letter from Exxon to AEPSC dated July 15,

1980,

stated that the predicted differential boron worth would be increased

by a 10'ias

and that Exxon will continue to investigate

the observed

differences.

This 10/, bias

was applied to the Unit 1 Cycle 5 data

and

the measured

value

was only 6$ more negative

than the predicted value.

Verification of Conduct of Startu

Ph sics Testin

The inspector

reviewed the startup physics testing

and verified that

the licensee

conducted

the following:

"2-

a.

b.

c ~

d.

e.f.

g ~

h.

3

~

Rod Drive and Rod Position Indication Checks

Core Power Distribution Limits

Incore/Excore Calibration

Core Thermal Power Evaluation

Determination of Shutdown Margin

Isothermal Temperature Coefficient

Power Coefficient of Reactivity" Measurement

Control Rod Worth Measurement

Target Axial Flux Difference Calculation

Determination of Reactivity Anomalies

Control Rod Worths

The inspector

reviewed procedures

12 THP 6040

PER.

051, Rev. 4,

"Differential Boron, Individual Rod Bank Worth and Boron Endpoint

Measurements,"

12 THP 6040

PER.

060, Rev. 2, "Differential Boron,

Overlap Rod Bank Worth and Boron Endpoint Measurements,"

and

12 THP

6040 PER.

059, Rev. 4, "Zero Power and Power Ascension Tests" for

Unit 1 Cycle 5 determination of Control Rod worths.

The measurements

met the acceptance

criterion that individual Control Bank worths be

within 15'/ of the predicted values

and that total worth of the Control

Banks be within 10/ of predicted.

No items of noncompliance

or deviations

were identified.

Reactivit

Anomal

The inspector

reviewed information relating to Cycle 5 determination

of reactivity anomaly,

as

shown by the licensee's

Boron Letdown Curve.

Technical Specification requirements

were met since the determination

was

made at least

once every

31 EFPD and the measurements

were within

lg, of the predicted reactivity.

No items of noncompliance

or deviations

were identified.

Core Power Distribution Iimits

The inspector

examined the printouts of the computer program

CORE for

Cycle 5.

The inspector determined that all prerequisites

were met,

the computer

was using input values

from the actual plant conditions,

and hot channel factors,

quadrant tilts, and axial flux difference

measurements

satisfied Technical Specification requirements.

The

inspector determined that hot channel factors were measured at least

once every 31 EFPD as required by Technical Specifications.

The

inspector noted that,

as allowed by the Technical Specifications,

the

APDMS (axial power distribution monitoring system)

was turned off.

No items of noncompliance

or deviations

were identified.

'ontrol Rod Position Indication Checks

The inspector

reviewed procedure

12 THP 6030

IMP. 002, Rev.

3, "Analog

Rod Position Indication System Maintenance"

and verified that the final

(hot shutdown) calibration of control rod position indication was per-

formed satisfactorily prior to Cycle 5 startup.

No items of noncompliance

or deviations

were identified.

8.

Core Thermal Power Evaluation

The inspector

reviewed procedures

1-OHP 4030

STP.

029, Rev.

3,

"Reactor Thermal Power Determination,"

and

12 THP 6040

PER.

020, Rev.

2,

"Thermal Power Measurement"

and verified plant conditions, figures

and

equations

used in calculations,

instrument calibrations,

and frequency

of performance.

A daily check of nuclear instrumentation

had been

done

in accordance

with 1-OHP 4030

STP.

029,

Rev.

3,

and nuclear instrumen-

tation was adjusted

to the P-250 computer results

or to the hand

calculated

short form calorimetric if the P-250 computer

was unavailable.

The inspector also noted that the feedwater flow transmitters

were

last calibrated

on September

15,

1980; therefore,

for the October

15,

1980, performance of procedure

12 THP 6040

PER.

020,

Rev. 2, step 3.1

that requires

feedwater flow transmitters

be calibrated within 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br />

of the beginning of the test

was not followed.

This is considered

to

be 'contrary to Technical Specification 6.8

~ 1 and constitutes

an item of

noncompliance

(50-315/80-16-01)

of the Deficiency level.

The inspector

also noted that there is no criteria for agreement

between the hand

calculation

and the P-250 computer results.

The licensee

stated

he

would review the matter.

This is considered

to be an unresolved

item

(50-315/80-16-02)

and will be reviewed in a subsequent

inspection.

9.

Incore-Excore Detector Calibration

The inspector

reviewed procedure

12 THP 4030

STP.

362,

Rev. 5, "Incore-

Excore Detector Calibration," for Cycle

5 and verified that the axial

flux difference

was maintained

as required by Technical Specifications,

control rod insertaion did not exceed

the insertion limits, the 100/

excore detector currents

were correctly determined

and the calibration

has

been performed at least

once every 92 EFPD.

The inspector noted

that the first calibration on August 8,

1980,

was performed using the

gCFM (quarter core flux map) method vice the

FCFM (full core flux map)

method in order to save time as only four out of six detectors

were

available,

A FCFM was run on August 12,

1980,

when all six detectors

were available;

however,

since the incore-excore axial imbalance

was

within 3'/,

an incore-excore

detector recalibration

was not required

and was not performed.

No items of noncompliance

or deviations

were identified.

10.

Unresolved

Items

Unresolved

Items are matters

about which more information is required

in order to ascertain

whether they are acceptable

items,

Items of

Noncompliance,

or Deviations.

An Unresolved

Item disclosed

during the

inspection is discussed

in Paragraph

8.

ll.

Exit Interview

The inspector

met with licensee

representatives

(denoted in Paragraph

1)

at the conclusion of the inspection

on November 7,

1980.

The inspector

summarized

the purpose

and the scope of the inspection

and the findings.