ML113530086
| ML113530086 | |
| Person / Time | |
|---|---|
| Site: | Indian Point  |
| Issue date: | 04/29/2011 |
| From: | Richard Lee Entergy Operations |
| To: | Atomic Safety and Licensing Board Panel |
| SECY RAS | |
| Shared Package | |
| ML113530062 | List: |
| References | |
| RAS 21566, 50-247-LR, 50-286-LR, ASLBP 07-858-03-LR-BD01 SEP-UIP-IPEC, Rev 0 | |
| Download: ML113530086 (69) | |
Text
{{#Wiki_filter:NYS000174 Submitted: December 16, 2011 1'- C") 0
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(") PROGRAM SECTION No. SEP-UIP-IPEC N 0 Revision No. 0 0 Page 1 of 69 () UJ a_ INDIAN POINT 2 & 3 UNDERGROUND COMPONENTS INSPECTION PLAN ENTERGY NUCLEAR ENGINEERING PROGRAMS APPLICABLE SITES All Sites: 0 Specific Sites: ANO D GGNS D IPEC 1:>!;1 JAF D PLP D PNPS D RBS D VY [] W3 [J HQN f_] Safety Related: 0 Yes
~ No Program Section Revision Summary I Current Description of Change Revision 0 I New program section in response to NEI 09*14 for underground/buried equipment inspections.
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("") PROGRAM SECTION No. SEP-UIP-IPEC N 0 Revision No. 0 0 () Page 2 ol69 UJ a.. REVIEW AND CONCURRENCE SHEET Program Section
Title:
Indian Point Underground Comgonents Inspection Plan Prepared By: R. C. Lee
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Date: -Jf.*.-2-2 .IJ Reviewed By: A peDonato Date: r/ ;;L Concurred: Date: .. 4 {21111 00 ('I) 0 ('I) N 0 0 () w 0...
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("') PROGRAM SECTION No. SEP*UIP-!PEC N 0 Revision No. 0 0 () Page 3 of 69 UJ a.. REVISION STATUS SHEET SECTION PAGE NO, REV, Main Body 1 - 17 0 Appendix A 18- 51 0 Appendix B 52 .. 56 0 Appendix C 57-59 0 Appendix D 60 0 Appendix E 61 .. 62 0 Appendix F 63-64 0 Appendix G 65 0 Appendix H 66 0 a> ('I) 0 ('I) N 0 0 () w 0...
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N Revision No. 0 0 0 Page 4 of 69 () UJ a.. TABLE OF CONTENTS Section Title Page A. PURPOSE 5 B. BACKGROUND 5
- c. f1EFERENCES 6 D. DEFINITIONS 7 E. CORROSION OF METAL PIPE 8 F. CURRENT INDUSTRY EFFORTS 8 G. CURRENT ENTERGY EFFORTS 9 H. INSPECTION STRATEGY AND METHODOLOGIES 10 I. OPERATING EXPERIENCE ... 14 J. PROGRAM INTERFACES 17 K. APPENDICES: ............. ., ........................................................................ 18 APPENDIX A: Piping Inspection Information ............... ,. ..................... .,. 19 APPENDIX B: Tank Inspection Information .......................................... 52 APPENDiX C: Sump Inspection Information ......................................... 57 APPENDIX D: Drain Inspection Information .. ., . ., ........ ., .. ., . ., ..... ., ........... 60 APPENDIX E: Cathodic Protection PM Information ............................... 61 APPENDIX F: Component Inspection Data Sheet (Typical) .................. 63 APPENDIX G: Integrated Schedule ..... ., ............................................... 65 APPENDIX H: Program Drawings ......................................................... 66 0
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("") PROGRAM SECTION No. SEP-UIP-IPEC N Revision No. 0 0 0 Page 5 of 69 () UJ a... A. PURPOSE The purpose of this Program Section is to document the site's inspection plan for underground piping and tanks. The inspection plan development represents a specific commitment milestone in the NEI Industry Initiative that is due by June 30, 2011. B. BACKGROUND Many nuclear plant systems contain one or more lines that are underground or buried. These systems may include safety and non-safety service water, circulating water, fire protection, diesel fuel oil, spent-fuel pool cooling water, miscellaneous radioactive lines, off-gas and yard drains. Many buried lines are coated or tape-wrapped with materials such as concrete, coal tar, asphalt-based materials, or epoxy. Although many of these lines were cathodically protected when plants were constructed, in many cases the cathodic protection system may not have been maintained or used consistently. The result is accelerated external degradation at locations where the coating has failed. Additionally, certain systems can be subject to internal corrosion as a result of microbiologically iniluenced corrosion (MIC) and other degradation mechanisms. Over the past several years there have been instances of inadvertent releases of licensed material due to underground and buried piping leaks from nuclear power plants. While none of these instances have threatened public health and nuclear safety or compromised environmental protection, public confidence in the safe operation of nuclear power plants has been affected and needs to be addressed. 0 ('I) N 0 0 () w 0...
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("") PROGRAM SECTION No. SEP-UIP-IPEC N Revision No. 0 0 0 Page 6 of 69 () UJ a... C. REFERENCES
- 1. NEI 07-07, Final "Industry Ground Water Protection Initiative Final Guidance Document". August 2007
- 2. "Buried Piping Integrity Initiative", November 18, 2009
- 3. NEI 09-14, Rev. 1 "Guideline for the Management of Buried Piping Integrity",
January 201 0
- 4. "Underground Piping and Tanks Integrity Initiative", September 2010
- 5. Letter to !vk William Borchardt, NRC Executive Director for Operations, titled "Industry Initiative on Buried Piping Integrity", dated November 20, 2009
- 6. EPRI TR-*1 016456, "Recommendations for an Effective Program to Control the Degradation of Buried Pipe", December 2008
- 7. Entergy Procedure EN-DC-343, Rev. 2 "Buried Piping and Tanks Inspection and Monitoring Program, January 2010
- 8. Entergy Program CEP-BPT-100, Rev 0 "Buried Piping and Tanks Inspection and Monitoring", October 2009
- 9. Entergy Project Report "Guidelines for Management of Reasonable Assurance of Integrity for Above and Under Ground SSCs Containing Radioactive Material", September 2010
- 10. Engineering Report ECH-EP-1 0-00001, "Radiological SSG Groundwater initiative Risk Evaluation Criteria", June 2010
- 11. Entergy Project Summary Report- "Radiological Material leak Prevention to Groundwater of Above and Under Ground Structures, Systems and Components", September 2010
- 12. EPRI Report IR-201 0-409, "Inspection Methodologies for Buried Pipes and Tanks", June 2010
- 13. EPRI Report 1019115, "Buried Pipe Guided Wave Examination Reference Document", Oct 2009
- 14. I P-SMM-EV-1 03, "Petroleum Bulk Storage Tank Program" N
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("') PROGRAM SECTION No. SEP*UIP*IPEC N 0 Revision No. 0 0 () Page 7 of 69 UJ a_ D. DEFINITIONS Buried Piping and Tanks - Piping and tanks that are below grade and in direct contact with the soil or concrete (e.g. a wall penetration or embedded in concrete). Cathodic Protection {CP} Tile application of a current to the outside swiace of the pipe with the purpose of reducing tile susceptibility of exposed sections of buried pipe (exposure caused by coating deterioration, damage, or voids) to corrosion. The application of a low voltage residual current causes a shift (with respect to the anode) of tile electrolytic potential at pipe exposed sites and thereby places the pipe in a more protected, less corrosive environment. Direct Examination -- Examination performed so as to be capable of mapping and categorizing corrosion defects. Direct exam may include soil excavations that enable visual testing (VT), and manual measurements [including: ultrasonic testing (UT), radiological testing (RT), pit gage] to be performed. Direct examination can also include "smart pigging". Indirect inspection - Inspection that provides information on the condition of an underground pipe remotely; from ground level or from an exposed section of pipe that is distant or remote from the pipe section of interest. Reasonable Assurance (RA) - Reasonable Assurance is obtained when an engineering evaluation {including Fitness--for-Service), indirect inspections, direct examinations, and remediation, if necessary, of underground components is performed. Such a combination of activities will provide a high level of confidence that the structural and leak integrity of the piping systems will be maintained. Underground Piping and Tanks - Piping and tanks that are below grade and that may or may not be in direct contact with soil or concrete'. This includes piping and tanks that are directly buried and those that are embedded in concrete or located in underground concrete vauits, tunnels, or guard pipes.
- Note: NUREG 1801 {GALL-Rev 2) Section XI.M41 "Buried and Underground Piping and Tan!'ls" makes the following distinction: "Briefly, buried piping and
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(") PROGRAM SECTION No. SEP-UIP*IPEC N Revision No. 0 0 0 Page 8 of 69 () UJ a... E. CORROSION OF METAL PIPE As coatings become damaged as a result of holiday formation, coal tar enamel embrittlement, tape wrap disbanding, etc., buried piping is directly exposed to soil. Without effective cathodic protection there is increased potential for external corrosion of the metal pipe. Corrosion mechanisms of metals in buried pipe can be categorized in three broad categories:
- 1. Wall thinning: This category encompasses electrochemical effects that typically result in general wall loss or local wall loss such as pitting, general corrosion, galvanic corrosion, crevice corrosion, microbiologically influenced corrosion, erosion-corrosion, and preferential weld attack (grooving).
- 2. Environmental cracking: This category encompasses inter-granular or trans-granular cracks such as stress corrosion cracking, hydrogen induced cracking, and fatigue cracking.
- 3. Metallurgical effects: This category encompasses all degradation effects that cause a change to the metal microstructure or its mechanical propertiE:s.
F. CURRENT INDUSTRY EFFORTS The industry, under the Nuclear Energy Institute's (NEI) leadership, established in the summer of 20091he Buried Piping lndustly Task Force {BPITF) that is composed of NEI, Electric Power Research Institute {EPR!), Institute of Nuclear Power Operations (IN PO), American Nuclear Insurers (ANI), and representatives. The BPITF developed the Nuclear Strategic Issues Advisory Committee (NSIAC) Buried Piping Integrity Initiative (approved by the industry's chief nuclear officers in November 2009, Reference 2} and the associated NEI 09-14, "Guideline for the Management of Buried Piping Integrity" (January 2010, Reference 3). The scope of the initiative includes all piping that is below grade, contains any fluid, and is in direct contact with the soil. The initiative was later submitted to the NRC via a letter from NEI (Reference and tanks and below or are direct contact with the are safety related or contain licensed materia! or are known to be contaminated with licensed materiaL The Buried Piping Integrity Initiative and Tanks !ntearitv Initiative"* this """" 0 (Y') N 0 0 () w 0...
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N Revision No. 0 0 0 Page 9 of 69 () UJ [l_ The initiative includes commitments for developing an inspection or condition assessment plan by June 30, 2011 for the initial buried piping scope and by December 31, 2012 for the added underground components scope of the initiative. The pian is to provide reasonable assurance of integrity of the associated components and shall include the following key attributes: identification of underground (below grade and buried ) piping and tanks to be assessed. Potential inspection/assessment techniques .
~ inspection/assessment schedule for underground components based on risk ranking and prioritization,
$ Assessment of cathodic protection, if applicable.
G. CURRENT ENTERGY EFFORTS Scope was identified and risk ranking criteria were developed to help the Entergy Fleet prioritize the inspections of underground pipes and components subject to degradation initiating from either the inside of the pipe (ID initiated), or the outside of the pipe (OD initiated), or both acting in combination. Impact assessment (based on safety, public risk and economics} and corrosion risk assessment (based on soil resistivity, drainage, material and cathodic protection/coating) were initially completed to determine an inspection priority (high, medium, low). The prioritization is determined by the use of a risk matrix that rates the likelihood of failure against the consequences of failure for a given system, structure, or component (SSC) location. Since radiological SSCs were by definition considered high risk, these were futiher risk ranked relative to one another and characterized as high-high, high-medium, or high-low risk. The required inspections are selected depending upon the risk ranking. Those components and structures ranked the highest will be addressed with a higher priority and will be examined more extensively. The components and structures ranked in the medium and lowest category may be candidates for initial deferral. commodities is obtained whEm Fitness-for-Service evaluation, Indirect B:<aminations, and remediation, if necessary, is performed. Such a combination of activities will provide a high level of confidence that the structural and/or 1.[) will be maintained. 0 ('I) N 0 0 () w 0....
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("") PROGRAM SECTION NO. SEP-UIP-IPEC N f~evision No. 0 0 0 Page 10 of 69 () UJ a.. The RA guidelines establish methods for grouping of similarly designed and constructed piping lines and then prioritizing them for inspection. The RA guidelines provide minimum requirements for indirect inspection and direct examination of piping as well as post assessment techniques to establish Reasonable Assurance of Integrity. The Entergy-Exelon guidelines for RA are currently being reviewed by an EPRI Technical Advisory Group (TAG), of which Entergy is a member, for use across tile industry and for inclusion in the upcoming revision to NEI 09-14. H. INSPECTION STRATEGY AND METHODOLOG.IES Detailed descriptions and discussions have been provided for the various available inspection/examination techniques and tools for buried piping and tanks. These can be found in EPRI Report IR-2010-409 (Reference 12). Specific recommended Inspection/examination methodologies for buried pipes and tanks are summarized herein. Preferred Inspection Mejl:Jodologies for Piping Option 1: Use of Internal Direct Examination Pig In-line pipeline examination provides the most accurate means of mapping the wall's ttlickness condition. As a result the use of in-line examination plays an important role in developing reasonable assurance of integrity. These instrumented vehicles (called pigs) require access and possibly exit points in the piping system to enable deployment. Additionally, the deployment of the vehicle is best suited to certain piping configurations that should be assessed and determined prior to use of this method (Reference 12), Option 2: Use of Guided Wave Indirect Inspection The guided wave approach provides rapid assessment of wall loss over relatively long runs of pipe. The guided wave inspection may be performed without taking the process pipe out-of-service. The guided wave inspection is limited to approximately 50 feet of pipe in either direction, and is limited to detecting pits and remaining wall thickness. Readings beyond a flange cannot be performed has fJ.ono.tr;::;(flrtn~ to (0 0 ('I) N 0 0 () w 0....
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("") PROGRAM SECTION No. SEP-UIP-!PEC N 0 Revision No. 0 0 Page 11 of 69 () UJ a.. The locations for pe1iorming inspection will be based on the results of a soil survey to determine the most adverse locations, together with above grade survey to detect potential coating damage, to determine inspection locations. At inspection locations, local NDE of the pipe shall be performed together with guided wave inspection. Option 3: Use of Local Pipe Direct Examination NDE Pipe direct examination NDE utilizes direct measurement at exposed sections of the pipe. The locations for pe1iorming examinations will be based on the results of a soil survey to determine the most adverse locations, together with above grade survey, to detect potential coating damage to determine examination locations. Pipe Line Grouping Grouping of pipes for inspection is recommended in order to reduce the overall inspection cost and duration. Pipes can be grouped based on attributes such as pipe material, coating type, soil/backfill, age, operating parameters, size, process fluid, cathodic protection, and others. The specific grouping parameters will depend on the specific features of ihe components. The grouping of pipes with similar attributes may allow the results of the inspection to be extrapolated from one pipe to the others in the group, therefore reducing the number of excavations and cost. Completed direct examinations and results may be able to be applied to the entire underground line and to other pipes in the grouping. The Fitness for-Service Engineering Evaluation will be able to use this information to calculate remaining life and the time until the next scheduled inspection. Guidelines relative to grouping for inspection are outlined within Attachment B of Reference 9, "Fleet Guidance for the Determination of Reasonable Assurance for Structural and/or Leakage Integrity for High Risk Underground Piping". 8 groups were identified for the site: I'- 0 ('I) N 0 0 () w 0...
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("") PROGRAM SECTION No. SEP-UIP-IPEC N 0 Revision No. 0 0 () Page 12 of 69 UJ a... Pipe Une inspection Locations Excavations should be performed to maximize the potential to obtain information for the subject pipe and for other pipes that can be exposed in the same excavation. Several pipes being excavated in one location is preferred, but not required. Excavations shall be large enough such that a direct examination shall assess a minimum 10 feet length of pipe, if feasible. Inspection locations should be selected considering the risk ranking criteria and other information such as: Results of risk ranking. Inspections st1ould be distributed among the higher ranked locations. Locations where piping goes through penetrations into vaults or other structures. This includes pipe that is both encased and not encased in concrete. Locations where the pipe enters or exits the soiL Locations of dissimilar materials in contact without use of insulating kits. e Locations where the pipe enters or exits water.
- Results of ID visual examinations.
Results of CP surveys and coating surveys. Select locations where CP and coating surveys cannot be performed or are questionable. Results of any remote inspections that have been performed. Plant or industry operating experience.
- Trending of past inspection results.
Opportunistic inspections during maintenance activities (e.g., open valves).
- Cost and access can be considered when the risk rankings are similar.
The inspection and examination to be performed on an underground pipe or tank should be defined based on the expectation of susceptibility and the risk ranking results. The decision and basis for the decision on for inspections and examinations should be documented. Specific guidelines for inspection of buried piping are outlined within Attachment B of Reference 9, "Fleet Guidance for the Determination of ~1easonabie Assurance for Structural and/or Leakage Integrity for High Risk Underground Piping". Tank inspection should be performed on a prescribed inspection schedule as outlined in a PM, or as required by existing plant or state programs. The tank 00 the wall thickness utilize inspection data to 0 ('I) N 0 0 () w a..
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N Revision No. 0 0 0 Page 13 of 69 () UJ a... determine corrosion rate. Inspection methodologies are outlined within Reference i 2. Strategy for -~-~t§_rjgr Building and Storm Drains Relative to reasonable assurance of integrity of exterior building and storm drains, the inspection strategy should be performed as a plant facilities' action to inspect for clogging, debris, and basic functionality. Establishing basic functionality of storm drains is important since the design of such systems, often utilizing bell and spigot concrete or cast ductile iron pipe, can be susceptible to leakage as a result of joint separation from settlement or soil erosion undermining the support of the pipe. The site will establish a PM frequency for this SSC. As an example, an initial inspection frequency can be established and adjusted based on the results of inspection for continuity. If the pipe has been in place for a number of years and has not be subjected to ground surface disturbances, then a longer inspection period beyond the initial inspection could be warranted and justified. Drainage piping subject to local vicinity excavation from site const1uction activities, haul path loading, or soil erosion (as examples), may warrant a shortE:r inspection period to ensure continuity of flow, PM frequency to ensure flow path (removing any clogging from site debris} may be warranted on a shorter cycle to that for establishing continuity, based on specific site conditions. Mitigation and leak management strategies should be implemented if !he drains are found to be leaking or sever;~ly degraded. Strategy for In-Building FIQ.Q!:.JdL§)D..§ In-building floor drains located at the lower elevations of buildings and structures, and accessible and inaccessible tunnels and vaults are typically embedded within the structures concrete and have soil on the outside of the structure or in direct contact with the soiL Relative to reasonable assurance of integrity of interior fioor drains, the strategy should be performed to inspect for clogging, debris, and ensure basic continuity and functionality. Provided the interior floor drains are protected with a floor grate, the potentia! for repeat clogging is effectively eliminated. For f!oor drains embedded within the structures concrete, the assurance of integrity inspection and ieak management strategies shall be if the floor drains are found to be !eakina or severely degraded. Such mitigation a> drain and imoiE:mentina alternate 0 ('I) N 0 0 () w 0....
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('"") PROGRAM SECTION No. SEP-UIP-IPEC N 0 Revision No. 0 0 Page 14 of 69 () UJ a... Strategy for Cathodic Protection An effective cathodic protection system is essential to minimize underground piping corrosion. However, most Entergy plant's cathodic protection systems were initially installed during plant construction and were rarely maintained. and in some cases abandoned thereafter rendering the systems incapable of providing the needed corrosion protection. In addition, many site modifications rendering t~1e underground piping network even more complex were implemented since initial plant construction without evaluating the required potential updates to the system. Therefore, it is recommended to conduct an Area Potential and Earth Current (APEC) Survey to analyze and implement needed improvements to the corrosion control (coatings) and cathodic protection effectiveness of the station. Once the system modifications are implemented, the system will be maintained via recurring PMs based on vendor recommendations. L OPERATING EXPERIENCE (OE) The Underground Piping and Tanks Engineering Team examined operating experience via condition repo1i LO-HONL0-2008-15. This CR examined Entergy, nuclear industry, and petro-chemical industry events relating to underground and buried piping. Each site subsequently proposed inspection locations to verify underground/buried equipment fidelity (e.g. LO-HQNL0-2008-15 CA 387 through 395). For this inspection plan, the OE lessons-learned examined are summarized below in the form of inspection goals (e.g., items to consider when making detailed inspection procedures) and inspection criteria. In general, LO-HONL0-2008- i 5 revealed that most underground and buried piping failures dealt primarily with legacy issues (e.g., equipment not being originally installed, operated, or maintained properly) and not pipeline aging per se. By using this insight, sma!ier inspection goals and criteria have been developed for use in inspection procedures. 0 1.[) 0 ('I) N 0 0 () w 0...
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("") PROGRAM SECTION No. SEP*UIP-IPEC N Revision No. 0 0 0 Page 15 of 69 () UJ a.. Table 1 - Inspection Goals Basis Reference to select final inspection site OE revealed that building penetration OE30462 buried pipe penetrations challenged pipe integrity. or complex installations.
- 2. Determine if available cathodic OE has revealed that many cathodic OE28063 protection has been operated properly protection systems are improperly OE27897 prior to performing inspection. This installed or improperly operated.
includes proper voltages, run time, and Making this determination prior to CR-PNP-2007-21 periodic maintenance. excavation can prepare the inspection OE706l team for needed corrective action and operab;lity contingencies. CR-ANO-C-2008-1734
- 3. Be alert for potential mechanical Approximately 35% of events in LO- OE 5305 sneak circuits (e.g. piping failures HQNL0-2008-00015 were caused by OE12844 caused bv more than one stressor, or a multiple stressors that defeated in-not-so-obvious stressor) that may exist place barriers. These events can be OE13794 in the inspection path. These include: characterized as:
OE14132 Previous leakage events that OE15323 change underground soil conditions
- 1. Proximitv failures (one event and create failures in adjacent OE21958 causing damage to adjacent equipment. equipment. This could be one leak OE25092 improper material pairing (e.g. that causes another leak or stray OE25410 aluminum on concrete base current).
causing external corrosion) OE26571
- 2. ~fll~il?..§.li.§.Oi§ (evaporation and Potentia! stray current effects from subseauent condensation outside OE29'133 nearby equipment impacting failed the barrier, moat/drain cleanliness issues leadina to defeated barrier, OE30462 equipment internal vers<JS external corrosion OE30589 External inspection of l;ne with high as the main driver).
internal stressors such as F AC OE311'18 (condensate return to condenser). OE31269 improper construction of protective Note that Design, Construction, Ops, and Maintenance activities have SER 4-81 trenches leading to barrier breach after line failure. initiated events. DOT experience 1.[) 0 ('I) N 0 0 () w 0...
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(") PROGRAM SECTION No. SEP-UIP-IPEC N Revision No. 0 0 0 Page 16 of 69 () UJ a...
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Goal Basis HJ>Yo v* '" *
- 4. Utilize underground construction Such photographs can provide insights OE30589 photographs (if available). on potential failure locations and help prepare lor contingency planning.
- 5. Examine line history and operating Some OE shows that lines may have OE13794 events that may provide equipment been used in multiple ways and/or have OE12844 integrity insights. significantly deviated from normal operation. These deltas could cause OE21958 unexpected line integrity performance.
OE15323
- 6. Consider soil pH measurements at Soil can experience surface OE"l2844 several depths. contamination from salt and other OE13794 chemicals. TaKing pH measurements at several depths can help determine the License Renewal potential for change. RAis
- 7. Consider water table changes and Soil chemistry changes (depending on Corrosion Principles impact on corrosion rates. soil moisture content) and corrosion +Water Tabie rates can significantly increase with profi!es.
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(") PROGRAM SECTION No. SEP*UiP*iPEC N 0 Revision No. 0 0 Page 17 of 69 () UJ a.. Table 2-- Generic Inspection Criteria 1 inspection Criteria Basis Reference I J
- 1. Ensure buried lines meet proper ' Some pipe failures have occurred from CR-IP3-2009-00584 depths for adequate freeze protection, improper burial depths.
This can be accomplished by visual verification of depth, and visual verification for lack of freeze/thaw damage.
- 2. Inspect coatings for holidays and Some coating failures have resulted OE9163 proper installation. Consider using License Renewal coating removal guidance from GALL Rev 2, which are from aging. However, most coating iaiiures result from improper installation (poor backfill, improper preparation,
°E 12 OE17575 q
lLS based on line length and needed poor care, not installed, or improper OE 18596 inspection frequencies. Examine the coating choice). line for both general corrosion and OE23565 corrosion, and attempt to take '?" measurements (or alternate OE~o997 thickness measurements) where OE27146 practicaL The acceptance criterion for pipe operability is primarily based on OE27897 minimum wall thickness since buried OE29020 piping is well supported by earth. n ~ However, gross pitting or genera! OE,:9,33 corrosion may require structural OE29126 analvsis.
- OE30927 DOT
- 3. Verify proper material installation Improper design or construction have OE28063 according_ to original and/or revised lead to improper material installation OEiBiag spec:f1cat:on.
OE14585
- 4. Verify prop Course backfiil has caused coat:ng OE27i46 original and/or revised specification. failures.
OE29126 J, PROGRAI\II_lt:!_t_t;_Bf~E& SEP~SW~001 IPEC Fire Protection Program per EN-DC-3aO (Y') 1.[) 0 (Y') N 0 0 () w 0....
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("') PROGRAM SECTION No. SEP*UIP*IPEC N 0 Revision No. 0 0 Page 18 of 69 () UJ a.. K. APPENDICES APPENDIX A: Piping Inspection Information APPENDIX 8: Tank Inspection Information APPENDIX C: Sump Inspection Information APPENDIX D: Drain Inspection Information APPENDIX E: Cathodic Protection PM information APPENDIX F: Component Inspection Data Sheet (Typical) APPENDIX G: Integrated Schedule APPENDIX H: Program Drawings 1.[) 0 ('I) N 0 0 () w 0....
PROGRAM SECTION No. SEP*UIP-IPEC Revision No. 0 Page 19 of '70 APPENDIX A INSPECTION EXCEL SPREADSHEET
!Q§fill£lli?J:L~1t!ai!§,gy A combination of indirect inspections and direct examinations will be pertormed in accordance for the Determination or Reasonable Assurance for Structural and/or Leakage Integrity for Piping" (Reference 9). The results of the indirect inspections (e.g. above ground DCVG and/or cause the prescribed location above to be moved.
that will be used and where {e.g., guided wave at wall penetrations and then coating guided wave at excavation point; above ground DCVG and then coating inspection; NDE and excavation point). If above ground inspection is not relevant, describe contingency.
==:..=.:...:-=:="=""*~-~**Explain why the actual 10ft location is selected (e.g. access, shoring, depth, CP protection).
the uncovered lines is not being directly examined. EXC1, EXC2, EXC3, etc. IPEC00234055 IPEC00234055
PROGRAM SECTION NO. SEP-UIP-IPEC Revision No. 0 Page 20 of 69 APPENDIX A PIPING INSPECTION INFORMATION SEGMENT PIPE GROUP I DESCRIPTION NUMBER ITEM INSPEC'ri---ii---:-L-=oc~A;;:n;,o"'N-+-- =-li~= MISCELLANEOUS NOTES LOCATION JUSTIFICATION IP2 PIPiNG STARTS NEXT PAGE IPEC00234056
PROGRAM SECTION NO. SEP-UIP-IPEC Revision No. 0 Page 21 of 69 APPENDIX A PIPING INSPECTION INFORMATION IPEC00234057 IPEC00234057
PROGRAM SECTION NO. SEP-UIP-IPEC Revision f\h 0 Page 22 of 69 APPENDIX A PIPING INSPECTION INFORMATION SEGMENT PIPE GROUP/ RISK RANKING DIRECT LENGTH DESCRIPTION NUMBER ITEM PRI SOIL? INSPECT LOCATION EXCAVATION IN-LINE MISCELLANEOUS NOTES LOCATION JUSTIFICATION NUMBER INSP. II IPEC00234058 IPEC00234058
PROGRAM SECTION NO. SEP-UIP-IPEC Revision No. 0 Page 23 of 69 APPENDIX A PIPING INSPECTION INFORMATION DESCRIPTION IPEC00234059 IPEC00234059
PROGRAM SECTION NO. SEP-UIP~IPEC Revision No. 0 Page 24 of 69 APPENDIX A PIPING INSPECTION INFORMATION RISK RANKING _ _(~._.._. EXCAVATION NUMBER
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4~inch Aux Steam Condensate !'eturn !ine Irorn !P1. Excavated and found heavily corroded in 2007. Associated burled a~lncn (entire length) IPEC00234085 IPEC00234085
PROGRAM SECTION NO. SEP-UIP-IPEC Revision No. 0 Page 50 of 69 APPENDIX A PIPING INSPECTION INFORMATION SEGMENT PIPE GROUP/ RISK RANKING DIRECT LENGTH DESCFUP110N NUMBER ITEM PRI SOIL? INSPECT LOCATION EXCAVATION IN-LINE FUNDING MISCELLANEOUS NOTES I.OCATION ,JUSTIFICATION NUMBER INSP,# SOURCE
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PROGRAM SECTION NO. SEP~UIP-IPEC Revis1on No. 0 Page 51 of 69 APPENDIX A PIPING INSPECTION INFORMATION s~~~';(M
---~iirii---+---~~;:~;;~:-~----1--~:~~;~;~:~--+----~~~; ._
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OR::;~NG D~~~~~G i~~:ii~v LOCATION JUSTIFICATION i NUMBER INSP. il (atYYYY) ~~~~~~ j MISCELLANEOUS NOTES 1-~~~;)- N/A F /PIPE 4 EXEMPT (L-L) YES NiA N/A Polabl" Water- Cold line !o PAB 9321**F* 41943 9321*1'* 4181:i N/A N/A N/A YES N/A N/A 9321-f* 41823 IPEC00234087 IPEC00234087
PROGRAM SECTiON NO. SEP-UIP-IPEC Revision No. 0 Page 52 of 69 APPENDIX B TANK INSPECTION INFORMATION DESCRIPTI'?.~--------+-T-'A--"N-"K-'.9_~0UP /ITEM RISK RANKING jf.J:!_9~--+'- - - - MISCELLANEOUS N_Q!~:.:::S_ _ __ SCHEDULE (Cl/YYYY) FUNDING SOURCE PMID NUMBER' PMIO DESCRIPTION'
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IPEC00234088
PROGRAM SECTION NO. SEP-UIP-IPEC Revision No. 0 Page 53 of 69 APPENDIX B TANK INSPECTION INFORMATION 1 RISK RANKING PRI ----*****************_!!I.I§CELLANEOUS NOTES PMID NUMBER' PMID DESCRIPTION'
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IPEC00234089 IPEC00234089
PROGRAM SECTION NO. SEP-UIP-IPEC Revision No. 0 Page 54 of 69 IPEC00234090 IPEC00234090
PROGRAM SECTION NO. SEP-UIP-IPEC Revision No. 0 Page 55 of 69 APPENDIX B IPEC00234091 IPEC00234091
PROGRAM SECTION NO. SEP-UiP-IPEC Revision No. 0 Page 56 of 69 APPENDIX B TANK INSPECTION INFORMATION
**£1)SK RANKtr~? PRI)' _ __..::1\i::::!I~.CELLANEO~~ NOTES PMID NU!iiii3Efl' PM!D DESCRIPTION'
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tightness tests, using approved NYS DEC test method. (IP2 is categorized as a Major Oil Storage Facility (MOSF.) leak tests, utilizing pressurelvacuum/UT method, and satisfy Westchester County Dept of Heaith (WCDOH) tank categorized as a Petroieum Bulk Storage (PBS) lacilily.)
!P-SMM-EV-103, "Petroleum Bulk Storage Tank Program
IPEC00234092
PROGRAM SECTION NO. SEP-UIP-IPEC Rev. No. 0 Page 57 of 69 APPENDIX C SUMP INSPECTION INFORMATION DESCRIPTION SUMP GROUP /ITE!ill RISK RANKING (PAl) MISCELLANEOUS NOTES FUNDING SOURCE PMID NUMBER' PMID DESCRIPTION' IPEC00234093 IPEC00234093
PROGRAM SECTION NO. SEP-UIP-IPEC Rev. No.O Page 58 of 69 APPENDIX C SUMP INSPECTION INFORMATION SUMPNUMSE!l DESCRIPTION SUMP GROUP /ITEM RISK RANKING (PRI} MISCEI.LANEOUS NOTES INSPECTION STRATECW SCHEDULE (QIYYYY) FUNDING SOURCE PMID NUMBER' PMIO DESCRIPTION' IPEC00234094 IPEC00234094
PROGRAM SECTION NO. SEP-UIP-IPEC Rev. No. 0 Page 59 of 69 APPENDIX C SUMP INSPECTION INFORMATION S~~~~M SUMP NUMBER DESCRIPnON SUMP GROUP I ITEM RISK RANKING (PAl) MISCELLANEOUS NOTES DHI<~~~; PID ----j~~~!~~~~l SCHEDULE {QfYYYY) F~~;~-NG SOURCE PMiD NUMBER' PM;~-~~~~;;*;;:;;;-~~-------------------1 or potentially contaminated are included. IPEC00234095 IPEC00234095
PROGRAM SECTION NO. SEP-IUP-IPEC Revision No. 0 Page 60 ol 69 APPENDIX D DRAIN INSPECTION INFORMATION DESCRIPTION KING(Pfll) MISCELLANEOUS NOTES
--------~-------------- ------------------------1 NUMBER PMID DESCRiPTION
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IPEC00234096 IPEC00234096
PROGRAM SECTION NO. SEP-UIP-IPEC Revision No. 0 Page 61 of 69 APPENDIX E CATHODIC PROTECTION..;.P:Mr.:ljN~F~O~R~~rgJ_As.[N.!TGIO(E~.
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PROGRAM SECTION NO. SEP~UIP-IPEC Revision No. 0 Page 62 of 69 APPENDIX E CATHODIC PROTECTION PM INFORMATION GROUP/ITEM RISK RANKING {PRI)' _ ---------------------~1_§2._~)-LANEOUS NOTES FUNDING SOURCE PMID NUMBER' Pi\1110 DESCRIP110N' IPEC00234098 IPEC00234098
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"<t PROGRAM SECTION No. SEP-UIP-IPEC (")
N Revision No. 0 0 0 Page 63 of 69 () UJ a.. APPENDIX F Page 1 of 2 Component Inspection Data Sheet, Typical SCOPE System Number/Description: Line/Tank Number: Component Number: Segment Number{s): Segment Location: Drawing Number(s): Inspection Priority: Basis for Scope Selection: ________,___________ WORK MANAGEMENT Engineering Change: PM!WO Number: Clearance Number: LCO Number: -----------------------~--,--- Condition Report Number: ------------------------ PRE-INSPECTION VERIFICATIONS Previous Inspection (Y/N) Cathodic Protection (YIN) Functional (YIN) Rectifier Number: Coating (YIN) Type: - - - - - Soil Analysis (Y/N) Backfill Type:---------- Contains Rock (Y/N) Radionuclide (Y/N) Permit ~\lumber:---------------------------~- Permit Number, --------------------.. Job Safety Hazards Analysis Asbestos Abatement Lead Paint a> a> 0 ('I) N 0 0 () w 0....
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("') PROGRAM SECTION No. SEP-UIP~IPEC N Revision No. 0 0 0 Page 64 of 69 () UJ a.. APPENDIX F Page 2 of 2 Component Inspection Data Sheet, Typical SCHEDULE Online (YiN) Divisional Week: ____ Scheduled Start Date: Actual Start Date: Scheduled Finish Date: Actual Finish Date: INSPECTION METHOD(S) Indirect Inspection Coating Holiday Detection (Y/N) Method:--------- Internal Inspection Pig (YIN) Vendor: -------------------- Pipe Cleaning (Y/N) Visual: VT-1 (YIN) VT-2 (Y/N) VT-3 (YIN) Direct Local NDE (Y/N) Method:--------- Ultrasonic/Guided Wave (YIN) Other:------------ M&TEITOOLS M~I-~. Digital Light Meter: Expiration: ______ Ultrasonic Meter: Expiration: ______ Transducer{s): Expiration: ______ Holiday Detector: Expiration:*------ Pit Gauge: Expiration: Tools List all required: 0 Date:~~---- 0 ('I) N 0 0 () w 0...
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("') PROGRAM SECTION No. SEP-UIP-IPEC N Revision No, 0 0 0 Page 65 ol 69 () UJ a.. APPENDIXG INTEGRATED SCHEDULE r-[~iSPECTIONiimT________ mTiNENU~IBER!S! I DATE SCiiEDULED l wo # I
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6*inch WD Une 252 (R\Ivv1 uv't!tt!vw v...1 vvnv 1 J 3,;nch Sl Line 161 (SIP <Etum to the RWST} 12-inch S! Line !81 (RWST to Cont. Spray Pump::.} EXCt-3 JCl2011 NiA 16-inch Sl Line 155 (RWSTto RHR Pumps) 6-inch AUX STM Line 561
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EXC3-3 ADDITIONAL EXCAVATION SITES TO BE SELECTED BASED ON APEC SURVEY RESULTS AND SiTE SOIL .1\NALYSIS. 0
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('") PROGRAM SECTION No. SEP-UiP-IPEC N 0 Revision No. 0 0 () Page 66 of 69 UJ a.. APPENDIX H PROGRAM DRAWINGS EXC1-3: IP3@ NW Corner of the WHUT Pit
Reference:
drawing 9321-F-26313 from Refueling Water Storage Tank (NORTH) See legend below for line description:
*N
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Buned lines continue to the Fuel Storage Building on the Left (WEST). PAB is at lower left A 15 it (N-S) x 20 It (E-W) x 8ft (deep) excavation (grade is at approx. El. 54ft) wili uncover the following lines: N 0 ('I) N 0 0 () w a..
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("") PROGRAM SECTION NO. SEP-UlP-lPEC N Revision No. 0 0 0 Page 67 of 69 () UJ [l_ APPENDIX H PROGRAM DRAWINGS EXC2-2: IP2 West Side of the Turbine Building
Reference:
Drawing 9321-2700 Co-ordinated excavation with installation of EC 25313 Lines to be inspected 24-inch SW Lines 408 and 409 tN I lengtt*1 circumference. At the access point location, the of Line 408) is at EL 8'-6, and the access point is at 4'6" downstream of a vertical rise ot T-6" from 1'-0". The ('I) excavation will be 10 ft (E-W) x 12 ft (N-Sl x 10 ft deep. 0 ('I) N 0 0 () w a..
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("") PROGRAM SECTION No. SEP-UIP-IPEC N Revision No. 0 0 0 Page 68 of 69 () UJ a.. APPENDIX H PROGRAM DRAWINGS EXC3-3: BURIED LINES FROM THE IP3 CST TO THE AFW PUMP BLDG. IP3* YARD AREA 0 ('I) N 0 0 () w 0...
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N Revision No. 0 0 0 Page 69 of 69 () UJ a... APPENDIX H PROGR.AM DRAWINGS ADDITIONAL EXCAVATION SITES TO BE SELECTED BASED ON APEC SURVEY AND SITE SOIL ANALYSIS. 1.[) 0 ('I) N 0 0 () w 0...}}