ML12338A444

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Official Exhibit - ENT000073-00-BD01 - IP3 Checworks Power Uprate Analysis, Calculation No. 040711-01, Rev. 0
ML12338A444
Person / Time
Site: Indian Point  Entergy icon.png
Issue date: 03/23/2005
From:
CSI Technologies
To:
Entergy Nuclear Northeast, Atomic Safety and Licensing Board Panel
SECY RAS
References
RAS 22102, 50-247-LR, 50-286-LR, ASLBP 07-858-03-LR-BD01 040711-01, Rev 0
Download: ML12338A444 (47)
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Text

United States Nuclear Regulatory Commission Official Hearing Exhibit Entergy Nuclear Operations, Inc.

In the Matter of:

(Indian Point Nuclear Generating Units 2 and 3) ENT000073 ASLBP #: 07-858-03-LR-BD01 Submitted: March 28, 2012 Docket #: 05000247 l 05000286 Exhibit #: ENT000073-00-BD01 Identified: 10/15/2012 Admitted: 10/15/2012 Withdrawn:

Rejected: Stricken:

Other:

(

Indian Point Unit 3 CHECWORKS Power Uprate Analysis

. Calculation No. 040711-01 Revision 0 Issued For-Use March 23, 2005 prepared for:

Entergy Nuclear Northeast 295 Broadway Suite 3 PO Box 308 Buchanan, NY 10511-0308

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CSI TECHNOLOGIES, INC. IP3 CHECWORKS Power Uprate Analysis

( Table of Contents

1. INTRODUCTION .............................................................................................................................................. 2
2. PURPOSE ...........................................................................................................................................................3
3. SCOPE ................................................................................................................................................................4
4. ASSUMPTIONS AND MODELING DECISIONS ......................................................................................... 5
5. METHODOLOGY ............................................................................................................................................ 7 5.1. INPUT SPU GLOBAL DATA ........................................................................................................................... 7 5.2. REDEFINITION OF CHECWORKS LINES ................................................................................................. , .. 11 5.3. UPDATE MODEL BASED ON SPU OPERATIONAL OR CONFIGURATION CHANGES ........................................ 12 5.4. UPDATE NETWORK FLOW ANALYSIS DEFINITIONS ...................................................................................... 12 5.5. IMPLEMENT THE ADVANCED RUN DEFINITION ........................................................................................... 13 5.6. PERFORM WEAR RATE ANALySIS ............................................................................................................... 15 5.7. QUANTIFY EFFECT OF STRETCH POWER UPRATE ........................................................................................ 15
6. RESULTS ......................................................................................................................................................... 16 6.1. COMPONENT LEVEL WEAR RATE CHANGES DUE TO SPU ........................................................................... 16 6.2. STEAM CYCLE LEVEL WEAR RATE CHANGES DUE TO SPU ........................................................................ 16
7. REFERENCES ................................................................................................................................................. 17

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ApPENDIX A: CHECWORKS MODELED LINES .............................................................................................. 19 ApPENDlxB: COMPONENT LEVEL WEAR RATE CHANGES DUE TO SPU ........................................................ 33 APPENDlXC: STEAM CYCLE LEVEL WEAR RATE CHANGES DUE TO SPU ..................................................... 35 ATTACHMENT A: REFERENCED CORRESPONDENCE AND COMMUNICATIONS ....................................................... 39 Calculation No. 040711-01, Revision 0 Page 1 of 44

CSI TECHNOLOGIES, INC. IP3 CHECWORKS Power Uprate Analysis

( 1. Introduction This calculation documents the revision of the Indian Point Unit 3 CHECWORKS model to predict Flow-Accelerated Corrosion (F AC) wear rate changes due to Stretch Power Uprate (SPU). The Indian Point Unit 3 SPU will change feedwater and steam flow rates, temperatures, and enthalpies, which in turn change local chemistry values. All of these factors affect wear rates due to FAC. As a result of the uprate, some lines will experience accelerated rates ofFAC, while others will have reduced rates. The impact on each line depends on the complex interaction of changes in flow rate, pressure, temperature, enthalpy, steam quality, and chemistry on the FAC degradation mechanism.

Indian Point 3 had previously developed a CHECWORKS model ofFAC-susceptible piping. However, the previous model did not address the changes that will result from Appendix K Uprate and Stretch Power Uprate. This calculation details the process required to revise the CHECWORKS model so that it correctly reflects all plant power levels (the original power level, Appendix K Uprate, and Stretch Power Uprate). Also documented are the changes in FAC wear rates due to the SPU.

Note that historical (pre-uprate and Appendix K Uprate) operating conditions remain within the model, associated to the applicable operating cycles. The SPU operating conditions are associated to the calendar time that those conditions are scheduled to occur, starting in Cycle 14 [7.3.1]. In this way, the model's predictions of total current and future wear will be as accurate as possible because the predictions will be based on

( both historical and expected future operating conditions.

Calculation No. 040711-01, Revision 0 Page 2 of 44

CSI TECHNOLOGIES, INC. IP3 CHECWORKS Power Uprate Analysis

(

2. Purpose The purposes of the power uprate analysis in CHECWORKS are as follows:
  • To gain the ability to describe the effects of power uprate on F AC-susceptible piping in the Licensing Submittal.
  • To ensure that the CHECWORKS model reflects current plant conditions going forward.

(

Calculation No. 040711-01, Revision 0 Page 3 of 44

CSI TECHNOLOGIES, INC. IP3 CHECWORKS Power Uprate Analysis

( 3. Scope The scope of this power uprate analysis was the entire Indian Point 3 CHECWORKS model including all modeled lines and components [7.2] . No analysis was performed on plant lines and components that were not part of the CHECWORKS model This analysis was performed using CHECWORKS FAC version 1.0G.

Assumptions and modeling decisions made during this analysis are documented in Section 4. The methodology employed during this analysis is detailed in Section 5.

Results obtained are listed in Section 6 and in the Appendices. Finally, Section 7 includes a list of all references used in this analysis.

(

Calculation No. 040711-01, Revision 0 Page 4 of44

CSI TECHNOLOGIES, INC. IP3 CBECWORKS Power Uprate Analysis

( 4. Assumptions and Modeling Decisions The following assumptions and modeling decisions apply to the updated CHECWORKS model.

4.1. All data in the CHECWORKS model received as input (the as-received model)

[7.2] was assumed to be complete and accurate.

4.2. An exception was made to Assumption 4.1 in one case. The CHECWORKS HBD in the input model had the Boiler Feed Pump modeled as an electric pump instead of a steam driven pump. The CHECWORKS HBD was corrected to portray the Boiler Feed Pump as a steam driven pump.

4.3. Because the Boiler Feed Pump was remodeled as a steam driven pump as discussed in Section 4.2, Steam Cycle Data was input for the original power level in addition to the Appendix K and SPU power levels for this location. Flow rate was obtained from the original HBD [7.1.1]. Feed Pump Turbine drain pressure and enthalpy was not shown on the original HBD; therefore, the original pressure and enthalpy was assumed to be equivalent to the SPU pressure and enthalpy as shown on the SPU HBD [7.1.3]. Note that this assumption has little impact on the model as no components in the Feed Pump Turbine drain are modeled.

( 4.4. For a number oflines on the SPU Heat Balance Diagram [7.1.3] and Appendix K Heat Balance Diagram [7.1.2], thermodynamic and flow values (pressure, enthalpy, and flow rate) were listed separately for the steam phase and the water phase or for each train in a parallel train configuration. The overall flow rate, pressure, and enthalpy of these lines were calculated and entered in the CHECWORKS Steam Cycle (see Section 5.1.3). The combined flow rate was calculated as the sum of the liquid and steam flow rates (or the sum of multiple trains), the combined pressure was calculated as the average of all pressures, and the enthalpy was calculated as the weighted average ofliquid and steam enthalpy (or the weighted average of multiple trains). These calculations were performed based on EPRI's Guidelines for Plant Modeling and Evaluation of Component Inspection Data [7.6].

4.5. Plant period data was estimated for the cycle where the SPU will occur. Start and end dates were estimated based on anticipated dates [7.3.1]. An estimation of operating hours was calculated from these dates based on calendar days. The Water Treatment for this cycle was modeled as equivalent to the most recent complete operating cycle. The model can be updated with actual values for these inputs when this data becomes available.

4.6. Due to the use of the Advanced Run Definition feature in this model, which is required for accurate modeling of the power uprate condition, CHECWORKS Calculation No. 040711-01, Revision 0 Page 5 of 44

CSI TECHNOLOGIES, INC. IP3 CHECWORKS Power Uprate Analysis FA C Version 1.00 cannot accurately represent the operating conditions in tees

( that combine or split flow. In order to maintain simplicity in the CHECWORKS model, tees were modeled with a flow rate equal to the highest flow rate present in the tee. Therefore, the predicted wear rates for tees should be used with caution.

4.7. The flow rate in the Feedwater Pump Recirculation lines was shown as zero on the SPU Heat Balance [7.1.3] and Appendix K Heat Balance [7.1.2]. In general flow through such lines is zero under normal operation, so a heat balance is not a good source for determining this flow. Therefore, an assumption was made that the flow rate under SPU and Appendix K conditions was equivalent to the flow rate under original pre-uprate conditions as defined in the input CHECWORKS model (the as-received model) [7.2]. Note that all components in these lines are constructed with FAC-resistant material, so this assumption has little to no impact on wear rate predictions.

(..

Calculation No. 040711-01, Revision 0 Page 6 of 44

CSI TECHNOLOGIES, INC. IP3 CHECWORKS Power Uprate Analysis

( 5. Methodology Additional input data was entered into the CHECWORKS model to model the power uprate. A number oftasks were required to convert the previous Indian Point Unit 3 model into a format that was compatible with a power uprate. The following section describes the tasks performed to enter power uprate data and to convert the model into a form compatible with multiple power levels.

5.1. Input SPU Global Data Additional CHECWORKS Power Levels representing the SPU and Appendix K operating conditions were defined in the model and associated to the applicable Plant Period. The following sections detail the steps involved in this task.

5.1.1. CHECWORKS Heat Balance Diagram The CHECWORKS Heat Balance Diagram (HBD) was reviewed to ensure that it correctly portrayed plant configuration. The CHECWORKS HBD was compared to the plant Heat Balance Diagrams [7.1] and flow diagrams [7.3.3]. A discrepancy was noted and corrected as discussed in Section 4.2 5.1.2. Power Level Data

( A Plant Power Level is defined for each power level at which the plant is operated for a significant period of time. Two new power levels were added to the model representing the SPU and Appendix K conditions.

Table 5.1 lists all power levels in the model and the operating cycles to which they apply.

Table 5.1 Power Level History Power Power Operating Cycles Notes Level (%) (MWt) 100.00 3045.3 Cycles 1-12A Original Power Level 101.12 3079.4 Cycles 12B-13 Appendix K Uprate 104.95 3196.0 Cycle 14 to End of Life Stretch Power Uprate (SPU)

Data was entered for the new power levels on the Power Level Form in accordance with the CHECWORKS User's Guide [7.5].

Table 5.2 summarizes Appendix K power level input data and the source of this data.

Calculation No. 040711-01, Revision 0 Page 7 of44

CSI TECHNOLOGIES, INC. IP3 CHECWORKS Power Uprate Analysis

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Table 5.2 Appendix K Power Level Input Data Power Level CHECWORKS Field Reference 101.12%

Steam Rate (Mlblhr) 13.186870 7.1.2 Pressure (psia) 774.4 7.1.2 Temp (F) 514.5 7.1.2 Blowdown Rate (Mlblhr) 0.057785 7.1.2 Carryover (%) 0.08 7.1.2 Feedwater Vent Rate (%) x 7.5 Reheater Vent Rate (%) x 7.5 Moisture Separator Carryunder (%) x 7.5 Notes: Appendix K Uprate. 3079.4 MWt x - Field should be left blank for a PWR.

Table 5.3 summarizes SPU power level input data and the source of this data.

Table 5.3 SPU Power Level Input Data Power Level CHECWORKS Field Reference 104.95%

Steam Rate (Mlblhr) 13.783800 7.1.3 Pressure (psia) 760.4 7.1.3 Temp (F) 512.4 7.1.3 Blowdown Rate (Mlblhr) 0.057785 7.1.3 Carryover (%) 0.08 7.1.3 Feedwater Vent Rate (%) x 7.5 Reheater Vent Rate (%) x 7.5 Moisture Separator Carryunder (%) x 7.5 Notes: Stretch Power Uprate. 3196 MWt x - Field should be left blank for a PWR.

5.1.3. Steam Cycle Data Steam Cycle Data is used by CHECWORKS to calculate chemistry conditions during wear rate analysis. It is also used to calculate operating conditions when the Advanced Run Definition feature is implemented (see Section 5.5). Steam cycle data was entered for each heat balance item for the SPU power level and the Appendix K power level. All data was entered in accordance with EPRI's "Guidelines for Plant Modeling and Evaluation of Component Inspection Data" [7.6] and the CHECWORKS Calculation No. 040711-01, Revision 0 Page 8 of 44

CSI TECHNOLOGIES, INC. IP3 CHECWORKS Power Uprate Analysis User's Guide [7.5]. Table 5.4 summarizes Appendix K steam cycle input

( data and the source of this data.

Table 5.4 Appendix K Steam Cycle Input Data 1 Flow Rate Enthalpy Pressure Temp HBD Item Location Reference (Mlb/hr) (Btu/Ibm) (psia) (F)

FWHTR 1 Tube side outlet X X X 425.0 7.1.2 FWHTR 2 Tube side outlet X X X 374.7 7.1.2 FWHTR 3 Tube side outlet X X X 296.6 7.1.2 FWHTR 4 Tube side outlet X X X 243.0 7.1.2 FWHTR 5 Tube side outlet X X X 196.4 7.1.2 FWHTR 6 Tube side outlet X X X 155.3 7.1.2 Driven steam and drain SPUMP 1 enthalpy and pressure 0.147147 976.3 1.0 X 7.1.2 Moist Sep & Moist PreSep MSEP 1 Drains 2 0.922509 355.9 199.8 X 7.1.2 Heater Drain Tank exiting TANK 1 steam 0 338.7 197.7 X Note 4 TANK 2 Blowdown tank exiting steam 0 502.9 761.2 X Note 4 RHTR 1 Reheater Drain 0.954357 506.5 623.3 X 7.1.2 Conditions in line (Presep HPEXTLINE 1 Outlet to FWH 5)3 0.935949 1148.2 200.9 X 7.1.2 HPEXTLINE 2 Conditions in line to FWH 6 0.751563 1138.6 361.4 X 7.1.2

( LPEXTLINE 1 Conditions in line to FWH 4 0.531280 1197.4 74.54 x 7.1.2 LPEXTLINE 2 Conditions in line to FWH 3 0.447417 1075.7 31.29 X Note 5 LPEXTLINE 3 Conditions in line to FWH 2 0.458881 906.1 12.80 x Note 5 LPEXTLINE 4 Conditions in line to FWH 1 0.771656 907.0 5.55 X Note 5 x = No value entered (not required by CHECWORKS).

(1) The HBD Item name is automatically generated by CHECWORKS. Feedwater heaters are numbered sequentially in reverse flow order. Feedwater Heater 1 is the feedwater heater closest to the steam generator (equivalent to heater 36 at Indian Point 3). Extraction lines are numbered sequentially in order of decreasing pressure.

(2) MSEP 1 represents the conditions in both the moisture separator and moisture pre-separator drain lines as recommended by EPRI Guidelines [7.6].

(3) HPEXTLINE 1 is a fictitious high-pressure extraction line representing the steam lines between the pre-separator and main separator as recommended by EPRI Guidelines [7.6].

(4) Flow rate is for exiting steam flow and was entered as zero as recommended by EPRI Guidelines [7.6].

Pressure and enthalpy were obtained from the Appendix K PEPSE model [7.1.2].

(5) Enthalpy was calculated as the weighted average of the steam and liquid phases. Steam phase enthalpy was obtained directly from the PEPSE diagram as the enthalpy after moisture removal in the LP Turbine. Liquid phase enthalpy was calculated as the enthalpy of saturated liquid at the pressure given on the PEPSE diagram [7.1.2].

Table 5.5 summarizes SPU steam cycle input data and the source of this data.

Calculation No. 040711-01, Revision 0 Page 9 of44

CSI TECHNOLOGIES, INC. IP3 CHECWORKS Power Uprate Analysis

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Table 5.5 SPU Steam Cycle Input Data 1 Flow Rate Enthalpy Pressure Temp HBD Item Location Reference (Mlb/hr) (Btu/lbm) (psia) (F)

FWHTR 1 Tube side outlet x x x 430.4 7.1.3 FWHTR 2 Tube side outlet x x x 377.3 7.1 .3 FWHTR 3 Tube side outlet x x x 298.3 7.1 .3 FWHTR 4 Tube side outlet x x x 245.2 7.1.3 FWHTR 5 Tube side outlet x x x 198.0 7.1.3 FWHTR 6 Tube side outlet x x x 156.9 7.1.3 Driven steam and drain SPUMP 1 enthalpy and pressure 0.160926 974.8 1.0 x 7.1.3 Moist Sep & Moist PreSep MSEP 1 D rams

. 2 1.097732 358.7 207.2 x 7.1.3 Heater Drain Tank exiting TANK 1 steam 0 342.5 203.3 x Note 4 TANK 2 Blowdown tank exiting steam 0 502.8 760.4 x Note 4 RHTR 1 Reheater Drain 0.870169 504.5 620 .3 x 7.1.3 Conditions in line (Presep HPEXTLINE 1 Outlet to FWH 5)3 0.984482 1147.3 208.3 x 7.1.3 HPEXTLINE 2 Conditions in line to FWH 6 0.852604 1155.1 388.6 x 7.1.3 LPEXTLINE 1 Conditions in line to FWH 4 0.548842 1197.6 77.28 x 7.1.3 LPEXTLINE 2 Conditions in line to FWH 3 0.472533 1076.5 32.42 x Note 5 LPEXTLINE 3 Conditions in line to FWH 2 0.475753 905.9 13.27 x Note 5 LPEXTLINE 4 Conditions in line to FWH 1 0.790585 905.2 5.76 x Note 5 x = No value entered (not required by CHECWORKS).

(1) The HBD Item name is automatically generated by CHECWORKS. Feedwater heaters are numbered sequentially in reverse flow order. Feedwater Heater I is the feedwater heater closest to the steam generator (equivalent to heater 36 at Indian Point 3). Extraction lines are numbered sequentially in order of decreasing pressure.

(2) MSEP I represents the conditions in both the moisture separator and moisture pre-separator drain lines as recommended byEPRI Guidelines [7.6].

(3) HPEXTLINE 1 is a fictitious high-pressure extraction line representing the steam lines between the pre-separator and main separator as recommended by EPRI Guidelines [7.6].

(4) Flow rate is for exiting steam flow and was entered as zero as recommended by EPRI Guidelines [7.6].

Pressure and enthalpy were obtained from the SPU PEPSE model [7.l.3].

(5) Enthalpy was calculated as the weighted average of the steam and liquid phases. Steam phase enthalpy was obtained directly from the PEPSE diagram as the enthalpy after moisture removal in the LP Turbine. Liquid phase enthalpy was calculated as the enthalpy of saturated liquid at the pressure given on the PEPSE diagram [7.1.3].

5.1.4. Plant Period Data Each power level identified in Table 5.1 was associated to the correct operating cycle or cycles. The Appendix K Uprate start date was obtained through correspondence with plant personnel [7.3 .3]. The SPU is scheduled for the start ofCyc1e 14. To include this power level in the Calculation No. 040711-01, Revision 0 Page 10 of 44

CSI TECHNOLOGIES, INC. IP3 CHECWORKS Power Uprate Analysis model, plant periods were created that have not yet occurred. Start dates,

( end dates, operating hours, and chemistry data was estimated for these periods (see Section 4.5).

5.2. Redefinition of CHECWORKS Lines The CHECWORKS model was prepared for use of the Advanced Run Definition (see Section 5.5). This task consisted of redefining the CHECWORKS lines within the model so that all components on a given line are subject to the same thennodynamic conditions. Appendix A contains a listing of an lines that appear in the CHECWORKS model.

For conservatism, the tee where flow rate changed was associated to the line having the greatest flow rate. Note that the model will over-predict the wear for some sections oftees (see Section 4.6).

Figure 5-1 illustrates the procedure used to group components into lines. In the diagram, seven lines exist, each with a different percentage of the total flow. Note that the tee is grouped with the line number seeing the greatest percentage of flow.

Figure 5-1 Diagram of Line Redefinition Procedure EQUIPMENT OUTPUT Calculation No. 040711-01, Revision 0 Page 11 of 44

CSI TECHNOLOGIES, INC. IP3 CBECWORKS Power Uprate Analysis Components were grouped into lines by comparing the input CHECWORKS

( model [7.2] with FAC isometrics [7.7] and flow diagrams [7.3.3]. New lines were given names according to the naming convention, below.

AA-BB.CCD AA = System Abbreviation BB.CC Multi-digit code to identify a plant line or location D = Briefline description Note that the AA-BB.CC portion of the line name corresponds to the plant line name and component name prefix as taken from the flow diagrams [7.3.3] and FAC isometrics [7.7]. New line names were created as required by CHECWORKS, not where plant line names changed. Therefore, some lines contain components with different component name prefixes, but in general the component prefix and line name agree. Note that if the AA-BB.CC portion of the line name was not unique for CHECWORKS purposes, an underscore followed by a I, 2, 3 etc. was added to this portion of the line name.

For example, line name "CD-01.IA FWH 31A to FWH 32A" is plant line name CD-01.1A in the Unit 3 Condensate system from Feedwater Heater 31A to Feedwater Heater 32A.

('

5.3. Update Model Based on SPU Operational or Configuration Changes With an uprate in power, lines with partial operation may increase or decrease their operation frequency (such as additional trains in operation or bypass lines now operated during full power). Additionally, uprates may call for design changes that may result in piping configuration changes.

No operational or configuration changes occurred due to the SPU [7.3.2].

5.4. Update Network Flow Analysis Definitions Network Flow Analysis (NFA) is a module within CHECWORKS that calculates flow rate, pressure drops, temperature changes, and steam quality changes based on piping configuration and source/sink conditions. NF A is used where operating conditions are not completely known. A different set of source/sink conditions is entered for each NFA per power level. Additional input data must be added to each NF A to reflect the SPU and Appendix K power levels identified in Section 5.1.2.

The Indian Point 3 CHECWORKS model did not contain any NF A definitions; therefore, no updates to the model were performed during this task [7.2].

Calculation No. 040711-01, Revision 0 Page 12 of44

CSI TECHNOLOGIES, INC. IP3 CHECWORKS Power Uprate Analysis 5.5. Implement the Advanced Run Definition

( This task involved a redefinition of the source in which CHECWORKS obtains thennodynamic conditions (pressure, enthalpy, temperature, and quality) and flow rate conditions for a component. Previously all thennodynamic and flow rate conditions had been entered individually for each component on the component data fonns. However, the component fonn allows only one set ofthennodynamic and flow rate conditions to be entered (i.e. from one power level). Therefore, use of the component fonn as the input for thermodynamic and flow rate conditions is not valid, as it does not reflect both pre-uprate and post-uprate conditions.

Instead, thermodynamic and flow conditions were entered globally (see Section 5.1) and linked to components through the association of a line to the CHECWORKS RBD (except Z-type lines). The following sections detail the steps perfonned to implement the Advance4 Run Definition.

5.5.1. Enter Flow Factors On the CHECWORKS RBD level, flow rates are expressed in totals rather than for each train. For example, feedwater flow rate might be entered as 10 million pounds per hour, where each train of a three-train system sees 3.33 million pounds per hour. As a result, flow multipliers had to be entered for the lines so that the actual flow rate is used to calculate wear rate at the component level. Thus for each line a flow multiplier, or flow factor, was calculated. The flow factor is used to adjust the CHECWORKS HBD calculated flow rate. The calculated flow factor for each line was entered on the ARD fonn.

There are some exceptions to the use of flow factors. The first is for lines and flow segments where NF A would be used to calculate operating conditions and flow rate. For these the train flow is directly entered into the NF A definitions. Therefore, these lines the assigned flow factor is 1.0.

Other exceptions are made for some lines and flow segments where the ARD fonn is used as the source of operating conditions. In some cases, if the input source (PEPSE or RBD) already listed flow rate per train, then the flow factor is set to 1.0 and the train flow rate is entered.

Flow factors were calculated by consulting the CRECWORKS RBD, the plant heat balance diagrams [7.1], and the flow diagrams [7.3.3]. Flow factors for each line appear in Appendix A.

5.5.2. Enter Duty Factors The duty factor is used to specify the fraction of the total plant operating hours that a given line was in operation. For full-time lines, the duty factor is 1.0. For part-time lines, the duty factor is set to a value less than one based on operation. For example, if a line has full flow half of the time and zero flow half of the time, then the lines would be modeled with full flow and the duty factor would be set to 0.5. Use of the duty factor is Calculation No. 040711-01, Revision 0 Page 13 of 44

CSI TECHNOLOGIES, INC. IP3 CHECWORKS Power Up rate Analysis in accordance with the recommendations of the EPRI Guidelines for Plant

( Modeling and Evaluation of Component Inspection Data [7.6].

Duty factors were taken from the input CHECWORKS model [7.2]. Duty factors for each line appear in Appendix A.

5.5.3. Complete Advanced Run Defmition Form for Z-Type Lines Lines not associated to the CHECWORKS HBD are called Z-type lines.

Because they are not associated to the HBD, CHECWORKS cannot automatically calculate chemistry and operating conditions for these lines.

Therefore, when using the ARD function, the user must input not only flow factors and duty factors but also thermodynamic conditions, flow rate, and chemistry conditions for each operating cycle.

Z-type lines were created due to limitations in the CHECWORKS HBD.

In these cases, the computer model does not obtain the data from the correct location on the HBD, or the CHECWORKS program did not allow the correct data to be entered. For example, there is no global input into CHECWORKS to specify the pressure, temperature, enthalpy, or quality in feedwater heater drain lines. Instead the model calculates the conditions in the shell side drain as being equivalent to tube side heater outlet. This is incorrect, so the CHECWORKS HBD was not used as the source of operating conditions for heater drain lines. Instead, operating conditions

( for heater drain lines were entered on the ARD form.

Appendix A lists all the lines in the model and includes whether or not the line is a Z-type line.

For Z-type lines, thennodynamic data and flow rate was obtained from the Heat Balance Diagrams [7.1].

5.5.4. Set Wear Rate Analysis Source of Data Option The CHECWORKS model allows the user to specify the source of component operating conditions. Component operating conditions can come from one of four locations: the CHECWORKS HBD, the Component form, an NF A, or the ARD. During wear rate analysis, CHECWORKS can use the operating conditions stored at the component level ("COMP"), determine the operating conditions based upon steam cycle data and Advanced Run Definition Flow Factors ("HBD"), use the operating conditions entered on the Advanced Run Definition fonn only

("ARD"), or to use the operating conditions calculated using an NF A

("NFA"). For all cases, the option "NFA->HBD->ARD->COMP" was selected. This directs CHECWORKS to preferentially use Network Flow Analysis first (if it exists for the line), followed by the ARD (for Z-type lines), the HBD (for all remaining lines), and finally the component.

The option "NFA->HBD->ARD->COMP" was selected for all1ines since the model includes multiple power levels.

Calculation No. 040711-01, Revision 0 Page 14 of 44

CSI TECHNOLOGIES, INC. IP3 CHECWORKS Power Uprate Analysis 5.6. Perform Wear Rate Analysis

( Wear Rate Analysis (WRA) is a module within CHECWORKS that provides predicted wear rates and remaining service lives for each modeled component.

WRA was run on every component so that the predicted wear rates include the SPU conditions. WRA includes an error-trapping routine, so that discrepancies will be identified and corrected. WRA was performed successfully without error.

5.7. Quantify Effect of Stretch Power Uprate An analysis was performed to calculate the change in CHECWORKS predicted wear rates due to the SPU conditions. Wear Rate Analysis was performed for two periods representing the original power level and the SPU power level. The water treatment for these two periods was modeled as identical, so wear rate changes are due to SPU conditions only. In both cases, Wear Rate Analysis was performed using Pass 2 methods, where predictions are calibrated to inspection history.

The analysis obtained both actual results and percentage differences for representative components and lines so that detailed comparisons could be made.

The analysis was limited to non-Chromium containing components only, so average values would not be skewed by these components. In addition the changes due to SPU for some of the dominant parameters affecting F AC wear rates (temperature, steam quality, and flow rate) were determined.

(

Calculation No. 040711-01, Revision 0 Page 15 of 44

CSI TECHNOLOGIES, INC. IP3 CHECWORKS Power Uprate Analysis

( 6. Results 6.1. Component Level Wear Rate Changes due to SPU An analysis was perfonned on a sample of some of the components in the model most susceptible to FAC. Pass 2 Wear Rate Analysis was perfonned at the pre-uprate, original power level and the SPU power level. The samples were detennined as follows:

  • The five components in the model with the highest wear rates for the original, pre-uprate power level were selected.
  • The five components that experienced the greatest percent increase in wear rate due to the SPU (excluding chromium containing components).

The results of this analysis appear in Appendix B 6.2. Steam Cycle Level Wear Rate Changes due to SPU An analysis was perfonned comparing Steam Cycle Level changes in wear rate predictions due to the SPU. Lines with similar thennodynamic conditions were grouped together and the average component wear rate was calculated for each grouping, called a Steam Cycle Location. In addition some of the dominant parameters affecting FAC wear rates (temperature, steam quality, and flow rate) were detennined. The results of this analysis appear in tabular fonn in Appendix C. In addition, results are summarized on a steam cycle drawing in Appendix C.

Calculation No. 040711-01, Revision 0 Page 16 of 44

CSI TECHNOLOGIES, INC. IP3 CHECWORKS Power Uprate Analysis

(, 7. References 7.1. Indian Point 3 Heat Balance Diagrams 7.1.1. Original HBD, 3045.3 MWt: New York Power Authority Indian Point 3 Nuclear Power Plant Heat Balance "F", 5/29/90.

7.1.2. Appendix K HBD, 3079.4 MWt: Indian Point 3 Nuclear Power Plant "Benchmark tuned to 3-19-03 Plant Data", Sheets 1-6, Run date 111012005.

7.1.3. Stretch Power Uprate HBD, 3196 MWt: Indian Point 3 Nuclear Power Plant "Uprate 3168 Core Power w/ 0.5% Margin", Sheets 1-6, S&W Calc 59379-HU(S)-001 Rev. 0, Attachment 8.15.

7.2. Indian Point 3 CHECWORKS FAC model, input model (as-received), electronic files provided to CSI on 10/512004.

7.3. Referenced Correspondence and Communications (see Attachment A) 7.3.1. Email from Harry Hartjen (lP3) to Daniel R. Poe (CSI Technologies),

dated 10/1212004, regarding SPU implementation dates, CSI Doc. No.

( 04071111.

7.3.2. Email from Harry Hartjen (lP3) to Daniel R. Poe (CSI Technologies),

dated 10/18/2004, regarding operational and configuration changes due to SPU, CSI Doc. No. 04071113.

7.3.3. Email from Ron Macina (lP3) to Brian Trudeau (CSI Technologies), dated 111012005, regarding addition al Heat Balance Diagrams and uprate start dates, CSI Doc. No 04071140.

7.4. Indian Point 3 Erosion Corrosion Inspection Flow Diagrams Condensate & Boiler Feed Pump Suction, Dwg No. EC-F-20183 Sh. 1, Rev. 1 Condensate & Boiler Feed Pump Suction, Dwg No. EC-F-20183 Sh. 2, Rev. 2 Boiler Feedwater, Dwg No. EC-F-20193, Rev. 2 Extraction Steam, Dwg No. EC-F-20203 Sh. 1, Rev. 1 Extraction Steam, Dwg No. EC-F-20203 Sh. 2, Rev. 1 Heater Drains & Vents, Dwg No. EC-F-20223 Sh. 1, Rev. 1 Heater Drains & Vents, DwgNo. EC-F-20223 Sh. 2, Rev. 1 Moisture Separator and Reheater Drains & Vents, Dwg No. EC-F-20233 Sh. 1, Rev. 1 Moisture Separator and Reheater Drains & Vents, Dwg No. EC-F-20233 Sh. 2, Rev. 1 7.5. "CHECWORKS Flow-Accelerated Corrosion Application, Version LOG User Guide," Document TR-I03198-PI-R1, October 2000.

Calculation No. 040711-01, Revision 0 Page 17 of 44

CSI TECHNOLOGIES, INC. IP3 CHECWORKS Power Uprate Analysis 7.6. "CHECWORKS SteamlFeedwater Application, Guidelines for Plant Modeling

( and Evaluation of Component Inspection Data", Doc. No. 1009599, Final Report, September 2004.

7.7. Indian Point 3 FAC Isometrics and Plan/Section Drawings Dwg No. EC-H-5000, Rev. 3 Dwg No. EC-H-50038, Rev. 2 DwgNo. EC-H-5001, Rev. 4 DwgNo. EC-H-50039, Rev. 3 Dwg No. EC-H-5002, Rev. 1 Dwg No. EC-H-50040, Rev. 3 Dwg No. EC-H-5004, Rev. 2 Dwg No. EC-H-50041, Rev. 3 Dwg No. EC-H-5005, Rev. 2 Dwg No. EC-H-50042, Rev. 2 Dwg No. EC-H-5006, Rev. 1 Dwg No. EC-H-50045, Rev. 1 Dwg No. EC-H-5007, Rev. 2 Dwg No. EC-H-50046, Rev. 2 Dwg No. EC-H-5008, Rev. 2 Dwg No. EC-H-50047, Rev. 2 Dwg No. EC-H-50061, Rev. 1 Dwg No. EC-H-50048, Rev. 2 Dwg No. EC-H-50062, Rev. 1 Dwg No. EC-H-50060, Rev. 1 Dwg No. EC-H-50064, Rev. 1 Dwg No. EC-H-50072, Rev. 1 Dwg No. EC-H-50071, Rev. 2 Dwg No. EC-H-50074, Rev. 1 Dwg No. EC-H-50081, Rev. 2 Dwg No. EC-H-50075, Rev. 1 Dwg No. EC-H-50082, Rev. 3 Dwg No. EC-H-50076, Rev. 1 Dwg No. EC-H-50082, Rev. 3 Dwg No. EC-H-50077, Rev. 1 Dwg No. EC-H-50009, Rev. 1 Dwg No. EC-F-50078, Rev. 1 Dwg No. EC-H-500 10, Rev. 2 Dwg No. EC-H-50079, Rev. 2 Dwg No. EC-H-500 11, Rev. 1 Dwg No. EC-H-50080, Rev. 2 Dwg No. EC-H-50012, Rev. 2 Dwg No. EC-H-50084, Rev. 3 Dwg No. EC-H-50014, Rev. 1 Dwg No. EC-H-50085, Rev. 1 Dwg No. EC-H-50015, Rev. 2 Dwg No. EC-H-50086, Rev. 1 Dwg No. EC-H-50016, Rev. 2 Dwg No. EC-H-50087, Rev. 1 DwgNo. EC-H-50017, Rev. 2 Dwg No. EC-H-50088, Rev. 1 DwgNo. EC-H-50018, Rev. 2 Dwg No. A-201862 Dwg No. EC-H-50020, Rev. 2 DwgNo. A-201881 Dwg No. EC-H-50021, Rev. 2 Dwg No. A-202112 Dwg No. EC-H-50022, Rev. 2 Dwg No. A-20211O Dwg No. EC-H-50029, Rev. 1 Dwg No. A-202113 Dwg No. EC-H-50030, Rev. 1 Dwg No. A-202111 DwgNo. EC-H-50031, Rev. 2 Dwg No. A-201869 Dwg No. EC-H-50035, Rev. 2 Calculation No. 040711-01, Revision 0 Page 18 of 44

CSI TECHNOLOGIES, INC. IP3 CHECWORKS Power Uprate Analysis

(

Appendix A CHECWORKS Modeled Lines

(

(

Calculation No. 040711-01, Appendix A, Revision 0 Page 19 of 44

C::t, tECHNOLOGIES, INC. IP3 CHECWORK Op Flow CHECWORKS line Name line Description . Cond DIagram No. S ource EC-F-20183 CD-01.1A FWH 31A to FWH 32A Cond: FW Heater 31 A to FW Heater 32A SH.1 HBD EC-F-20183 CD-01.1B FWH 31B to FWH 32B Cond: FW Heater 31 B to FW Heater 32B SH.1 HBD EC-F-20183 CD-01.1C FWH 31C to FWH 32C Cond: FW Heater 31 C to FW Heater 32C SH.1 HBD EC-F-20183 CD-02.11 SGBD HX3 to FWH HDR Cond: FW Heaters 32 Outlet Header to SG Blowdown HX 3 SH.2 HBD EC-F-20183

  • HBD EC-F-20183
  • CD-02.1 B FWH 32B to HDR Cond: FW Heater 32B to Header SH.1 HBD EC-F-20183 .

CD-02.1C FWH 32C to HDR Cond: FW Heater 32C to Header SH.1

  • HBD Cond: FW Heaters 32 Outlet Header Between 32B EC-F-20183 CD-02.2 FWH 32 OUT HDR Connection and 32C Connection SH.1 HBD Cond: FW Heaters 32 Outlet Header Between 32C EC-F-20183 CD-02.3 FWH 32 OUT HDR Connection and Takeoff to SG Blowdown HX 3 SH.1
  • HBD Cond: FW Heaters 32 Outlet Header Between Takeoff to EC-F-20183 i CD-02.4 FWH 32 OUT HDR SG Blowdown HX 3 and Return from SG Blowdown HX 3 SH.2 HBD Cond: FW Heaters 32 Outlet Header Between Return from EC-F-20183
  • CD-02.S FWH 32 OUT HDR SG Blowdown HX 3 and 33C Takeoff SH.2 HBD Cond: FW Heaters 32 Outlet Header Between 33C Takeoff EC-F-20183 CD-02.6 FWH 32 OUT HDR and 33B Takeoff SH.2
  • HBD EC-F-20183 CD-02.8A HDR to FWH 33A Cond: FW Heaters 32 Outlet Header to FW Heater 33A SH.2 HBD EC-F-20183
  • CD-02.8B HDR to FWH 33B Cond: FW Heaters 32 Outlet Header to FW Heater 33B SH.2 HBD EC-F-20183 .

CD-02.8C HDR to FWH 33C Cond: FW Heaters 32 Outlet Header to FW Heater 33C SH.2 HBD ~

EC-F-20183

  • HBD Calculation No. 040711-01, Appendix A, Revision 0

C~, fECHNOLOGIES, INC. IP3 CHECWORE Op Flow CHECWORKS Line Name Line Description . Cond Diagram No. S ource EC-F-20183 CD-03.1A FWH 33A to FWH 34A Cond: FW Heater 33A to FW Heater 34A SH.2 HBD EC-F-20183 CD-03.1 B FWH 33B to FWH 34B Cond: FW Heater 33B to FW Heater 34B SH.2 HBD EC-F-20183 CD-03.1 C FWH 33C to FWH 34C Cond: FW Heater 33C to FW Heater 34C SH.2 HBD EC-F-20183 CD-04.1A FWH 34A to FWH 35A Cond: FW Heater 34A to FW Heater 35A SH.2 HBD EC-F-20183 CD-04.1 B FWH 34B to FWH 35B Cond: FW Heater 34B to FW Heater 35B SH.2 HBD EC-F-20183 CD-04.1 C FWH 34C to FWH 35C Cond: FW Heater 34C to FW Heater 35C SH.2 HBD EC-F-20183 CD-05.1A FWH 35A to HDR Cond: FW Heater 35A to Header SH.2 HBD EC-F-20183 CD-05.1 B FWH 35B to HDR Cond: FW Heater 35B to Header SH.2 HBD EC-F-20183 CD-05.1 C FWH 35C to HDR Cond: FW Heater 35C to Header SH.2 HBD Cond: FW Heaters 35 Outlet Header Between 35B EC-F-20183 CD-05.3 FWH 35 OUT HDR Connection and 35C Connection SH.2 HBD Cond: FW Heaters 35 Outlet Header Between 35C EC-F-20183 CD-05.4 FWH 35 OUT HDR Connection and Heater Drain Pump Discharge Connection SH.2

  • HBD Cond: FW Heaters 35 Outlet Header Between Heater Drain Pump Discharge Connection and Boiler Feed Pump Inlet EC-F-20183 CD-06.1 FWH 35 OUT HDR Tee SH.2 Z-type Cond: FW Heaters 35 Outlet Header to Boiler Feed Pump EC-F-20183 CD-06.2A HDR to BFP 31 31 SH.2 Z-type Cond: FW Heaters 35 Outlet Header to Boiler Feed Pump EC-F-20183 CD-06.2B HDR to BFP 32 32 SH.2 Z-type Ext Steam: HP Extraction from HP Turbine to FW Heater EC-F-20203 EX-01.1 HP EXT to FWH 36 HDR 36 Inlet Header (Line 1 of 2) Sh. 1 HBD Calculation No. 040711-01, Appendix A, Revision 0

C,=" (ECHNOLOGIES, INC. IP3 CHECWORIi Op Flow CHECWORKS Line Name Line Description . Cond Diagram No. S ource Ext Steam: HP Extraction from HP Turbine to FW Heater EC-F-20203 EX-01.2 HP EXT to FWH 36 HDR 36 Inlet Header (Line 2 of 2) Sh. 1 HBD Ext Steam: HP Extraction Header Between HP Turbine EC-F-20203 EX-01.3 HP EXT FWH 36 HEADER Outlet Tee and FW Heater 36C Takeoff Sh. 1 HBD Ext Steam: HP Extraction Header Between FW Heater 36C EC-F-20203 EX-01,4 HP EXT FWH 36 HEADER Takeoff and FW Heater 36B Takeoff Sh.1 HBD EC-F-20203 EX-01.5A HP EX HDR to FWH 36A Ext Steam: HP Extraction Header to FW Heater 36A Sh.1 HBD EC-F-20203 EX-01.5B HP EX HDR to FWH 36B Ext Steam: HP Extraction Header to FW Heater 36B Sh.1 HBD EC-F-20203 EX-01.5C HP EX HDR to FWH 36C Ext Steam: HP Extraction Header to FW Heater 36C Sh.1 HBD Ext Steam: Moist PreSeparator 2A to Feedwater Heater 35 EC-F-20203 EX-02.1 PSEP 2A 10" to 35 HDR Inlet Header (10-lnch OD Linel Sh.1 Z-type Ext Steam: Moist PreSeparator 1B to Feedwater Heater 35 EC-F-20203 EX-02.11 PSEP1 B 14" to 35 HDR Inlet Header (14-lnch OD Lin~ Sh.1 Z-type Ext Steam: Moist PreSeparator 1Band 2B Outlet Tee to Feedwater Heater 35 Inlet Header (Upstream of 14" EC-F-20203 EX-02.12 PSEP 1B&2B to 35 HDR Connection) Sh.1

  • Z-type Ext Steam: Moist PreSeparator 1Band 2B Outlet Tee to Feedwater Heater 35 Inlet Header (Downstream of 14" EC-F-20203 EX-02.13 PSEP 1B&2B to 35 HDR Connection) , Sh. 1
  • Z-type Ext Steam: FW Heater 35 Inlet Header Between Moist EC-F-20203 EX-02.14 FWH 35 HEADER PreSeparator Outlets and FW Heater 35C Takeoff Sh.1 Z-type Ext Steam: FW Heater 35 Inlet Header Between FW EC-F-20203 EX-02.15 FWH 35 HEADER Heater 35C Takeoff and FW Heater 35B Takeoff Sh. 1 Z-tvpe Ext Steam: FW Heater 35 Inlet Header to Feedwater EC-F-20203 .

EX-02.16 HDR 35 to FWH 35A Heater 35A Sh.1 Z-tvpe Ext Steam: FW Heater 35 Inlet Header to Feedwater EC-F-20203 EX-02.17 HDR 35 to FWH 35B Heater 35B Sh. 1 Z-type Ext Steam: FW Heater 35 Inlet Header to Feedwater EC-F-20203 EX-02.18 HDR 35 to FWH 35C Heater 35C Sh.1 . Z-tvpe Calculation No. 040711-01, Appendix A, Revision 0

c~. {ECHNOLOGIES, INC. IP3 CHECWORI Op Flow CHECWORKS Line Name Line Description . Cond Diagram No. S ource Ext Steam MOist PreSeparator 1A to Feedwater Heater 35 EC F 20203 EX-02.2 PSEP 1A 10" to 35 HDR Inlet Header (10-lnch 00 Line) Sh.1 Z-~e Ext Steam : Moist PreSeparator 2A to Feedwater Heater 35 EC-F-20203 EX-02.4 PSEP2A 14" to 35 HDR Inlet Header (14-lnch 00 Line) Sh.1

  • Z-type Ext Steam: Moist PreSeparator 1A and 2A Outlet Tee to Feedwater Heater 35 Inlet Header (Upstream of 14" EC-F-20203 EX-02.6 PSEP 1A&2A to 35 HDR Connection] Sh.1 Z-type Ext Steam: Moist PreSeparator 1A and 2A Outlet Tee to Feedwater Heater 35 Inlet Header (Downstream of 14" EC-F-20203 EX-02.7 PSEP 1A&2A to 35 HDR Connection) Sh.1
  • Z-type Ext Steam: Moist PreSeparator 2B to Feedwater Heater 35 EC-F-20203 EX-02.8 PSEP 2B 10" to 35 HDR Inlet Header (10-lnch 00 Line) Sh.1 Z-type Ext Steam: Moist PreSeparator 1B to Feedwater Heater 35 EC-F-20203
  • EX-02.9 PSEP 1B 10" to 35 HDR Inlet Header (10-lnch 00 Line) Sh.1 Z-type .

Ext Steam: LP Extraction No. 12 from LP Turbine 33 to FW EC-F-20203 EX-03.1A LP EXT 12 to FWH 34A Heater 34A Sh.2 HBD Ext Steam: LP Extraction No. 12 from LP Turbine 32 to FW EC-F-20203 :

EX-03.1B LP EXT 12 to FWH 34B Heater 34B Sh . 2 HBD Ext Steam: LP Extraction No. 12 from LP Turbine 31 to FW EC-F-20203 EX-03.1 C LP EXT 12 to FWH 34C Heater 34C Sh.2

  • HBD Ext Steam: LP Extraction No. 14 from LP Turbine 33 to EC-F-20203
  • EX-04.1 LPEX14 to FWH33A HDR Header Upstream of FW Heater 33A Sh.2 HBD Ext Steam: LP Extraction Header Upstream of FW Heater EC-F-20203 .

EX-04.11 LPEX FWH 33B IN HDR 33B Sh.2 HBD .

Ext Steam: LP Extraction Header to FW Heater 33B (Line 1 EC-F-20203 .

EX-04.13 LP EXT 32 to FWH 33B of 2) Sh.2 HBD Ext Steam: LP Extraction Header to FW Heater 33B (Line 2 EC-F-20203 1 EX-04.14 LP EXT 32 to FWH 33B of 2) Sh.2 HBD Ext Steam: LP Extraction No. 14 from LP Turbine 31 to EC-F-20203 :

EX-04.15 LPEX14 to FWH33C HDR Header Upstream of FW Heater 33C Sh.2 HBD Ext Steam: LP Extraction No. 13 from LP Turbine 31 to EC-F-20203 .

EX-04.16 LPEX13 to FWH33C HDR Header Upstream of FW Heater 33C Sh.2 HBD Calculation No. 040711-01, Appendix A, Revision 0

C::'. tECHNOLOGIES, INC. IP3 CHECWOIU Op Flow CHECWORKS Line Name Line Description . Cond Diagram No. S ource Ext Steam LP Extraction Header Upstream of FW Heater --

EC F 20203 EX-04.18 LPEX FWH 33C IN HDR 33C Sh.2 HBD Ext Steam: LP Extraction No. 13 from LP Turbine 33 to EC-F-20203 EX-04.2 LPEX13 to FWH33A HDR Header Upstream of FW Heater 33A Sh.2 HBD Ext Steam: LP Extraction Header to FW Heater 33C (Line 1 EC-F-20203 i EX-04.21 LP EXT 31 to FWH 33C of 2) Sh.2 HBD Ext Steam: LP Extraction Header to FW Heater 33C (Line 2 EC-F-20203 EX-04.22 LP EXT 31 to FWH 33C of 2) Sh.2 . HBD Ext Steam : LP Extraction Header Upstream of FW Heater EC-F-20203 i EX-04.4 LPEX FWH 33A IN HDR 33A Sh.2 HBD Ext Steam: LP Extraction Header to FW Heater 33A (Line 1 EC-F-20203  !

EX-04.6 LP EXT to FWH 33A of 2) Sh.2 HBD Ext Steam: LP Extraction Header to FW Heater 33A (Line 2 EC-F-20203 i EX-04.7 LP EXT to FWH 33A of 2) Sh.2 HBD Ext Steam: LP Extraction No. 14 from LP Turbine 32 to EC-F-20203 !

EX-04.8 LPEX14 to FWH33B HDR Header Upstream of FW Heater 33B Sh. 2 HBD Ext Steam: LP Extraction No. 13 from LP Turbine 32 to EC-F-20203 .

  • EX-04.9 LPEX13 to FWH33B HDR Header Upstream of FW Heater 33B Sh.2 HBD
  • Ext Steam: LP Extraction No. 16 from LP Turbine 33 to FW EC-F-20203 EX-05.1A LP EXT 16 to FWH 32A Heater 32A Sh.2 HBD Ext Steam: LP Extraction No. 16 from LP Turbine 32 to FW EC-F-20203 .

EX-05.1B LP EXT 16 to FWH 32B Heater 32B Sh.2 HBD Ext Steam: LP Extraction No. 16 from LP Turbine 31 to FW EC-F-20203 :

EX-05.1C LP EXT 16 to FWH 32C Heater 32C Sh.2 HBD Ext Steam : LP Extraction No. 15 from LP Turbine 33 to FW EC-F-20203 :

EX-05.2A LP EXT 15 to FWH 32A Heater 32A Sh. 2 HBD .

Ext Steam: LP Extraction No. 15 from LP Turbine 32 to FW EC-F-20203

  • EX-05.2B LP EXT 15 to FWH 32B Heater 32B Sh.2 HBD Ext Steam: LP Extraction No. 15 from LP Turbine 31 to FW EC-F-20203 I EX-05.2C LP EXT 15 to FWH 32C Heater 32C Sh.2 HBD Ext Steam: LP Extraction No. 19 from LP Turbine 33 to FW EC-F-20203 EX-06.1A LP EXT 19 to FWH 31A Heater 31A Sh.2 HBD Calculation No. 040711-01, Appendix A, Revision 0

C~, tECHNOLOGIES, INC. IP3 CHECWORI Ext Steam: LP Extraction No. 19 from LP Turbine 32 to FW EX-06.1 B LP EXT 19 to FW 31B HBD Ext Steam: LP Extraction No. 19 from LP Turbine 31 to FW EC-F-20203 EX-06.1C LP EXT 19to FWH 31C Heater 31C Sh.2 Ext Steam: LP Extraction No. 17 from LP Turbine 33 to FW EC-F-20203 EX-06.2A LP EXT 17 to FWH 31A Heater 31A Sh.2 Ext Steam: LP Extraction No. 17 from LP Turbine 32 to FW EC-F-20203 .

EX-06.2B LP EXT 17 to FWH 31B Heater 31B Sh.2 HBD Ext Steam: LP Extraction No. 17 from LP Turbine 31 to FW EC-F-20203 EX-06.2C LP EXT 17 to FWH 31C Heater 31C Sh.2 Ext Steam: LP Extraction No. 20 from LP Turbine 33 to FW EC-F-20203 EX-06.3A LP EXT 20 to FWH 31A Heater 31A Sh.2 Ext Steam: LP Extraction No. 20 from LP Turbine 32 to FW EC-F-20203 '

EX-06.3B LP EXT 20 to FWH 31 B 31B Sh.2 Ext Steam: LP Extraction No. 20 from LP Turbine 31 to FW EX-06.3C LP EXT 20 to FWH 31C Heater 31C Ext Steam: LP Extraction No. 18 from LP Turbine 33 to FW EC-F-20203 :

EX-06.4A LP EXT 18 to FWH 31A Heater 31A Sh.2 HBD Ext Steam: LP Extraction No. 18 from LP Turbine 32 to FW EC-F-20203 1 EX-06.4B LP EXT 18 to FWH 31B Heater 31B Sh.2 HBD Ext Steam: LP Extraction No. 18 from LP Turbine 31 to FW EC-F-20203 '

EX-06.4C LP EXT 18 to FWH 31C 31C Sh.2 Feed: Boiler Feed Pump 31 Discharge to Recirculation FW-01.1A BFP 31 to RCIRC T EC-F-20193 Feed: Boiler Feed Pump 32 Discharge to Recirculation FW-01.1B BFP 32 to RCIRC T Takeoff EC-F-20193 .

Feed: Boiler Feed Pump 31 Discharge Between Recirculation Takeoff and Boiler Feed Pump Discharge 1 RCIRC T to HDR Header EC-F-20193 Feed: Boiler Feed Pump 32 Discharge Between Recirculation Takeoff and Boiler Feed Pump Discharge FW-01.2B BFP32 RCIRC T to HDR Header EC-F-20193 ;

Calculation No. 040711-01, Appendix A, Revision 0

C~, tECHNOLOGIES, INC. IP3 CHECWORI<

Op Flow CHECWORKS Line Name Line Description . Cond DIagram No. S ource Feed: Boiler Feed Pump Discharge Header Between FW-01.3 BFP DISCHARGE HDR Pumps Outlet Tee and FW Heater 36C Takeoff EC-F-20193 Z-type Feed: Boiler Feed Pump Discharge Header Between FW FW-01.4 BFP DISCHARGE HDR Heater 36C Takeoff and FW Heater 36B Takeoff EC-F-20193 Z-type Feed: Boiler Feed Pump Discharge Header to Feedwater FW-01.6A BFP HDR to FWH 36A Heater 36A EC-F-20193 ' Z-type Feed: Boiler Feed Pump Discharge Header to Feedwater FW-01.6B BFP HDR to FWH 36B Heater 36B EC-F-20193 : Z-type Feed: Boiler Feed Pump Discharge Header to Feedwater i FW-01.6C BFP HDR to FWH 36C Heater 36C EC-F-20193 ' Z-type FW-02.1A FWH 36A to SG HDR Feed: Feedwater Heater 36A to SG Inlet Header EC-F-20193 i HBD FW-02.1B FWH 36B to SG HDR Feed: Feedwater Heater 36B to SG Inlet Header EC-F-20193 ' HBD FW-02.1C FWH 36C to SG HDR Feed: Feedwater Heater 36C to SG Inlet Header EC-F-20193 HBD Feed: SG Inlet Header Between FW Heater 36B FW-02.3 SG INLET HEADER Connection and FW Heater 36C Connection EC-F-20193 ' HBD Feed: SG Inlet Header Between FW Heater 36C  ;

FW-02.4 SG INLET HEADER Connection and SG 31 Takeoff EC-F-20193 i HBD Feed: SG Inlet Header Between SG 31 Takeoff and SG 32 FW-02.S SG INLET HEADER Takeoff EC-F-20193 I HBD Feed: SG Inlet Header Between SG 32 Takeoff and SG 34 FW-02.6 SG INLET HEADER Takeoff EC-F-20193 i HBD FW-02.8A SG HDR to SG 31 Feed: SG Inlet Header to SG 31 EC-F-20193 , HBD FW -02.8B SG HDR to SG 32 Feed: SG Inlet Header to SG 32 EC-F-20193 i HBD FW-02.8C SG HDR to SG 34 Feed: SG Inlet Header to SG 34 EC-F-20193 i HBD FW-02.8D SG HDR to SG 33 Feed: SG Inlet Header to SG 33 EC-F-20193 ' HBD Feed: Boiler Feed Pump 31 Recirculation From BFP 31 FW-04.1A BFP 31 RECIRC Discharge Line to Drain Collecting Tank 31 EC-F-20193 I, Z-type Feed: Boiler Feed Pump 32 Recirculation From BFP 32 FW-04.1 B BFP 32 RECIRC Discharge Line to Drain Collecting Tank 31 EC-F-20193 Z-type EC-F-20223 HD-01.1A FWH 36A to HD TK Heater Dr: FW Heater 36A Drain to Heater Drain Tank Sh. 1 i Z-type Calculation No. 040711-01, Appendix A, Revision 0

C~, I ECHNOLOGIES, INC. IP3 CHECWOIU Op Flow CHECWORKS Line Name Line Description . Cond Diagram No. S ource EC-F-20223 HD-01.18 FWH 368 to HD TK Heater Dr: FW Heater 368 Drain to Heater Drain Tank Sh.1 Z-tvoe EC-F-20223

  • HD-01.1 C FWH 36C to HD TK Heater Dr: FW Heater 36C Drain to Heater Drain Tank Sh.1 Z-type EC-F-20223
  • HD-03.1A FWH 35A to HD TK Heater Dr: FW Heater 35A Drain to Heater Drain Tank Sh.1  ; Z-tvoe EC-F-20223
  • HD-03.18 FWH 358 to HD TK Heater Dr: FW Heater 358 Drain to Heater Drain Tank Sh.1 Z-tvoe EC-F-20223 HD-03.1C FWH 35C to HD TK Heater Dr: FW Heater 35C Drain to Heater Drain Tank Sh.1
  • Z-tvoe EC-F-20223 HD-04.1A FWH 34A to FWH 33A Heater Dr: FW Heater 34A Drain to FW Heater 33A Sh.2
  • Z-type EC-F-20223 HD-04.18 FWH 348 to FWH 338 Heater Dr: FW Heater 348 Drain to FW Heater 338 Sh.2
  • Z-tvoe EC-F-20223 !

HD-04.1 C FWH 34C to FWH 33C Heater Dr: FW Heater 34C Drain to FW Heater 33C Sh.2 Z-tvoe EC-F-20223

  • HD-06.1A FWH 33A to FWH 32A Heater Dr: FW Heater 33A Drain to FW Heater 32A Sh.2
  • Z-tvoe EC-F-20223 ;

HD-06.18 FWH 338 to FWH 328 Heater Dr: FW Heater 338 Drain to FW Heater 32B Sh.2 Z-type EC-F-20223 HD-06.1 C FWH 33C to FWH 32C Heater Dr: FW Heater 33C Drain to FW Heater 32C Sh.2 j Z-type Heater Dr: FW Heater 32A Drain to Tee Upstream of FW EC-F-20223 HD-OB.1A FWH 32A to FWH 31A Heater 31A Sh.2 Z-tvpe Heater Dr: FW Heater 32B Drain to Tee Upstream of FW EC-F-20223 HD-08.1B FWH 32B to FWH 31B Heater 31B Sh.2 Z-type Heater Dr: FW Heater 32C Drain to Tee Upstream of FW EC-F-20223

  • HD-OB.1C FWH 32C to FWH 31C Heater 31C Sh.2 Z-type Heater Dr: FW Heater 32A Drain from Tee Upstream of EC-F-20223 HD-09.3A FWH 32A to FWH 31A FW Heater 31A to FW Heater 31A (Line 1 of 2) Sh.2 Z-tvpe Heater Dr: FW Heater 32B Drain from Tee Upstream of EC-F-20223 HD-09.3B FWH 32B to FWH 31 B FW Heater 31 B to FW Heater 31 B (Line 1 of 2) Sh.2 Z-tvoe Calculation No. 040711-01, Appendix A, Revision 0

C!:t. ,ECHNOLOGIES, INC. IP3 CHECWOlU Op Flow CHECWORKS Line Name Line Description . Cond Diagram No. S ource Heater Dr: FW Heater 32C Drain from Tee Upstream of EC-F-20223 HD-09.3C FWH 32C to FWH 31C FW Heater 31C to FW Heater 31C1Line 1 of 2~ Sh.2 Z-type Heater Dr: FW Heater 32A Drain from Tee Upstream of EC-F-20223 HD-09.4A FWH 32A to FWH 31A FW Heater 31A to FW Heater 31A1Line 2 of 21 Sh.2 Z-type Heater Dr: FW Heater 32B Drain from Tee Upstream of EC-F-20223 HD-09.4B FWH 32B to FWH 31B FW Heater 31B to FW Heater 31B (Line 2 of 2) Sh.2 Z-tvoe Heater Dr: FW Heater 32C Drain from Tee Upstream of EC-F-20223 HD-09.4C FWH 32C to FWH 31C FW Heater 31C to FW Heater 31C (Line 2 of 2) Sh.2 Z-type EC-F-20223 HD-10.1A HD TK to HD PMP 31 Heater Dr: Heater Drain Tank to Heater Drain Pump 31 Sh. 1 HBD EC-F-20223 HD-10.1B HD TK to HD PMP 32 Heater Dr: Heater Drain Tank to Heater Drain Pump 32 Sh.1 HBD Heater Dr: Heater Drain Pump 31 Discharge to Heater EC-F-20223 HD-11.1A HD PMP 31 to HDR Drain Pump Discharge Header Sh.1 HBD Heater Dr: Heater Drain Pump 32 Discharge to Heater EC-F-20223 HD-11.1B HD PMP 32 to HDR Drain Pump Discharge Header Sh.1 , HBD Heater Dr: Heater Drain Pump Discharge Header to Connection with Condensate System at FW Heater 35 EC-F-20223 HD-12.2A HD PMP HDR to CD SYS Outlet Header Sh.1 HBD Moist Sep Dr: Moist Separator 33A Drain to Header (Line 1 EC-F-20233

  • MSD-01.11A 1 MSEP 33A to HDR of 3) Sh.1 Z-tvpe Moist Sep Dr: Moist Separator 33A Drain to Header (Line 2 EC-F-20233 MSD-01.11A 2 MSEP 33A to HDR of 3) Sh.1 Z-type Moist Sep Dr: Moist Separator 33A Drain to Header (Line 3 EC-F-20233 MSD-01.11A 3 MSEP 33A to HDR of 3) Sh.1 Z-type Moist Sep Dr: Moist Separator 33B Drain to Header (Line 1 EC-F-20233 MSD-01.11 B 1 MSEP 33B to HDR of 3) Sh.2 Z-type Moist Sep Dr: Moist Separator 33B Drain to Header (Line 2 EC-F-20233 MSD-01.11 B 2 MSEP 33B to HDR of 3) Sh.2 Z-type Moist Sep Dr: Moist Separator 33B Drain to Header (Line 3 EC-F-20233 MSD-O 1.11 B 3 MSEP 33B to HDR of 3) Sh.2 Z-type Calculation No. 040711-01, Appendix A, Revision 0

,--. , -~ ,

C~, t "tECHNOLOGIES, INC. IP3 CHECWORl Moist Sep Dr: Moist Separator 33A Drain Header Upstream MSD-01.12A MSEP 33A DR HDR of Takeoff to Moist Drain Tank Moist Sep Dr: Moist Separator 338 Drain Header Upstream EC-F-20233 MSD-01.128 MSEP 338 DR HDR of Takeoff to Moist Drain Tank Sh.2 Moist Sep Dr: Moist Separator 33A Drain Header to Moist EC-F-20233 MSD-01.13A HDR to MSEP TK 33A .... o:>r<>tnr Drain Tank 33A .1 Moist Sep Dr: Moist Separator 338 Drain Header to Moist EC-F-20233 MSD-01.138 HDR to MSEP TK 338 ~or":"r<>tnr Drain Tank 338 Sh.2 Moist Sep Dr: Moist Separator Drain Tank 33A to Heater EC-F-20233 MSD-01.14A TK 33A to HD TK Drain Tank Sh.1 Moist Sep Dr: Moist Separator Drain Tank 33B to Heater MSD-01.148 TK 338 to HD TK Drain Tank Moist Sep Dr: Moist Separator 31A Drain to Header (Line 1 MSD-01.1 1 MSEP 31A to HDR of 3 Moist Sep Dr: Moist Separator 31A Drain to Header (Line 2 EC-F-20233 !

MSD-01.1A 2 MSEP 31A to HDR of Sh. 1 Moist Sep Dr: Moist Separator 31A Drain to Header (Line 3 EC-F-20233 1.1A 3 MSEP 31A to HDR of Sh . 1 Moist Sep Dr: Moist Separator 31B Drain to Header (Line 1 EC-F-20233 MSD-01.1B 1 of Sh.2 Moist Sep Dr: Moist Separator 31 B Drain to Header (Line 2 MSD-01.1B MSEP 31B to HDR of Moist Sep Dr: Moist Separator 31B Drain to Header (Line 3 MSD-01 .1 MSEP 31 B to HDR of Moist Sep Dr: Moist Separator 31A Drain Header Upstream EC-F-20233 :

MSD-01.2A MSEP 31A DR HDR of Takeoff to Moist Drain T k Sh . 1 Moist Sep Dr: Moist Separator 31 B Drain Header Upstream EC-F-20233 MSD-01.2B MSEP 31B DR HDR of Takeoff to Moist Drain Tank Sh. 2 Moist Sep Dr: Moist Separator 31A Drain Header to Moist EC-F-20233 MSD-01.3A HDR to MSEP TK 31A Drain Tank 31A Sh. 1 Moist Sep Dr: Moist Separator 31B Drain Header to Moist EC-F-20233 MSD-01.3B HDR to MSEP TK 31 B 31 B Sh. 2 Calculation No. 040711-01, Appendix A, Revision 0

C~, ,IECHNOLOGIES, INC. IP3 CHECWORJ Op Flow CHECWORKS Line Name Line Description . Cond DIagram No. S ource Moist Sep Dr: Moist Separator Drain Tank 31A to Heater EC-F-20233 MSD-01.4A TK 31A to HD TK Drain Tank Sh.1 Z-type Moist Sep Dr: Moist Separator Drain Tank 31 B to Heater EC-F-20233 MSD-01.4B TK 31B to HD TK Drain Tank Sh.2 Z-type Moist Sep Dr: Moist Separator 32A Drain to Header (Line 1 EC-F-20233 MSD-01.6A 1 MSEP 32A to HDR of 3) Sh. 1 Z-type Moist Sep Dr: Moist Separator 32A Drain to Header (Line 2 EC-F-20233 MSD-01.6A 2 MSEP 32A to HDR of 3) Sh. 1

  • Z-type Moist Sep Dr: Moist Separator 32A Drain to Header (Line 3 EC-F-20233 MSD-01.6A 3 MSEP 32A to HDR of 3) Sh.1 Z-type Moist Sep Dr: Moist Separator 32B Drain to Header (Line 1 EC-F-20233 .

MSD-01.6B 1 MSEP 328 to HDR of 3) Sh.2 Z-type Moist Sep Dr: Moist Separator 32B Drain to Header (Line 2 EC-F-20233 MSD-01.6B 2 MSEP 32B to HDR of 3) Sh.2 Z-type

  • Moist Sep Dr: Moist Separator 32B Drain to Header (Line 3 EC-F-20233 * .

MSD-01.6B 3 MSEP 32B to HDR of 3) Sh.2 Z-type Moist Sep Dr: Moist Separator 32A Drain Header Upstream EC-F-20233 MSD-01.7A MSEP 32A DR HDR of Takeoff to Moist Separator Drain Tank Sh.1  : Z-type Moist Sep Dr: Moist Separator 32B Drain Header Upstream EC-F-20233 MSD-01.7B MSEP 32B DR HDR of Takeoff to Moist Separator Drain Tank Sh.2

  • Z-type Moist Sep Dr: Moist Separator 32A Drain Header to Moist EC-F-20233
  • MSD-01.8A HDR to MSEP TK 32A Separator Drain Tank 32A Sh.1 Z-type .

Moist Sep Dr: Moist Separator 32B Drain Header to Moist EC-F-20233 MSD-01.88 HDR to MSEP TK 32B Separator Drain Tank 32B Sh.2 Z-type Moist Sep Dr: Moist Separator Drain Tank 32A to Heater EC-F-20233 .

MSD-01.9A TK 32A to HD TK Drain Tank Sh. 1 Z-type Moist Sep Dr: Moist Separator Drain Tank 32B to Heater EC-F-20233 .

MSD-01.9B TK 32B to HD TK Drain Tank Sh.2

  • Z-type EC-F-20223 PD-01.1 PRESEP 1B DR to HDR Presep Dr: Moisture Preseparator 1B Drain to Header Sh.1 Z-type EC-F-20223 .

PD-01.3 PRESEP 1A DR to HDR Presep Dr: Moisture Preseparator 1A Drain to Header Sh.1 Z-type Calculation No. 040711-01, Appendix A, Revision 0

C~, I ECHNOLOGIES, INC. IP3 CHECWORI Op Flow CHECWORKS Line Name Line Description . Cond Diagram No. S ource EC-F-20223 PD-01.S PRESEP 2B DR to HDR Presep_ Dr: Moisture Preseparator 2B Drain to Header Sh.1 Z-type EC-F-20223 PD-01.7 PRESEP 2A DR to HDR Presep_ Dr: Moisture Preseparator 2A Drain to Header Sh.1 Z-type Presep Dr: Moisture Preseparators Drain Header Between EC-F-20223 PD-02.2 PRESEP HDR to HD TK 1A Connection and 2B Connection Sh.1 Z-type Presep Dr: Moisture Preseparators Drain Header Between EC-F-20223 PD-02.3 PRESEP HDR to HD TK 2B Connection and 2A Connection Sh.1 . Z-type Presep Dr: Moisture Preseparators Drain Header to Heater EC-F-20223 PD-02.4 PRESEP HDR to HD TK Drain Tank Sh.1 Z-type Reheater Dr: Reheater 33A Drain to Reheater Drain Tank EC-F-20233 RHD-01.10A 1 RH 33A to TK 33A 33A Sh.1 HBD Reheater Dr: Reheater Drain Tank 33A to Reheater Drain EC-F-20233 RHD-01.10A 2 TK 33A to A HDR Tank "A-Train" Header Sh.1 , HBD Reheater Dr: Reheater 33B Drain to Reheater Drain Tank EC-F-20233 i RHD-01.10B 1 RH 33B to TK 33B 33B Sh.2 HBD Reheater Dr: Reheater Drain Tank 33B to Reheater Drain EC-F-20233 RHD-01.10B 2 TK 33B to B HDR Tank "B-Train" Header Sh.2  : HBD Reheater Dr: Reheater 31A Drain to Reheater Drain Tank EC-F-20233 i RHD-01.1A 1 RH31AtoTK31A 31A Sh.1 HBD Reheater Dr: Reheater Drain Tank 31A to Reheater Drain EC-F-20233 RHD-01.1A 2 TK 31A to A HDR Tank "A-Train" Header Sh.1  ;

HBD Reheater Dr: Reheater 31 B Drain to Reheater Drain Tank EC-F-20233 '

RHD-01.1B 1 RH 31B to TK 31B 31B Sh.2 HBD Reheater Dr: Reheater Drain Tank 31 B to Reheater Drain EC-F-20233 '

RHD-01.1B 2 TK 31B to B HDR Tank "B-Train" Header Sh.2 HBD Reheater Dr: Reheater 32A Drain to Reheater Drain Tank EC-F-20233 RHD-01.3A 1 RH 32A to TK 32A 32A Sh.1 HBD Reheater Dr: Reheater Drain Tank 32A to Reheater Drain EC-F-20233 '

RHD-01.3A 2 TK 32A to A HDR Tank "A-Train" Header Sh.1 HBD Reheater Dr: Reheater 32B Drain to Reheater Drain Tank EC-F-20233 ,

RHD-01.3B 1 RH 32B to TK 32B 32B Sh.2 HBD Calculation No. 040711-01, Appendix A, Revision 0

c~. {ECHNOLOGIES, INC. IP3 CHECWOIU Reheater Dr: Reheater Drain Tank 32B to Reheater Drain RHD-01.3B TK 32B to B HDR Tank "B-Train" Header HBD Reheater Dr: Reheater Drain Tanks Outlet "A-Train" Header Between FW Heater 36C Takeoff and FW Heater EC-F-20233 .

RHD-02.10A TK A HDR to FWH 36 36B Takeoff Sh.2 HBD Reheater Dr: Reheater Drain Tank "B-Train" Header to FW EC-F-20233 RHD-02.10B B HDR to FWH 36A Heater 36A Sh.2 Reheater Dr: Reheater Drain Tank "A-Train" Header to FW EC-F-20233 RHD-02.11AA HDR to FWH 36A Heater 36A Sh.2 Reheater Dr: Reheater Drain Tank "B-Train" Header to FW EC-F-20233 RHD-02.12B B HDR to FWH 36B Heater 36B Sh.2 Reheater Dr: Reheater Drain Tank "A-Train" Header to FW EC-F-20233 RHD-02.13A A HDR to FWH 36B Heater 36B Sh.2 Reheater Dr: Reheater Drain Tank "B-Train" Header to FW EC-F-20233 RHD-02.14B B HDR to FWH 36C Heater 36C Sh.2 Reheater Dr: Reheater Drain Tank "A-Train" Header to FW EC-F-20233 to FWH 36C Heater 36C Sh. 2 HBD Rehealer Dr: Reheater Drain Tanks Outlet "B-Train" Header Between Tank 33B Connection and Tank 32B EC-F-20233 RHD-02.7B TK B HDR to 36 Connection Sh.2 HBD Reheater Dr: Reheater Drain Tanks Outlet "A-Train" Header Between Tank 33A Connection and Tank 31 A EC-F-20233 RHD-02.8A TK A HDR to FWH 36 Connection Sh. 1 Reheater Dr: Reheater Drain Tanks Outlet "B-Train" Header Between Tank 32B Connection and FW Heater EC-F-20233 RHD-02.8B TK B HDR to FWH 36 36C Takeoff Sh.2 Reheater Dr: Reheater Drain Tanks Outlet "A-Train" Header Between Tank 31A Connection and FW Heater EC-F-20233 RHD-02.9A TK A HDR to FWH 36 36C Takeoff Sh.1 Reheater Dr: Reheater Drain Tanks Outlet "B-Train" Header Between FW Heater 36C Takeoff and FW Heater EC-F-20233 RHD-02.9B TK B HDR to FWH 36 36B Takeoff Sh.2 HBD Calculation No. 040711-01, Appendix A, Revision 0

CSI TECHNOLOGIES, INC. IP3 CHECWORKS Power Uprate Analysis

(

Appendix B Component Level Wear Rate Changes due to SPU

(

Calculation No. 040711-03, Appendix B, Revision 0 Page 33 of 44

CSI TECHNOLOGIES, INC.

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(

Calculation No. 040711-01, Appendix B, Revision 0

CSI TECHNOLOGIES, INC. IP3 CHECWORKS Power Uprate Analysis

(

Appendix C Steam Cycle Level Wear Rate Changes due to SPU

(

Calculation No. 040711-03, Appendix C, Revision 0 Page 35 of44

CSI TECHNOLOGIES, INC.

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(

14 HD 3 to FWH 2 -58.2% -572% *62.9%

15 HD 2toFWH 1 -67 .8% 3.2 . o 1.50 Calculation No. CJ.40711-01, Appendix C, Revision 0

CSI TECHNOLOGIES, INC.

l..OCJt lu r Wear Rate Change' Temperature 3 St'J,HYl Qual ll, Flow Rote

( St r H'l ~,,( ,,/

Avg Change Max Change Min Change Avg Absolute Avg SPU Wear Ratt' SPU Temp SPU )U311ty SPU Flow Ch<

ele e S;'-,It "I Stp,Wl C Icfe Luc,J!IOIi C,)Il1 PS Change Imils yrJ Temp Change Quality Cha nge Rate ,I"

('!,) (%) (% )

Lac No AndlYLecJ (mlls/Vr) (de!! F) (de!! FI I I I I (Mlb/hrl 16 HD :FWH 1 to Condenser o - -t - - - 918 105 , oIi o' [ 229 i 25  : MS ,Steam Gen to HP Turbine 0 - - - - - 497.9 -11 .8 99.6 ! -0.3 ' 12.89 26  : MS ,Steam Gen to Rehealer Shell 0 - -, - - - 507.3 -7.9 ' 998i -O.19 i 0.87 27 i

MS HP TUrbine to Moist Saparator 0 - - - - - 387.3 0.9 90.3 : -0.7 ' 12.04 28 MS Moist Separator to Reheater 0 - - - - - - - - [

29 i MS Reheater to LP Extraction 0 -, - - - - 482.6 ' 51 100 : 0: 9.78 30 SG Steam Gen Blowdown 0 - - -. - - 512.4 -2.8 ; OJ 0 0.06 Boiler Feed Pump Turbine 31 MS Drain Total Components Analyzed= 2312 0 - -. - -

(All CHECWORKS modeled components except those containing Chromium)

- 101.7 0, 87.4 : 0 0.16

( (1) See Appendix A for a cross-reference between the Steam Cycle Location and the CHECWORKS lines in these locations.

(2) Values in GREEN show where FAC has decreased while values in RED show where FAC has increased. In the wear rate change columns negative values are GREEN and po (3) In the temperature change field. values that move toward the FAC peak (at -275 deg F for 1-phase and 300 deg F for 2-phase) are RED while those that move away from the p (4) In the quality change field. values that move toward the FAC peak (at -50%) are RED while those that move away from the peak are GREEN.

(5) Values in GREEN show where flow rate has decreased while values in RED show where flow rate has increased. FAC rates increase with increasing flow rates and decrease ...

(

Calculation No. 040711-01, Appendl. C, Revision 0

IP3 CHECWORKS Power Uprate Analysis I

I I L 1- - - - - - ,

5 I

I I

I I

L -______ ---o--I _______________________-, I I

I I

I 1 I I

D

-.l Paco38 0(44

CSI TECHNOLOGIES, INC. IP3 CHECWORKS Power Up rate Analysis

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Attachment A Referenced Correspondence and Communications

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Calculation No. 040711-01, Attachment A, Revision 0 Page 39 of 44

CSI TECHNOLOGIES, INC. IP3 CHECWORKS Power Uprate Analysis Reference 7.3.1

(

Email from Harry Hartjen (IPJ) to Daniel R. Poe (CSI Technologies), dated 10/12/2004, regarding SPU implementation dates, CSI Doc. No. 04071111.

Dan :

Following are input to the DDIR:

No.8A SPU operations are expected to be implemented on 11/2212004 at IP2.

No. 9A SPU operations are expected to be implemented on 04/08/2005 at IP3.

Harry Hartjen (914) 736-8356

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Calculation No. 040711-01, Attachment A, Revision 0 Page 40 of44

CSI TECHNOLOGIES, INC. IP3 CHECWORKS Power Uprate Analysis Reference 7.3.2

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Email from Harry Hartjen (IP3) to Daniel R. Poe (CSI Technologies), dated 10/18/2004, regarding operational and configuration changes due to SPU, CSI Doc. No. 04071113.

Dan:

Attached is the response from our engineer, the Shaw Group to your request for a listing of all operational and/or configuration changes due to the SPU.

Note that there are no operational and/or configuration changes to IP2IIP3 due to the SPU.

This information was required for DDIR NO.6 and 7.

Per your request, a hard copy set of IP3 FAC isometric drawings will be mailed today to your attention.

Note that drawing EC-H-50077 is not yet revised in this mailing. For correct piping configuration, see the information I sent you for the 3R12 Checworks update.

Included in this mailing is:

1. Flow Accelerated Corrosion Program Checworks Analysis Enhancement, Technical Report No. 00130-TR-001 Revision 0 Volume 1 of 1. December, 2000. This report serves as the Unit 2 Checworks Model documentation. In addition to the Checworks Wear Rate Analysis Run Definitions listed in Table 1.0, there are the following two additions:
a. X-under w/exp joints
b. CND FWH 22 to FWH 23; this was added due to the SPU.

This information was required for DDIR No. 4 Harry Hartjen

(

From: Cunningham, Glenn [1]

Sent: Thursday, October 07,20042:45 PM To: Hartjen, Harry Cc: Scanlon, Michael; Chakrabarti, Syamal

Subject:

RE: RAI FAC-1 Harry, There are no operational changes for Steam Plant Systems, such as use of additional trains or use of bypass lines not currently in operation, associated with uprate of IP2 / IP3. Changes due to the uprate which affect FAC are primarily changes in system f10wrates and temperatures, which are documented in the Heat Balance calculations. Impact of these changes on piping velocities and temperatures is addressed in the applicable sections of the BOP Uprate Engineering Reports, forwarded to Entergy for review.

Modifications associated with the uprate of IP2 / IP3 include: (1) MSR internal moisture separation system replacement, (2) HP Turbine rotor replacement, (3) HP turbine interstage drain piping modification, and (4) st Relocation of HP turbine 1 stage pressure taps.

Regards, Glenn C.

From: Hartjen, Harry [2]

Sent: Wednesday, October 06, 2004 1:30 PM Calculation No. 040711-01, Attachment A, Revision 0 Page 41 of 44

CSI TECHNOLOGIES, INC. IP3 CHECWORKS Power Uprate Analysis To: Cunningham, Glenn

(

Subject:

RE: RAI FAC-1 Glen:

This is to confirm that the wear rate comparison will be completed by 12/31/2004.

As I mentioned to you we are having a contractor perform the update to our Checworks models. One of the inputs I have to provide to them is:

The listing of all Unit 2 and Unit 3 operational and/or configuration changes due to the power uprate (i.e.,

additional trains in operation, bypass lines operated at full power, etc.)

Do you have this information or can you direct my question to someone who has this information.

Thanks, Harry Hartjen (914) 736-8356 From: Cunningham, Glenn [3]

Sent: Wednesday, October 06, 2004 12:50 PM To: Hartjen, Harry

Subject:

FW: RAI FAC-1 From: Cunningham, Glenn

( Sent: Wednesday, October 06, 2004 12:41 PM To: 'hartje@entergy.com'

Subject:

RAI FAC-1 Harry, As I indicated, I made a few edits in your input. Please confirm that the wear rate comparison discussed in the last sentence will be completed by the end of 2004.

Thanks, Glenn C.

                                  • Internet Email Confidentiality Footer******************

Privileged/Confidentiallnformation may be contained in this message.

If you are not the addressee indicated in this message (or responsible for delivery of the message to such person), you may not copy or deliver this message to anyone. In such case, you should destroy this message and notify the sender by reply email. Please advise immediately if you or your employer do not consent to Internet email for messages of this kind. Opinions, conclusions and other information in this message that do not relate to the official business of The Shaw Group Inc. or its subsidiaries shall be understood as neither given nor endorsed by it.

The Shaw Group Inc.

\. http://www.shawgrp.com Calculation No. 040711-01, Attachment A. Revision 0 Page 42 of44

CSI TECHNOLOGIES, INC. IP3 CBECWORKS Power Uprate Analysis

( *****************Internet Email Confidentiality Footer******....*****..****

Privileged/Confidential Information may be contained in this message.

If you are not the addressee indicated in this message (or responsible for delivery of the message to such person), you may not copy or deliver this message to anyone. In such case, you should destroy this message and notify the sender by reply email. Please advise immediately if you or your employer do not consent to Internet email for messages of this kind . Opinions, conclusions and other information in this message that do not relate to the official business of The Shaw Group Inc. or its subsidiaries shall be understood as neither given nor endorsed by it.

The Shaw Group Inc.

http://www.shawgrp.com

(

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Calculation No. 040711-01, Attachment A, Revision 0 Page 43 of 44

CSI TECHNOLOGIES, INC. IP3 CHECWORKS Power Uprate Analysis Reference 7.3.3

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Email from Ron Macina (IP3) to Brian Trudeau (CSI Technologies), dated 1110/2005, regarding addition al Heat Balance Diagrams and uprate start dates, CSI Doc. No 04071140.

CSIDoc.No.04071140 Brian, Please find below the requested Heat Balances/Information.

1) IP3 Pre and Post Appendix K Heat Balances

<<IP3TuningR4 Pre Appendix K (3037 NSS Pwr).pdf>> <<IP3TuningR4 Post Apendix K.pdf>>

2) IP2 Pre Appendix K Heat Balance

<<IP2-TuningR4 Pre Appendix K (3090 NSS Pwr).pdf>>

3) Start Date for IP3 Appendix K uprate was 12122102
4) Start Date for IP2 Appendix K uprate was 5/23/03 Thanks, Ron Macina 914-736-8363

Original Message-----

From: Brian Trudeau [4]

Sent: Tuesday, December 28, 2004 3:52 PM To: Macina, Ron

Subject:

Request for Additional HBDs CSIDoc.No.04071137 Ron, Based on our discussion earlier today, it appears that we have some additional work to do on this end . We plan on modeling all three power levels (100% - the Original power level, -101.4% - the Appendix K power level, and 105% - the SPU power level) for each unit. In doing this, we will capture plant conditions at each point in history.

To complete this task, we will need the following input:

(1) Unit 3 PEPSE or HBD at -101.4% power (the Appendix K power uprate)

(2) Unit 2 Original PEPSE or HBD at 100% power (pre-Appendix K)

(3) Unit 3 Start date for the Appendix K Uprate (4) Unit 2 Start date for the Appendix K Uprate Please let me know if you have any questions. We will be contacting Harry to inform him of this plan .

Thank you, Brian Trudeau CSI Technologies, Inc.

(847) 836-3000 ext. 717

( www.csitechnologies.com Calculation No. 040711-01, Attachment A, Revision 0 Page 44 of 44

CSI TECHNOLOGIES. INC.

Co JJ ,i IL II' i 1/ g Lng i iJ (' " ;- ,.

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CALCULATION APPROVAL COVER SHEET Document

Title:

Indian Point Unit 3 CHECWORKS Power Uprate Analysis Document No.: 040711-01 Client: Entergy Nuclear Northeast Project No.: 040711 This calculation has been prepared in accordance with Section 4.3 of the CSI Quality System Manual, Revision 2.

Revision: 0 (For-Use) 47 pages Prepared: ~L~ Date: a1slo~

7J~rudea:/l  ?.- ~ 1

(

I Verified:

Approved:

n P. Aplington (CSI)

---1 f &c-ro~ Date:

Oate:

3/2J/05 3/Z3h-Daniel R. Poe (CSI)

Approved: Date:

(

CSI TECHNOLOGIES. INC.

C () 1/ .i II / I i >/ g E ng i 1/ " I' rs

(

Revision Control Sheet Project Number: 040711 Project Name: Indian Point Units 2 & 3 CHECWORKS Power Uprate Analysis Client: Entergy Nuclear Northeast Document

Title:

Indian Point Unit 3 CHECWORKS Power Uprate Analysis Document Number: 040711-01 Rev. Date Description of Changes CSI Client Approval Approval 0 3/23/05 Initial Issue - For Use 1£)#

(

(

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