ML12242A370

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Request for Deviation from the Reactor Oversight Process Action Matrix to Provide Increased Oversight of the Alkali-Silica Reaction Issue at Seabrook
ML12242A370
Person / Time
Site: Seabrook NextEra Energy icon.png
Issue date: 09/05/2012
From: Bill Dean
Region 1 Administrator
To: Borchardt R
NRC/EDO
Conte R
Shared Package
ML12242A363 List:
References
G20120665, LTR-12-0481
Download: ML12242A370 (5)


Text

UNITED STATES NUCLEAR REGULATORY COMMISSION REGION I 2100 RENAISSANCE BOULEVARD, SUITE 100 KING OF PRUSSIA, PENNSYLVANIA 19406-2713 September 5, 2012 MEMORANDUM TO: R. W. Borchardt Executive Director for Operations THRU: Eric J. Leeds, Director /RA/

Office of Nuclear Reactor Regulation FROM: William M. Dean /RA David C. Lew for:/

Regional Administrator Region I

SUBJECT:

REQUEST FOR DEVIATION FROM THE REACTOR OVERSIGHT PROCESS ACTION MATRIX TO PROVIDE INCREASED OVERSIGHT OF THE ALKALI-SILICA REACTION ISSUE AT SEABROOK This memorandum requests approval to deviate from the Reactor Oversight Process (ROP) to provide increased Nuclear Regulatory Commission (NRC) oversight of the Seabrook Nuclear Generating Station. Specifically, the staff requests to conduct additional inspections and assessments associated with the degradation of concrete due to alkali-silica reaction (ASR) in safety-related concrete structures at Seabrook. Although the ROP Action Matrix would not prescribe additional oversight based on the licensees performance in this area, the staff believes that additional inspections (hours and samples) and assessments are needed to support the review of licensee commitments and planned large scale concrete specimen testing by the licensee, the development of staff technical guidance, and stakeholder communications and outreach activities.

Background

The Seabrook Nuclear Generating Station is the first nuclear power plant in the United States to identify ASR in safety-related reinforced concrete structures. ASR is a chemical reaction in concrete which occurs over time in the presence of moisture. Water, alkaline cement paste and reactive non-crystalline silica, common in some coarse aggregates, react to form a gel that expands, causing micro-cracks in the concrete matrix. In the continued presence of water, these micro-cracks expand and affect the material properties of the concrete and, in turn, may CONTACT: Richard Conte, RI, DRS (610) 337-5183

R. W. Borchardt 2 adversely impact the integrity of reinforced concrete structures. The existence of ASR at Seabrook has necessitated substantial review by NRC staff regarding current operability.

To date, the NRC inspection staff and subject matter experts have used the resource flexibility allowed in the ROP to closely monitor NextEras actions to address ASR. On March 26, 2012, the NRC issued an Inspection Report (ML120480066), in which the staff concluded that there was reasonable assurance of operability of the Seabrook concrete structures affected by ASR.

On April 23, 2012, the NRC conducted a management meeting with NextEra regarding the ASR issues at Seabrook. On May 16, 2012, the NRC issued a Confirmatory Action Letter (CAL)

(ML1212A172) to confirm commitments made by NextEra during the management meeting to address ASR. On July 9, 2012, the Office of Nuclear Reactor Regulation (NRR) and Region I issued an ASR Working Group Charter (ML121250588). This working group was established to provide coordination and oversight of the onsite inspections, in-office technical reviews, development of guidance, and other evaluations and assessment activities associated with the Seabrook ASR issues. This working group includes representatives from the Division of License Renewal in NRR so that they are fully engaged in efforts to address ASR.

Deviation Basis The NRC staff needs to more thoroughly understand the ASR phenomenon and its long term impact on reinforced concrete structures at Seabrook in order to confirm the continued ability of safety related structures to perform their function. While resources for CAL follow-up are typically provided for in the ROP, the nature of this first-of-a-kind issue warrants additional inspection and assessment beyond that normally allocated by the ROP. The additional inspection samples as well as inspection and assessment resources will be used to: 1) inspect NextEras completed and planned actions associated with the eleven CAL items; 2) evaluate the quality and applicability of results from the licensees proposed large-scale concrete specimen testing; 3) provide support for the development of staff technical guidance; and, 4) continue to support communications and outreach activities for stakeholders.

Planned Actions The ASR Working Group will continue to coordinate and oversee inspection and technical reviews associated with Seabrook CAL items. The inspection staff, with headquarters support, will continue to inspect and assess the adequacy of NextEras efforts to address ASR at Seabrook. In addition, the staff will continue to communicate and support outreach activities to key internal and external stakeholders. Also, the staff will assess the need for generic industry communications and guidance changes, as appropriate.

The estimated increase in the level of effort above the baseline inspection program associated with the Seabrook ASR issues is 1-2 FTE for the remainder of calendar year 2012 and an additional 1-2 FTE for calendar year 2013. Contractor expenditures for calendar year 2012 are expected to be $65,000. Projections for calendar year 2013 are approximately $32,500. These additional resources will be taken from resources already included in the Operating Reactors business line budget for fiscal year 2012 and the fiscal year 2013 budget request.

R. W. Borchardt 3 Closure of the Deviation Review The staff anticipates closure of the deviation memo when the NRC has concluded (1) that all Confirmatory Action Letter commitments have been satisfactorily completed and (2) an acceptable basis has been established to assure that the continued operability of concrete structures will be maintained. The status of the deviation memorandum will be reviewed every six months as part of the agencys Reactor Oversight Process.

/RA Michael R. Johnson for:/ September 5, 2012 Approve/Disapprove: __________________ _____________________

R. W. Borchardt Date Executive Director for Operations DISTRIBUTION:

See Next Page

R. W. Borchardt 4 MEMORANDUM TO: R. W. Borchardt from William M. Dean dated September 5, 2012

SUBJECT:

REQUEST FOR DEVIATION FROM THE REACTOR OVERSIGHT PROCESS ACTION MATRIX TO PROVIDE INCREASED OVERSIGHT OF THE ALKALI-SILICA REACTION ISSUE AT SEABROOK DISTRIBUTION:

W. Dean, RA, RI D. Lew, DRA, RI D. Roberts, DRP, RI J. Clifford, DRP, RI C. Miller, DRS, RI P. Wilson, DRS, RI J. Trapp, DRS, RI A. Burritt, DRP SRI - Seabrook RI - Seabrook V. McCree, RA, RII C. Casto, RA, RIII E. Collins, RA, RIV E. Brenner, OPA J. Lamb, NRR M. Khanna, NRR J. Giitter, NRR M. Galloway, NRR L. Lund, NRR M. Evans, NRR P. Hiland, NRR H. Neih, NRR R. Franovich, NRR M. Cheok, NRR F. Brown, NRR B. Boger, NRR E. Leeds, NRR T. Kobetz, NRR M. Marshall, NRR M. Murphy, NRR S. Kennedy, OEDO N. McNamara, ORA, RI D. Tifft, ORA, RI D. Screnci, OPA N. Sheehan, OPA A. Powell, OCA

MEMORANDUM TO: R. W. Borchardt Executive Director for Operations THRU: Eric J. Leeds, Director /RA/

Office of Nuclear Reactor Regulation FROM: William M. Dean /RA David C. Lew for:/

Regional Administrator Region I

SUBJECT:

REQUEST FOR DEVIATION FROM THE REACTOR OVERSIGHT PROCESS ACTION MATRIX TO PROVIDE INCREASED OVERSIGHT OF THE ALKALI-SILICA REACTION ISSUE AT SEABROOK This memorandum requests approval to deviate from the Reactor Oversight Process (ROP) to provide increased Nuclear Regulatory Commission (NRC) oversight of the Seabrook Nuclear Generating Station. Specifically, the staff requests to conduct additional inspections and assessments associated with the degradation of concrete due to alkali-silica reaction (ASR) in safety-related concrete structures at Seabrook. Although the ROP Action Matrix would not prescribe additional oversight based on the licensees performance in this area, the staff believes that additional inspections (hours and samples) and assessments are needed to support the review of licensee commitments and planned large scale concrete specimen testing, the development of staff technical guidance, and stakeholder communications and outreach activities.

Background

The Seabrook Nuclear Generating Station is the first nuclear power plant in the United States to identify ASR in safety-related reinforced concrete structures. ASR is a chemical reaction in concrete which occurs over time in the presence of moisture. Water, alkaline cement paste and reactive non-crystalline silica, common in some coarse aggregates, react to form a gel that expands, causing micro-cracks in the concrete matrix. In the continued presence of water, these micro-cracks expand and affect the material properties of the concrete and, in turn, may Seabrook Deviation Memo Package ML12242A363 Memo ML12242A370 CONTACT: Richard Conte, RI, DRS Daily Note ML12242A372 (610) 337-5183 Comm Plan ML12242A374 DOC. NAME: G:\DRS\Engineering Branch 1\-- Conte\Seabrook DEV MEMO\Final Pack\Deviation Memo Seabrook ASR F DIRS.docx Non-Public Designation Category: MD 3.4 Non-Public B.1 (A.3 - A.7 or B.1)

Non-Sensitive Publicly Available SUNSI Review Sensitive Non-Publicly Available OFFICE RI/DRS RI/DRP RI/DRP RI/DRS RI/ORA NAME JTrapp ABurritt DRoberts* CMiller WDean/Lew for DATE 08/22/12 08/15/12 08/27/12 08/24/12 08/31/12 OFFICE NRR/DIRS NRR DEDO EDO RWBorchardt**MRJohnson NAME HNieh** ELeeds** MJohnson**

for DATE 08/30/12 08/31/12 09/05/12 09/05/12

  • Prior concurrence OFFICIAL RECORD COPY **By email