ML17263A303

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Forwards Request for Addl Info Re Util Svc Water Sys Issues & Responses to Deficiencies Identified in NRC Insp Rept 50-244/91-201
ML17263A303
Person / Time
Site: Ginna 
Issue date: 05/24/1993
From: Andrea Johnson
Office of Nuclear Reactor Regulation
To: Mecredy R
ROCHESTER GAS & ELECTRIC CORP.
References
TAC-M84947, NUDOCS 9306030377
Download: ML17263A303 (9)


See also: IR 05000244/1991201

Text

Docket No. 50-244

Dr. Robert

C. Hecredy

Vice President,

Nuclear Production

Rochester

Gas

& Electric Corporation

89 East

Avenue

Rochester,

New York 14649

Dear Dr. Hecredy:

May 24,

199=

DISTRIBUTION:

Docket File

NRC

Il Local

PDRs

PDI-3 Reading

SVarga

JCalvo

WButler

TClark

AJohnson

OGC

ACRS(10)

JLinville,RI

CMcCracken

JTatum

WLazarus,RI

SUBJECT:

REQUEST

FOR ADDITIONAL INFORMATION RE:

R.

E.

GINNA NUCLEAR POWER

PLANT SERVICE WATER SYSTEM ROCHESTER

GAS AND ELECTRIC

CORPORATION'S

RESPONSES

TO DEFICIENCIES IDENTIFIED IN NRC

REPORT 50-244/91-201,

JANUARY 30,

1992

(TAC NO. H84947)

Rochester

Gas

and Electric Corporation

(RGEE)

has

responded

to the concerns

expressed

in the subject

NRC inspection report

by letters

dated January

31,

April 6, April 9,

May 4, July 2, September

1,

and September

30,

1992.

RG8 E

also submitted information pertaining to heat

exchanger

performance testing in

a letter dated

June

1,

1992.

We have completed

our review of the responses

cited above

and find that additional

information is needed

to complete our

review.

While the staff agrees

with your position pertaining to the check

valve single failure issue

and licensing basis,

the staff is asking for

additional

information to better

understand

the bases for your determination

that these

issues

are not safety significant.

Please

respond

to the enclosed

request for additional

information within

60 days of receipt of this letter.

This requirement affects fewer than ten respondents

and, therefore,

is not

subject to Office of Management

and Budget review under

P.L.96-511.

Sincerely,

/s/

Allen R. Johnson,

Project

Manager

Project Directorate I-3

Division of Reactor Projects - I/II

Office of Nuclear Reactor Regulation

Enclosure:

Request for Additional

Information

cc w/enclosure:

See next

pa

e

OFFICE

LA:

H: PD I-3

D: PDI-3

NAME

OATE

Tcl

93

AJohnson:mw

WButler

OFFICIAL RECORD

COPY

FILENAME: A:iGIH84947. RAI

9306030377

930524

PDR

ADOCK 05000244

8

PDR

Dr. Robert

C. Mecredy

R.E.

Ginna Nuclear

Power Plant

CC:

Thomas

A. Moslak, Senior Resident

Inspector

R.E. Ginna Plant

U.S. Nuclear Regulatory

Commission

1503

Lake Road

Ontario,

New York

14519

Regional Administrator,

Region I

U.S. Nuclear Regulatory

Commission

475 Allendale

Road

King of Prussia,

Pennsylvania

19406

Hs.

Donna

Ross

Division of Policy Analysis

5 Planning

New York State

Energy Office

Agency Building 2

Empire State

Plaza

Albany,

New York

12223

Charlie Donaldson,

Esq.

Assistant Attorney General

New York Department of Law

120 Broadway

New York,

New York

10271

- Nicholas

S.

Reynolds

Winston

8 Strawn

1400

L St.

N.W.

Washington,

DC

20005-3502

Hs.

Thelma

Wideman

Director,

Wayne County Emergency

Management Office

Wayne County Emergency Operations

Center

7370 Route

31

Lyons,

New York

14489

Hs. Mary Louise Meisenzahl

Administrator,

Monroe County

Office of Emergency

Preparedness

ill West Fall

Road,

Room ll

Rochester,

New York

14620

RE(VEST

FOR ADDITIONAL INFORMATION RE:

GINNA SERVICE

WATER SYSTEM ISSUES

Enclosure

The inspection report for the Ginna service water system operational

performance

inspection

(SWSOPI),

NRC Report 50-244/91-201,

dated January

30,

1992, raised

a number of issues

that were identified for further staff review.

One issue of particular concern is related to the staff's review of the Ginna

service water system discussed

in the safety evaluation for Systematic

Evaluation

Program

(SEP) Topic IX-3,

."Station Service

and Cooling Water

Systems,"

dated

November 3,

1981.

During that review, it was the staff's

understanding 'that the Ginna service water system

(SWS)

was designed

and

configured

such that:

a) non-safety-related

loads would be automatically

isolated

upon initiation of a reactor

safeguards

actuation signal,

b)

potential single failure problems

were overcome since

each safety-related

load

had

a redundant

counterpart

cooled

by the other

SWS header,

and c) the service

water supply loop is normally split into two separate

headers

with no sizeable

cross connections.

The staff's understanding

with regard to these

features

was

based

on the system description that was contained

in the Final Safety

Analysis Report

(FSAR) for the facility which was in error.

As a result of the

SWSOPI,

the staff learned that the Ginna

SWS was in fact

normally operated

in

a cross-connected

manner

and non-safety-related

loads

were not automatically isolated

upon initiation of a reactor safeguards

actuation signal.

Other issues

related to the

SWS design basis that were identified for staff

review during the

SWSOPI included:

(1) application of the hydraulic model to

the

SWS;

(2) assessment

and resolution of the

SWS

pump discharge

check valve

single failure vulnerability; (3) basis/criteria for the

SWS low pressure

setpoint;

(4) identification and resolution of potential single failure

vulnerabilities that

may exist due to the cross

connected

configuration of the

SWS loop;

(5) assessment

and resolution of preoperational

test disc} epancies;

and

(6) assessment/validation

of the minimum number of SWS

pumps required to

be operable to mitigate the consequences

of an accident.

Rochester

Gas

and Electric Corporation

(the licensee)

h'as responded

to the

concerns

expressed

in the

NRC ihspection report by letters dated January

31,

April 6, April 9,

May 4, July 2, September

1,

and September

30,

1992.

The

licensee

also submitted information pertaining to heat

exchanger

performance

testing in a letter dated

June

1,

1992, which is also relevant.

We have

completed

our review of the

above cited submittals

and find that

some

additional

information is needed

to facilitate completion of the staff's

review of the Ginna

SWS.

Also, while the staff agrees with the licensee's

position pertaining to the check valve single failure and licensing basis

issue,

additional

information has

been requested

to better understand

the

bases

for the licensee's

determination that these

issues

are not safety

significant.

The licensee

is requested

to provide complete

responses

to each of the staff's

questions,

including assumptions

and justifications, in order to expedite

review of the Ginna

SWSOPI issues.

2.

3.

In order for the staff to judge whether

one service water

pump can

provide adequate

flow for the system configuration,

the specific

SWS

flow requirements for each safety-related

component

must

be identified.

In making this determination,

the worst-case

conditions must

be

assumed

for each

component

(not necessarily

the design basis

accident

conditions).

Describe specifically how the flow requirements

were

determined for each

component,

including assumptions

that were made.

Also, indicate to what extent vendor concurrences

have

been obtained for

judgements

and evaluations

pertaining to equipment

performance

capabilities.

Also, given the flow requirements

established

for the

Component

Cooling Water

(CCW) heat exchangers,

discuss

any changes

in

the ability and times required to shutdown

and cooldown the plant.

Based

on recent test results

using the most limiting service water

pump

(corrected for worst-case

lake level, water temperature,

instrument

inaccuracies,

and

pump degradation

allowed unde} the inservice testing

program),

annotate

on

a simplified diagram of the

SWS the

pump dischar'ge

pressure,

flow rates

through

each safety-related

component,

flow rates

through non-safety-related

supply lines

(as applicable),

and the system

configuration/alignment that is necessary

to satisfy the flow

requirements

for safety-related

equipment.

Also, indicate the

electrical division (A, B, or non-safety-related)

where

each

component

receives

power.

Describe

how this system configuration/alignment will

be achieved during

an event

assuming off-site power is available

and

also for the condition where off-site power is not available,

and

identify specific time constraints

that must

be met in order to satisfy

all accident

analyses

assumptions

for heat removal.

Provide

conservative

estimates

of how long it will take to complete

necessary

actions for each

case (i.e., off-site power available

and off-site power

not available).,

The basis for these estimations

should

be provided,

which may include reference

to previous plant experience,

plant

simulations

and exercise walk-throughs.

Starting with event initiation, provide bounding

assessments

(i.e.,

normal

system alignment supplying service water to safety-related

components,

including the

CCW heat exchangers

and the spent fuel pool

(SFP)

heat exchangers,

and to non-safety-related

components

with off-

site

power available

and also for the condition where off-site power is

not available) of SWS flow rates

over time for single

pump operation.

The basis for this assessment

should

be provided,

which may include

reference

to previous plant experience,

plant simulations,

and exercise

walk-throughs.

Provide confirmation

and vendor concurrence

(as

appropriate)

that

SWS

pump performance will not be jeopardized

by these

postulated

SWS flow conditions.

Describe periodic surveillances,

tests,

inspections,

and training that

will be performed to ensure that the

SWS will be capable of satisfying

its function during an event

and to ensure that all assumptions

are

valid.

Confirm that all existing accident

analyses,

including safe

shutdown/Appendix

R analyses,

have

been

updated

pursuant to

10 CFR 50.59

requirements

to account for single service water

pump operation,

assuming worst-case

conditions of lake level, water temperature,

instrument inaccuracies

and

pump degradation.

Similarly, confirm that

the current submittal

on boron dilution requirements

only credits

a

single service water

pump

(assuming worst-case

conditions)

in its

supporting accident

analyses.

Also, discuss specifically the effect of

having only one service water

pump operable

has

on the ability to

mitigate

a steam generator

tube rupture event.

Provide

a detailed description of the assumptions

and inputs

used in the

previous/original limiting containment

analysis

versus

assumptions

and

inputs

used in the current (single service water

pump) containment

analysis.

Provide detailed explanations for any differences of inputs

and assumptions

between

the two analyses.

Describe what the service

water flow rates

are for all components

(safety-related

and non-safety-

related)

over time and describe

in detail

how the containment

heat

removal rates

were determined

(including justification for all

assumptions)

for each of these

analyses.

Confirm that for a steam line break event at hot zero power with off-

site

power available, that one service water

pump is sufficient to

mitigate the event.

Similar to item 6 (above),

provide

a detailed

explanation (justification) of any differences

in assumptions

and inputs

used in the previous/original limiting analysis

versus

assumptions

and

inputs

used in the current (single service water

pump) analysis.

Also,

describe

what the service water flow rates

are for all components

(safety-related

and non-safety-related)

over time and describe

in detail

how the containment

heat

removal rates

were determined

(including

justification for all assumptions)

for each of these

analyses.

Describe actions that have

been taken to validate the

SWS flow model for

various configurations of split and cross-connected

system operation

that may be encountered

and, in particular,

discuss validation of the

flow model with respect

to single

pump operation for various

system

operating configurations.

Provide the results of the check valve single failure analysis

using the

validated flow model, including

SWS header

pressure

and

SWS flow rates

through the failed check valve and all other components

assuming that

the two most limiting service water

pumps

are operating.

Justify all

assumptions.

Also, describe

the results of the Ginna probabilistic risk

assessment

(PRA) with regard to failure of a

SWS

pump discharge

check

valve, including justification for check valve failure frequencies

that

were

assumed.

Describe, periodic maintenance,

surveillance,

test

and inspection

activities that are performed that provide assurance

that

a

SWS

pump

discharge

check valve will function properly.

Also, describe

how the

failure of a

pump discharge

check valve to function will be identified

and addressed

by the operators,

including

a description of training that

has

been provided

and periodic training that will be provided in the

future.

Provide confirmation that operator action is sufficient to

ensure that

a

SWS

pump discharge

check valve failure will remain

bounded

by the accident

analyses

that have

been performed.

Provide the conclusions

and recommendations

of the revised single

failure analysis.

Discuss corrective actions that are being taken to

address

vulnerabilities.

Also, confirm that the revised single failure

analysis

encompasses

all operating configurations of the

SWS that are

allowed

and include

a description of the specific configurations that,

were considered

to be applicable in this regard.

Identify which safety-related

components

do not need service water

cooling during the injection phase of an accident

and provide

justification for this position, including vendor concurrence'he

justification should include consideration for small

break loss of

coolant accident

(SBLOCA) conditions,

where

pumps

may be required to

operate

at or near shut-off head conditions.

Provide

a conservative

estimate for when service water cooling must

be restored to this

equipment

and describe

how this will be accomplished.

'The basis for

these

estimations

and actions

should

be provided,

which may include

reference

to test data,

previous plant experience,

plant simulations

and

exercise walk-throughs.

Similar to item 12 (above),

provide justification and vendor concurrence

for the position that component cooling is not required during the

injection phase of an accident for the

RHR pump mechanical

seal

coolers

and bearing water jackets,

the safety injection

pump mechanical

seal

coolers,

and the containment

spray

pump mechanical

seal

coolers.

Describe

how long the emergency diesel

generator

(EDG) coolers

have

been

in service

and what periodic inspections

and preventive maintenance

activities are typically performed relative to these coolers,

including

frequencies.

Assuming the maximum decay heat load in the spent fuel pool, describe

how long service water to the

SFP heat exchanger

can

be isolated,

including supporting justification.

Also, describe alternative

measures

that can

be taken that are included in emergency

procedures

for cooling

the spent fuel pool during

an event.

Define the

SWS header

low pressure

setpoints for all system

configurations

and discuss

the basis for the setpoints that have

been

established.

Confirm that, for various

modes of SWS operation,

with valves

4760

and

4669 in the open position (diesel generator

service water cross-connect

valves),

including both split and cross-connected

header configuration,

that

a passive failure will not jeopardize operability of both diesel

generators.

Describe the specific

SWS configurations that were

considered

in this regard.

18.

Given the system constraints

and limitations that must

be satisfied

during

an event with only one service water

pump available, identify any

changes

that should

be made to the existing Technical Specification

LCOs

and surveillance

requirements.

For example,

the current Technical

Specifications

only require

one loop header to be operable

and does

not

specifically require that

a service water

pump

be operable

in each loop

header,

which is not consistent

with the

FSAR description that credits

both loop headers

as being available for redundancy of cooling

capability.

Also, requirements for split vs. cross-connected

loop

header operation

are not stipulated.

19.

Supplemental

response

to

GL 89-13 dated

June

1,

1992, only lists one

SFP

heat exchanger

as "critical."

This is not consistent

with the

FSAR

description of,critical heat loads which lists two heat exchangers.

Explain.

20.

Identify specifically what service water flow rates

are required to be

established

through

each

heat

exchanger

being tested during heat

exchanger

performance testing that is periodically performed.

Also,

state

the worst-case

fouling factors that are

assumed for each of these

heat

exchangers

and the bases for the values

being credited.

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Docket No. 50-244

UNITED STATES

NUCLEAR REGULATORY COMMISSION

WASHINGTON, D.C. 20555-0$ 1

May 24,

1993

Dr. Robert

C. Mecredy

Vice President,

Nuclear Production

Rochester

Gas

5 Electric Corporation

89 East Avenue

Rochester,

New York 14649

Dear Dr. Hecredy:

SUBJECT:

REQUEST

FOR ADDITIONAL INFORMATION RE:

R.

E.

GINNA NUCLEAR POWER

PLANT SERVICE WATER SYSTEM ROCHESTER

GAS AND ELECTRIC

CORPORATION'S

RESPONSES

TO DEFICIENCIES IDENTIFIED IN NRC

REPORT 50-244/91-201,

JANUARY 30,

1992

(TAC NO. M84947)

Rochester

Gas

and Electric Corporation

(RGEE)

has

responded

to the concerns

expressed

in the subject

NRC inspection report by letters dated January

31,

April 6, April 9,

Hay 4, July 2,

September

1,

and September

30,

1992.

RG&E

also submitted information pertaining to heat

exchanger

performance testing in

a letter dated

June

1,

1992.

We have completed

our review of the responses

cited above

and find that additional

information is needed to complete our

review.

While the staff agrees

with your position pertaining to the check

valve single failure issue

and licensing basis,

the staff is asking for

additional

information to better understand

the bases for your determination

that these

issues

are not safety significant.

Please

respond to the enclosed

request for additional information within

60 days of receipt of this letter.

This requirement affects fewer than ten respondents

and, therefore,

is not

subject to Office of Management

and Budget review under P.L.96-511.

Sincerely,

Enclosure:

Request for Additional

Information

cc w/enclosure:

See next page

en

R. Jo nson

Project Manager

Project Directo

te I-3

'vision of R

tor Projects - I/II

Of >c

uclear Reactor Regulation

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