ML121160349

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Structural Assessment of Seabrook Station - Role of Concrete Material Testing
ML121160349
Person / Time
Site: Seabrook 
Issue date: 04/23/2012
From: Bayrak O
University of Texas at Austin
To:
Division of Operating Reactor Licensing
Lamb J, NRR/DORL, 301-415-3100
References
Download: ML121160349 (33)


Text

STRUCTURAL ASSESSMENT OF SEABROOK STATION Findings and Structural Testing Plan OGUZHAN BAYRAK, Ph.D., P.E.

Ferguson Structural Engineering Laboratory The University of Texas at Austin April 23, 2012

KNOWLEDGE BASE INVOLVEMENT TO DATE AGENDA INTERIM ASSESSMENT STRUCTURAL TESTING

KNOWLEDGE BASE KNOWLEDGE BASE

OGUZHAN BAYRAK, Ph.D., P.E.

  • Investigations into the effects of ASR in highway structures were initiated in 2005
  • Effects of ASR on multiple aspects of structural behavior have been evaluated DR. OGUZHAN BAYRAK, PE STRUCTURAL ASSESSMENT OF SEABROOK STATION l KNOWLEDGE BASE 4

structural behavior have been evaluated through large-scale laboratory testing

  • Critical insights gained from laboratory testing results and international literature

ASR IN THE STATE OF TEXAS Lawrence et al., 1999 DR. OGUZHAN BAYRAK, PE STRUCTURAL ASSESSMENT OF SEABROOK STATION l KNOWLEDGE BASE 5

TxDOT IAC 128XXIA006 LARGE-SCALE EXPERIMENTAL RESEARCH Flexure and Shear Behavior TxDOT IAC 128XXIA007 Dapped End Behavior TxDOT IAC 5DDIA004 Anchor Bolt Behavior DR. OGUZHAN BAYRAK, PE STRUCTURAL ASSESSMENT OF SEABROOK STATION l KNOWLEDGE BASE 6

FERGUSON STRUCTURAL ENGINEERING LABORATORY DR. OGUZHAN BAYRAK, PE STRUCTURAL ASSESSMENT OF SEABROOK STATION l KNOWLEDGE BASE 7

INVOLVEMENT TO DATE INVOLVEMENT TO DATE

INVOLVEMENT TO DATE Paper on ASR Paper on ACI 318-71 DR. OGUZHAN BAYRAK, PE STRUCTURAL ASSESSMENT OF SEABROOK STATION l INVOLVEMENT TO DATE 9

Start Walkdown at Seabrook Station NRC Management Meeting Dec Jan Feb Mar Apr Nov 2011 2012 Reviewed Interim Structural Assessment

INTERIM STRUCTURAL ASSESSMENT Expert Review DR. OGUZHAN BAYRAK, PE STRUCTURAL ASSESSMENT OF SEABROOK STATION l INVOLVEMENT TO DATE 10

INTERIM ASSESSMENT INTERIM ASSESSMENT

INTERIM ASSESSMENT Strength Margin ACI 318-71 ASR OR One-Way Shear Strength DR. OGUZHAN BAYRAK, PE STRUCTURAL ASSESSMENT OF SEABROOK STATION 12 Original Condition Current Condition OR Anchorage of Reinforcement

INTERIM ASSESSMENT Performance of large ASR-affected structures is not well represented by current test data set.

Limit State Lower-Bound Reference Specimen Scale One Way Shear DR. OGUZHAN BAYRAK, PE STRUCTURAL ASSESSMENT OF SEABROOK STATION 13 One-Way Shear without Transverse Reinforcement Ahmed et al., 1998 Reinforcement Anchorage without Transverse Reinforcement Chana, 1989 5

47 12 12 No. 5

STRUCTURAL TESTING STRUCTURAL TESTING

METHODOLOGY Interim Structural Assessment Shear and Lap Splice Test Programs Quantify Margin Available Above Code-Calculated Capacities Quantify Impact of ASR on Structural Capacity and ff Final Structural Assessment DR. OGUZHAN BAYRAK, PE STRUCTURAL ASSESSMENT OF SEABROOK STATION l STRUCTURAL TESTING 15 Today Capacities Stiffness Aging Management Program

TEST PROGRAMS SHEAR 9 Beams LAP SPLICE 9 Beams Effects of ASR Design Margin Retrofit Strategies DR. OGUZHAN BAYRAK, PE STRUCTURAL ASSESSMENT OF SEABROOK STATION l STRUCTURAL TESTING 16 Series I I-1 I-2 I-3 I-4 Control C-1 Series II II-1 II-2 II-3 II-4

REPLICATION OF SEABROOK DETAILS The reinforcement detailing will:

  • represent the lack of through-thickness reinforcement within tunnel walls DR. OGUZHAN BAYRAK, PE STRUCTURAL ASSESSMENT OF SEABROOK STATION l KNOWLEDGE BASE 17
  • enable focused study of shear and anchorage behavior at current and future levels of ASR degradation

REPLICATION OF SEABROOK DETAILS The concrete mixture will:

  • be developed through trial batching with representative coarse and fine aggregates DR. OGUZHAN BAYRAK, PE STRUCTURAL ASSESSMENT OF SEABROOK STATION l KNOWLEDGE BASE 18
  • be sufficiently reactive to obtain the necessary data in a timely manner
  • develop mechanical properties that are representative of Seabrook structures

Load Cells CL Load Cells Test Region SHEAR TESTING Displacement Transducers DR. OGUZHAN BAYRAK, PE STRUCTURAL ASSESSMENT OF SEABROOK STATION l STRUCTURAL TESTING 19

Applied Load TBD 3 6 Reinforcement Mats SHEAR TESTING Support Reaction Support Reaction 2

3-2 3-2 21-4 Test Region DR. OGUZHAN BAYRAK, PE STRUCTURAL ASSESSMENT OF SEABROOK STATION l STRUCTURAL TESTING 20

Load Cells Load Cells Test Region ANCHORAGE TESTING Displacement Transducers DR. OGUZHAN BAYRAK, PE STRUCTURAL ASSESSMENT OF SEABROOK STATION l STRUCTURAL TESTING 21

TBD 3 6 Applied Loads Transverse TBD ANCHORAGE TESTING Support Reaction Support Reaction 2

3-2 3-2 21-4 Reinforcement Mats Test Region Transverse Reinforcement Lap Splice DR. OGUZHAN BAYRAK, PE STRUCTURAL ASSESSMENT OF SEABROOK STATION l STRUCTURAL TESTING 22

Beam Conditioning Structural PROJECT WORKFLOW Fabrication Monitoring Testing DR. OGUZHAN BAYRAK, PE STRUCTURAL ASSESSMENT OF SEABROOK STATION l STRUCTURAL TESTING 23

Maine Granite Sodium Hydroxide CONCRETE MIXTURE FSEL Lehigh Cement Jobe Sand DR. OGUZHAN BAYRAK, PE STRUCTURAL ASSESSMENT OF SEABROOK STATION l STRUCTURAL TESTING 24

BEAM FABRICATION DR. OGUZHAN BAYRAK, PE STRUCTURAL ASSESSMENT OF SEABROOK STATION l STRUCTURAL TESTING 25

CONDITIONING DR. OGUZHAN BAYRAK, PE STRUCTURAL ASSESSMENT OF SEABROOK STATION l STRUCTURAL TESTING 26

Cracking indices will be correlated to measured expansions as well as structural test results for use in Seabrook Station.

EXPANSION MONITORING Expansions Cracking Indices Structural Performance DR. OGUZHAN BAYRAK, PE STRUCTURAL ASSESSMENT OF SEABROOK STATION l STRUCTURAL TESTING 27

STRUCTURAL TESTING DR. OGUZHAN BAYRAK, PE STRUCTURAL ASSESSMENT OF SEABROOK STATION l STRUCTURAL TESTING 28

ANALYSIS OF RESULTS kASR P = k*BEAM Force, P Strength & Stiffness l

f Damaged DR. OGUZHAN BAYRAK, PE STRUCTURAL ASSESSMENT OF SEABROOK STATION l STRUCTURAL TESTING 29 kCONTROL Beam Deformation, BEAM Applied Implications of ASR Undamaged

REPRESENTATIVE RESULTS 6

8 10 12 pan Shear, V/bdf'c DR. OGUZHAN BAYRAK, PE STRUCTURAL ASSESSMENT OF SEABROOK STATION l STRUCTURAL TESTING 30 0

2 4

0 0.2 0.4 0.6 0.8 1

1.2 Normalized Test S Deflection at Load [in]

APPLICATION OF RESULTS Original Design Margin Crack Index

% Reduction Effect of ASR Proven Retrofit Strategy Final Stiffness Anchorage Shear Aging Management Program Structural Monitoring Program Predefined Action Levels Structural Assessment

SCHEDULE Interim Structural Assessment Shear and Lap Splice Test Programs Quantify Margin Available Above Code-Calculated Capacities Quantify Impact of ASR on Structural Capacity and ff Final Structural Assessment Quantify Impact of current ASR on Structural Capacity and ff Final Report APRIL 2014 DR. OGUZHAN BAYRAK, PE STRUCTURAL ASSESSMENT OF SEABROOK STATION l STRUCTURAL TESTING 32 Today Capacities Stiffness Aging Management Program Stiffness Note: Ambient conditions may impact development of ASR in test specimens and project schedule

QUESTIONS QUESTIONS