ML15082A288

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Notification of the Intended Use of Lead Use Channels - Operating Cycle 16
ML15082A288
Person / Time
Site: Perry FirstEnergy icon.png
Issue date: 03/23/2015
From: Harkness E
FirstEnergy Nuclear Operating Co
To:
Document Control Desk, Office of Nuclear Reactor Regulation
References
L-15-012
Download: ML15082A288 (4)


Text

FENOC' RrstEnergy Nuclear Operating Company Ernest J. Harkness Vice President March 23, 2015 L-15-012 ATTN: Document Control Desk U.S. Nuclear Regulatory Commission Washington, DC 20555-0001

SUBJECT:

Perry Nuclear Power Plant Docket No. 50-440, License No. NPF-58 Notification of the Intended Use of Lead Use Channels - Operating Cycle 16 Perry Nuclear Power Plant P.O. Box 97 10 Center Road Perry, Ohio 44081 440-280-5382 Fax: 440-280-8029 Pursuant to NEDE-24011-P-A, "General Electric Standard Application for Reactor Fuel (GESTAR II)," FirstEnergy Nuclear Operating Company (FENOC) is making a notification to the Nuclear Regulatory Commission (NRC) of the intended use of lead use channels (LUCs) at the Perry Nuclear Power Plant in operating cycle 16. FENOC's required LUC notification information is provided in the attachment.

There are no regulatory commitments contained in this submittal. If there are any questions or if additional information is required, please contact Mr. Thomas A. Lentz, Manager-Fleet Licensing, at (330) 315-6810.

Sincerely'. J J

=2t~

Ernest J. Harkness

Attachment:

Lead Use Channels for Use in Perry Nuclear Power Plant Operating Cycle 16 cc:

NRC Region Ill Administrator NRC Resident Inspector NRC Project Manager

Attachment L-15-012 Lead Use Channels for Use in Perry Nuclear Power Plant Operating Cycle 16 Page 1 of 3 Intended Use Notification Requirements A letter dated September 23, 1981 from the Nuclear Regulatory Commission (NRC) to the General Electric Company, which is referenced in NEDE-24011-P-A, "General Electric Standard Application for Reactor Fuel (GESTAR II)," indicates an intended use notification should include a description of the lead test assembly (L TA), a statement of applicability to GESTAR II, the objective of the L TA program, and an outline of the measurements to be made on the LT A.

For lead use channel (LUC) notifications, the requirements for L TA notifications are applicable and are provided herein.

Status of Existing Lead Test Assemblies By correspondence dated April 15, 2011 (Accession No. ML111050424), FirstEnergy Nuclear Operating Company (FENOC) notified the NRC that eight L TAs would be inserted into the Perry Nuclear Power Plant (PNPP) core for use in operating cycle 14, which began in June 2011. These eight L TAs, which were supplied by Global Nuclear Fuel -Americas, LLC (GNF), contain standard GE14 fuel and components, with the exception of the channel. These eight L TAs will continue to be a part of the PNPP core in operating cycle 16, which is expected to begin in April 2015.

By correspondence dated November 14, 2012 (Accession No. ML12319A515), FENOC notified the NRC that two additional L TAs would be inserted into the PNPP core for use in operating cycle 15, which began in May 2013. These two LTAs will not be a part of the PNPP core in operating cycle 16.

Description of New Lead Use Channels GNF will supply 48 new LUCs for insertion into the PNPP core for use in operating cycle 16, which is expected to begin in April 2015. These 48 LUCs are of standard GNF2 design, except for the channel material. Unlike L TAs, LUCs are not restricted to nonlimiting core regions.

The channels are manufactured with a distortion-resistant material known as NSF. The term NSF reflects the presence of niobium, tin, and iron as the primary alloying metals combined with zirconium. Similar zirconium-niobium alloys are commonly used in pressurized water reactors and Russian plants.

The NSF alloy is resistant to channel bowing. The mechanical properties of NSF, including in-reactor creep, are similar to the standard Zircaloys and are considered adequate for reactor service. Corrosion performance of NSF is adequate based on visual and hot-cell examinations after six years of operation.

The surface condition of these NSF channels is different from the current standard channel. These channels have a pre-oxidized surface condition similar to the pre-oxidized condition that was standard on Zircaloy-4 channels prior to 1990.

Attachment L-15-012 Page 2 of 3 Applicability of NEDE-24011-P-A. "General Electric Standard Application for Reactor Fuel (GESTAR II)"

GNF reviewed the properties of the NSF channels relative to the properties of Zircaloy-2 and Zircaloy-4 in the context of required functions, including safety.

GESTAR II and the following documents supported the GNF review:

NEDE-21354-P, "BWR1 Fuel Channel Mechanical Design and Deflection,"

September 1976.

NEDE-21175-3-P-A, "BWR Fuel Assembly Evaluation of Combined Safe Shutdown Earthquake (SSE) and Loss-of-Coolant Accident (LOCA) Loadings (Amendment No. 3)," October 1984.

GNF Letter MFN 12-074, "Enhanced Lead Use Channel (LUC) Program for NSF Fuel Bundle Channels," September 25, 2012. [Accession No. ML12270A245]

GNF Letter MFN 12-07 4, Supplement 1, "Supplemental Information for Enhanced Lead Use Channel (LUC) Program for NSF Fuel Bundle Channels,"

January 25, 2013. [Accession No. ML130280676]

GNF concluded that the use of NSF as a channel material meets the approved criteria of GEST AR II and may be used in a LUC or LT A.

Objective of LUC Program The objective of the program is to expand the experience base on NSF channels, including assessing corrosion performance, channel distortion, and channel bow.

Outline of Measurements In addition to the monitoring and inspection plan required in MFN 12-074, corrosion performance is evaluated visually during refueling outages and after discharge.

March 29, 2013 NRC Safety Evaluation In its March 29, 2013 safety evaluation (Accession No. ML13072B229), the NRC staff found that MFN 12-074, "Enhanced Lead Use Channel (LUC) Program for NSF Fuel Bundle Channels," is acceptable for referencing to the extent specified and under the conditions and limitations delineated in MFN 12-07 4 and in Section 5.0 of the safety evaluation. These conditions and limitations include:

1) NSF LUCs are restricted to currently approved channel design specifications with NSF alloy compositions that meet current GNF specifications, which target the nominal composition listed in GNF Letter MFN 12-07 4, Enclosure 1, dated September 25, 2012.
2) NSF LUCs may be used in quantities up to 8 percent of the total number of channels in the core. This limit is exclusive of other L TA programs.
3) The NSF LUC program monitoring and inspection plan, which is detailed in Section 3.2 of the March 29, 2013 safety evaluation, must be fulfilled.

FENOC complies with these conditions and limitations.

1 Boiling Water Reactor (BWR)

Attachment L-15-012 Page 3 of 3 Acceptability of NSF LUCs with GNF2 Fuel In Section 3.1 of its March 29, 2013 safety evaluation, the NRG staff discussed the GNF2 fuel bundle design. Specifically, design specifications remain unchanged from currently approved channels, material property differe'nces between NSF and Zircaloy have been factored into channel design evaluations, and NSF channels satisfy all design requirements. Therefore, it is acceptable to use NSF LUCs with GNF2 fuel in the PNPP core.

Notification Summary The PNPP core is designed for 748 fuel assemblies. A total of 56 lead use assemblies (8 L TAs and 48 LUCs) will be a part of the PNPP core in operating cycle 16. These totals do not exceed the 2 percent L TA or 8 percent LUC allowances described in GESTAR II, Section 1.2.1.b. This LUC program for cycle 16 envelopes the previous standard GE14 fuel assemblies with NSF channels inserted into the PNPP core under the L TA program.