ML17187A694

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Forwards NRC Insp Repts 50-237/96-201 & 50-249/96-201 Re Safety Insp Team.W/O Encl
ML17187A694
Person / Time
Site: Dresden  Constellation icon.png
Issue date: 12/24/1996
From: Taylor J
NRC OFFICE OF THE EXECUTIVE DIRECTOR FOR OPERATIONS (EDO)
To: Oconnor J
COMMONWEALTH EDISON CO.
Shared Package
ML17187A695 List:
References
NUDOCS 9612270052
Download: ML17187A694 (7)


See also: IR 05000237/1996201

Text

UNITED STATES

NUCLEAR REGULATORY COMMISSION

WASHINGTu"!, D.C. 20555--0001

December 24, 1996

Mr. James J. O'Connor

_

Chairman and Chief Executive Officer

Commonwealth Edison Company

Post Office Box 767

Chicago, Illinois 60690

SUBJECT:

INDEPENDENT SAFETY INSPECTION OF DRESDEN NUCLEAR POWER STATION

(NRC INSPECTION REPORT 50-237/96-201; 50-249/96-201)

Dear Mr. O'Connor:

I .am forwarding the report on the Dresden Nuclear Power Station by the U.S.

Nuclear Regulatory Commission's (NRC) Independent Safety Inspection (ISi)

team.

The purposes of the ISi were:

to evaluate the effectiveness of your

corrective action programs; to provide an independent assessment of

conformance with the design and licensing bases; to evaluate the conduct and

effectiveness of maintenance activities, including work processes,

post-maintenance testing, and implementation of maintenance rule activities;

and to provide an independent assessment of operational safety performance.

The ISi team was large and multi-disciplined in order to provide a thorough,

in-depth review.

The team, which consisted of 21 members, was managed by a

senior NRC manager and included an observer from the state of Illinois.

During the two onsite inspection periods, team members also conducted

interviews at Commonwealth Edison's (ComEd's) corporate offices in Downers

Grove and Chicago.

To ensure an independent perspective, the NRC members were

selected from NRC offices other than Region III. Additionally, only persons

. with no significant prior responsibility for regulating ComEd facilities were

chosen, and the team manager reported to me.

The ISi was conducted in response to the NRC's concern about the long history

of poor performance*at Dresden Station. Dresden Station was first placed 6fi

the NRC Watch List as a Category 2 plant in 1987.

Improved performance

resulted in the site being removed from the Watch List in December 1988.

Performance subsequently declined and in January 1992, Dresden Station was

again placed on the NRC Watch List.

For the past several years, safety

performance has been cyclic with identified weaknesses in plant material

condition, procedure quality and adherence, engineering and licensing support,

work performance, communications, execution of management expectations, and

supervision and control of work activities.

Improvements have been made in all the areas that were inspected.

The rate of

improvement has been incremental and has varied significantly among Dresden

Station organizations.

Safety performance has significantly improved in plant

operations while the level of improvement in engineering has not yet resulted

in fully effective problem identification and resolution as evidenced by the

failure to identify significant weaknesses in-design control and maintenance

of design basis calculations, and the failure to resolve a number of long-

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Mr. James J. O,Connor

- 2 -

standing problems affecting safety-systems.

The results of improvement

initiatives in radiological protection, maintenance, testing, and self-

assessment were mixed.

Notwithstanding these improvements, the ISi identified signific~nt weaknesses

in the areas of radiation protection, maintenance and testing, engineering,

and in the implementation of the corrective action program.

A number of

significant deficiencies were identified during the inspection. Deficiencies

are apparent failures to comply with a regulatory requirement or apparent

failures to satisfy a written commitment that is not legally binding. A

summary of these deficiencies is provided in Appendix F of the enclosed

report, and many of them appear to be related to two root causes:

until

recently, corporate and site managers were not fully focused on correcting

organizational, programmatic, pro~ess and material condition problems that

have been evident for a number of years; and corporate oversight of and

involvement with contractor engineering services firms were not sufficient to

ensure the appropriate control and maintenance of design basis calculations.

Corrective actions to resolve the lack of control and maintenance of design

basis calculations are only now being implemented after the problem was

brought to the attention of Dresden Station senior managers by the ISI.

Because of the significance of the engineering and design basis issues, ComEd,

in a letter dated November 8, 1996, committed to a number of actions to

provide further confidence in the adequacy of the design basis and engineering

activities at Dresden Station. The short-term actions were confirmed by an

NRC Confirmatory Action Letter, dated November 21~ 1996 .

. The ISI also identified that significant challenges to continued improvement

exist. First, the level of emergent work continues to hamper the ability to

perform planned work consistently, which is preventing the reduction of the

corrective maintenance backlog to.the desired level and is unnecessarily

challenging plant safety systems and plant operators.

Second, corrective

actions that have been implemented for programmatic and hardware problems have

not been effective in a number of areas, resulting in repetitive problems.

Finally, the full implications of the lack of design control and maintenance

of design basis calculations have not yet been determined, pending ComEd's

continuing reviews in this area.

The results of the ISI were presented during an exit meeting, open to public

observation, on December 12, 1996, at Dresden Station.

I request that

following the review of this report, you determine the additional actions

needed to ensure the long-term resolution of the deficiencies identified.

NRC

Region III will be responsible for followup of the issues identified during

the inspection, including the assessment of corrective .actions and the

determination of any enforcement action that is deemed appropriate.

.:.,

Mr. James J. O'Connor

- 3 -

In accordance with 10 CFR 2.790(a}, a copy of this letter and the enclosure

will be placed in the NRC Public Document Room.

Should you have any questions

concerning this inspection, I would be pleased to discuss them with you.

Dockets:

50-237; 50-249

Enclosure:

NRC Inspection Report

50-237/96-201; 50-249/96-201

w/Appendices

cc w/enclosure:

See next page

Sincerely,

~M~

~ecutive Director for Operations

..

.

Mr. James J. O'Connor

cc w/enclosure:

D. A. Sager, Vice President,

Generation Support

Commonwealth Edison Company

Executive Towers West III

1400 Opus Place, Suite 300

Downers Grove, IL

60515

H. W. Keiser, Chief Nuclear

Operations Officer

Commonwealth Edison Company

1400 Opus Place

Downers Grove, IL

60515

T. Nauman, Station Manager, Unit l

Dresden Nuclear Power Station

6500 North Dresden Road

Morris, IL 60450

- 4 -

M. Heffley, Station Manager, Units 2 and 3

Dresden Nuclear Power Station

6500 North Dresden Road

Morris, IL

60450

F. Spangenberg, Regulatory Assurance

Manager

Regulatory Assurance Supervisor

Dresden Nuclear Power Station

6500 North Dresden Road

Morris, IL

60450

D. Farrar, Nuclear Regulatory

Services Manager

Commonwealth Edison Company

Executive Towers West III

1400 Opus Place, Suite 300

Downers Grove, IL

60515

Richard Hubbard

MHB Technical Associates

1723 Hamilton Avenue

Suite K

San Jose, CA

95125

Nathan Schloss, Economist

Office of the Attorney General

Public Utilities Division

100 West Randolph, 12th Floor

Chicago, IL

60601

Mr. James J. O'Connor

cc w/enclosure: (Continued)

State Liaison Officer

State of Illinois

1035 Outer Park Drive

Springfield, IL

62704

- 5 -

Chairman, Illinois Commerce Commission

Public Utility Commission

527 East Capitol Avenue

Springfield, IL

62706

Document Control Desk-Licensing

Commonwealth Edison Company

1400 Opus Place, Suite 400

Downers Grove, IL

60515

.:.

Mr. James J. O'Connor

- 3 -

In accordance with 10 CFR 2.790(a), a copy of this letter and the enclosure

will be placed in the NRC PubTiC Document Room.

Should you have any questions

concerning this inspection, I would be pleased to discuss them with you.

since re 1 y, ~ ~*"'!') r.'"'n~,. .. ~,

W*l~*U9.l i.>I~' ., *.** .. I J

James M. T~

M. Taylar'

Executive Director for Operations

-Dockets:

50-237; 50-249

Enclosure:

NRC Inspection Report

50-237/96-201; 50-249/96-201

w/Appendices

cc w/enclosure:

See next page

E-Mail report to NRR Event Tracking System {IPAS)

E-Mail report to R. Correia {RPC)

bee w/Enclosure:

Chairman Jackson

Commissioner Rogers

Commissioner Dicus

Commissioner McGaffigan

Commissioner Diaz

Public

JTaylor, EDO, 0-17G21

HThompson, EDO, 0-17G21

BMcCabe, EDO, 0-17G21

FCongel, AEOD, T-4D28

EJordan, AEOD, T-4D18

AThadani, NRR, 0-12G18

RGallo, NRR, 0-9A 1

WOlmstead, OGC, 0-15818

Jlieberman, OE, 0-7H5

GCaputo, 01, 0-2G5

HMiller, RI

SEbneter, Rll

PHiland, Riii

JLynch, Riii

LCallan, RIV

WJones, RIV

Dresden File, RIV

CVanderniet, SRI, Dresden

DCD/CentralFiles

JMilhoan, EDO, 0-17G21

VMcCree, EDO, 0-17G21

EDO R/F, 0-17G21

SRubin, AEOD, T-4D28

FMiraglia, NRR, 0-12G18

RZimmerman, NRR, 0-12G1

FGillespie, NRR, 0-12G1 8

RBangart, OSP, 0-3D23

WBeecher, OPA, 0-2G5

HBell, OIG, 0-3E4

Jlinville, RI

ABeach, Riii

JHopkins, Riii

PAO Riii (2)

JPellet, RIV

HWong, RIV

ISi Team Members

LTremper, OC/LFDCB, T-9E10

DOCUMENT NAME: P:\\DRESDEN\\FINAL\\96201.FNL

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E-Mail report to NRR Event Tracking System (IPAS)

E-Mail report to R. Correia (RPC)

bee w/Enclosure:

Chairman Jackson

Commissioner Rogers

Commissioner Dicus

Commissioner McGaffigan

Commissioner Diaz

Public

JTaylor, EDO, 0-17G21

HThompson, EDO, 0-17G21

BMcCabe, EDO, 0-17G21

FCongel, AEOD, T-4D28

EJordan, AEOD, T-4D18

AThadani, NRR, 0-12G 18

RGallo, NRR, 0-9A1

WOlmstead, OGC, 0-15818

Jlieberman, OE, 0-7H5

GCaputo, 01, 0-2G5

HMiller, RI

SEbneter, Rll

PHiland, Riii

JLynch, Riii

LCallan, RIV

WJones, RIV

Dresden File, RIV

CVanderniet, SRI, Dresden

DCD/CentralFiles

JMilhoan, EDO, 0-17G21

VMcCree, EDO, 0-17G21

EDO R/F, 0-17G21

SRubin, AEOD, T-4028

FMiraglia, NRR, 0-12G 18

RZimmerman, NRR, 0-12G1

FGillespie, NRR, 0-12G 18

RBangart, OSP, 0-3D23

WBeecher, OPA, 0-2G5

HBell, OIG, 0-3E4

Jlinville, RI

ABeach, Riii

JHopkins, Riii

PAO Riii (2)

JPellet, RIV

HWong, RIV

ISi Team Members

LTremper, OC/LFDCB, T-9E10

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