ML17277B224

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Qualification of Purge & Vent Valves at WPPSS-2, Vol 5
ML17277B224
Person / Time
Site: Columbia Energy Northwest icon.png
Issue date: 12/11/1983
From:
CYGNA ENERGY SERVICES
To:
Shared Package
ML17277B221 List:
References
NUDOCS 8312300164
Download: ML17277B224 (112)


Text

l'FPSS OUALIFICATI(NOF PURGE Af6 VENT VALVES AT NiP-2 ATTACRBlT H IH-SITU TEST RESULTS ATlAOKNTI l'PPSS FLQ'I CALCULATIC%

ATTACNBfTJ VENDOR SIF) FL9'l TEST AND RESULTS 1)

TORQUE LOAD TESTS FOR STRAIGT PIPE 2)

TORQUE LOAD TESTS l/I'tll CChOECTED EU9'f ATTAagHH K FIELD N3DIFICATIOi6, PED R STARTUP LNRK REQUESlS ATTAOKNTL DfNIINGS

-1)

DEBRIS SCEBI PHOTOGWPrl 2)

FL9( DIAGRO N%5 5)

PIPIiNG ISPf7RICS VALVE DnelINGS 5)

OPERATOR DRAWINGS 6)

VALVE DATA SHEETS 83i2300164 83121 I PDR'DOCH 05000397 POR

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LDA.>ihJG, THGsc-VALVE5 ARE AL,L SPI2IIv& LoA~ l.nJ

)HE / All SAFc'ona 7.7/z~eme I/ra Scag.s Awe-Pa, Xmv(ion)

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Specifications and Properties of

%-~.!Sation '~

e oi'Fin Tensile

'.ic.Ta)

Casa,

.Strength, Psi z

Hardness, Brintll Other Requirements
Gray Iron Castings~'ypical Appliutions ASTV.

A)26-73.

G253 (g.)452c A

B

~ '

~ (b)

K (b) 30 (b)

)

(40 (b) 45 (b) 50 (b) 55 (b) 60 (b) 21,000

"-3)NO" 41.000 20,000 (c)

" 25.ND (c) 30,000 (c)

'35PNW)

(40A}N(c) ~.

45,0OD (c) 50,NO (c) 55,NO (c) 60,000 (c)

COrnuosltioil, Q P Max S

.ax 0.75 0.15

)2 in. dia. x 12 in. transverse test is o>tional.

Test bar size shall be rtlated in cooling rate to the critical

.section of the casting and so specified.

--'t least two test bars shall bt cast and prepared for each

'asting lot, the lot size being designated.

Test bars shall be castdn dry sTiica'and molds similar to that in which the castings art povred.

Tension test shell bt under trvc axial loading.

Hardness, chemical composition, miuosttvcture, pressure tightness, radiogrcphic soundness, dimension, surface finish, etc., can be established as requitemtnts upon written agree.

ment between manufacturer and purchastr.

Stock

valves, flanges; and pipe fittings, and castings not requir-ing critical terisile test evaluation.

Small or thin.motioned castings requiring good appearance, good machinability, and dost dimtn.

slons General machintry, municipal and water works, light compressors.

Machine tooh, medium gear

blanks, heavy compressots.

Dies.

crankshafts, high pressure cylinders, heavy. duty ma&inc tool parts, large gears, press frames.

l ASTI

')~77 (d)

IC5:c (d)

GSODO 63500 GHXb GSSM}c 187 Max (e) 170 229 (e) 170 229 (e) 187-241 (t) 207.255 (e) 207.255 (e) 207 255 (e) 217 269 (e)

Total Carbon, Q 3.40 min mandato 3.4D min rr,andatory 3.50 min n tndatoey Microstrvcture Ferritic.peariitic Ferritic pearlitic "A" graphite size 24, 15+ max femte Pearl&

Pearliti:

"A" gicphilt size 35, 5"~ max ferrite or urbide "A" grcphile size 3 5, 5';-'max fcrtilt or carbide Pcarlitic For machinability where higher sttength is not necessary.

Small cylinder bircks and heads.

pistons, cllrtch
plates, puPrlp bodies, gear boxes, housir.gs. life.

duty brake drums.

Brake drums and dutch plates to minimize heat checking.

Cylinder blocks, heads, line>, fry v hteh,

pistons, mc'.ium.C.f>

brake drums. dutch plates.

Truck cylinder blocks and hta~a, heavy flywhetls and transmission uses.

differential carriers.

Brake drums and clutch p!ates fo:

heavy service requiring hect re.

sistance and higher stre"W Extra heavy duty service brake drums.

Diesel engine ustings, liners, cyl~

indtrs, pistons, heavy parts in general.

I A278.75 L

ASME SA278

'40 (I).

50 60 70 (g)

R(g)

-40,NO (h) 50,0N (h) 60,000 (h) 7D,DDO (h) 80,000 (h)

Carbon Equivalent Max P Max S Max 3.8 025 0.12 fCE = %C + 03 (%Si

,'%P)]

Caslings and test bats must be stress relieved by ptcscribed methods.

Pressure-containing parts for use to 650 F valve bodies. paper.

mill drier rolh, chemiul pro ess equipment, pressure vtsstl u stings.

ASTM A319.71 b'av strength (i)

Above 30,000 may bt expected (i)

As high as 40,000 may be expected Maximum hard.

ness at casting loutions to be machined shall be agrctd on by nanufac.

turet and purchaser Carbon Equivalent 3.81-4.40 3.514.)0 320 3.80 Carbon Min 3.50 3.20 Typ!

A B

C D

Cr 0.20 0.40 0.41 0.65 0.66.0.95 0.95.) 20

)Yhen chromium is present as an alloying

element, each class shall be sub-divided as:

(I)

Honpressure cont aimng parts elevated temperatures stoker and fire box

parts, grz'.e tars.

process furnace parts, ingo: nc!Cs.

glass

molds, cavstic p~a, n!!al rnitliiilg pots.

Class I

svrn>>;

thiermal sho:k tesistcccc, strength:

Class II average thermal shock resislanu:

Class III high strength at tempt a tvre.

High Alloy Gray and V(hite Iton Czslings Mlb G 8588 25,0D0.

25,000 120 180 120 )80 Min I'.ax Min Max TC Si Mn hi 2.60 1.25 1.0

)35 3.00 2.20 1.5 17.5 2.60 1.25 0.80

) 8.0 3.00 220 1.30 22.0 Cr 1.8 35 Cv S

0!het 5$

75 0.)0 0.20P 1.75 3.50 D.50 0.)0 0..20P c'gt. anC groi;n.

For us!

c'. c.e vctcC:cmpttclvtcs, ga',Icz rc gc tops lo resist acid, cc.!!::,

a",C salt solutions.

(For gz!.c} ra-ge

tops, maximums shall b! 0.20 S, 0.70 P.)

P'1 'Sr 2'rtO H, tta'l1Cct pt0per'.tf'.5 Of CBSt irCinS 66 (6.6) 20 {34.6) 68 (6$)

18 {3)2) 68 (6$).

102 (102) 7$ {)35) 165 185 (11.4 12$ ) 55 69 {379476) 165.19 ()IA.)3J) 58 70 (4004E3) 15 (103) 55 65 (379448) 135-)4$ (99.)0) 55-67 (379462) 16.185 {II.I2$)

55 65 {379448) 13 (9) 60 72 (414496) 16-20 {)I.)3$)

55-60 (379414) 16.175 (11-12.1) 55 65 (379448) 50 58 (345400)

S3 60 {3654)4) 27 34 (2.7-3.4) 295 (51.1)r 27-34 (2.7-3.4) 29.5(5)2)'0 7

)0 4

5 7

43 {296}

45 (310) 45 {3)0}

CB (331)

CS {331) 50 (3C5) 60 (414) 65 (448) 65 (448) 70 (483) 70 (483) 75 (517) 3741 (3.74.1) 0266 {7363) 7$.7.6 (13.5

)3.7)'266 (7363) 7$-7.6 (13$.13.7) 36.741.1

{3.74.1) 36.741.1

{3.74.1) 295 (512)r 26 {)79) 53D04 60m

$0 (552) 80 (552) 90 (621) 95 {655) 53 (365) 60 (414) 70 (483) 80 (552) 295 (513)r Z7 (18.6) 2 2

70002 80502 V'hite 6 alloy Irons Uralloyed High silicon 53 (5$)

0275 (7612) min 12.6 (22.7)c 0252 (6975) min 69.79 (12 4.13 I)c 0264 (730S) min 5.2 55 (9.4 99)'245 (67S2) min 6.0 (10$

)'265 (7335) min 7.0 9.0

()2.6.) 62) c 0200 (5536) min 85 ()59)c 24 28 ()65-)9$ )

20 50 {}383C5) 13 18 (90-124)

High chromium Medrum silicon Ni Cr Si 30.SD (207.621) 2545 (172.310}

2045 (138 310) 150 170 (15-17) 240 (24)

High aluminum tii Resist 1

2 28 34 90 (234 621) 25 30 (172 207) 25 3D {172 207) 30 35 {207.24) l 5

5 (17

~.4:

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$. DESCRIPTION/REASON FOR REQUESTED WORK ZFmoVd CNr44/g OPIAFe-res pePrFrcprr~d + PFPc'dc'r rffg /NE ZXrSrr4g +S~PP g ZdT 4Iu'4 JOe'C' C3 HSrPZPS 42' -~~~~ HHw P~N Q/8 -4'-gdgg, ~OarFc D~HAHEd& ZuPWOWr~ ~DW 4>> d<rO&~r PCH~ +d. 2-d OPS jets 4/83'go

9. MATERIALTO BE SUPPLIED BY
10. SPR/PCN/SDR/DWG

'I 1. SAFETY TAGS REQUIRED ~ES NO IF YES'PECIFY For I<FO~MVIok~ OI~Q'2. SPECIAL RKQUIRKMENTS , // re~~ J/ i7 Wu.'/c 4vs. ~J I

13. CONTRACTOR REPORT TO IJ, 5'

X

14. RETEST REQUIRED

+YES NO e A IF YES, SPKCIFY

15. CONCURRENCE: TEST ENGINKKR/DATE 16. APPROVED: STARTUP ANAGER/DATE DATE CLE RANCE ORDER NUMBER
19. MANHOURS EXPENDED
18. WORK PERFORMED

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20. WORK COMPLETE.

CONTRACTOR MOVED zzf~> .ra -a 7-12

21. RETKST COMP KD TEST ENGINEER 123 ~ SWR CLOSED I

STARTUP MANAGER

22. QA CUMENT C

P ABLE I/='7-f) 1 OATS ~~ OATE

II

P~ 4r/iac.+ / WASHINGTON PUBLIC POWER SUPPLY SYSTE!II STARTUP DEFICIENTICY REPORT PROJECT I ~ EQUIPMENT C -U-Z C~- S. QUAL C ASS ~ REFERENCES/RELATED DO U NTS yd~)

2. 5 YS. NO.
3. O R IG INATOR ZZD
7. ATTACHMENTS

/&1 4-Q-SS /hl~garg W Hing>> ]2- /=9 3-'/S 7 ~Ps -i-

6. DATE9'-zz-rg S. DESCRIPTION OF DEFICIENCY: (ATTACHADDITIONALSHKKTS AS NECESSARY)

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12. MILESTONE
11. ORGANIZATION/PERSON RESPONSIBLE FOR COMPLKTION W5
13. M)C.I KNTRY EQUIRED

~KS Q NO DATE

14. SYSTKM STATUS AT TIME OF DEFICIENCY

~ I ~PROVISIONALLYACCEPTED I S. REMARKS 5LT: PREOP: ~~PROGRESS Q COMPLETE Q IN PROGRESS Q COMPLETE S~ur ~;u Z,, W,~ lP r,N gila V(03K DOCUHEHT CIIHTAlNS h~ HOi0 FOIIIIS /~ "- +s"~>> p<<). f-rs-s Jv's '~<<'6, REVIEWED)

17. APPROV R

TEST ENGINEER DATE 2 2 ~ WLb ATE 2

18. DKFICIENCYCORRECTED ACTION TAKEN'<<c/r,

/s N v<</<<r /QM j//'>C7+ ) /4'~ ~ >>/vs 4/m~4 / /// q,~'~/yp / c'+$$<<-~l/<~ v <<r s

20. COMPLETED BY

/3fc / /$ 0$ ) DATE/l-)- 8 21, RKvIKwE /INsPEOTKD B I~ phd g 3 )~ig ~ >>'c) 6s1 P 'i) I )';, '~,:ijs'gI.'2. PROV D STARTU MANAGE

23. MCL ENTRY) )F APPLICA Y

) WP <<<<'4 DATK DATEg/ DATE

il Id LI ILK DA l ti I uW Ir l i THIS LETTER (DOES) (DOES HOT) ESTABLISH A ND CGNRITKKf i TERNAL D IST> IBUTION DA Armstrong 575 sf 2 917B. BA I<olmberg 9060 kf/file 904A GPSS CQRRESPQtg)ENCE g) . JO tlartin 927M Wt<P-2 Files 917Y e:.:JE'hosds 575 LiH/Lb 9044 f P); Shen 580 RWI.I/Lb 575 Ihlt Maddel 400 July 12, 1983 MPBR F 83 457 t)r. A. I. Cygelman t)anager, Site Engineeli'ng d Burns and

Roe, Inco P.O.

Box 200

Richland, WA 99352 e

s

Subject:

NUCLEAR PROJECT 2 STRUCTURAL I'10DIF I CATiOt<S TO THE PURGE AtID VEI')T VALVES go~ I (.2'o I ~~,II

lease initiate a

PED to implement the structural modifications to the purge and vent valves described in the attached memol andulI. shere is a col.~liitment to the I'lRC to per orm this task pl.ior to colrl;er-cial operation of t)le plant.'ph'. L. T. Harrold, t)ail Drop 904A Assistant Director, '/ltdP-2 Encgineerirsg Rl)I</sills Attachment cc: HS Chin, BPA (399) JA Forrest, BGR RO J

Vraus, BKR Site AH Kuglel, BKR Si te (901A)

TE Logan, BPC (981) TA Mangelsdorf, BPC (982) H

PONell, BPC (904A)

JJ Verderber, BER HY Author )-.7-Rt< Ilickman L ~ 4dgA'u rl f. LT Ilarrol 0 rillsti'ong ut. loa as 7 ~ iC "iaaae I ~'r ~/ Nsi IIO 111Derg t.l %

V>>ASIIIH(i'I'()NPUBLIC PO)VER SUPPLY SYSTI,"I I Data: June 9, 1983 SUb)e et: B. A. Holmberg 90,IA j, E." Rhoa(>s / P.. ll. Hi<kman, 575,/ yJ:<:P,'<,;,>' 1100)FICAT10i'l IO <"URGE Al'lD 'IElIT Li"lES I N I E EOF F I(,'E ME MOB h, I - UM <)c:, j2-(<<(ir)~)3 009. ~tttr J~Ut 0 Q I'.DC WHP.) f'I g L'DC <><>>NP-2 fD PDC WNP 31S Q Adn)in File DA Rno>troops FG Buck JE Rhodes . j. Strohm ~~ M'I I'adde~~~" >,"IP-2 Files R<:Ill/lb ':lE Faraone CJ Foley I'eference: a ) b) l.etter, G. 0. Bot)cl February 24, 1983. 10il, GE-02-RIIH-83-I. ) J..

Rhoads, (lated February Rei ere>>ce a) addressed tli(. >>I)e) ahi i i):y verification of the pt)rg(.

and vent valve" and promised a stress analysis tvhich viou)d complete the qual'ica-tion of these valves. Refere>>ce b) reco)1)i))ended th<lI. I.I)>> pii)i>><><alyses be refine<i Io reduce the loads on these valves belov a I)<<.1dete)mi>>ed value. Bt)ri)s 6 Roe, lloodbury, perfor<)ed the necessary a>><a) yses ari<<l (Ii<!, in(lee(l, 1o)ve) I:he acceler<itions )vhic)) tl)e valve operators experi(.>>ce belotr ti)ere(lustre(l valves. The ana)ytical consul I.;)nt. ll)(.>>) I>erl'nr)ied tl)e ca1culation,. ar)(I determine(I that -"..hese valves )vere accel)I,<)l>l( I'<)),<s(, f>>r <iI: le<a;I. I'iv<. y<;>> s. 'A)eir c'oi)<<:lu-sion tvas that t)Io of tiie v<) ives >>rust be )nodified beFore that time in order to pass fatigue require))e>>ts. e .Supply System ) evie)v ol'.lie a>>alyses revealed an unacceptable assumption. The va)vgs do not meet stress r(>qu)re)nents and )aust he:nodified prior to operation of the plant.

fhe mo<

  • ~it.l) ASlll <i325 or hetter bolts. 2. Tl)(. stru( tt)ral mo(lificatio>> <<let.<oiled on the attacl)ed skel:ch must be per-fol.ned I(r valves CSP-"-1,-2,-3,-4,-5,-6,-9 and CEI)-V-)A,-"A,-3A, and -4A. Tl)e ai) a l yses a 1 so (Io )i<)t <I<'n<o>>",I:<.ol <) I li )I. I.lie <<)))eral ors i 11 function during the <lyna)nic (v(nt. 'Il)is )><nsl, I)< (>>>>I iiin<<l iiy Ii)e 01;<><<)i)i l il.y lest Program. lF tl)e test v<e) e l)ei forn)e(l I)ri(>> I;.; tl)<'>>1(ill'icatioi)s I)eking )<lade, a structural .ra)1>>l'P cot)i(l )'Qsl)'lt. 'I)i<')-( f<)) <'. I,ll<'i>><l)fl(:atlo>> llil)st b<- accolllplished to CSP-9 -3 i i) t i inc to per fur n) tli('. I.t'" I. ~ wr.<<>z <<z INTERNAL 0 IST% IBUTICN THIS LETTER (DOES) (DOES HOT) ESTABLISH A NEW CO@I~~'A Armstrong 575 sf 2 9178 (.;;:'.'A Holmberg 906D kf/file 904A gppSS CpRRESPygENCE No 'l Martin 927M LTH/Lb 904A Rhoads 575 RWH/Lb 575 K Shen 580 WNP-2 Files 917Y WW Waddel 400 August 10, 1983 WPBR-F-83-511 Mr. A. I. Cygelman Manager, Site E Q jn P. 0. Box 200 '~

    Subject:

    NUCLEAR PROJECT 2 STRUCTURAL MODIFICATION TO PURGE AND VENT VALVES

    Reference:

    WPBR-F-83-457, LT Harrold to AI Cygelman, same subject, dated July 12, 1983 The attached sketches modify design details provided in the referenced letter. The valve analyses have been reviewed and found to be accep-table with this modification. The change was necessary, as the clearance and physical conditions of the valves limited the amount of additional bracing possible. L. T. Harrold, Mail Drop 904A . Assistant Director, WNP-2 Engineering RWH/sms cc: WS JA J AN TE TA N JJ

    Chin, BPA (399)
    Forrest, 88R RO
    Kraus, B&R Site
    Kugler, 88R Site (901A)
    Logan, BPC (981)

    Mangelsdorf, BPC (982,)

    Powell, BPC (904A)

    Verderber, 88R NY ~thol RW F r Si r f-LT Harrold lb JE Rhoads WW Waddel BA Holmbera

    PAy

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    HIN,
    ~ I IASTRIIIIEIITAlll LIIIE SIZE ~l IIIN. SOLEMOID VALVE tlIN. AIR REQUIREHEIIT IS DEPENDENT Ott SOLE:IOID VALVE SELECTED VANE 'LAY S2(-'CYG.. <CSg > 7 Al cc/aC( (ACo(oOLST ~- g 15 pi(q 1,1 t. I tttGTott PURLIO~~V HtOtord Ha 2 VY. O. ~ 13URttS Attp O((ADE(l.((J:h(MOVPTCA(( (( y~C((~ C(4( a0 al/W P aoT Appaav(o sva%cT (0 Au CoNT((A~AC y(eo(umC( SA4$ a(Vaa ooAS IMIT ~ AIAT(aAL oa oaapa(AF ao( FILFAAAsaa ASA (EP(aaeATapa g((AA(aAaa(a RECEIVED JAtl 2 1 1911 WPPSS [ II fIOIf='a( o. EIM,(.w il. ( I O ~ ~ 4 Oal( OF r I'0 AL SION AI (OUPOAATIOIE PAOI/ID(PELF, UPPOO( I(LAP/O, O.S.A. aa VAMAUEaaoMAAAAMAap (OAAI 11 IlloDI(zt&lor I, Inc HASHIMGTGM PUBLIC POWER SUPPI.Y SYSTEH 0-207110-G CONTRACT /'68 I F9/A3 dd /~ - (5 ~AB'-~i "'~~~ aaa~ra+v las ~* EA>>A"BJM !!>>BBS,'BPBC~4 KQiiw@ H 'i~~vs'AAB~rvtBI'Pr'w~ha 4 Vs>>s.E!B DESI~INTIOIII r e XP~~AP "~ Oe CSP VBS AHD 6 CS Vs~a Sl r ~ t OXC.P 7//e/./f ( 'I ~, IRtf00 A-K06765 A-K06767 0-K06768 I " Ilsl Tsl, Klilllllli: "0. OEEAEKS F VALVE CIOSW"POPES>>IS TIP: ~>>>> 'KCCEOS OPERATOR RESPO;ISE TIHK; I/K TO 3/Is SKCDIDS' I ICRT 0 BILVE Bts ACCESSORIES; I ESO LIS BLCULATED PRESSURE DROP THROUGH VALVIES AT RATED FLO?f FOfl ALL DPisKRFLY VALVESI 'ID IHCHKS DF HATER GAGE FLN RKSTRICTIOIID R-FACTORS FULL OPER, FDR PRfHARY CDHTAIHHKNT I' I I t ~ ~ 4>>tatas SPRSVTB ISOSTEEB Otal ~ SBBEBN BBBBB BB44 IBPL 0. Basal HAIRJFACTUPKR4 S DKS I O',IATIOH r SICKO KNEE BUTTERFLY VALVE TRIH I'PRTERIALS:~ PI IVOR NtEII:~! Sl!'la IHRER VALVE REHIOVAL HETHODi ~ -:.-'. 0'UAF444 ts>>SDIB l"AWS>>sex. oaaasaaa. ~.caspaw~t -LF!B BTEFIBEBEC esaL TOTAL AIR REQJIREHEHTS STEADY STATE 0 SCFH SCFH M/ 70 PSI SUPPLY 4 OPERATOR CYCLE DESIGfl LIFE SOLEROID VALVE CV '2 HIH. ItlSTRIIIIBIT AIR LI'li SIKE BA Rltt.aat SOLEIIOIO VALVE llltl: AIR IIECOtREIEIIT.IS OEPEIIOEtlT 0II SOLEtlDID VALVE SELECTEDEEII ~vP >>.FR<, RenK: Ace ) ~ec/sis, Is>>e,mes>T-ass: gczpsaG, {Q URffOsm gq QQ QQP ) f~cCLI;,:i. g I; II -'.L lw"s 5I i ~ T a - C >~. cpt c Bi0TBtt'a I PO'.IER SUI'PLY SYSTEH IEIEIIETBT Ci:tlaii S<<il VLE CEESDKVABSICIII BactvIBEIEKK,Sile>>i EI BtiB,II.E.*~ li COIITP/IC?'!60 TIIta I,lvIIBXA1EEI. I 0-K07IID-H B;,~~ I gg/>9O67/CQ- /6 ~}}