ML102780342

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Initial Exam 2010-301 Draft Administrative JPMs
ML102780342
Person / Time
Site: Surry  Dominion icon.png
Issue date: 09/14/2010
From:
NRC/RGN-II
To:
Virginia Electric & Power Co (VEPCO)
References
50-280/10-301, 50-281/10-301
Download: ML102780342 (397)


Text

Surry 2010-301 Calculate Partial Pressure U.S. Nuclear Regulatory Commission Surry Power Station SR10301 Administrative Job Performance Measure 2.1.20 Applicant________________________________ Start Time___________________

Examiner_______________________________

Date ___________________________________ Stop Time___________________

Title Determine Partial Pressure following a Loss of Containment Cooling K/A: G2.1.20 - Ability to interpret and execute procedure steps. (4.6/4.6)

Applicability Est Completion Time Actual Time SRO(I) 30 Minutes ___________

Conditions

  • Task is to be PERFORMED in the SIMULATOR or CLASSROOM.

Standards

  • Correctly determine partial pressure in accordance with ARP-1B-A6 and verifies Tech Spec compliance.

Initiating Cues

  • Given simulated plant conditions, perform Attachment 2 of Annunciator Response Procedure (ARP) 1B-A6, Containment Pressure -0.1 PSI Channel 1, to calculate Containment Partial Pressure and Technical Specification Compliance.

G2.1.20 SR10301 1 of 319

Surry 2010-301 Calculate Partial Pressure Initial Conditions

  • I am the Nuclear Shift Manager. I have assigned you to perform Attachment 2 of Annunciator Response Procedure (ARP) 1B-A6, Containment Pressure -0.1 PSI Channel 1, to calculate Containment Partial Pressure and Technical Specification Compliance.
  • Approximately 2 hours2.314815e-5 days <br />5.555556e-4 hours <br />3.306878e-6 weeks <br />7.61e-7 months <br /> ago Unit 1 was at 100% power when the operating chilled water system chiller tripped.

As a result, annunciators 1B-A6 (CTMT PART PRESS -0.1 PSI CH 1) and 1B-B6 (CTMT PART PRESS -0.1 PSI CH 2) were received.

  • The operating team has implemented ARP-1B-A6 up to the point of implementing Attachment 2.
  • Maintenance has determined that the chiller will not be returned to service until tomorrow.

Applicable Plant conditions are located below and as attachments to this JPM:

Previous PT-36.00 data:

Date: Today Time: 0000 CTMT Air Partial Pressure: 10.41 psia

  • Here is a copy of Attachment 2 of Annunciator Response Procedure (ARP) 1B-A6, Containment Pressure -0.1 PSI Channel 1. I need you to perform Attachment 2 of Annunciator Response Procedure (ARP) 1B-A6, Containment Pressure -0.1 PSI Channel 1, to calculate Containment Partial Pressure and Technical Specification Compliance.
  • When you have completed this task please inform me of the results.

Terminating Cues

  • Steps 1-13 of Attachment 2 of ARP 1B-A6 are complete.

Procedures

  • Calculator
  • None
  • Steam Tables
  • Tech Specs
  • DRP-003 Notes PCS Screen Shots are provide to facilitate classroom performance.

G2.1.20 SR10301 2 of 319

Surry 2010-301 Calculate Partial Pressure Performance Checklist Notes to the Evaluator.

  • Task critical elements are bolded and noted by the words Critical Step at the end of the step.
  • START TIME:

STEP 1:

_______ SAT Notes prior to Step 1 of Attachment 2:

_______ UNSAT

  • This calculation is required at a minimum of every 12 hours1.388889e-4 days <br />0.00333 hours <br />1.984127e-5 weeks <br />4.566e-6 months <br /> to satisfy Tech Spec 3.8. However, if CTMT cooling conditions change adversely, this calculation should be performed more frequently, at the discretion of Shift Supervision.
  • Performance of this calculation immediately after loss of CTMT cooling is not required; however, it must be performed within 12 hours1.388889e-4 days <br />0.00333 hours <br />1.984127e-5 weeks <br />4.566e-6 months <br /> of the last satisfactory surveillance. (typically within 12 hours1.388889e-4 days <br />0.00333 hours <br />1.984127e-5 weeks <br />4.566e-6 months <br /> of the last valid 1-PT-36 log reading)
  • Air partial pressure (P air) is obtained from the formula Ptot - Psat = Pair
  • Ptot is CTMT pressure from one of the following:

o The highest of 1-CV-PI-101A or 1-CV-PI-101B o The highest of Unit 1 PCS points P1LM002A, P1LM003A, P1LM001A, or P1LM004A

  • Psat is the saturation pressure of the minimum CTMT temperature obtained in Step 3 (using steam tables). This conservatively assumes that the lowest CTMT ambient temperature is at the CTMT saturation temperature. A more precise determination of Psat is allowed in Step 8. This alternative relies on measurement of relative humidity, since the actual saturation temperature is a function of both dry-bulb temperature and relative humidity.

STANDARD:

(a) Acknowledges the notes EVALUATORS NOTE:

  • If asked, it is desired to perform this calculation now.

COMMENTS:

G2.1.20 SR10301 3 of 319

Surry 2010-301 Calculate Partial Pressure STEP 2:

_______ SAT Step 1 of Attachment 2:

_______ UNSAT

1. Record the Date, Time, and CTMT Air Partial Pressure from the last valid 1-PT-36 log reading in the first row of the CTMT Pressure Data Table at the end of this attachment.

STANDARD:

a) Obtains required data from supplied PT-36 and records it on LINE 1 of CTMT PRESSURE DATA TABLE of Attachment 2.

EVALUATOR NOTES:

Page 3 of Attachment 2 will be filled out as follows:

Date/Time Tmin Ptot Psat Pair Initials Today/0000 N/A N/A N/A 10.41 SI COMMENTS:

STEP 3:

_______ SAT Step 2 of Attachment 2:

_______ UNSAT

2. Record the Date and Time in the CTMT Pressure Data Table.

STANDARD:

a) Records the current Date and Time on Line 2 of CTMT PRESSURE DATA TABLE of attachment 2.

EVALUATOR NOTES:

Page 3 of Attachment 2 will be filled out as follows:

Date/Time Tmin Ptot Psat Pair Initials Today/0000 N/A N/A N/A 10.41 SI Today/Now COMMENTS:

G2.1.20 SR10301 4 of 319

Surry 2010-301 Calculate Partial Pressure STEP 4:

_______ SAT Step 3 of Attachment 2:

_______ UNSAT

3. Obtain the minimum CTMT air temperature from Unit 1 PCS Containment Temperatures (Elev) and record in the Tmin column in the CTMT Pressure Data Table.

STANDARD:

a) Utilizing the PCS Screen Shot for CTMT Air Temperatures - chooses the reading of 88 °F This is a critical step.

EVALUATOR NOTES:

This PCS Screen Shot is located at the end of this JPM.

Page 3 of Attachment 2 will be filled out as follows:

Date/Time Tmin Ptot Psat Pair Initials Today/0000 N/A N/A N/A 10.41 SI Today/Now 88 °F COMMENTS:

G2.1.20 SR10301 5 of 319

Surry 2010-301 Calculate Partial Pressure STEP 5:

Step 4 of Attachment 2:

4. Obtain Ptot from one of the following sources and record in the Ptot column in the CTMT Pressure Data Table.

o The highest of 1-CV-PI-101A or 1-CV-PI-101B o The highest of Unit 1 PCS points P1LM002A, P1LM003A, P1LM001A, or P1LM004A STANDARD:

a) Utilizing the highest (in accordance with note prior to step 1) of either 1-CV-PI-101A/B or PCS points P1LM002A, P1LM003A, P1LM001A, or P1LM004A.

This is a critical step.

EVALUATOR NOTES:

This PCS Screen Shot is located at the end of this JPM.

Page 3 of Attachment 2 will be filled out as follows (using PCS data):

Date/Time Tmin Ptot Psat Pair Initials Today/0000 N/A N/A N/A 10.41 SI Today/Now 88 °F 11.29 (PCS)

Answer:

  • If CV-PI-101A/B chosen - highest reading should be 11.27 psia [range 11.20 - 11.30]
  • If PCS points are utilized - highest reading should be 11.29 psia COMMENTS:

G2.1.20 SR10301 6 of 319

Surry 2010-301 Calculate Partial Pressure STEP 6:

_______ SAT Step 5 of Attachment 2

_______ UNSAT

5. Use Steam Tables to determine Psat corresponding to the minimum CTMT temperature obtained in Step 3 and record in the Psat column in the CTMT Pressure Data Table.

STANDARD:

a) Utilizing minimum temperature obtained in Step 3, determines Psat and records on Line 2 of CTMT PRESSURE DATA TABLE of Attachment 2-Psat data field.

This is a critical step.

EVALUATOR NOTES:

  • Should determine Psat to be 0.65551 [0.65 - 0.66]

Page 3 of Attachment 2 will be filled out as follows (using PCS data):

Date/Time Tmin Ptot Psat Pair Initials Today/0000 N/A N/A N/A 10.41 SI Today/Now 88 °F 11.29 (PCS) 0.65551 Answer: 0.65551 [Acceptable Range 0.65 - 0.66]

COMMENTS:

G2.1.20 SR10301 7 of 319

Surry 2010-301 Calculate Partial Pressure STEP 7:

_______ SAT Step 6 of Attachment 2:

_______ UNSAT

6. Calculate Pair by subtracting Psat from Ptot and record in the Pair column in the CTMT Pressure Data Table.

STANDARD:

a) Determines Pair by subtracting Psat from Ptot.

EVALUATOR NOTES:

Page 3 of Attachment 2 will be filled out as follows (using PCS data):

Date/Time Tmin Ptot Psat Pair Initials Today/0000 N/A N/A N/A 10.41 SI Today/Now 88 °F 11.29 (PCS) 0.65551 10.63449 SI Answer:

  • If CV-PI-101A/B Used - should calculate Pair to be 10.61449 [range 10.54 - 10.65]
  • If PCS used - should calculate Pair to be 10.63449 [range 10.63 - 10.64]

COMMENTS:

STEP 8:

_______ SAT Note prior to step 7:

  • A more precise measurement of Pair may be obtained by performing the following _______ UNSAT steps with STA or System Engineering assistance.

STANDARD:

(a) Acknowledges the notes EVALUATOR NOTES:

  • If asked, it is NOT desired to perform this calculation COMMENTS:

G2.1.20 SR10301 8 of 319

Surry 2010-301 Calculate Partial Pressure STEP 9:

_______ SAT Step 7 of Attachment 2:

_______ UNSAT

7. IF a more precise measurement of Pair is required, THEN perform the remainder of this attachment with STA or Engineering assistance. Otherwise, enter N/A for Steps 8 through 12, AND GO TO Step 13.

STANDARD:

a) Enters N/A on steps 8 through 12 and goes to step 12.

EVALUATOR NOTES:

  • If asked, it is NOT desired to perform this calculation COMMENTS:

STEP 10:

Step 13 of Attachment 2

13. Verify CTMT Air Partial Pressure is within Tech Spec 3.8-1 limits.

STANDARD:

a) Obtains a copy of Tech Specs and refers to table 3.8-1 and determines that partial pressure is NOT within acceptable Tech Spec limits.

This is a critical step.

EVALUATOR NOTES:

  • Trainee to obtain CW temperature from PCS Screen Shots located at the end of this JPM - CW inlet temp will be 94F.
  • If report is given that partial pressure is outside of Table 3.8-1 limits, ask the trainee to determine and report applicable LCO limits and actions required.

o Should determine 1 hour1.157407e-5 days <br />2.777778e-4 hours <br />1.653439e-6 weeks <br />3.805e-7 months <br /> clock to restore to within limits or be in HSD in next 6 hours6.944444e-5 days <br />0.00167 hours <br />9.920635e-6 weeks <br />2.283e-6 months <br /> and CSD in following 30 hours3.472222e-4 days <br />0.00833 hours <br />4.960317e-5 weeks <br />1.1415e-5 months <br />.

COMMENTS:

G2.1.20 SR10301 9 of 319

Surry 2010-301 Calculate Partial Pressure STEP 11:

_______ SAT Reports task is complete.

_______ UNSAT STANDARD:

a) Verbal or written status report that the task is complete and that Partial Pressure is outside the limits of TS Table 3.8-1. This is a Critical Step if not already performed.

EVALUATORS NOTE:

  • Acknowledge the completion of the task.

COMMENTS:

STOP TIME:

G2.1.20 SR10301 10 of 319

Operator Directions Handout (TO BE READ TO APPLICANT BY EXAMINER)

Task

  • Task may be PERFORMED in the simulator or classroom.
  • Correctly determine partial pressure in accordance with ARP-1B-A6 and verifies Tech Spec compliance.

Directions The evaluator will explain the initial conditions of the task to be performed and will provide the initiating cue. Ensure you indicate to the evaluator when you understand your assigned task.

Initial Conditions:

  • I am the Nuclear Shift Manager. I have assigned you to perform Attachment 2 of Annunciator Response Procedure (ARP) 1B-A6, Containment Pressure -0.1 PSI Channel 1, to calculate Containment Partial Pressure and Technical Specification Compliance.
  • Approximately 2 hours2.314815e-5 days <br />5.555556e-4 hours <br />3.306878e-6 weeks <br />7.61e-7 months <br /> ago Unit 1 was at 100% power when the operating chilled water system chiller tripped.

As a result, annunciators 1B-A6 (CTMT PART PRESS -0.1 PSI CH 1) and 1B-B6 (CTMT PART PRESS -0.1 PSI CH 2) were received.

  • The operating team has implemented ARP-1B-A6 up to the point of implementing Attachment 2.
  • Maintenance has determined that the chiller will not be returned to service until tomorrow.

Applicable Plant conditions are located below and as attachments to this JPM:

Previous PT-36.00 data:

Date: Today Time: 0000 CTMT Air Partial Pressure: 10.41 psia Initiating Cues:

  • Here is a copy of Attachment 2 of Annunciator Response Procedure (ARP) 1B-A6, Containment Pressure -0.1 PSI Channel 1. I need you to perform Attachment 2 of Annunciator Response Procedure (ARP) 1B-A6, Containment Pressure -0.1 PSI Channel 1, to calculate Containment Partial Pressure and Technical Specification Compliance.
  • When you have completed this task please inform me of the results.

Operator Directions Handout (TO BE GIVEN TO APPLICANT)

Initial Conditions:

  • I am the Nuclear Shift Manager. I have assigned you to perform Attachment 2 of Annunciator Response Procedure (ARP) 1B-A6, Containment Pressure -0.1 PSI Channel 1, to calculate Containment Partial Pressure and Technical Specification Compliance.
  • Approximately 2 hours2.314815e-5 days <br />5.555556e-4 hours <br />3.306878e-6 weeks <br />7.61e-7 months <br /> ago Unit 1 was at 100% power when the operating chilled water system chiller tripped.

As a result, annunciators 1B-A6 (CTMT PART PRESS -0.1 PSI CH 1) and 1B-B6 (CTMT PART PRESS -0.1 PSI CH 2) were received.

  • The operating team has implemented ARP-1B-A6 up to the point of implementing Attachment 2.
  • Maintenance has determined that the chiller will not be returned to service until tomorrow.

Applicable Plant conditions are located below and as attachments to this JPM:

Previous PT-36.00 data:

Date: Today Time: 0000 CTMT Air Partial Pressure: 10.41 psia Initiating Cues:

  • Here is a copy of Attachment 2 of Annunciator Response Procedure (ARP) 1B-A6, Containment Pressure -0.1 PSI Channel 1. I need you to perform Attachment 2 of Annunciator Response Procedure (ARP) 1B-A6, Containment Pressure -0.1 PSI Channel 1, to calculate Containment Partial Pressure and Technical Specification Compliance.
  • When you have completed this task please inform me of the results.

Surry 2010-301 Perform 1-OP-RX-010 G2.1.37 SR10301 1 of 319

Surry 2010-301 Perform 1-OP-RX-010 P1LM001A CNTMT IR PRESSURE (BL) 11.29 PSIA P1LM002A CNTMT IR PRESSURE (RD) 11.27 PSIA P1LM003A CNTMT IR PRESSURE (WT) 11.23 PSIA P1LM004A CNTMT IR PRESSURE (YW) 11 25 PSIA G2.1.37 SR10301 2 of 319

Surry 2010-301 Perform 1-OP-RX-010 98.2 DEG 111.8 DEG 108.4 DEG 103.4 DEG 98.0 DEG F

97.6 DEG 92.3 DEG 91.4 DEG 95.6 DEG 89.6 DEG 88.7 DEG 88.0 DEG 96.5 DEG 92.7 DEG 92.5 DEG F

108.2 DEG 102.3 DEG 93.0 DEG 89.3 DEG 98.0 DEG G2.1.37 SR10301 3 of 319

Surry 2010-301 Perform 1-OP-RX-010 OUTLET TEMP OUTLET TEMP OUTLET TEMP OUTLET TEMP 101.0 DEGF 101.0 DEGF 101.0 DEGF 101.0 DEGF INLET TEMP INLET TEMP INLET TEMP INLET TEMP 94.0 DEG 94.0 DEG 94.0 DEG 94.0 DEG G2.1.37 SR10301 4 of 319

Surry 2010-301 Perform 1-OP-RX-010 U.S. Nuclear Regulatory Commission Surry Power Station SR10301 Administrative Job Performance Measure 2.1.37 Applicant________________________________ Start Time___________________

Examiner_______________________________

Date ___________________________________ Stop Time___________________

Title COMPLETE A REACTIVITY

SUMMARY

SHEET K/A: G2.1.37 - Knowledge of procedures, guidelines, or limitations associated with reactivity management. (4.3/4.6)

Applicability Est Completion Time Actual Time RO 45 Minutes ___________

Conditions

  • Task is to be PERFORMED in the SIMULATOR or CLASSROOM.
  • Performance of 1-OP-RX-010, Documentation of Reactivity Parameters during Power Operations, is required.

Standards

  • Completes the calculations, within tolerances, that allow for completion of the Reactivity Summary Sheet located in 1-OP-RX-010, Documentation of Reactivity Parameters during Power Operations.

Initiating Cues

  • Given simulated plant conditions, perform 1-OP-RX-010, Documentation of Reactivity Parameters during Power Operations and complete Attachment 2 of 1-OP-RX-010, Reactivity Summary Sheet.

G2.1.37 SR10301 5 of 319

Surry 2010-301 Perform 1-OP-RX-010 Initial Conditions

  • It is mid shift on Saturday. Unit 1 power is 100 percent.
  • I am the Nuclear Shift Manager. I have assigned you to perform 1-OP-RX-010, Documentation of Reactivity Parameters during Power Operations and complete Attachment 2 of 1-OP-RX-010, Reactivity Summary Sheet.
  • The following is reactivity information was supplied by the Reactor Engineer today:
  • Core burnup: 13090 MWD/MTU
  • Isothermal temperature coefficient: -26.48 pcm/°F
  • Target delta flux: -0.5%
  • The following are the Unit conditions:
  • Reactor power: 100%
  • Control Bank D is at 228 steps
  • A BAST is in-service on Unit 1 with a boron concentration of 13952 ppm.
  • A power reduction has not occurred and is not planned.
  • Here is a copy of 1-OP-RX-010, Documentation of Reactivity Parameters during Power Operations. I need you to perform 1-OP-RX-010, Documentation of Reactivity Parameters during Power Operations and complete Attachment 2 of 1-OP-RX-010, Reactivity Summary Sheet.
  • When you are ready to have your work independently verified, please inform me, as this will end the JPM.

Terminating Cues

  • Reactivity Summary Sheet calculations performed and the candidate is ready for their work to be independently verified.

Procedures

  • 1-OP-RX-010, Documentation of Reactivity Parameters during Power Operations (Revision 11)

Tools and Equipment Safety Considerations

  • Calculator
  • None Notes G2.1.37 SR10301 6 of 319

Surry 2010-301 Perform 1-OP-RX-010 Performance Checklist Notes to the Evaluator.

  • Task critical elements are bolded and noted by the words Critical Step at the end of the step.
  • START TIME:

STEP 1:

_______ SAT 3.0 INITIAL CONDITIONS

_______ UNSAT 3.1 Unit is operating at greater than 50% power (see P&L 4.1).

4.0 PRECAUTIONS AND LIMITATIONS 4.1 The Unit should be at steady state conditions, i.e., constant power (+/- 5%)

for 48 hours5.555556e-4 days <br />0.0133 hours <br />7.936508e-5 weeks <br />1.8264e-5 months <br />. If the unit is not stable or not above 50% power, then this procedure should be carried daily on the PT schedule until the Unit is at equilibrium condition.

4.2 This procedure should be performed every two weeks as directed by the Operations PT schedule. If RCS boron concentration is less than 200 ppm, this procedure should be done weekly.

STANDARD:

(a) Acknowledges Initial Conditions and Precautions and Limitations.

EVALUATORS NOTE:

  • None COMMENTS:

STEP 2:

_______ SAT Note prior to Step 5.1.1:

G2.1.37 SR10301 7 of 319

Surry 2010-301 Perform 1-OP-RX-010

  • The items listed in Step 5.1.1 will be updated every 2 weeks by Reactor _______ UNSAT Engineering.

STANDARD:

(a) Acknowledges the Note.

EVALUATORS NOTE:

  • None COMMENTS:

G2.1.37 SR10301 8 of 319

Surry 2010-301 Perform 1-OP-RX-010 STEP 3:

_______ SAT Step 5.1.1

_______ UNSAT 5.1.1 The following items have been provided by Reactor Engineering, and will be used for calculations:

  • Core burn-up
  • Isothermal Temperature Coefficient (ITC)

STANDARD:

(a) Acknowledges that this information was provided by Reactor Engineering in the initial conditions.

EVALUATORS NOTE:

  • None.

COMMENTS:

STEP 4:

_______ SAT Notes prior to Step 5.2.1:

  • The following guidelines should be used when performing calculations: _______ UNSAT o Do no round numbers until the final value. Then round Boric Acid calculations to the nearest tenth of a gallon and round PG calculations to the nearest gallon. Review Attachment 4 before performing calculations.

o Use the last known reported boron from Chemistry. It is not necessary to interpolate or obtain a sample if one has not been taken for the day.

  • The following form is located on the Operations network drive in S:/Surry Power Station/3/Data1/OPS/Forms/Reactivity
  • Reactivity1, Unit 1 Form
  • Once calculated, this procedure will remain in effect for two weeks if RCS boron concentration is greater than or equal to 200 ppm. If RCS boron concentration is less than 200 ppm, this calculation should be performed weekly.

G2.1.37 SR10301 9 of 319

Surry 2010-301 Perform 1-OP-RX-010

  • The Unit 1 Reactor Operator will have the results of this procedure verified by either the Shift Technical Advisor or another licensed Reactor Operator.

STANDARD:

(a) Acknowledges the Notes.

EVALUATORS NOTE:

  • None COMMENTS:

G2.1.37 SR10301 10 of 319

Surry 2010-301 Perform 1-OP-RX-010 STEP 5:

_______ SAT Step 5.2.1

_______ UNSAT 5.2.1 Perform Attachment 1 to calculate reactivity parameters.

STANDARD:

(a) Proceeds to Attachment 1 to commence reactivity calculations.

EVALUATORS NOTE:

  • None.

COMMENTS:

STEP 6:

_______ SAT Note prior to Step 1 of Attachment 1:

  • Unless a specific value is given, the most recent Core Burn-up value from the _______ UNSAT Reactor Engineers should be used. This value is listed on the bench board. Do not interpolate for daily burn-up.

STANDARD:

(a) Acknowledges the Note.

EVALUATORS NOTE:

  • None COMMENTS:

G2.1.37 SR10301 11 of 319

Surry 2010-301 Perform 1-OP-RX-010 STEP 7

_______ SAT , Step 1:

_______ UNSAT

1. Using data from Reactor Engineering, the Curve Book, and Chemistry, determine the following parameters:
a. Core Burn-up: (MWD/MTU)
b. ITC: (PCM/°F)
c. Differential Boron Worth (DBW): (PCM/PPM)
d. Boron Concentration of in-service BAST (Cb BAST): ppm STANDARD:

Completes Step 1 as indicated below:

1. Using data from Reactor Engineering, the Curve Book, and Chemistry, determine the following parameters:
a. Core Burn-up: 13090 (MWD/MTU)
b. ITC: -26.48 (PCM/°F)
c. Differential Boron Worth (DBW): -8.30 (PCM/PPM)
d. Boron Concentration of in-service BAST (Cb BAST): 13952 ppm EVALUATORS NOTE:
a. Core Burn-up was provided as an initial condition.
b. ITC was provided as an initial condition.
c. Is read from a graph in DRP-0003, Curve Book.

The curve is located at Section 27 (page 53) of DRP-0003.

Answer: -8.30 pcm/ppm ACCEPTABLE RANGE: [-8.28 to -8.33]

G2.1.37 SR10301 12 of 319

Surry 2010-301 Perform 1-OP-RX-010

d. BAST Boron Concentration was provided as an initial condition.

COMMENTS:

G2.1.37 SR10301 13 of 319

Surry 2010-301 Perform 1-OP-RX-010 STEP 8:

_______ SAT , Step 2:

_______ UNSAT

2. Calculate the amount of boron to make a +1 ppm change.

-50813 x LN(1 + 1 / (Current Boron - Step 1d))

-50813 x LN(1 + 1 / ( - )) = gal (Reactivity Summary Line 7)

STANDARD:

Completes Step 2 as indicated below:

2. Calculate the amount of boron to make a +1 ppm change.
a. -50813 x LN(1 + 1 / (468 - 13952))
b. -50813 x LN(1 + 1 / (-13484))
c. -50813 x LN(1 + (-0.000074162) [may round to -0.00007]
d. -50813 x LN(0.999925838) [based on previous rounding 0.99993]
e. -50813 x -0.000074165 [based on previous rounding -0.00007]
f. 3.768 gals [based on previous rounding 3.55 gals]
g. Answer: 3.8 gallons [acceptable range: 3.6 - 3.8 gallons]

This is a critical step.

EVALUATORS NOTE:

  • Candidate may transfer this value to Attachment 2 (Reactivity Summary Sheet) line #7 at this time (or may wait until all calculations are complete).

COMMENTS:

G2.1.37 SR10301 14 of 319

Surry 2010-301 Perform 1-OP-RX-010 G2.1.37 SR10301 15 of 319

Surry 2010-301 Perform 1-OP-RX-010 STEP 9:

_______ SAT Note prior to Step 3 of Attachment 1:

  • When RCS Boron Concentration is less than 12 ppm, the equation in Step 3 will _______ UNSAT yield invalid results. By decreasing the assumed charging line Boron concentration at low RCS Boron Concentration, a value of 35221 gallons of dilution is obtained.

STANDARD:

(a) Acknowledges the Note.

EVALUATORS NOTE:

  • None COMMENTS:

G2.1.37 SR10301 16 of 319

Surry 2010-301 Perform 1-OP-RX-010 STEP 10:

_______ SAT , Step 3:

_______ UNSAT

3. IF RCS Boron concentration is greater than or equal to 12 ppm, THEN calculate the amount of dilution to make a -1 ppm change in accordance with the following. Otherwise, enter N/A

-50813 x LN(1 - 1 / (Current Boron - 10))

-50813 x LN(1 - 1 / ( - 10)) = gal (Reactivity Summary Line 8)

STANDARD:

Completes Step 3 as indicated below:

3. Calculate the amount of boron to make a +1 ppm change.
a. -50813 x LN(1 - 1 / (468 - 10))
b. -50813 x LN(1 - 1 / (458))
c. -50813 x LN(1 - (0.002183406)) [may round to 0.00218]
d. -50813 x LN(0.99781659) [based on previous rounding 0.99782]
e. -50813 x -0.002185797 [based on previous rounding -0.00218]
f. 111.07 gals [based on previous rounding 110.77 gals]
g. Answer: 111 gallons [acceptable range: 110.7-111.1 gallons]

This is a critical step.

EVALUATORS NOTE:

  • Candidate may transfer this value to Attachment 2 (Reactivity Summary Sheet) line #8 at this time (or may wait until all calculations are complete).

COMMENTS:

G2.1.37 SR10301 17 of 319

Surry 2010-301 Perform 1-OP-RX-010 G2.1.37 SR10301 18 of 319

Surry 2010-301 Perform 1-OP-RX-010 STEP 11:

_______ SAT , Step 4:

_______ UNSAT

4. IF RCS Boron concentration is less than or equal to 12 ppm, THEN the amount of dilution to make a -1 ppm change is calculated by the following.

Otherwise, enter N/A

-50813 x LN(1 - (1 / 2)) = 35221 gal (Reactivity Summary Line 8)

STANDARD:

4. Marks Step as Not Applicable (N/A).

EVALUATORS NOTE:

  • None.

COMMENTS:

STEP 12:

_______ SAT , Step 5:

_______ UNSAT

5. Calculate the boron concentration change to cause a 1 °F temperature change.

/ = ppm / °F (ITC, Step 1b) (DBW, Step 1c)

STANDARD:

Completes Step 5 as indicated below:

5. Calculate the boron concentration change to cause a 1 °F temperature change.

-26.48 / -8.3 = 3.190361 ppm / °F (ITC, Step 1b) (DBW, Step 1c)

G2.1.37 SR10301 19 of 319

Surry 2010-301 Perform 1-OP-RX-010

a. ITC was provided as an initial condition.
b. DBW was read from a graph in DRP-0003, Curve Book.
c. Answer: 3.19 ppm/°F ACCEPTABLE RANGE: [3.17 to 3.20]

This is a critical step.

EVALUATORS NOTE:

  • None COMMENTS:

G2.1.37 SR10301 20 of 319

Surry 2010-301 Perform 1-OP-RX-010 STEP 13:

_______ SAT , Step 6:

_______ UNSAT

6. Calculate the amount of boron to make a -1 °F Tave change.

-50813 x LN(1 + Step 5 / (Current Boron - Step 1d))

-50813 x LN(1 + /( - )) = gal (Reactivity Summary Line 4)

STANDARD:

Completes Step 6 as indicated below:

6. Calculate the amount of boron to make a +1 ppm change.
a. -50813 x LN(1 + 3.19 / (468 - 13952))
b. -50813 x LN(1 + 3.19 / (-13484))
c. -50813 x LN(1 + (-0.000236577) [may round to -0.00024]
d. -50813 x LN(0.999763423) [based on previous rounding 0.99976]
e. -50813 x -0.000236605 [based on previous rounding -0.00024]
f. 12.02 gals [based on previous rounding 12.18 gals]
g. Answer: 12.0 gallons [acceptable range: 11.7 - 12.2 gallons]

This is a critical step.

EVALUATORS NOTE:

  • Candidate may transfer this value to Attachment 2 (Reactivity Summary Sheet) line #4 at this time (or may wait until all calculations are complete).
  • Range incorporates rounding and bounding values from previous step.

COMMENTS:

G2.1.37 SR10301 21 of 319

Surry 2010-301 Perform 1-OP-RX-010 G2.1.37 SR10301 22 of 319

Surry 2010-301 Perform 1-OP-RX-010 STEP 14:

_______ SAT Notes prior to Step 7 of Attachment 1:

  • When RCS Boron Concentration is less than 16 ppm, the equation in Step 7 will _______ UNSAT yield invalid results.
  • When RCS Boron Concentration is less than 16 ppm, the amount of dilution to make a 1 °F Tave change will be greater than 50,000 gallons.

STANDARD:

(a) Acknowledges the Notes.

EVALUATORS NOTE:

  • None COMMENTS:

G2.1.37 SR10301 23 of 319

Surry 2010-301 Perform 1-OP-RX-010 STEP 15:

_______ SAT , Step 7:

_______ UNSAT

7. IF RCS Boron concentration is greater than or equal to 16 ppm, THEN calculate the amount of dilution to make a +1 °F Tave change. Otherwise, enter N/A for this step and Step 5 on Attachment 2.

-50813 x LN(1 - Step 5 / (Current Boron - 10))

-50813 x LN(1 - /( - 10)) = gal (Reactivity Summary Line 5)

STANDARD:

Completes Step 7 as indicated below:

7. Calculate the amount of boron to make a +1 ppm change.
a. -50813 x LN(1 - 3.19 / (468 - 10))
b. -50813 x LN(1 - 3.19 / (458))
c. -50813 x LN(1 - (0.006965066)) [may round to 0.00697]
d. -50813 x LN(0.993034934 [based on previous rounding 0.99303]
e. -50813 x -0.006986435 [based on previous rounding -0.00699]
f. 355.1 gals [based on previous rounding 355.4 gals]
g. Answer: 355 gallons [acceptable range 353 - 357]

This is a critical step.

EVALUATORS NOTE:

  • Candidate may transfer this value to Attachment 2 (Reactivity Summary Sheet) line #5 at this time (or may wait until all calculations are complete).
  • Range incorporates rounding and bounding values from previous steps G2.1.37 SR10301 24 of 319

Surry 2010-301 Perform 1-OP-RX-010 COMMENTS:

G2.1.37 SR10301 25 of 319

Surry 2010-301 Perform 1-OP-RX-010 STEP 16:

_______ SAT Notes prior to Step 8 of Attachment 1:

  • If the value of ITC is between rod steps listed in the Curve Book, select the rod _______ UNSAT height with the highest rod worth. Interpolation to an unlisted rod height is not necessary.

STANDARD:

(a) Acknowledges the Notes.

EVALUATORS NOTE:

  • None COMMENTS:

G2.1.37 SR10301 26 of 319

Surry 2010-301 Perform 1-OP-RX-010 STEP 17

_______ SAT , Step 8:

_______ UNSAT

8. Determine the number of rod steps from the fully withdrawn position that equates to a 1 °F Tave change by performing the following calculations:
a. Current Rod Height: Steps
b. Value of ITC: (+) pcm (record as + value)
c. Rod height associated with b: Steps
d. Subtract a - c: Steps (Reactivity Summary line 6)

STANDARD:

Completes Step 8 as indicated below:

8. Determine the number of rod steps from the fully withdrawn position that equates to a 1 °F Tave change by performing the following calculations:
a. Current Rod Height: 228 Steps
b. Value of ITC: (+) 26.48 pcm (record as + value)
c. Rod height associated with b: 217 Steps
d. Subtract a - c: 11 Steps EVALUATORS NOTE:
a. Current Rod Height was provided as an initial condition.
b. ITC was provided as an initial condition.
c. Is read from a table in DRP-0003, Curve Book.

The curve is located at Section 29 (page 62) of DRP-0003.

Answer: 217 steps [217 to 218]

d. 228 - 217 = 11 Steps [11 - 10 Steps].

Answer: 11 Steps [10 - 11 steps]

G2.1.37 SR10301 27 of 319

Surry 2010-301 Perform 1-OP-RX-010 This is a critical step.

Candidate may transfer this value to Attachment 2 (Reactivity Summary Sheet) line #6 at this time (or may wait until all calculations are complete).

The candidate may sign step 5.2.1 as complete at this time.

COMMENTS:

G2.1.37 SR10301 28 of 319

Surry 2010-301 Perform 1-OP-RX-010 STEP 18

_______ SAT Step 5.2.2 Transfer appropriate values to Attachment 2, Reactivity Summary Sheet.

_______ UNSAT STANDARD:

Transfer appropriate values to Attachment 2, Reactivity Summary Sheet, as indicated below:

1. Reactor Operators will discuss Items 4 - 8 with the Unit SRO following turnover.
2. See Subsection 5.2 for directions to complete Items 4 through 8.
3. Reactor Power 100  %
4. Boron for 1 °F decrease 11.7 - 12.2 GAL BA
5. Dilution for 1 °F increase 353 - 357 GAL PG
6. Rod steps for 1 °F change 10 - 11 Steps
7. Gallons of boric acid for 1 ppm change 3.6 - 3.8 GAL BA
8. Gallons of PG for 1 ppm change 111 GAL PG EVALUATORS NOTE:

This is a summary sheet for easy reference. Critical Steps (4 - 8) are bolded and the details on the calculation are provided earlier in the JPM.

The candidate may sign step 5.2.2 as complete and 5.2.3 as not applicable at this time.

COMMENTS:

G2.1.37 SR10301 29 of 319

Surry 2010-301 Perform 1-OP-RX-010 G2.1.37 SR10301 30 of 319

Surry 2010-301 Perform 1-OP-RX-010 STEP 5:

_______ SAT Reports completion of 1-OP-RX-010 and that the calculations are ready to be independently

_______ UNSAT verified.

STANDARD:

(a) Verbal or written status report that a 1-OP-RX-010 is ready to be independently verified.

EVALUATORS NOTE:

  • Acknowledge the completion of the task.

COMMENTS:

STOP TIME:

G2.1.37 SR10301 31 of 319

Surry 2010-301 Perform 1-OP-RX-010 G2.1.37 SR10301 32 of 319

Operator Directions Handout (TO BE READ TO APPLICANT BY EXAMINER)

Task

  • Task is to be PERFORMED in the SIMULATOR or CLASSROOM.
  • Performance of 1-OP-RX-010, Documentation of Reactivity Parameters during Power Operations, is required.

Directions The evaluator will explain the initial conditions of the task to be performed and will provide the initiating cue. Ensure you indicate to the evaluator when you understand your assigned task.

Initial Conditions

  • It is mid shift on Saturday. Unit 1 power is 100 percent.
  • I am the Nuclear Shift Manager. I have assigned you to perform 1-OP-RX-010, Documentation of Reactivity Parameters during Power Operations and complete Attachment 2 of 1-OP-RX-010, Reactivity Summary Sheet.
  • The following is reactivity information was supplied by the Reactor Engineer today:
  • Core burnup: 13090 MWD/MTU
  • Isothermal temperature coefficient: -26.48 pcm/°F
  • Target delta flux: -0.5%
  • The following are the Unit conditions:
  • Reactor power: 100%
  • Control Bank D is at 228 steps
  • A BAST is in-service on Unit 1 with a boron concentration of 13952 ppm.
  • A power reduction has not occurred and is not planned.

Initiating Cues:

  • Here is a copy of 1-OP-RX-010, Documentation of Reactivity Parameters during Power Operations. I need you to perform 1-OP-RX-010, Documentation of Reactivity Parameters during Power Operations and complete Attachment 2 of 1-OP-RX-010, Reactivity Summary Sheet.
  • When you are ready to have your work independently verified, please inform me, as this will end the JPM.

Operator Directions Handout (TO BE GIVEN TO APPLICANT)

Initial Conditions

  • It is mid shift on Saturday. Unit 1 power is 100 percent.
  • I am the Nuclear Shift Manager. I have assigned you to perform 1-OP-RX-010, Documentation of Reactivity Parameters during Power Operations and complete Attachment 2 of 1-OP-RX-010, Reactivity Summary Sheet.
  • The following is reactivity information was supplied by the Reactor Engineer today:
  • Core burnup: 13090 MWD/MTU
  • Isothermal temperature coefficient: -26.48 pcm/°F
  • Target delta flux: -0.5%
  • The following are the Unit conditions:
  • Reactor power: 100%
  • Control Bank D is at 228 steps
  • A BAST is in-service on Unit 1 with a boron concentration of 13952 ppm.
  • A power reduction has not occurred and is not planned.

Initiating Cues:

  • Here is a copy of 1-OP-RX-010, Documentation of Reactivity Parameters during Power Operations. I need you to perform 1-OP-RX-010, Documentation of Reactivity Parameters during Power Operations and complete Attachment 2 of 1-OP-RX-010, Reactivity Summary Sheet.
  • When you are ready to have your work independently verified, please inform me, as this will end the JPM.

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Surry 2010-301 Perform 1-OPT-RC-10.0 U.S. Nuclear Regulatory Commission Surry Power Station SR10301 Administrative Job Performance Measure 2.1.23 Applicant________________________________ Start Time___________________

Examiner_______________________________

Date ___________________________________ Stop Time___________________

Title COMPLETE 1-OPT-RC-10.0, REACTOR COOLANT LEAKAGE - COMPUTER CALCULATED K/A: G2.1.23 - Ability to perform specific system and integrated plant procedure during all modes of plant operation. (4.3/4.4)

Applicability Est Completion Time Actual Time SRO(I) 30 Minutes ___________

Conditions

  • Task is to be PERFORMED in the SIMULATOR or CLASSROOM.
  • Performance of 1-OPT-RC-10.0, Reactor Coolant Leakage - Computer Calculated, is required.

Standards G2.1.23 SR10301 25 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0

  • Completes the remaining portions of 1-OPT-RC-10.0, Reactor Coolant Leakage - Computer Calculated, and determines that the procedure was unsatisfactory.

Standards for Part 2 (after completion of 1-OPT-RC-10.0)

  • Determines that the primary to secondary leakage from the completed copy of 1-OPT-RC-10.0 violates Technical Specification requirement and notes that the actions contained within Technical Specification 3.1.C.3 are applicable.

Initiating Cues

  • Given simulated plant conditions, perform the remainder of 1-OPT-RC-10.0, Reactor Coolant Leakage - Computer Calculated, and submitted the procedure for review by the Unit Supervisor.

Initiating Cues for Part 2 (after completion of 1-OPT-RC-10.0)

  • Given a completed copy of 1-OPT-RC-10.0 determine if the results are within the bounds of the Technical Specifications, and if not, what actions are necessary.

G2.1.23 SR10301 26 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 Initial Conditions

  • It is mid-shift on May 22, 2010. Unit 1 power is 100 percent.
  • I am the Nuclear Shift Manager. I have assigned you to complete the normal daily 1-OPT-RC-10.0, Reactor Coolant Leakage - Computer Calculated.

The procedure is complete up through Step 6.2.11 and the computer generated leak rate data sheet has just been printed out, the leak rate ran for 125 minutes. You are to complete 1-OPT-RC-10.0, Reactor Coolant Leakage - Computer Calculated it is entirety and when done turn the procedure in for review.

  • The following are the Unit conditions:
  • Reactor power: 100%
  • Charging flow control is in automatic.
  • One PDTT pump was placed in automatic after the PCS computer leak rate program results were printed.
  • Containment Sump Data:
  • Initial containment sump level was 47% as indicated on 1-DA-LI-100
  • Final containment sump level was 62% as indicated on 1-DA-LI-100.
  • Containment Sump leak rate elapsed time - 60 minutes.
  • After this data was recorded, one containment sump pump was placed back in automatic Primary to Secondary Leakage exists and is known and has been indicating in the 15 - 25 gpd range per steam generator for the past week. Today the N-16 monitors are slightly elevated and indicate the following:

SG A: 24.4 gpd SG B: 22.1 gpd SG C: 25.6 gpd The Leakrate spreadsheet is located at folder S:\SURRY PWR STA\3\Ops\Leakrate on the desktop of your laptop computer.

  • Here is a partially completed copy of 1-OPT-RC-10.0, Reactor Coolant Leakage - Computer Calculated. I need you to complete 1-OPT-RC-10.0, Reactor Coolant Leakage - Computer Calculated it is entirety and when done turn the procedure in for review.
  • When you are ready to have your work reviewed, please inform me, as this will end the JPM.

Initial Conditions for Part 2 (after completion of 1-OPT-RC-10.0)

  • Now that you have completed 1-OPT-RC-10.0, Reactor Coolant Leakage - Computer Calculated, I need you to determine if the results are within the bounds of the Technical Specifications, and if not, what actions are necessary.

G2.1.23 SR10301 27 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 Terminating Cues

  • 1-OPT-RC-10.0 has been completed and is ready to be reviewed.

Terminating Cues for Part 2 (after completion of 1-OPT-RC-10.0)

  • 1-OPT-RC-10.0 has been completed and is ready to be reviewed.

Procedures

Tools and Equipment Safety Considerations

  • Calculator
  • None
  • RCS Leakrate Spreadsheet
  • Large Stapler Notes G2.1.23 SR10301 28 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 Performance Checklist Notes to the Evaluator.

  • Task critical elements are bolded and noted by the words Critical Step at the end of the step.
  • START TIME:

STEP 1:

_______ SAT 3.0 INITIAL CONDITIONS

_______ UNSAT Notes prior to Step 3.1

  • Reactor Coolant System (RCS) temperature and pressure stability for the purposes of this procedure shall be determined by Shift Supervision.
  • An RCS water inventory balance must be performed once every 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br />.

Surveillance requirement specified time intervals may be adjusted plus or minus 25% to accommodate normal test schedules.

  • If required RCS pressure conditions cannot be met, 1-OPT-RC-10.01, Reactor Coolant Leakage - Manually Calculated, must be performed.

3.1 Verify that the Reactor Coolant System is being maintained at stable temperature and pressure.

3.2 Verify that Reactor Coolant System Pressure is greater than 2100 psig and less than 2500 psig.

STANDARD:

(a) Acknowledges/Reviews the Initial Conditions.

EVALUATORS NOTE:

  • None COMMENTS:

G2.1.23 SR10301 29 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 G2.1.23 SR10301 30 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 STEP 2:

_______ SAT 4.0 PRECAUTIONS AND LIMITATIONS 4.1 The RCS leak rate program on the PCS plant computer will halt if VCT level _______ UNSAT increases by 2.0%, if PDTT level decreases by 1.0%, or if PRZR level changes (increases or decreases) by 2.0% during the performance of the program.

4.2 Routine daily leak rate determinations should be performed over a minimum time period of two hours, when a computer calculation of the RCS leak rate is performed.

4.3 Reactor Coolant System sampling should not take place during the performance of this procedure.

4.4 RCS temperature and pressure should be maintained as stable as possible when a RCS leak rate calculation is being performed during a pause in a Reactor Coolant System (RCS) heat up or cool down.

4.5 A leak rate based on an RCS water inventory balance is required once every 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br />, but is not required to be completed until 12 hours1.388889e-4 days <br />0.00333 hours <br />1.984127e-5 weeks <br />4.566e-6 months <br /> after establishment of steady state operation. (stable pressure, temperature, power level, Pressurizer and makeup tank levels, makeup and letdown, and RCP seal injection and return flow) Refer to Tech Spec 4.13, SR 4.13.A.

4.6 The initials identification block in Subsection 7.3 must be completed before this procedure is closed out.

4.7 If any one data point from the leakrate printout or the final leakrate results are marked with POOR or BAD, or has any reason code, (for example, L, H, or S) the leakrate should be considered unreliable.

4.8 The RCS leak rate calculation should not be performed until 10 minutes have passed following pumping the PDTT.

4.9 The RCS must be maintained at steady state during the performance of the leak rate. Steady state is defined as:

  • RCS temperature change less than 2°F
  • RCS pressure change less than 5 psig
  • No change in letdown or makeup systems
  • PRZR level change less than 2%
  • No RCP standpipe fills G2.1.23 SR10301 31 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 4.10 Any evolution that changes level in the PDTT (for example, draining the PRT, making up to the RCP Vapor Seal Tank, or cycling of the Gas Stripper) may negate the validity of this OPT.

STANDARD:

(a) Acknowledges/Reviews the Precautions and Limitations.

EVALUATORS NOTE:

  • None COMMENTS:

G2.1.23 SR10301 32 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 STEP 3:

_______ SAT Reviews completed procedure Section 6.1 and procedure Section 6.12 up to Step 6.2.12.

_______ UNSAT STANDARD:

(a) Acknowledges procedure status up to Step 6.2.12.

EVALUATORS NOTE:

  • None COMMENTS:

STEP 4:

_______ SAT Step 6.2.12:

_______ UNSAT 6.2.12 Evaluate unidentified RCS leak rate result and perform the actions indicated in the table below. Enter N/A for the condition that does not exist, or if the unidentified RCS leak rate is positive Evaluation of RCS Leakrate Unidentified RCS Leakrate: Actions to be taken: Initials With a negative Unidentified a. REPEAT steps 6.2.7 through 6.2.12 leakrate greater than -0.08 to obtain valid unidentified RCS Leak gpm Rate Calculation.

b. IF a valid Unidentified RCS Leak Rate calculation cannot be obtained, THEN perform a manual leak rate IAW 1-OPT-RC-10.0 With a negative Unidentified a. Enter zero for unidentified RCS leak leakrate less than or equal to rate.

-0.08 gpm b. Adjust total leak rate fto equal to the identified leak rate.

c. Make a comment in the Operator Comments in Subsection 7.3.

G2.1.23 SR10301 33 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 STANDARD:

(a) Marks the Initial Column Lines as N/A.

EVALUATORS NOTE:

  • None.

COMMENTS:

G2.1.23 SR10301 34 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 STEP 5:

_______ SAT Step 6.2.13

_______ UNSAT 6.2.13 Record the Total, Unidentified, and Identified RCS leak rates (gpm) in Attachment 1. Use results from Step 6.2.12 if performed, otherwise use computer printout results.

STANDARD:

(a) Proceeds to Attachment 1 to record data from RCS Leak Rate Printout.

EVALUATORS NOTE:

Summary of Reactor Coolant Leak Rate Test Results RCS Leak Rate Data Identified leakage from Current values:

the LAST (most recent previously calculated leak rate data) performance of 1-OPT-RC-10.0 or 1-OPT-RC-10.1, as appropriate Total OTHER Identified Leakage: 0 (gpm) 0 (gpm)

Total Unidentified RCS Leak Rate: 0.13 (gpm)

Identified RCS Leak Rate: 0.15 (gpm)

Total RCS Leak Rate:

0.28 (gpm)

COMMENTS:

G2.1.23 SR10301 35 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 STEP 6:

_______ SAT Step 6.2.14

_______ UNSAT 6.2.14 Print and attach the PCS computer printout leak rate program results to this procedure as a permanent record of the derivation of the RCS Leak rates recorded in Step 6.2.13.

STANDARD:

(a) Acknowledges and signs this Step.

EVALUATORS NOTE:

  • None COMMENTS:

STEP 7:

_______ SAT Step 6.2.15

_______ UNSAT 6.2.15 Verify one PDTT pump is in AUTO.

STANDARD:

(a) Recalls from initial conditions that one PDTT pump is in Automatic.

EVALUATORS NOTE:

  • None COMMENTS:

G2.1.23 SR10301 36 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 STEP 8:

_______ SAT Step 6.2.16

_______ UNSAT 6.2.16 IF charging flow control was placed in Manual in Step 6.2.4, THEN do the following. Otherwise, enter N/A.

a. Verify or adjust CHG flow to maintain PRZR level at programmed setpoint.
b. Place 1-CH-FCV-1122, CHG FLOW CNTRL, in Auto.

STANDARD:

(a) Recalls from initial conditions that charging flow control is in Automatic and marks this step as N/A.

EVALUATORS NOTE:

  • Candidate will proceed to Section 6.3.

COMMENTS:

STEP 9:

_______ SAT Reviews procedure Section 6.3 up to Step 6.3.2. _______ UNSAT STANDARD:

(a) Acknowledges procedure status up to Step 6.3.2 and that these steps have been signed off as completed.

EVALUATORS NOTE:

  • None COMMENTS:

G2.1.23 SR10301 37 of 319

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Surry 2010-301 Perform 1-OPT-RC-10.0 STEP 10:

_______ SAT Step 6.3.3

_______ UNSAT 6.3.3 Record the required initial data for calculating the Containment Sump in-leakage rate (Attachment 4, Table 1 - Containment Sump In Leakage Rate, Column 3).

STANDARD:

(a) Recalls from initial conditions that initial containment sump level was 47%.

(b) Records initial containment sump level in Attachment 4.

EVALUATORS NOTE:

Table 1 - Containment Sump In Leakage Rate Parameter being Column 2 Column 3 analyzed Final Value of Parameter Initial Value of ** Change in at END of Time Parameter at Parameter (+ or -

START of Time ) (final value -

initial value)

Elapsed Time 65 minutes ago 125 minutes ago 60 (Minutes)

CTMT Sump Level Circle instrument used Circle instrument N/A instrument used: 1-DA-LI-100, used 1-DA-LI-100, 1-DA-LI- 1-DA-LI-110A, or 1-DA-LI-100, 110A, or 1-DA-LI- 1-DA-LI-110B 1-DA-LI-110A, or 110B 1-DA-LI-110B CTMT Sump Level (% or IN) 47 (% or IN) N/A CTMT Sump Volume (gallons) (gallons) (gallons) from curve in 1-DRP- 34.6465 003 Elapsed time will be filled in as an initial condition.

If candidate uses chart to determine containment volume:

Answer: 34.6465 [range 34.6465 - 35 gallons]

If candidate uses graph to determine containment volume:

G2.1.23 SR10301 39 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 Answer: 35 gallons [range 34 - 36 gallons]

COMMENTS:

G2.1.23 SR10301 40 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 STEP 11:

_______ SAT Step 6.3.4

_______ UNSAT 6.3.4 Record the required final data for calculating the Containment Sump in-leakage rate (Attachment 4, Table 1 - Containment Sump In Leakage Rate, Column 2).

STANDARD:

(a) Recalls from initial conditions that final containment sump level was 62%.

(b) Records final containment sump level in Attachment 4.

EVALUATORS NOTE:

Table 1 - Containment Sump In Leakage Rate Parameter being Column 2 Column 3 analyzed Final Value of Parameter Initial Value of ** Change in at END of Time Parameter at Parameter (+ or -

START of Time ) (final value -

initial value)

Elapsed Time 65 minutes ago 125 minutes ago 60 (Minutes)

CTMT Sump Level Circle instrument used Circle instrument N/A instrument used: 1-DA-LI-100, used 1-DA-LI-100, 1-DA-LI- 1-DA-LI-110A, or 1-DA-LI-100, 110A, or 1-DA-LI- 1-DA-LI-110B 1-DA-LI-110A, or 110B 1-DA-LI-110B CTMT Sump Level 62 (% or IN) 47 (% or IN) N/A CTMT Sump Volume (gallons) (gallons) (gallons) from curve in 1-DRP- 39.439 34.6465 003 Elapsed time will be filled in as an initial condition.

If candidate uses chart to determine containment volume:

Answer: 39.439 [range 39 - 39.439 gallons]

If candidate uses graph to determine containment volume:

G2.1.23 SR10301 41 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 Answer: 39 gallons [range 38 - 40 gallons]

COMMENTS:

G2.1.23 SR10301 42 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 STEP 12:

_______ SAT Step 6.3.5

_______ UNSAT 6.3.5 Calculate the change in parameter from the initial start conditions to the final end conditions and record the elapsed time in Table 2 -

Containment Sump In-leakage Rate. (Attachment 4).

STANDARD:

(a) Calculated the difference in containment sump volume.

This is a critical step.

(b) Records difference in containment sump level in Attachment 4.

EVALUATORS NOTE:

Table 1 - Containment Sump In Leakage Rate Parameter being Column 2 Column 3 analyzed Final Value of Parameter Initial Value of ** Change in at END of Time Parameter at Parameter (+ or -

START of Time ) (final value -

initial value)

Elapsed Time 65 minutes ago 125 minutes ago 60 (Minutes)

CTMT Sump Level Circle instrument used Circle instrument N/A instrument used: 1-DA-LI-100, used 1-DA-LI-100, 1-DA-LI- 1-DA-LI-110A, or 1-DA-LI-100, 110A, or 1-DA-LI- 1-DA-LI-110B 1-DA-LI-110A, or 110B 1-DA-LI-110B CTMT Sump Level 62 (% or IN) 47 (% or IN) N/A CTMT Sump Volume (gallons) (gallons) (gallons) from curve in 1-DRP- 39.439 34.6465 4.7925 003 Elapsed time will be filled in as an initial condition.

If candidate uses chart to determine containment volume:

Answer: 4.7925 [range 4 - 5 gallons]

If candidate uses graph to determine containment volume:

Answer: 4 gallons [range 2 - 6 gallons]

G2.1.23 SR10301 43 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 Table 2 - Containment Sump In Leakage rate Change in Parameter (+/-) Divided by Elapsed Time Sump In Leakage rate (final value - initial value)

CTMT Sump Volume (minutes) (gpm)

Change 4.7925 60 (gallons)

Elapsed time will be filled in as an initial condition.

COMMENTS:

G2.1.23 SR10301 44 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 STEP 13:

_______ SAT Step 6.3.6

_______ UNSAT 6.3.6 Calculate the total Containment Sump In Leakage Rate in gallons per minute. (Attachment 4, Table 2 - Containment Sump In Leakage Rate).

STANDARD:

(a) Calculates the containment sump in leakage rate in gallons per minute.

This is a critical step.

(b) Records containment sump in leakage rate in Attachment 4.

EVALUATORS NOTE:

Table 2 - Containment Sump In Leakage rate Change in Parameter (+/-) Divided by Elapsed Time Sump In Leakage rate (final value - initial value)

CTMT Sump Volume (minutes) (gpm)

Change 4.7925 60 0.08 (gallons)

If candidate uses chart to determine containment volume:

Answer: 0.0798754 gpm [range 0.06 - 0.083 gpm]

If candidate uses graph to determine containment volume:

Answer: 0.06667 gpm [range 0.03 - 0.1 gallons]

COMMENTS:

G2.1.23 SR10301 45 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 STEP 14:

_______ SAT Step 6.3.7

_______ UNSAT 6.3.7 Transfer the Containment Sump In Leakage Rate from Attachment 4, Table 2 - Containment Sump In Leakage Rate, to Attachment 1.

STANDARD:

(a) Records containment sump in leakage rate on Attachment 1.

EVALUATORS NOTE:

Summary of Reactor Coolant Leak Rate Test Results RCS Leak Rate Data Identified leakage from Current values:

the LAST (most recent previously calculated leak rate data) performance of 1-OPT-RC-10.0 or 1-OPT-RC-10.1, as appropriate Total OTHER Identified Leakage: 0 (gpm) 0 (gpm)

Total Unidentified RCS Leak Rate: 0.13 (gpm)

Identified RCS Leak Rate: 0.15 (gpm)

Total RCS Leak Rate:

0.28 (gpm)

CTMT Sump In Leakage CTMT Sump In Leakage Rate: 0.08 (gpm)

If candidate uses chart to determine containment volume:

Answer: 0.0798754 gpm [range 0.06 - 0.083 gpm]

If candidate uses graph to determine containment volume:

Answer: 0.06667 gpm [range 0.03 - 0.1 gallons]

G2.1.23 SR10301 46 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 COMMENTS:

G2.1.23 SR10301 47 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 STEP 15:

_______ SAT Step 6.3.8

_______ UNSAT 6.3.8 Verify or place one CTMT sump pump is in AUTO.

STANDARD:

(a) Recalls from initial conditions that one CTMT sump pump is in Automatic.

EVALUATORS NOTE:

  • None COMMENTS:

STEP 16:

_______ SAT Step 6.4

_______ UNSAT Note prior to Step 6.4.1:

  • This Subsection is not required if performing a backup leak rate.

STANDARD:

(a) Acknowledges the note.

EVALUATORS NOTE:

  • None COMMENTS:

G2.1.23 SR10301 48 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 STEP 17:

_______ SAT Step 6.4.1

_______ UNSAT 6.4.1 Verify primary to secondary leakage through SG A and SG C is less than or equal to 100 gallons per day AND less than or equal to 20 gallons per day through SG B IAW either of the following. Enter N/A for this subsection if RCS temperature is less than 200 °F.

If Reactor power is greater than 25%, all N-16 Radiation Monitors are operable.

If Reactor power is less than or equal to 25%, OR any N-16 Radiation Monitor is inoperable, Chemistry has verified leakage IAW 0-CPT-SG-003, Steam Generator Primary to Secondary Leakage, if stable RCS conditions exist.

STANDARD:

(a) Acknowledges that reactor power is greater than 25% and that SG B is greater than 20 gallons per day.

EVALUATORS NOTE:

  • None COMMENTS:

STEP 18:

_______ SAT Note prior to Step 6.4.2:

  • Primary to secondary leakage determination through each SG is required every _______ UNSAT 72 hours8.333333e-4 days <br />0.02 hours <br />1.190476e-4 weeks <br />2.7396e-5 months <br />. If an SG N-16 Radiation Monitor is inoperable, sampling will be used to determine this leak rate.

STANDARD:

(a) Acknowledges the note.

EVALUATORS NOTE:

G2.1.23 SR10301 49 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0

  • None COMMENTS:

G2.1.23 SR10301 50 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 STEP 19:

_______ SAT Step 6.4.2

_______ UNSAT 6.4.2 Record primary to secondary leakage from each SG below. Enter N/A for SG(s) if N-16 monitor inoperable.

  • SG C gpd STANDARD:

(a) Records the values from the initial conditions as indicated below

  • SG A 24.4 gpd
  • SG B 22.1 gpd
  • SG C 25.6 gpd EVALUATORS NOTE:
  • None COMMENTS:

STEP 20:

_______ SAT Step 6.4.3

_______ UNSAT 6.4.3 If any N-16 inoperable, AND RCS is in a stable condition to perform leakrate, THEN notify Chemistry AND record person notified and date/time below. Otherwise, enter N/A.

STANDARD:

(a) Records N/A for this step.

EVALUATORS NOTE:

  • None G2.1.23 SR10301 51 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 COMMENTS:

G2.1.23 SR10301 52 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 STEP 21:

_______ SAT Step 6.5

_______ UNSAT Notes prior to Step 6.5.1:

  • The Leakrate spreadsheet is located at S:\SURRY PWR STA\3\Data1\OPS\Leakrate\1-OPT-RC-10.0. Backup leakrates are to be entered in Backup Statistics tab of spreadsheet, if applicable.

STANDARD:

(a) Acknowledges the notes.

EVALUATORS NOTE:

  • None COMMENTS:

G2.1.23 SR10301 53 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 STEP 22:

_______ SAT Step 6.5.1

_______ UNSAT 6.5.1 Update 1-OPT-RC-10.0 Data Entry tab in 1-OPT-RC-10.0 spreadsheet with Daily primary leak rate, primary to secondary leak rate, and sump in-leakage information.

STANDARD:

(a) Opens the leakrate spreadsheet and enters the required data.

EVALUATORS NOTE:

  • Pre-data Entry Total Identified Unidentified Sump 'A' 'B' Date (gpm) (gpm) (gpm) (gpm) (gpd) (gpd) 'C' (gpd) 05/15/10 0.240 0.150 0.090 0.140 24.200 15.200 25.400 05/16/10 0.220 0.120 0.110 0.130 24.400 15.300 25.400 05/17/10 0.250 0.150 0.100 0.130 24.200 14.800 25.600 05/18/10 0.230 0.130 0.090 0.130 24.300 14.900 25.100 05/19/10 0.230 0.140 0.100 0.130 24.500 15.200 25.300 05/20/10 0.250 0.160 0.090 0.130 24.200 15.300 25.700 05/21/10 0.250 0.160 0.090 0.130 24.400 15.200 25.400 Action Level 1 Action Level 2 Action Level 3 2 of 3 consecutive 9 last Unidentified Unident.

7 Day Consecutive 2 Leak Rates > Leak Rate Average Unidentified Consecutive baseline > baseline Unident. Unidentified Leak Rates > Unidentified mean + 2 mean + 3 Unident.

Leakage Leak Rate > baseline Leak Rates standard standard Leak Rate Date (gpm) .1 gpm mean >.15 gpm deviations deviations >.3 gpm 05/21/10 0.090 0 0 0 0 0 0 05/20/10 0.090 0 0 0 0 0 0 05/19/10 0.100 0 0 0 0 0 0 G2.1.23 SR10301 54 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 05/18/10 0.090 0 0 0 0 0 0 05/17/10 0.100 0 0 0 0 0 0 05/16/10 0.110 0 0 0 0 0 0 05/15/10 0.090 0 0 0 0 0 0 COMMENTS:

G2.1.23 SR10301 55 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 STEP 23:

_______ SAT Step 6.5.2

_______ UNSAT 6.5.2 Review leakage trends in 1-OPT-RC-10.0 spreadsheet.

STANDARD:

(a) Reviews the trends for 5/22/10 and notes that B SG primary to secondary leakage is elevated and that the plant is in action level 1 for RCS leakage.

EVALUATORS NOTE:

  • Post-data Entry Total Identified Unidentified Sump 'A' 'B' Date (gpm) (gpm) (gpm) (gpm) (gpd) (gpd) 'C' (gpd) 05/15/10 0.240 0.150 0.090 0.140 24.200 15.200 25.400 05/16/10 0.220 0.120 0.110 0.130 24.400 15.300 25.400 05/17/10 0.250 0.150 0.100 0.130 24.200 14.800 25.600 05/18/10 0.230 0.130 0.090 0.130 24.300 14.900 25.100 05/19/10 0.230 0.140 0.100 0.130 24.500 15.200 25.300 05/20/10 0.250 0.160 0.090 0.130 24.200 15.300 25.700 05/21/10 0.250 0.160 0.090 0.130 24.400 15.200 25.400 05/22/10 0.280 0.150 0.130 0.080 24.400 22.100 25.600 Action Level 1 Action Level 2 Action Level 3 2 of 3 consecutive 9 last Unidentified Unident.

7 Day Consecutive 2 Leak Rates > Leak Rate Average Unidentified Consecutive baseline > baseline Unident. Unidentified Leak Rates > Unidentified mean + 2 mean + 3 Unident.

Leakage Leak Rate > baseline Leak Rates standard standard Leak Rate Date (gpm) .1 gpm mean >.15 gpm deviations deviations >.3 gpm 5/22/10 0.13 1 0 0 0 0 0 05/21/10 0.090 0 0 0 0 0 0 05/20/10 0.090 0 0 0 0 0 0 G2.1.23 SR10301 56 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 05/19/10 0.100 0 0 0 0 0 0 05/18/10 0.090 0 0 0 0 0 0 05/17/10 0.100 0 0 0 0 0 0 05/16/10 0.110 0 0 0 0 0 0 05/15/10 0.090 0 0 0 0 0 0 COMMENTS:

STEP 24:

_______ SAT Notes prior to Step 6.5.3:

  • The following information is determined by 1-OPT-RC-10.0 spreadsheet in Daily _______ UNSAT Statistics tab with Yellow representing Action Level 1, Orange representing Action Level 2, and Red representing Action Level 3. If all Action levels are Green, then all criteria is satisfied.
  • The OPT-RC-10.0 spreadsheet Action Level criteria are not subject to change and do not need to have the revision number verified. Changes will be made to the baseline mean unidentified leak rate and baseline standard deviation of unidentified leak rate by Engineering following Refueling Outages and as required.

STANDARD:

(a) Acknowledges the Notes.

EVALUATORS NOTE:

  • None COMMENTS:

G2.1.23 SR10301 57 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 STEP 25:

_______ SAT Step 6.5.3

_______ UNSAT 6.5.3 IF any of the following criteria apply to the unidentified leakage, THEN initiate 1-OP-RC-014. Otherwise, enter N/A.

Action Level 1 One seven day rolling average of Unified RCS Leak Rate greater than 0.1 gpm.

Nine consecutive daily Unidentified RCS Leakrates greater than baseline mean.

Action Level 2 Two consecutive daily Unidentified RCS leakrates greater than 0.15 gpm.

Two of Three consecutive daily Unidentified RCS Leakrates greater than mean +2 standard deviations.

Action Level 3 One Unidentified RCS leakrates greater than 0.3 gpm.

One Unidentified RCS Leakrate greater than mean +3 standard deviations.

STANDARD:

(a) Marks the step as follows:.

Action Level 1:

X One seven day rolling average of Unified RCS Leak Rate greater than 0.1 gpm.

Nine consecutive daily Unidentified RCS Leakrates greater than baseline mean.

This is a critical step.

EVALUATORS NOTE:

  • If asked, acknowledge the need to perform 1-OP-RC-014. State another operator G2.1.23 SR10301 58 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 will perform this procedure and to continue on with 1-OPT-RC-10.0 COMMENTS:

G2.1.23 SR10301 59 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 STEP 26:

_______ SAT 7.1 Acceptance Criteria.

_______ UNSAT 7.1.1 Evaluate the test results by reviewing the following acceptance criteria.

The Unidentified Leakage Rate is less than or equal to 1.0 gpm.

The Total Identified Leakage Rate is less than or equal to 10.0 gpm.

Primary to secondary leakage through each Steam Generator is being monitored IAW 0-CPT-SG-003, OR is less than or equal to 100 gallons per day through SG A and SG C AND less than or equal to 20 gallons per day through SG B as determined by N-16 Radiation Monitors 7.1.2 Document the test results.

Satisfactory Unsatisfactory STANDARD:

(a) Completes this section as follows:

7.1.1 Evaluate the test results by reviewing the following acceptance criteria.

X The Unidentified Leakage Rate is less than or equal to 1.0 gpm.

X The Total Identified Leakage Rate is less than or equal to 10.0 gpm.

Primary to secondary leakage through each Steam Generator is being monitored IAW 0-CPT-SG-003, OR is less than or equal to 100 gallons per day through SG A and SG C AND less than or equal to 20 gallons per day through SG B as determined by N-16 Radiation Monitors 7.1.2 Document the test results.

Satisfactory X Unsatisfactory G2.1.23 SR10301 60 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 This is a critical step.

EVALUATORS NOTE:

  • Acknowledge the completion of the task.

COMMENTS:

G2.1.23 SR10301 61 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 STEP 27:

_______ SAT 7.2 Follow on Tasks.

_______ UNSAT 7.2.1 If the test was unsatisfactory, THEN perform the following actions. Otherwise, enter N/A.

a. Document the reason for the unsatisfactory test in Operator Comments.
b. Notify System Engineering of unsatisfactory conditions and record the name of the person notified.
c. The system engineer will initiate an evaluation for license renewal of potential aging effects such as material or cracking.
d. Initiate a Condition Report and record the number below.
e. Initiate the use of 1-AP-16.00, Excessive RCS Leakage.

7.2.2 IF a partial operability test was performed, THEN document the reason for the partial test in Operator Comments. Otherwise, enter N/A.

STANDARD:

(a) The candidate will document that the test was performed unsat in the Operator Comments due to the primary to secondary leakage. May also note that the plant is in action level 1 and 1-OP-RC-014 is required. Words to the effect follow: This PT was completed unsat due to primary to secondary leakage greater than 20 gpd on B SG.

(b) Will inform the evaluator that system engineering needs to be notified, a CR will be required and that AP-16 will need to be evaluated.

EVALUATORS NOTE:

  • System Engineer: Karlie F. Irwine.

COMMENTS:

G2.1.23 SR10301 62 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 G2.1.23 SR10301 63 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 STEP 28:

_______ SAT 7.3 Notification, Documentation and Procedure Closeout.

_______ UNSAT 7.3.1 Notify Shift Supervision that the test is complete.

7.3.2 Document Leak Rate results in Unit 1 Narrative Logs.

STANDARD:

(a) Will inform the evaluator that the test is complete.

(b) Will inform the evaluator that the leak rate needs to be documented.

EVALUATORS NOTE:

  • None.

COMMENTS:

STOP TIME (Part 1):

G2.1.23 SR10301 64 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 PART 2 of JPM:

Start Time:

STEP 28: PART 2 of JPM

_______ SAT Directions to Candidate:

  • Now that you have completed 1-OPT-RC-10.0, Reactor Coolant Leakage - Computer _______ UNSAT Calculated, I need you to determine if the results are within the bounds of the Technical Specifications, and if not, what actions are necessary.

STANDARD:

(a) Will inform the evaluator that the results are not within the bound of Technical Specifications.

(b) Will inform the evaluator that the actions from Technical Specification 3.1.C.3 need to be adhered to (i.e., 6 hour6.944444e-5 days <br />0.00167 hours <br />9.920635e-6 weeks <br />2.283e-6 months <br /> clock to hotshutdown).

EVALUATORS NOTE:

  • None.

COMMENTS:

G2.1.23 SR10301 65 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 STOP TIME (Part 2):

G2.1.23 SR10301 66 of 319

Operator Directions Handout (TO BE READ TO APPLICANT BY EXAMINER)

Task

  • Task is to be PERFORMED in the SIMULATOR or CLASSROOM.
  • Given simulated plant conditions, perform the remainder of 1-OPT-RC-10.0, Reactor Coolant Leakage -

Computer Calculated, and submitted the procedure for review by the Unit Supervisor.

Directions The evaluator will explain the initial conditions of the task to be performed and will provide the initiating cue. Ensure you indicate to the evaluator when you understand your assigned task.

Initial Conditions

  • It is mid-shift on May 22, 2010. Unit 1 power is 100 percent.
  • I am the Nuclear Shift Manager. I have assigned you to complete the normal daily 1-OPT-RC-10.0, Reactor Coolant Leakage - Computer Calculated. The procedure is complete up through Step 6.2.11 and the computer generated leak rate data sheet has just been printed out, the leak rate ran for 125 minutes. You are to complete 1-OPT-RC-10.0, Reactor Coolant Leakage - Computer Calculated it is entirety and when done turn the procedure in for review.
  • The following are the Unit conditions:
  • Reactor power: 100%
  • Charging flow control is in automatic.
  • One PDTT pump was placed in automatic after the PCS computer leak rate program results were printed.
  • Containment Sump Data:
  • Initial containment sump level was 47% as indicated on 1-DA-LI-100.
  • Final containment sump level was 62% as indicated on 1-DA-LI-100.
  • Containment Sump leak rate elapsed time - 60 minutes.
  • After this data was recorded, one containment sump pump was placed back in automatic Primary to Secondary Leakage exists and is known and has been indicating in the 15 - 25 gpd range per steam generator for the past week. Today the N-16 monitors are slightly elevated and indicate the following:

SG A: 24.4 gpd SG B: 22.1 gpd SG C: 25.6 gpd The Leakrate spreadsheet is located at folder S:\SURRY PWR STA\3\Ops\Leakrate on the desktop of your laptop computer.

Initiating Cues:

  • Here is a partially completed copy of 1-OPT-RC-10.0, Reactor Coolant Leakage - Computer Calculated. I need you to complete 1-OPT-RC-10.0, Reactor Coolant Leakage - Computer Calculated it is entirety and when done turn the procedure in for review.
  • When you are ready to have your work reviewed, please inform me, as this will end the JPM.

Operator Directions Handout (TO BE GIVEN TO APPLICANT)

Initial Conditions

  • It is mid-shift on May 22, 2010. Unit 1 power is 100 percent.
  • I am the Nuclear Shift Manager. I have assigned you to complete the normal daily 1-OPT-RC-10.0, Reactor Coolant Leakage - Computer Calculated. The procedure is complete up through Step 6.2.11 and the computer generated leak rate data sheet has just been printed out, the leak rate ran for 125 minutes. You are to complete 1-OPT-RC-10.0, Reactor Coolant Leakage - Computer Calculated it is entirety and when done turn the procedure in for review.
  • The following are the Unit conditions:
  • Reactor power: 100%
  • Charging flow control is in automatic.
  • One PDTT pump was placed in automatic after the PCS computer leak rate program results were printed.
  • Containment Sump Data:
  • Initial containment sump level was 47% as indicated on 1-DA-LI-100.
  • Final containment sump level was 62% as indicated on 1-DA-LI-100.
  • Containment Sump leak rate elapsed time - 60 minutes.
  • After this data was recorded, one containment sump pump was placed back in automatic Primary to Secondary Leakage exists and is known and has been indicating in the 15 - 25 gpd range per steam generator for the past week. Today the N-16 monitors are slightly elevated and indicate the following:

SG A: 24.4 gpd SG B: 22.1 gpd SG C: 25.6 gpd The Leakrate spreadsheet is located at folder S:\SURRY PWR STA\3\Ops\Leakrate on the desktop of your laptop computer.

Initiating Cues:

  • Here is a partially completed copy of 1-OPT-RC-10.0, Reactor Coolant Leakage - Computer Calculated. I need you to complete 1-OPT-RC-10.0, Reactor Coolant Leakage - Computer Calculated it is entirety and when done turn the procedure in for review.
  • When you are ready to have your work reviewed, please inform me, as this will end the JPM.

REACTOR COOLANT SYSTEM LEAK RATE DATE: 5/22/10 START TIME: 125 Minutes ago DURATION REQUESTED: 125 ESTIMATED STOP TIME: Now OPERATOR ENTERED PARAMETERS:

YLR0001K, OP ENTERED MINUTES TO RUN = 125 MIN YLR0002K, OP ENTERED IDENT LEAKAGE = 0 GPM U9130, ROLLING PRT LEAKRATE = 0.00 GPM REACTOR COOLANT SYSTEM LEAK RATE DATE: 5/22/10 START TIME: 125 Minutes ago DURATION REQUESTED: 125 ESTIMATED STOP TIME: Now OPERATOR ENTERED PARAMETERS:

YLR0001K, OP ENTERED MINUTES TO RUN = 125 MIN YLR0002K, OP ENTERED IDENT LEAKAGE = 0 GPM U9130, ROLLING PRT LEAKRATE = 0.00 GPM CALCULATION OF LEAK RATES

1) RAW DATA OF PDTT LEVEL - START: 40.70 END: 42.91
2) SAMPLE DATA:

RCS TEMPERATURE AVERAGE ((T0400A + T0420A + T0440A)/3:

573.36 573.38 573.37 573.39 573.32 573.38 573.31 573.28 573.40 573.32 573.43 573.32 573.40 573.34 573.35 573.30 573.32 573.34 573.33 573.30 573.33 573.38 573.32 573.35 573.30 573.32 573.37 573.33 573.32 573.32 573.34 573.36 573.34 573.34 573.32 573.32 573.30 573.34 573.31 573.31 573.30 PRESSURIZER LEVEL AVERAGE ((L0480A + L0481A + L0482A)/3):

56.67 56.79 56.77 56.82 56.77 56.77 56.76 56.71 56.77 56.76 56.77 56.75 56.72 56.69 56.70 56.70 56.69 56.70 56.70 56.71 56.72 56.77 56.75 56.76 56.74 56.76 56.77 56.72 56.65 56.72 56.73 56.76 56.74 56.76 56.72 56.72 56.73 56.70 56.73 56.70 56.73 VCT LEVEL (L0112A):

42.90 42.81 42.63 42.60 42.50 42.44 42.35 42.38 42.35 42.32 42.26 42.20 42.14 42.14 42.14 42.05 41.93 41.83 41.74 41.65 41.56 41.44 41.41 41.31 41.19 41.25 41.13 41.07 41.01 40.95 40.95 40.77 40.80 40.67 40.61 40.58 40.52 40.49 40.40 40.40 40.34 RCS PRESSURE AVERAGE ((P0480A + P0481A + P0482A)/3):

2243.38 2243.62 2243.38 2243.87 2243.30 2243.54 2243.22 2243.13 2243.22 2243.54 2243.79 2243.87 2242.89 2242.81 2243.22 2242.73 2243.05 2243.54 2243.54 2242.73 2243.70 2243.95 2244.11 2243.79 2243.54 2244.44 2243.22 2243.46 2243.30 2242.97 2243.70 2244.44 2244.03 2243.54 2244.03 2243.54 2243.30 2242.65 2243.46 2243.22 2243.70

3) LINEAR REGRESSION STATISTICS:

PARAMETER SLOPE START VALUE END VALUE TEMPERATURE -0.00037 573.36 573.31 PRESSURIZER LEVEL -0.00026 56.75 56.71 VCT LEVEL -0.02070 42.86 40.27

4) MASS CHANGE DATA (A NEGATIVE RATE IMPLIES MASS TRANSFER OUT OF THE VOLUME):

RCS: -0.00037 DEGF/MIN * -0.07 LBM/CU FT(DEGF)

  • 82.08.8 CU FT = 0.22 LBM/MIN PRZR: -0.00026 PCT/MIN
  • 74.0 GAL/PCT
  • 0.13368 CU FT/GAL
  • 37.12 LBM/CU FT = -0.10 LBM/MIN VCT: -0.02070 PCT/MIN
  • 14.1 GAL/PCT
  • 0.13368CU FT/GAL
  • 61.87 LBM/CU FT = -2.41 LBM/MIN
5) CONVERSIONS FOR PDTT, PRT AND IDENTIFIED LEAKAGE TO LBM:

PDTT CHANGE: 42.91 PCT - 40.70 PCV = 2.21 PCT PDTT: 2.21 PCT

  • 71.16 LBM/PCT / 125 MIN = 1.26 LBM/MIN PRT: 0.00 GAL/MIN
  • 0.13368 CU FT/GAL
  • 61.856 LBM/CU FT = 0.00 LBM.MIN IDENTIFIED LEAKAGE: 0.00 GAL/MIN
  • 0.13368 CU FT/GAL
  • 62.310 LBM/CU FT = 0.00 LBM.MIN
6) TOTAL LEAKAGES IN LBM/MIN:

RCS: (-1.0)

  • 0.22 LBM/MIN + -0.10 LBM/MIN + -2.41 LBM/MIN = 2.29 LBM/MIN IDENTIFIED: 1.26 LBM/MIN + 0.00 LBM/MIN + 0.00 LBM/MIN = 1.26 LBM/MIN UNIDENTIFIED: 2.29 LBM/MIN - 1.26 LBM/MIN = 1.03 LBM/MIN
7) TOTAL LEAKAGES IN GALLONS/MINUTE:

RCS: 2.29 LBM/MIN

  • 7.48052 GAL/CU FT / 61.856 LBM/CU FT = 0.28 GAL/MIN IDENTIFIED: 1.26 LBM/MIN
  • 7.48052 GAL/CU FT / 61.856 LBM/CU FT = 0.15 GAL/MIN UNIDENTIFIED: 0.28 GAL/MIN - 0.15 GAL/MIN = 0.13 GAL/MIN NOTE: VALUES WITH A QUALITY OF B ARE UNRELIABLE REACTOR COOLANT SYSTEM LEAK RATE DATE: 5/22/10 START TIME: Now

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Surry 2010-301 Perform 1-OPT-RC-10.0 U.S. Nuclear Regulatory Commission Surry Power Station SR10301 Administrative Job Performance Measure 2.1.23 Applicant________________________________ Start Time___________________

Examiner_______________________________

Date ___________________________________ Stop Time___________________

Title COMPLETE 1-OPT-RC-10.0, REACTOR COOLANT LEAKAGE - COMPUTER CALCULATED K/A: G2.1.23 - Ability to perform specific system and integrated plant procedure during all modes of plant operation. (4.3/4.4)

Applicability Est Completion Time Actual Time RO 40 Minutes ___________

Conditions

  • Task is to be PERFORMED in the SIMULATOR or CLASSROOM.
  • Performance of 1-OPT-RC-10.0, Reactor Coolant Leakage - Computer Calculated, is required.

Standards

  • Completes the remaining portions of 1-OPT-RC-10.0, Reactor Coolant Leakage - Computer Calculated, and determines that the procedure was unsatisfactory.

Initiating Cues

  • Given simulated plant conditions, perform the remainder of 1-OPT-RC-10.0, Reactor Coolant Leakage - Computer Calculated, and submitted the G2.1.23 SR10301 48 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 procedure for review by the Unit Supervisor.

G2.1.23 SR10301 49 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 Initial Conditions

  • It is mid-shift on May 22, 2010. Unit 1 power is 100 percent.
  • I am the Nuclear Shift Manager. I have assigned you to complete the normal daily 1-OPT-RC-10.0, Reactor Coolant Leakage - Computer Calculated.

The procedure is complete up through Step 6.2.11 and the computer generated leak rate data sheet has just been printed out, the leak rate ran for 125 minutes. You are to complete 1-OPT-RC-10.0, Reactor Coolant Leakage - Computer Calculated it is entirety and when done turn the procedure in for review.

  • The following are the Unit conditions:
  • Reactor power: 100%
  • Charging flow control is in automatic.
  • One PDTT pump was placed in automatic after the PCS computer leak rate program results were printed.
  • Containment Sump Data:
  • Initial containment sump level was 47% as indicated on 1-DA-LI-100
  • Final containment sump level was 62% as indicated on 1-DA-LI-100.
  • Containment Sump leak rate elapsed time - 60 minutes.
  • After this data was recorded, one containment sump pump was placed back in automatic Primary to Secondary Leakage exists and is known and has been indicating in the 15 - 25 gpd range per steam generator for the past week. Today the N-16 monitors are slightly elevated and indicate the following:

SG A: 24.4 gpd SG B: 22.1 gpd SG C: 25.6 gpd The Leakrate spreadsheet is located at folder S:\SURRY PWR STA\3\Ops\Leakrate on the desktop of your laptop computer.

  • Here is a partially completed copy of 1-OPT-RC-10.0, Reactor Coolant Leakage - Computer Calculated. I need you to complete 1-OPT-RC-10.0, Reactor Coolant Leakage - Computer Calculated it is entirety and when done turn the procedure in for review.
  • When you are ready to have your work reviewed, please inform me, as this will end the JPM.

Terminating Cues

  • 1-OPT-RC-10.0 has been completed and is ready to be reviewed.

Procedures G2.1.23 SR10301 50 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0

Tools and Equipment Safety Considerations

  • Calculator
  • None
  • RCS Leakrate Spreadsheet
  • Large Stapler Notes G2.1.23 SR10301 51 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 Performance Checklist Notes to the Evaluator.

  • Task critical elements are bolded and noted by the words Critical Step at the end of the step.
  • START TIME:

STEP 1:

_______ SAT 3.0 INITIAL CONDITIONS

_______ UNSAT Notes prior to Step 3.1

  • Reactor Coolant System (RCS) temperature and pressure stability for the purposes of this procedure shall be determined by Shift Supervision.
  • An RCS water inventory balance must be performed once every 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br />.

Surveillance requirement specified time intervals may be adjusted plus or minus 25% to accommodate normal test schedules.

  • If required RCS pressure conditions cannot be met, 1-OPT-RC-10.01, Reactor Coolant Leakage - Manually Calculated, must be performed.

3.1 Verify that the Reactor Coolant System is being maintained at stable temperature and pressure.

3.2 Verify that Reactor Coolant System Pressure is greater than 2100 psig and less than 2500 psig.

STANDARD:

(a) Acknowledges/Reviews the Initial Conditions.

EVALUATORS NOTE:

  • None COMMENTS:

G2.1.23 SR10301 52 of 319

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Surry 2010-301 Perform 1-OPT-RC-10.0 STEP 2:

_______ SAT 4.0 PRECAUTIONS AND LIMITATIONS 4.1 The RCS leak rate program on the PCS plant computer will halt if VCT level _______ UNSAT increases by 2.0%, if PDTT level decreases by 1.0%, or if PRZR level changes (increases or decreases) by 2.0% during the performance of the program.

4.2 Routine daily leak rate determinations should be performed over a minimum time period of two hours, when a computer calculation of the RCS leak rate is performed.

4.3 Reactor Coolant System sampling should not take place during the performance of this procedure.

4.4 RCS temperature and pressure should be maintained as stable as possible when a RCS leak rate calculation is being performed during a pause in a Reactor Coolant System (RCS) heat up or cool down.

4.5 A leak rate based on an RCS water inventory balance is required once every 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br />, but is not required to be completed until 12 hours1.388889e-4 days <br />0.00333 hours <br />1.984127e-5 weeks <br />4.566e-6 months <br /> after establishment of steady state operation. (stable pressure, temperature, power level, Pressurizer and makeup tank levels, makeup and letdown, and RCP seal injection and return flow) Refer to Tech Spec 4.13, SR 4.13.A.

4.6 The initials identification block in Subsection 7.3 must be completed before this procedure is closed out.

4.7 If any one data point from the leakrate printout or the final leakrate results are marked with POOR or BAD, or has any reason code, (for example, L, H, or S) the leakrate should be considered unreliable.

4.8 The RCS leak rate calculation should not be performed until 10 minutes have passed following pumping the PDTT.

4.9 The RCS must be maintained at steady state during the performance of the leak rate. Steady state is defined as:

  • RCS temperature change less than 2°F
  • RCS pressure change less than 5 psig
  • No change in letdown or makeup systems
  • PRZR level change less than 2%
  • No RCP standpipe fills G2.1.23 SR10301 54 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 4.10 Any evolution that changes level in the PDTT (for example, draining the PRT, making up to the RCP Vapor Seal Tank, or cycling of the Gas Stripper) may negate the validity of this OPT.

STANDARD:

(a) Acknowledges/Reviews the Precautions and Limitations.

EVALUATORS NOTE:

  • None COMMENTS:

G2.1.23 SR10301 55 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 STEP 3:

_______ SAT Reviews completed procedure Section 6.1 and procedure Section 6.12 up to Step 6.2.12.

_______ UNSAT STANDARD:

(a) Acknowledges procedure status up to Step 6.2.12.

EVALUATORS NOTE:

  • None COMMENTS:

STEP 4:

_______ SAT Step 6.2.12:

_______ UNSAT 6.2.12 Evaluate unidentified RCS leak rate result and perform the actions indicated in the table below. Enter N/A for the condition that does not exist, or if the unidentified RCS leak rate is positive Evaluation of RCS Leakrate Unidentified RCS Leakrate: Actions to be taken: Initials With a negative Unidentified a. REPEAT steps 6.2.7 through 6.2.12 leakrate greater than -0.08 to obtain valid unidentified RCS Leak gpm Rate Calculation.

b. IF a valid Unidentified RCS Leak Rate calculation cannot be obtained, THEN perform a manual leak rate IAW 1-OPT-RC-10.0 With a negative Unidentified a. Enter zero for unidentified RCS leak leakrate less than or equal to rate.

-0.08 gpm b. Adjust total leak rate fto equal to the identified leak rate.

c. Make a comment in the Operator Comments in Subsection 7.3.

G2.1.23 SR10301 56 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 STANDARD:

(a) Marks the Initial Column Lines as N/A.

EVALUATORS NOTE:

  • None.

COMMENTS:

G2.1.23 SR10301 57 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 STEP 5:

_______ SAT Step 6.2.13

_______ UNSAT 6.2.13 Record the Total, Unidentified, and Identified RCS leak rates (gpm) in Attachment 1. Use results from Step 6.2.12 if performed, otherwise use computer printout results.

STANDARD:

(a) Proceeds to Attachment 1 to record data from RCS Leak Rate Printout.

EVALUATORS NOTE:

Summary of Reactor Coolant Leak Rate Test Results RCS Leak Rate Data Identified leakage from Current values:

the LAST (most recent previously calculated leak rate data) performance of 1-OPT-RC-10.0 or 1-OPT-RC-10.1, as appropriate Total OTHER Identified Leakage: 0 (gpm) 0 (gpm)

Total Unidentified RCS Leak Rate: 0.13 (gpm)

Identified RCS Leak Rate: 0.15 (gpm)

Total RCS Leak Rate:

0.28 (gpm)

COMMENTS:

G2.1.23 SR10301 58 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 STEP 6:

_______ SAT Step 6.2.14

_______ UNSAT 6.2.14 Print and attach the PCS computer printout leak rate program results to this procedure as a permanent record of the derivation of the RCS Leak rates recorded in Step 6.2.13.

STANDARD:

(a) Acknowledges and signs this Step.

EVALUATORS NOTE:

  • None COMMENTS:

STEP 7:

_______ SAT Step 6.2.15

_______ UNSAT 6.2.15 Verify one PDTT pump is in AUTO.

STANDARD:

(a) Recalls from initial conditions that one PDTT pump is in Automatic.

EVALUATORS NOTE:

  • None COMMENTS:

G2.1.23 SR10301 59 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 STEP 8:

_______ SAT Step 6.2.16

_______ UNSAT 6.2.16 IF charging flow control was placed in Manual in Step 6.2.4, THEN do the following. Otherwise, enter N/A.

a. Verify or adjust CHG flow to maintain PRZR level at programmed setpoint.
b. Place 1-CH-FCV-1122, CHG FLOW CNTRL, in Auto.

STANDARD:

(a) Recalls from initial conditions that charging flow control is in Automatic and marks this step as N/A.

EVALUATORS NOTE:

  • Candidate will proceed to Section 6.3.

COMMENTS:

STEP 9:

_______ SAT Reviews procedure Section 6.3 up to Step 6.3.2. _______ UNSAT STANDARD:

(a) Acknowledges procedure status up to Step 6.3.2 and that these steps have been signed off as completed.

EVALUATORS NOTE:

  • None COMMENTS:

G2.1.23 SR10301 60 of 319

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Surry 2010-301 Perform 1-OPT-RC-10.0 STEP 10:

_______ SAT Step 6.3.3

_______ UNSAT 6.3.3 Record the required initial data for calculating the Containment Sump in-leakage rate (Attachment 4, Table 1 - Containment Sump In Leakage Rate, Column 3).

STANDARD:

(a) Recalls from initial conditions that initial containment sump level was 47%.

(b) Records initial containment sump level in Attachment 4.

EVALUATORS NOTE:

Table 1 - Containment Sump In Leakage Rate Parameter being Column 2 Column 3 analyzed Final Value of Parameter Initial Value of ** Change in at END of Time Parameter at Parameter (+ or -

START of Time ) (final value -

initial value)

Elapsed Time 65 minutes ago 125 minutes ago 60 (Minutes)

CTMT Sump Level Circle instrument used Circle instrument N/A instrument used: 1-DA-LI-100, used 1-DA-LI-100, 1-DA-LI- 1-DA-LI-110A, or 1-DA-LI-100, 110A, or 1-DA-LI- 1-DA-LI-110B 1-DA-LI-110A, or 110B 1-DA-LI-110B CTMT Sump Level (% or IN) 47 (% or IN) N/A CTMT Sump Volume (gallons) (gallons) (gallons) from curve in 1-DRP- 34.6465 003 Elapsed time will be filled in as an initial condition.

If candidate uses chart to determine containment volume:

Answer: 34.6465 [range 34.6465 - 35 gallons]

If candidate uses graph to determine containment volume:

G2.1.23 SR10301 62 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 Answer: 35 gallons [range 34 - 36 gallons]

COMMENTS:

G2.1.23 SR10301 63 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 STEP 11:

_______ SAT Step 6.3.4

_______ UNSAT 6.3.4 Record the required final data for calculating the Containment Sump in-leakage rate (Attachment 4, Table 1 - Containment Sump In Leakage Rate, Column 2).

STANDARD:

(a) Recalls from initial conditions that final containment sump level was 62%.

(b) Records final containment sump level in Attachment 4.

EVALUATORS NOTE:

Table 1 - Containment Sump In Leakage Rate Parameter being Column 2 Column 3 analyzed Final Value of Parameter Initial Value of ** Change in at END of Time Parameter at Parameter (+ or -

START of Time ) (final value -

initial value)

Elapsed Time 65 minutes ago 125 minutes ago 60 (Minutes)

CTMT Sump Level Circle instrument used Circle instrument N/A instrument used: 1-DA-LI-100, used 1-DA-LI-100, 1-DA-LI- 1-DA-LI-110A, or 1-DA-LI-100, 110A, or 1-DA-LI- 1-DA-LI-110B 1-DA-LI-110A, or 110B 1-DA-LI-110B CTMT Sump Level 62 (% or IN) 47 (% or IN) N/A CTMT Sump Volume (gallons) (gallons) (gallons) from curve in 1-DRP- 39.439 34.6465 003 Elapsed time will be filled in as an initial condition.

If candidate uses chart to determine containment volume:

Answer: 39.439 [range 39 - 39.439 gallons]

If candidate uses graph to determine containment volume:

G2.1.23 SR10301 64 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 Answer: 39 gallons [range 38 - 40 gallons]

COMMENTS:

G2.1.23 SR10301 65 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 STEP 12:

_______ SAT Step 6.3.5

_______ UNSAT 6.3.5 Calculate the change in parameter from the initial start conditions to the final end conditions and record the elapsed time in Table 2 -

Containment Sump In-leakage Rate. (Attachment 4).

STANDARD:

(a) Calculated the difference in containment sump volume.

This is a critical step.

(b) Records difference in containment sump level in Attachment 4.

EVALUATORS NOTE:

Table 1 - Containment Sump In Leakage Rate Parameter being Column 2 Column 3 analyzed Final Value of Parameter Initial Value of ** Change in at END of Time Parameter at Parameter (+ or -

START of Time ) (final value -

initial value)

Elapsed Time 65 minutes ago 125 minutes ago 60 (Minutes)

CTMT Sump Level Circle instrument used Circle instrument N/A instrument used: 1-DA-LI-100, used 1-DA-LI-100, 1-DA-LI- 1-DA-LI-110A, or 1-DA-LI-100, 110A, or 1-DA-LI- 1-DA-LI-110B 1-DA-LI-110A, or 110B 1-DA-LI-110B CTMT Sump Level 62 (% or IN) 47 (% or IN) N/A CTMT Sump Volume (gallons) (gallons) (gallons) from curve in 1-DRP- 39.439 34.6465 4.7925 003 Elapsed time will be filled in as an initial condition.

If candidate uses chart to determine containment volume:

Answer: 4.7925 [range 4 - 5 gallons]

If candidate uses graph to determine containment volume:

Answer: 4 gallons [range 2 - 6 gallons]

G2.1.23 SR10301 66 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 Table 2 - Containment Sump In Leakage rate Change in Parameter (+/-) Divided by Elapsed Time Sump In Leakage rate (final value - initial value)

CTMT Sump Volume (minutes) (gpm)

Change 4.7925 60 (gallons)

Elapsed time will be filled in as an initial condition.

COMMENTS:

G2.1.23 SR10301 67 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 STEP 13:

_______ SAT Step 6.3.6

_______ UNSAT 6.3.6 Calculate the total Containment Sump In Leakage Rate in gallons per minute. (Attachment 4, Table 2 - Containment Sump In Leakage Rate).

STANDARD:

(a) Calculates the containment sump in leakage rate in gallons per minute.

This is a critical step.

(b) Records containment sump in leakage rate in Attachment 4.

EVALUATORS NOTE:

Table 2 - Containment Sump In Leakage rate Change in Parameter (+/-) Divided by Elapsed Time Sump In Leakage rate (final value - initial value)

CTMT Sump Volume (minutes) (gpm)

Change 4.7925 60 0.08 (gallons)

If candidate uses chart to determine containment volume:

Answer: 0.0798754 gpm [range 0.06 - 0.083 gpm]

If candidate uses graph to determine containment volume:

Answer: 0.06667 gpm [range 0.03 - 0.1 gallons]

COMMENTS:

G2.1.23 SR10301 68 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 STEP 14:

_______ SAT Step 6.3.7

_______ UNSAT 6.3.7 Transfer the Containment Sump In Leakage Rate from Attachment 4, Table 2 - Containment Sump In Leakage Rate, to Attachment 1.

STANDARD:

(a) Records containment sump in leakage rate on Attachment 1.

EVALUATORS NOTE:

Summary of Reactor Coolant Leak Rate Test Results RCS Leak Rate Data Identified leakage from Current values:

the LAST (most recent previously calculated leak rate data) performance of 1-OPT-RC-10.0 or 1-OPT-RC-10.1, as appropriate Total OTHER Identified Leakage: 0 (gpm) 0 (gpm)

Total Unidentified RCS Leak Rate: 0.13 (gpm)

Identified RCS Leak Rate: 0.15 (gpm)

Total RCS Leak Rate:

0.28 (gpm)

CTMT Sump In Leakage CTMT Sump In Leakage Rate: 0.08 (gpm)

If candidate uses chart to determine containment volume:

Answer: 0.0798754 gpm [range 0.06 - 0.083 gpm]

If candidate uses graph to determine containment volume:

Answer: 0.06667 gpm [range 0.03 - 0.1 gallons]

G2.1.23 SR10301 69 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 COMMENTS:

G2.1.23 SR10301 70 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 STEP 15:

_______ SAT Step 6.3.8

_______ UNSAT 6.3.8 Verify or place one CTMT sump pump is in AUTO.

STANDARD:

(a) Recalls from initial conditions that one CTMT sump pump is in Automatic.

EVALUATORS NOTE:

  • None COMMENTS:

STEP 16:

_______ SAT Step 6.4

_______ UNSAT Note prior to Step 6.4.1:

  • This Subsection is not required if performing a backup leak rate.

STANDARD:

(a) Acknowledges the note.

EVALUATORS NOTE:

  • None COMMENTS:

G2.1.23 SR10301 71 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 STEP 17:

_______ SAT Step 6.4.1

_______ UNSAT 6.4.1 Verify primary to secondary leakage through SG A and SG C is less than or equal to 100 gallons per day AND less than or equal to 20 gallons per day through SG B IAW either of the following. Enter N/A for this subsection if RCS temperature is less than 200 °F.

If Reactor power is greater than 25%, all N-16 Radiation Monitors are operable.

If Reactor power is less than or equal to 25%, OR any N-16 Radiation Monitor is inoperable, Chemistry has verified leakage IAW 0-CPT-SG-003, Steam Generator Primary to Secondary Leakage, if stable RCS conditions exist.

STANDARD:

(a) Acknowledges that reactor power is greater than 25% and that SG B is greater than 20 gallons per day.

EVALUATORS NOTE:

  • None COMMENTS:

STEP 18:

_______ SAT Note prior to Step 6.4.2:

  • Primary to secondary leakage determination through each SG is required every _______ UNSAT 72 hours8.333333e-4 days <br />0.02 hours <br />1.190476e-4 weeks <br />2.7396e-5 months <br />. If an SG N-16 Radiation Monitor is inoperable, sampling will be used to determine this leak rate.

STANDARD:

(a) Acknowledges the note.

EVALUATORS NOTE:

G2.1.23 SR10301 72 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0

  • None COMMENTS:

G2.1.23 SR10301 73 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 STEP 19:

_______ SAT Step 6.4.2

_______ UNSAT 6.4.2 Record primary to secondary leakage from each SG below. Enter N/A for SG(s) if N-16 monitor inoperable.

  • SG C gpd STANDARD:

(a) Records the values from the initial conditions as indicated below

  • SG A 24.4 gpd
  • SG B 22.1 gpd
  • SG C 25.6 gpd EVALUATORS NOTE:
  • None COMMENTS:

STEP 20:

_______ SAT Step 6.4.3

_______ UNSAT 6.4.3 If any N-16 inoperable, AND RCS is in a stable condition to perform leakrate, THEN notify Chemistry AND record person notified and date/time below. Otherwise, enter N/A.

STANDARD:

(a) Records N/A for this step.

EVALUATORS NOTE:

  • None G2.1.23 SR10301 74 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 COMMENTS:

G2.1.23 SR10301 75 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 STEP 21:

_______ SAT Step 6.5

_______ UNSAT Notes prior to Step 6.5.1:

  • The Leakrate spreadsheet is located at S:\SURRY PWR STA\3\Data1\OPS\Leakrate\1-OPT-RC-10.0. Backup leakrates are to be entered in Backup Statistics tab of spreadsheet, if applicable.

STANDARD:

(a) Acknowledges the notes.

EVALUATORS NOTE:

  • None COMMENTS:

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Surry 2010-301 Perform 1-OPT-RC-10.0 STEP 22:

_______ SAT Step 6.5.1

_______ UNSAT 6.5.1 Update 1-OPT-RC-10.0 Data Entry tab in 1-OPT-RC-10.0 spreadsheet with Daily primary leak rate, primary to secondary leak rate, and sump in-leakage information.

STANDARD:

(a) Opens the leakrate spreadsheet and enters the required data.

EVALUATORS NOTE:

  • Pre-data Entry Total Identified Unidentified Sump 'A' 'B' Date (gpm) (gpm) (gpm) (gpm) (gpd) (gpd) 'C' (gpd) 05/15/10 0.240 0.150 0.090 0.140 24.200 15.200 25.400 05/16/10 0.220 0.120 0.110 0.130 24.400 15.300 25.400 05/17/10 0.250 0.150 0.100 0.130 24.200 14.800 25.600 05/18/10 0.230 0.130 0.090 0.130 24.300 14.900 25.100 05/19/10 0.230 0.140 0.100 0.130 24.500 15.200 25.300 05/20/10 0.250 0.160 0.090 0.130 24.200 15.300 25.700 05/21/10 0.250 0.160 0.090 0.130 24.400 15.200 25.400 Action Level 1 Action Level 2 Action Level 3 2 of 3 consecutive 9 last Unidentified Unident.

7 Day Consecutive 2 Leak Rates > Leak Rate Average Unidentified Consecutive baseline > baseline Unident. Unidentified Leak Rates > Unidentified mean + 2 mean + 3 Unident.

Leakage Leak Rate > baseline Leak Rates standard standard Leak Rate Date (gpm) .1 gpm mean >.15 gpm deviations deviations >.3 gpm 05/21/10 0.090 0 0 0 0 0 0 05/20/10 0.090 0 0 0 0 0 0 05/19/10 0.100 0 0 0 0 0 0 G2.1.23 SR10301 77 of 319

Surry 2010-301 Perform 1-OPT-RC-10.0 05/18/10 0.090 0 0 0 0 0 0 05/17/10 0.100 0 0 0 0 0 0 05/16/10 0.110 0 0 0 0 0 0 05/15/10 0.090 0 0 0 0 0 0 COMMENTS:

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Surry 2010-301 Perform 1-OPT-RC-10.0 STEP 23:

_______ SAT Step 6.5.2

_______ UNSAT 6.5.2 Review leakage trends in 1-OPT-RC-10.0 spreadsheet.

STANDARD:

(a) Reviews the trends for 5/22/10 and notes that B SG primary to secondary leakage is elevated and that the plant is in action level 1 for RCS leakage.

EVALUATORS NOTE:

  • Post-data Entry Total Identified Unidentified Sump 'A' 'B' Date (gpm) (gpm) (gpm) (gpm) (gpd) (gpd) 'C' (gpd) 05/15/10 0.240 0.150 0.090 0.140 24.200 15.200 25.400 05/16/10 0.220 0.120 0.110 0.130 24.400 15.300 25.400 05/17/10 0.250 0.150 0.100 0.130 24.200 14.800 25.600 05/18/10 0.230 0.130 0.090 0.130 24.300 14.900 25.100 05/19/10 0.230 0.140 0.100 0.130 24.500 15.200 25.300 05/20/10 0.250 0.160 0.090 0.130 24.200 15.300 25.700 05/21/10 0.250 0.160 0.090 0.130 24.400 15.200 25.400 05/22/10 0.280 0.150 0.130 0.080 24.400 22.100 25.600 Action Level 1 Action Level 2 Action Level 3 2 of 3 consecutive 9 last Unidentified Unident.

7 Day Consecutive 2 Leak Rates > Leak Rate Average Unidentified Consecutive baseline > baseline Unident. Unidentified Leak Rates > Unidentified mean + 2 mean + 3 Unident.

Leakage Leak Rate > baseline Leak Rates standard standard Leak Rate Date (gpm) .1 gpm mean >.15 gpm deviations deviations >.3 gpm 5/22/10 0.13 1 0 0 0 0 0 05/21/10 0.090 0 0 0 0 0 0 05/20/10 0.090 0 0 0 0 0 0 G2.1.23 SR10301 79 of 319

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STEP 24:

_______ SAT Notes prior to Step 6.5.3:

  • The following information is determined by 1-OPT-RC-10.0 spreadsheet in Daily _______ UNSAT Statistics tab with Yellow representing Action Level 1, Orange representing Action Level 2, and Red representing Action Level 3. If all Action levels are Green, then all criteria is satisfied.
  • The OPT-RC-10.0 spreadsheet Action Level criteria are not subject to change and do not need to have the revision number verified. Changes will be made to the baseline mean unidentified leak rate and baseline standard deviation of unidentified leak rate by Engineering following Refueling Outages and as required.

STANDARD:

(a) Acknowledges the Notes.

EVALUATORS NOTE:

  • None COMMENTS:

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Surry 2010-301 Perform 1-OPT-RC-10.0 STEP 25:

_______ SAT Step 6.5.3

_______ UNSAT 6.5.3 IF any of the following criteria apply to the unidentified leakage, THEN initiate 1-OP-RC-014. Otherwise, enter N/A.

Action Level 1 One seven day rolling average of Unified RCS Leak Rate greater than 0.1 gpm.

Nine consecutive daily Unidentified RCS Leakrates greater than baseline mean.

Action Level 2 Two consecutive daily Unidentified RCS leakrates greater than 0.15 gpm.

Two of Three consecutive daily Unidentified RCS Leakrates greater than mean +2 standard deviations.

Action Level 3 One Unidentified RCS leakrates greater than 0.3 gpm.

One Unidentified RCS Leakrate greater than mean +3 standard deviations.

STANDARD:

(a) Marks the step as follows:.

Action Level 1:

X One seven day rolling average of Unified RCS Leak Rate greater than 0.1 gpm.

Nine consecutive daily Unidentified RCS Leakrates greater than baseline mean.

This is a critical step.

EVALUATORS NOTE:

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Surry 2010-301 Perform 1-OPT-RC-10.0 will perform this procedure and to continue on with 1-OPT-RC-10.0 COMMENTS:

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Surry 2010-301 Perform 1-OPT-RC-10.0 STEP 26:

_______ SAT 7.1 Acceptance Criteria.

_______ UNSAT 7.1.1 Evaluate the test results by reviewing the following acceptance criteria.

The Unidentified Leakage Rate is less than or equal to 1.0 gpm.

The Total Identified Leakage Rate is less than or equal to 10.0 gpm.

Primary to secondary leakage through each Steam Generator is being monitored IAW 0-CPT-SG-003, OR is less than or equal to 100 gallons per day through SG A and SG C AND less than or equal to 20 gallons per day through SG B as determined by N-16 Radiation Monitors 7.1.2 Document the test results.

Satisfactory Unsatisfactory STANDARD:

(a) Completes this section as follows:

7.1.1 Evaluate the test results by reviewing the following acceptance criteria.

X The Unidentified Leakage Rate is less than or equal to 1.0 gpm.

X The Total Identified Leakage Rate is less than or equal to 10.0 gpm.

Primary to secondary leakage through each Steam Generator is being monitored IAW 0-CPT-SG-003, OR is less than or equal to 100 gallons per day through SG A and SG C AND less than or equal to 20 gallons per day through SG B as determined by N-16 Radiation Monitors 7.1.2 Document the test results.

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Surry 2010-301 Perform 1-OPT-RC-10.0 This is a critical step.

EVALUATORS NOTE:

  • Acknowledge the completion of the task.

COMMENTS:

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Surry 2010-301 Perform 1-OPT-RC-10.0 STEP 27:

_______ SAT 7.2 Follow on Tasks.

_______ UNSAT 7.2.1 If the test was unsatisfactory, THEN perform the following actions. Otherwise, enter N/A.

a. Document the reason for the unsatisfactory test in Operator Comments.
b. Notify System Engineering of unsatisfactory conditions and record the name of the person notified.
c. The system engineer will initiate an evaluation for license renewal of potential aging effects such as material or cracking.
d. Initiate a Condition Report and record the number below.
e. Initiate the use of 1-AP-16.00, Excessive RCS Leakage.

7.2.2 IF a partial operability test was performed, THEN document the reason for the partial test in Operator Comments. Otherwise, enter N/A.

STANDARD:

(a) The candidate will document that the test was performed unsat in the Operator Comments due to the primary to secondary leakage. May also note that the plant is in action level 1 and 1-OP-RC-014 is required. Words to the effect follow: This PT was completed unsat due to primary to secondary leakage greater than 20 gpd on B SG.

(b) Will inform the evaluator that system engineering needs to be notified, a CR will be required and that AP-16 will need to be evaluated.

EVALUATORS NOTE:

  • System Engineer: Karlie F. Irwine COMMENTS:

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Surry 2010-301 Perform 1-OPT-RC-10.0 STEP 28:

_______ SAT 7.3 Notification, Documentation and Procedure Closeout.

_______ UNSAT 7.3.1 Notify Shift Supervision that the test is complete.

7.3.2 Document Leak Rate results in Unit 1 Narrative Logs.

STANDARD:

(a) Will inform the evaluator that the test is complete.

(b) Will inform the evaluator that the leak rate needs to be documented.

EVALUATORS NOTE:

  • None.

COMMENTS:

STOP TIME:

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Operator Directions Handout (TO BE READ TO APPLICANT BY EXAMINER)

Task

  • Task is to be PERFORMED in the SIMULATOR or CLASSROOM.
  • Given simulated plant conditions, perform the remainder of 1-OPT-RC-10.0, Reactor Coolant Leakage -

Computer Calculated, and submitted the procedure for review by the Unit Supervisor.

Directions The evaluator will explain the initial conditions of the task to be performed and will provide the initiating cue. Ensure you indicate to the evaluator when you understand your assigned task.

Initial Conditions

  • It is mid-shift on May 22, 2010. Unit 1 power is 100 percent.
  • I am the Nuclear Shift Manager. I have assigned you to complete the normal daily 1-OPT-RC-10.0, Reactor Coolant Leakage - Computer Calculated. The procedure is complete up through Step 6.2.11 and the computer generated leak rate data sheet has just been printed out, the leak rate ran for 125 minutes. You are to complete 1-OPT-RC-10.0, Reactor Coolant Leakage - Computer Calculated it is entirety and when done turn the procedure in for review.
  • The following are the Unit conditions:
  • Reactor power: 100%
  • Charging flow control is in automatic.
  • One PDTT pump was placed in automatic after the PCS computer leak rate program results were printed.
  • Containment Sump Data:
  • Initial containment sump level was 47% as indicated on 1-DA-LI-100.
  • Final containment sump level was 62% as indicated on 1-DA-LI-100.
  • Containment Sump leak rate elapsed time - 60 minutes.
  • After this data was recorded, one containment sump pump was placed back in automatic Primary to Secondary Leakage exists and is known and has been indicating in the 15 - 25 gpd range per steam generator for the past week. Today the N-16 monitors are slightly elevated and indicate the following:

SG A: 24.4 gpd SG B: 22.1 gpd SG C: 25.6 gpd The Leakrate spreadsheet is located at folder S:\SURRY PWR STA\3\Ops\Leakrate on the desktop of your laptop computer.

Initiating Cues:

  • Here is a partially completed copy of 1-OPT-RC-10.0, Reactor Coolant Leakage - Computer Calculated. I need you to complete 1-OPT-RC-10.0, Reactor Coolant Leakage - Computer Calculated it is entirety and when done turn the procedure in for review.
  • When you are ready to have your work reviewed, please inform me, as this will end the JPM.

Operator Directions Handout (TO BE GIVEN TO APPLICANT)

Initial Conditions

  • It is mid-shift on May 22, 2010. Unit 1 power is 100 percent.
  • I am the Nuclear Shift Manager. I have assigned you to complete the normal daily 1-OPT-RC-10.0, Reactor Coolant Leakage - Computer Calculated. The procedure is complete up through Step 6.2.11 and the computer generated leak rate data sheet has just been printed out, the leak rate ran for 125 minutes. You are to complete 1-OPT-RC-10.0, Reactor Coolant Leakage - Computer Calculated it is entirety and when done turn the procedure in for review.
  • The following are the Unit conditions:
  • Reactor power: 100%
  • Charging flow control is in automatic.
  • One PDTT pump was placed in automatic after the PCS computer leak rate program results were printed.
  • Containment Sump Data:
  • Initial containment sump level was 47% as indicated on 1-DA-LI-100.
  • Final containment sump level was 62% as indicated on 1-DA-LI-100.
  • Containment Sump leak rate elapsed time - 60 minutes.
  • After this data was recorded, one containment sump pump was placed back in automatic Primary to Secondary Leakage exists and is known and has been indicating in the 15 - 25 gpd range per steam generator for the past week. Today the N-16 monitors are slightly elevated and indicate the following:

SG A: 24.4 gpd SG B: 22.1 gpd SG C: 25.6 gpd The Leakrate spreadsheet is located at folder S:\SURRY PWR STA\3\Ops\Leakrate on the desktop of your laptop computer.

Initiating Cues:

  • Here is a partially completed copy of 1-OPT-RC-10.0, Reactor Coolant Leakage - Computer Calculated. I need you to complete 1-OPT-RC-10.0, Reactor Coolant Leakage - Computer Calculated it is entirety and when done turn the procedure in for review.
  • When you are ready to have your work reviewed, please inform me, as this will end the JPM.

REACTOR COOLANT SYSTEM LEAK RATE DATE: 5/22/10 START TIME: 125 Minutes ago DURATION REQUESTED: 125 ESTIMATED STOP TIME: Now OPERATOR ENTERED PARAMETERS:

YLR0001K, OP ENTERED MINUTES TO RUN = 125 MIN YLR0002K, OP ENTERED IDENT LEAKAGE = 0 GPM U9130, ROLLING PRT LEAKRATE = 0.00 GPM REACTOR COOLANT SYSTEM LEAK RATE DATE: 5/22/10 START TIME: 125 Minutes ago DURATION REQUESTED: 125 ESTIMATED STOP TIME: Now OPERATOR ENTERED PARAMETERS:

YLR0001K, OP ENTERED MINUTES TO RUN = 125 MIN YLR0002K, OP ENTERED IDENT LEAKAGE = 0 GPM U9130, ROLLING PRT LEAKRATE = 0.00 GPM CALCULATION OF LEAK RATES

1) RAW DATA OF PDTT LEVEL - START: 40.70 END: 42.91
2) SAMPLE DATA:

RCS TEMPERATURE AVERAGE ((T0400A + T0420A + T0440A)/3:

573.36 573.38 573.37 573.39 573.32 573.38 573.31 573.28 573.40 573.32 573.43 573.32 573.40 573.34 573.35 573.30 573.32 573.34 573.33 573.30 573.33 573.38 573.32 573.35 573.30 573.32 573.37 573.33 573.32 573.32 573.34 573.36 573.34 573.34 573.32 573.32 573.30 573.34 573.31 573.31 573.30 PRESSURIZER LEVEL AVERAGE ((L0480A + L0481A + L0482A)/3):

56.67 56.79 56.77 56.82 56.77 56.77 56.76 56.71 56.77 56.76 56.77 56.75 56.72 56.69 56.70 56.70 56.69 56.70 56.70 56.71 56.72 56.77 56.75 56.76 56.74 56.76 56.77 56.72 56.65 56.72 56.73 56.76 56.74 56.76 56.72 56.72 56.73 56.70 56.73 56.70 56.73 VCT LEVEL (L0112A):

42.90 42.81 42.63 42.60 42.50 42.44 42.35 42.38 42.35 42.32 42.26 42.20 42.14 42.14 42.14 42.05 41.93 41.83 41.74 41.65 41.56 41.44 41.41 41.31 41.19 41.25 41.13 41.07 41.01 40.95 40.95 40.77 40.80 40.67 40.61 40.58 40.52 40.49 40.40 40.40 40.34 RCS PRESSURE AVERAGE ((P0480A + P0481A + P0482A)/3):

2243.38 2243.62 2243.38 2243.87 2243.30 2243.54 2243.22 2243.13 2243.22 2243.54 2243.79 2243.87 2242.89 2242.81 2243.22 2242.73 2243.05 2243.54 2243.54 2242.73 2243.70 2243.95 2244.11 2243.79 2243.54 2244.44 2243.22 2243.46 2243.30 2242.97 2243.70 2244.44 2244.03 2243.54 2244.03 2243.54 2243.30 2242.65 2243.46 2243.22 2243.70

3) LINEAR REGRESSION STATISTICS:

PARAMETER SLOPE START VALUE END VALUE TEMPERATURE -0.00037 573.36 573.31 PRESSURIZER LEVEL -0.00026 56.75 56.71 VCT LEVEL -0.02070 42.86 40.27

4) MASS CHANGE DATA (A NEGATIVE RATE IMPLIES MASS TRANSFER OUT OF THE VOLUME):

RCS: -0.00037 DEGF/MIN * -0.07 LBM/CU FT(DEGF)

  • 82.08.8 CU FT = 0.22 LBM/MIN PRZR: -0.00026 PCT/MIN
  • 74.0 GAL/PCT
  • 0.13368 CU FT/GAL
  • 37.12 LBM/CU FT = -0.10 LBM/MIN VCT: -0.02070 PCT/MIN
  • 14.1 GAL/PCT
  • 0.13368CU FT/GAL
  • 61.87 LBM/CU FT = -2.41 LBM/MIN
5) CONVERSIONS FOR PDTT, PRT AND IDENTIFIED LEAKAGE TO LBM:

PDTT CHANGE: 42.91 PCT - 40.70 PCV = 2.21 PCT PDTT: 2.21 PCT

  • 71.16 LBM/PCT / 125 MIN = 1.26 LBM/MIN PRT: 0.00 GAL/MIN
  • 0.13368 CU FT/GAL
  • 61.856 LBM/CU FT = 0.00 LBM.MIN IDENTIFIED LEAKAGE: 0.00 GAL/MIN
  • 0.13368 CU FT/GAL
  • 62.310 LBM/CU FT = 0.00 LBM.MIN
6) TOTAL LEAKAGES IN LBM/MIN:

RCS: (-1.0)

  • 0.22 LBM/MIN + -0.10 LBM/MIN + -2.41 LBM/MIN = 2.29 LBM/MIN IDENTIFIED: 1.26 LBM/MIN + 0.00 LBM/MIN + 0.00 LBM/MIN = 1.26 LBM/MIN UNIDENTIFIED: 2.29 LBM/MIN - 1.26 LBM/MIN = 1.03 LBM/MIN
7) TOTAL LEAKAGES IN GALLONS/MINUTE:

RCS: 2.29 LBM/MIN

  • 7.48052 GAL/CU FT / 61.856 LBM/CU FT = 0.28 GAL/MIN IDENTIFIED: 1.26 LBM/MIN
  • 7.48052 GAL/CU FT / 61.856 LBM/CU FT = 0.15 GAL/MIN UNIDENTIFIED: 0.28 GAL/MIN - 0.15 GAL/MIN = 0.13 GAL/MIN NOTE: VALUES WITH A QUALITY OF B ARE UNRELIABLE REACTOR COOLANT SYSTEM LEAK RATE DATE: 5/22/10 START TIME: Now

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U.S. Nuclear Regulatory Commission Surry Power Station SR10301 Administrative Job Performance Measure GEN2.2.37 (3.6/4.6)

Applicant________________________________ Start Time___________________

Examiner_______________________________

Date ___________________________________ Stop Time___________________

Title Periodic Test Review 1-OPT-CH-002 (REV 47), CHARGING PUMP OPERABILITY AND PERFORMANCE TEST FOR 1-CH-P-1B K/A: GEN2.2.37 Ability to determine operability and/or availability of safety related equipment.

Applicability Estimated Time Actual Time SRO(I) 45 Minutes Conditions

  • Task is to be PERFORMED in the classroom.

Standards

  • Reviews completed 1-OPT-CH-002 (REV 47), CHARGING PUMP OPERABILITY AND PERFORMANCE TEST FOR 1-CH-P-1B, for accuracy and determines operability.

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Initiating Cues

  • I am the Shift Manager and you are the Unit Supervisor. Here is a copy of 1-OPT-CH-002 (REV 47), CHARGING PUMP OPERABILITY AND PERFORMANCE TEST FOR 1-CH-P-1B, which has just been completed.
  • No maintenance has been performed on the Charging system.
  • Review 1-OPT-CH-002 (REV 47), CHARGING PUMP OPERABILITY AND PERFORMANCE TEST FOR 1-CH-P-1B, for completeness and accuracy.
  • List ALL discrepancies noted on the ANSWER SHEET provided.
  • When you are finished, inform your examiner of ALL problems noted in the procedure and any Technical Specification operability concerns if applicable.

Terminating Cues

  • Applicant has completed the procedure review and discussed problems with examiner.

Tools and Equipment

  • Calculator
  • Copy of completed 1-OPT-CH-002 (REV 47), CHARGING PUMP OPERABILITY AND PERFORMANCE TEST FOR 1-CH-P-1B.

Safety Considerations

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PERFORMANCE CHECKLIST Notes to the Evaluator

  • Task critical elements are bolded and noted at the end of the step as CRITICAL STEP.
  • START TIME:

STEP 1:

_______ SAT STEP 1 - Review the purpose of the procedure (Section 1.0)

_______ UNSAT STANDARD:

  • Reviews purpose of procedure steps 1.1 - 1.9.

EVALUATORS NOTE: N/A COMMENTS:

STEP 2:

_______ SAT STEP 2 - Review the References section (Section 2.0)

_______ UNSAT STANDARD:

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COMMENTS:

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STEP 3:

_______ SAT STEP 3 - Reviews the Initial Conditions section (Section 3.0)

_______ UNSAT STANDARD:

  • Reviews Initial Conditions steps 3.1 - 3.4.

EVALUATORS NOTE: N/A COMMENTS:

STEP 4:

_______ SAT STEP 4 - Reviews the Precautions and Limitations section (Section 4.0)

_______ UNSAT STANDARD:

  • Reviews precautions and limitations steps 4.1 - 4.15.

EVALUATORS NOTE: N/A COMMENTS:

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Surry 2010-301 PT Review (1-OPT-CH-007)

STEP 5:

_______ SAT STEP 5 - Reviews the Special Tools and Equipment section (Section 5.0)

_______ UNSAT STANDARD:

  • Reviews Special Tools and Equipment section steps 5.1 - 5.8.

EVALUATORS NOTE: N/A COMMENTS:

STEP 6:

_______ SAT STEP 6.1 - Reviews Work Preparation section (Section 6.1).

_______ UNSAT STANDARD:

  • Verifies proper placekeeping on all steps, notes, and cautions.
  • Verifies step 6.1.1 is N/Ad.
  • Verifies step 6.1.2 substeps a and b are initialed and Attachment 9 is properly filled out.
  • Verifies step 6.1.3 is initialed and SQC numbers and Cal Due Dates are recorded on Attachment 1.
  • Verifies step 6.1.4 is initialed.
  • Verifies step 6.1.5 is initialed and blocks are correctly checked off. The 6 block th should be checked off which is 1-CH-P-1B needs the Quarterly Test (1-CH-P-1B must be stopped), Perform Subsection 6.5 and Subsection 6.6
  • Goes to subsection 6.5.

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Surry 2010-301 PT Review (1-OPT-CH-007)

EVALUATORS NOTE: N/A COMMENTS:

STEP 7:

_______ SAT STEPS 6.2-6.4 - Reviews Steps 6.2 - 6.4 of 1-OPT-CH-002

_______ UNSAT STANDARD:

  • Verifies all steps in 6.2 - 6.4 are N/Ad.

EVALUATORS NOTE: N/A COMMENTS:

STEP 8:

_______ SAT STEP 6.5- Reviews Discharge Check Valve Close Test, MOV Timing, Lube Oil TCV Timing and Starting 1-CH-P-1B section of procedure (Section _______ UNSAT 6.5.1 - 6.5.20).

STANDARD:

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Surry 2010-301 PT Review (1-OPT-CH-007)

  • Verifies proper placekeeping on all steps, notes, and cautions.
  • Verifies step 6.5.1 - 6.5.20 are properly initialed.
  • Verifies open and close stroke times are recorded on Attachment 4 for 1-CH-MOV-1286B, 1287B and 1275B.
  • Verifies discharge pressure recorded on Attachment 1 IAW step 6.5.1.e, 6.5.1.f, 6.5.1.g and that differential is < 7.5 psid IAW 6.5.1.g.
  • Verifies box checked in step 6.5.2 indicating that 1-SW-TCV-108B was closed and goes to step 6.5.3.
  • Verifies step 6.5.4 is N/Ad.
  • Verifies step 6.5.6.a is N/Ad.
  • Verifies step 6.5.7 is N/Ad.
  • Verifies the open and closed stroke times, test position, and the as left position for 1-SW-TCV-108B are recorded on Attachment 4.
  • Verifies lube oil temperature recorded in step 6.5.6.d is between 60-120 °F.
  • Verifies step 6.5.10.b is N/Ad.
  • Verifies step 6.5.12 is N/Ad.
  • Verifies lube oil pressure recorded in step 6.5.16 is between 8-35 psig.
  • Verifies step 6.5.17 N/Ad.
  • Verifies pump and damper checks were sat IAW step 6.5.20 on non-running charging pumps.

EVALUATORS NOTE: N/A COMMENTS:

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Surry 2010-301 PT Review (1-OPT-CH-007)

STEP 9:

_______ SAT STEP 6.6- Reviews 1-CH-P-1B Performance Test section of procedure (Section 6.6.1 - 6.6.26). _______ UNSAT STANDARD:

  • Verifies proper placekeeping on all steps, notes, and cautions.
  • Verifies step 6.6.1 - 6.6.26 are properly initialed.
  • Verifies step 6.6.3 is N/Ad.
  • Verifies data is recorded in step 6.6.5 - 6.6.7.
  • Verifies step 6.6.10.b is N/Ad.
  • Verifies data recorded on Attachments 1 and 2 IAW steps 6.6.12 - 6.6.16.
  • Verifies step 6.6.17 and step 6.6.18 are N/Ad.
  • Verifies data is recorded in step 6.6.22.
  • Verifies step 6.6.26 N/Ad.

EVALUATORS NOTE: N/A COMMENTS:

STEP 10:

_______ SAT STEPS 6.7-6.8 - Reviews Steps 6.7 - 6.8 of 1-OPT-CH-002

_______ UNSAT STANDARD:

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Surry 2010-301 PT Review (1-OPT-CH-007)

  • Verifies all steps in 6.7 - 6.8 are N/Ad.

EVALUATORS NOTE: N/A COMMENTS:

STEP 11:

_______ SAT STEP 6.9- Reviews Obtaining Oil Samples section of procedure Section 6.9.1-6.9.2). _______ UNSAT STANDARD:

  • Verifies proper placekeeping on all steps, notes, and cautions.
  • Verifies steps in 6.9.1 are properly initialed and steps in 6.9.2 are N/Ad.

EVALUATORS NOTE: N/A COMMENTS:

STEP 12:

_______ SAT STEP 6.10 - Reviews Step 6.10 of 1-OPT-CH-002.

_______ UNSAT STANDARD:

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Surry 2010-301 PT Review (1-OPT-CH-007)

  • Verifies all steps of 6.10 are N/Ad.

EVALUATORS NOTE: N/A COMMENTS:

STEP 12:

_______ SAT STEP 7.0- Reviews Follow-On section of procedure (Section 7.1 - 7.4).

_______ UNSAT STANDARD:

  • Verifies proper placekeeping on all steps, notes, and cautions.
  • Evaluates the acceptance criteria in step 7.1.1 by reviewing attachment data referenced for each bulleted item.

EVALUATORS NOTE: N/A COMMENTS:

STEP 13:

_______ SAT - Reviews Attachment 1 Data.

_______ UNSAT STANDARD:

  • Review attachment 1 data and verifies all are within the acceptance criteria.

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EVALUATORS NOTE: N/A COMMENTS:

STEP 14:

_______ SAT - Reviews Attachment 2 Data.

_______ UNSAT STANDARD:

  • Review attachment 2 data and verifies all are within the acceptance criteria.
  • Notes that the outboard horizontal vibration (pt 22) on the pump bearing is in the INOPERABLE RANGE and that OPT was checked as SAT.
  • This is a critical step.

EVALUATORS NOTE: N/A COMMENTS:

STEP 15:

_______ SAT - Reviews Attachment 4 Data.

_______ UNSAT STANDARD:

  • Review attachment 4 data and verifies all are within the acceptance criteria.
  • Notes that 1-CH-MOV-1287B OPEN stroke test time is not in the ACCEPTABLE range and that OPT was checked as SAT.
  • This is a critical step.

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EVALUATORS NOTE: N/A COMMENTS:

STEP 16:

_______ SAT - Reviews Attachment 9.

_______ UNSAT STANDARD:

  • Verifies proper placekeeping on all steps, notes, and cautions.
  • Verifies all steps in attachment 9 are properly initialed or N/Ad as applicable.

EVALUATORS NOTE: N/A COMMENTS:

STOP TIME:

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Surry 2010-301 PT Review (1-OPT-CH-007)

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ANSWER KEY 1-OPT-CH-002 REVIEW

1. Attachment 2, outboard horizontal vibration (pt 22) on the pump exceeds the inoperable range limit given. (CRITICAL TASK)
2. Attachment 4, 1-CH-MOV-1287B exceeds open stroke time limits. (CRITICAL TASK)
3. Step 7.1.1, Charging pump delta-p and vibration status determinations are checked as NOT being inoperable. 1-CH-MOV-1287B is checked as meeting the acceptance criteria.
4. 7.1.2, PT is marked as SAT versus UNSAT. (CRITICAL TASK)
5. Step 7.2.1, step marked N/A when notifications to engineering should be made and Condition Reports/Work Requests should be submitted.
6. No comments made in the Operator Comments section.
7. They are in violation of Tech Spec 3.2 because they do not have two boron injection subsystems due to 1-CH-P-1B being inoperable.

They are in a 72 hour8.333333e-4 days <br />0.02 hours <br />1.190476e-4 weeks <br />2.7396e-5 months <br /> clock to be in at least HOT SHUTDOWN within the next 6 hours6.944444e-5 days <br />0.00167 hours <br />9.920635e-6 weeks <br />2.283e-6 months <br />. (CRITICAL TASK)

8. They are in violation of Tech Spec 3.3 because they do not have two operable Safety Injection subsystems due to 1-CH-P-1B being inoperable. They are in a 72 hour8.333333e-4 days <br />0.02 hours <br />1.190476e-4 weeks <br />2.7396e-5 months <br /> clock to be in at least HOT SHUTDOWN within the next 6 hours6.944444e-5 days <br />0.00167 hours <br />9.920635e-6 weeks <br />2.283e-6 months <br />. (CRITICAL TASK)

G2.2.37 SR10301 63 of 319

Surry 2010-301 Determine Tagout Boundaries Operator Directions Handout (TO BE READ TO APPLICANT BY EXAMINER)

Task

  • Task is to be performed in the classroom.
  • Review 1-OPT-CH-002 (REV 47), CHARGING PUMP OPERABILITY AND PERFORMANCE TEST FOR 1-CH-P-1B, for completeness and accuracy.

Directions The evaluator will explain the initial conditions of the task to be performed and will provide the initiating cue. Ensure you indicate to the evaluator when you understand your assigned task.

Initial Conditions:

  • Unit 1 is at 100% power.
  • 1-OPT-CH-002 (REV 47), CHARGING PUMP OPERABILITY AND PERFORMANCE TEST FOR 1-CH-P-1B, has just been completed.

Initiating Cues

  • I am the Shift Manager and you are the Unit Supervisor. Here is a copy of 1-OPT-CH-002 (REV 47), CHARGING PUMP OPERABILITY AND PERFORMANCE TEST FOR 1-CH-P-1B, which has just been completed.
  • No maintenance has been performed on the Charging system.
  • Review 1-OPT-CH-002 (REV 47), CHARGING PUMP OPERABILITY AND PERFORMANCE TEST FOR 1-CH-P-1B, for completeness and accuracy.
  • List ALL discrepancies noted on the ANSWER SHEET provided.
  • When you are finished, inform your examiner of ALL problems noted in the procedure and any Technical Specification operability concerns if applicable.

G2.2.13 SR10301 1 of 319

Surry 2010-301 Determine Tagout Boundaries Operator Directions Handout (TO BE GIVEN TO APPLICANT)

Initial Conditions:

  • Unit 1 is at 100% power.
  • 1-OPT-CH-002 (REV 47), CHARGING PUMP OPERABILITY AND PERFORMANCE TEST FOR 1-CH-P-1B, has just been completed..

Initiating Cues

  • I am the Shift Manager and you are the Unit Supervisor. Here is a copy of 1-OPT-CH-002 (REV 47), CHARGING PUMP OPERABILITY AND PERFORMANCE TEST FOR 1-CH-P-1B, which has just been completed.
  • No maintenance has been performed on the Charging system.
  • Review 1-OPT-CH-002 (REV 47), CHARGING PUMP OPERABILITY AND PERFORMANCE TEST FOR 1-CH-P-1B, for completeness and accuracy.
  • List ALL discrepancies noted on the ANSWER SHEET provided.
  • When you are finished, inform your examiner of ALL problems noted in the procedure and any Technical Specification operability concerns if applicable.

G2.2.13 SR10301 2 of 319

Surry 2010-301 Determine Tagout Boundaries ANSWER SHEET 1-OPT-CH-002 REVIEW G2.2.13 SR10301 3 of 319

Surry 2010-301 Determine Tagout Boundaries U.S. Nuclear Regulatory Commission Surry Power Station SR10301 Administrative Job Performance Measure 2.2.13 Applicant________________________________ Start Time___________________

Examiner_______________________________

Date ___________________________________ Stop Time___________________

Title Determine Tagout Boundaries K/A: G2.2.13 - Knowledge of Tagging and Clearance Procedures. (4.1/4.3)

Applicability Est Completion Time Actual Time RO 30 Minutes ___________

Conditions

  • Task is to be PERFORMED in the CLASSROOM.

Standards G2.2.13 SR10301 4 of 319

Surry 2010-301 Determine Tagout Boundaries

  • Correctly determine the tagging boundary to allow for maintenance on 1-BC-P-1A.

Initiating Cues

  • It has been reported that the outboard pump seal has failed on 1-BC-P-1A and is leaking excessively. The shift secured 1-BC-P-1A and placed 1-BC-P-1B in service.
  • I am the Nuclear Shift Manager. I need you to determine the electrical and mechanical tagging boundaries that will allow maintenance to safely fix the pump seal on 1-BC-P-1A.

G2.2.13 SR10301 5 of 319

Surry 2010-301 Determine Tagout Boundaries Initial Conditions

  • It has been reported that the outboard pump seal has failed on 1-BC-P-1A and is leaking excessively. The shift secured 1-BC-P-1A and placed 1-BC-P-1B in service.
  • You are to determine the electrical and mechanical tagging boundaries that will allow maintenance to safely replace the pump seal on 1-BC-P-1A after the tags have been hung and associated piping drained.
  • Use the attached table to identify all components and their required positions. The number of blanks on this table does not indicate the number of steps in the tagout or the number of components to be tagged.
  • The order in which tags should be placed is not necessary.
  • When you finish identifying the tagging boundary, inform an examiner.
  • The computerized Tagging Systems are not operational and may not be used for this task.

Terminating Cues

  • Applicant informs examiner that the task has been completed.

Tools, Equipment, and Procedures

  • Applicants may request administrative procedures and plant drawings.

Procedures

  • 11448-FM-73A SH 1
  • 11448-FE-1B Tools and Equipment Safety Considerations
  • Computer only connected to Webtop
  • None Notes G2.2.13 SR10301 6 of 319

Surry 2010-301 Determine Tagout Boundaries Performance Checklist Notes to the Evaluator.

  • Task critical elements are bolded and noted by the words Critical Step at the end of the step.
  • START TIME:

STEP 1:

_______ SAT Reviews the initial conditions of the JPM and uses Webtop to identify the drawings associated with the Bearing Cooling System that will be used to generate a safe working boundary. _______ UNSAT STANDARD:

(a) Utilizes Webtop and identifies that the following drawings are applicable:

11448-FM-73A SH 1 and 11448-FE-1B.

EVALUATORS NOTE:

  • If asked, provide candidate with system to drawing number summary sheet.

COMMENTS:

G2.2.13 SR10301 7 of 319

Surry 2010-301 Determine Tagout Boundaries STEP 2:

_______ SAT Reviews mechanical drawing 11448-FM-73A SH1 and identifies the mechanical boundaries (suction, discharge, vent, and drain) _______ UNSAT STANDARD:

(a) Notes that 1-BC-70 (pump discharge valve) will need to be closed.

(b) Notes that 1-BC-66 (pump suction valve) will need to be closed.

(c) Notes that 1-BC-267 (pump discharge drain) will need to be opened.

(d) Notes that 1-BC-171 (pump seal vent) will need to be opened.

(e) 1-BC-68 (1-BC-PI-101A isolation), 1-BC-441 (1-BC-PI-115A isolation), and 1-BC-445 (1-BC-PI-116A isolation) are acceptable alternates to 1-BC-171.

This is a critical step.

EVALUATOR NOTES:

o Component and component position are both critical.

COMMENTS:

STEP 3:

_______ SAT Reviews electrical drawing 11448-FE-1B and identifies the electrical boundary (4160V supply breaker) _______ UNSAT STANDARD:

(a) Notes that 1-EP-BKR-15B8 will need to be opened This is a critical step.

EVALUATOR NOTES:

  • Candidate may also tag the control switch in pull to lock.

o Component and component position are both critical.

G2.2.13 SR10301 8 of 319

Surry 2010-301 Determine Tagout Boundaries COMMENTS:

G2.2.13 SR10301 9 of 319

Surry 2010-301 Determine Tagout Boundaries STEP 4:

_______ SAT Completes the attached table and reports that the task is complete.

_______ UNSAT STANDARD:

Table is completed as follows:

Component ID Number / Name Position Danger Tag Required 1 1-BC-P-1A Control Switch PTL No 2 1-EP-BKR-15B8 (A BC Pump Supply Disconnect Yes Breaker) 3 1-BC-70 (A BC Pump Discharge Closed Yes Valve) 4 1-BC-66 (A BC Pump Suction Valve) Closed Yes 5 1-BC-267 (A BC Pump Drain) Open No 6 1-BC-171 (A BC Pump Seal Vent) Open No 7

8 9

10 11 12 EVALUATORS NOTE:

  • 1-BC-68 (1-BC-PI-101A isolation), 1-BC-441 (1-BC-PI-115A isolation),

and 1-BC-445 (1-BC-PI-116A isolation) are acceptable alternates to 1-BC-171.

  • 1-BC-270 may also be used as an additional drain, the PI must be removed.

COMMENTS:

G2.2.13 SR10301 10 of 319

Surry 2010-301 Determine Tagout Boundaries STOP TIME:

G2.2.13 SR10301 11 of 319

Surry 2010-301 Determine Tagout Boundaries G2.2.13 SR10301 1 of 319

Surry 2010-301 Determine Tagout Boundaries G2.2.13 SR10301 2 of 319

Surry 2010-301 Determine Tagout Boundaries G2.2.13 SR10301 3 of 319

Surry 2010-301 Calculate Stay Time Operator Directions Handout (TO BE READ TO APPLICANT BY EXAMINER)

Task

  • Task may be PERFORMED in the classroom.

Directions The evaluator will explain the initial conditions of the task to be performed and will provide the initiating cue. Ensure you indicate to the evaluator when you understand your assigned task.

Initial Conditions

  • It has been reported that the outboard pump seal has failed on 1-BC-P-1A and is leaking excessively. The shift secured 1-BC-P-1A and placed 1-BC-P-1B in service.
  • You are to determine the electrical and mechanical tagging boundaries that will allow maintenance to safely replace the pump seal on 1-BC-P-1A after the tags have been hung and associated piping drained.
  • Use the attached table to identify all components and their required positions. The number of blanks on this table does not indicate the number of steps in the tagout or the number of components to be tagged.
  • The order in which tags should be placed is not necessary.
  • When you finish identifying the tagging boundary, inform an examiner.
  • The computerized Tagging Systems are not operational and may not be used for this task.

Initiating Cues

  • It has been reported that the outboard pump seal has failed on 1-BC-P-1A and is leaking excessively. The shift secured 1-BC-P-1A and placed 1-BC-P-1B in service.
  • I am the Nuclear Shift Manager. I need you to determine the electrical and mechanical tagging boundaries that will allow maintenance to safely fix the pump seal on 1-BC-P-1A.

G2.3.4 SR10301 1 of 319

Surry 2010-301 Calculate Stay Time Operator Directions Handout (TO BE GIVEN TO APPLICANT)

Initial Conditions

  • It has been reported that the outboard pump seal has failed on 1-BC-P-1A and is leaking excessively. The shift secured 1-BC-P-1A and placed 1-BC-P-1B in service.
  • You are to determine the electrical and mechanical tagging boundaries that will allow maintenance to safely replace the pump seal on 1-BC-P-1A after the tags have been hung and associated piping drained.
  • Use the attached table to identify all components and their required positions. The number of blanks on this table does not indicate the number of steps in the tagout or the number of components to be tagged.
  • The order in which tags should be placed is not necessary.
  • When you finish identifying the tagging boundary, inform an examiner.
  • The computerized Tagging Systems are not operational and may not be used for this task.

Initiating Cues

  • It has been reported that the outboard pump seal has failed on 1-BC-P-1A and is leaking excessively. The shift secured 1-BC-P-1A and placed 1-BC-P-1B in service.
  • I am the Nuclear Shift Manager. I need you to determine the electrical and mechanical tagging boundaries that will allow maintenance to safely fix the pump seal on 1-BC-P-1A.

G2.3.4 SR10301 2 of 319

Surry 2010-301 Calculate Stay Time (TO BE GIVEN TO APPLICANT)

Component ID Number / Name Position Danger Tag Required? (Yes / No) 1 2

3 4

5 6

7 8

9 10 11 12 13 14 15 16 17 18 G2.3.4 SR10301 3 of 319

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Surry 2010-301 Calculate Stay Time U.S. Nuclear Regulatory Commission Surry Power Station SR10301 Administrative Job Performance Measure 2.3.4 Applicant________________________________ Start Time___________________

Examiner_______________________________

Date ___________________________________ Stop Time___________________

Title Determine the Stay Time of an Operator in a Radiological Area without Exceeding Administrative Limits.

K/A: G2.3.4 - Knowledge of radiation exposure limits under normal or emergency conditions. (3.2/3.7)

Applicability Est Completion Time Actual Time RO/SRO(I) 20 Minutes ___________

Conditions

  • Task is to be PERFORMED in the SIMULATOR or CLASSROOM.

Standards

  • Determines if an operator can spend in a radiological area without exceeding administrative dose limits and also determines how long an operator can remain in the radiological area assuming extensions are authorized.

Initiating Cues

  • Given simulated plant conditions, determine how long an operator can work in a radiological are without exceeding administrative dose limits. Also, assuming the maximum dose limit extension is authorized, how long can an operator perform work in a radiological area.

G2.3.4 SR10301 5 of 319

Surry 2010-301 Calculate Stay Time G2.3.4 SR10301 6 of 319

Surry 2010-301 Calculate Stay Time Initial Conditions

  • I am the Nuclear Shift Manager. I need you to perform work in an area with a general dose rate of 400 mrem/hour. I anticipate that the work I need you to perform will take approximately 6 hours6.944444e-5 days <br />0.00167 hours <br />9.920635e-6 weeks <br />2.283e-6 months <br />.
  • Based on the dose that you have received this year, you have already been upgraded to receive the Annual Administrative Dose Limit. I need you to tell me how long you can perform work in that area without requiring a further dose limit extension.
  • It is currently the fourth quarter of the year and the dose you have received during the year is as follows:

o Quarter #1 (January - March): 0.68 Rem o Quarter #2 (April - June): 0.43 Rem o Quarter #3 (July - September): 0.59 Rem o Quarter #4 (October - Today): 0.10 Rem

  • Finally, assuming that I am able to receive the maximum dose limit extension for you, inform me of how long you will be able to can perform work in that area and if you will be able to complete the job without assistance.
  • When you have completed this task please inform me of the results.

Terminating Cues

  • Determination that work in the RCA cannot be performed without an extension and accurate stay time determination following maximum dose limit extension.

Procedures

  • VPAP-2101, Radiological Protection Program
  • RP-AA-105, External Radiation Exposure Control Program
  • C-HP-1031.024, Attachment 2 Tools and Equipment Safety Considerations
  • Calculator
  • None
  • Computer with only access to Webtop Notes G2.3.4 SR10301 7 of 319

Surry 2010-301 Calculate Stay Time G2.3.4 SR10301 8 of 319

Surry 2010-301 Calculate Stay Time Performance Checklist Notes to the Evaluator.

  • Task critical elements are bolded and noted by the words Critical Step at the end of the step.
  • START TIME:

STEP 1:

_______ SAT Answer to first question by the Shift Manager:

_______ UNSAT Based on the dose that you have received this year, I need you to tell me how long you can perform work in that area without requiring a dose limit extension and if you will be able to complete the job without assistance (assuming no dose extensions to the administrative limits).

STANDARD:

(a) Calculates dose received year to date as follows:

680 mrem + 430 mrem + 590 mrem + 100 mrem = 1800 mrem.

(b) Notes that the yearly dose limit without extension is 2000 mrem (c) Determines margin to yearly limit: 2000 - 1800 = 200 mrem (d) Calculates Stay Time: 200 mrem / 400 mrem/hour = 0.5 hours5.787037e-5 days <br />0.00139 hours <br />8.267196e-6 weeks <br />1.9025e-6 months <br />.

This is a Critical Step (e) Notes that the 6 hour6.944444e-5 days <br />0.00167 hours <br />9.920635e-6 weeks <br />2.283e-6 months <br /> task cannot be performed without assistance.

This is a Critical Step.

EVALUATORS NOTE:

  • Administrative limit is 2 Rem/year, with RCA lockout at 85% of administrative limit
  • Can get extended to 3 Rem/Year with worker, manager and RP Manager approval.
  • Can get extended to 5 Rem/year with worker, manager, RP Manager and Site VP approval.

G2.3.4 SR10301 9 of 319

Surry 2010-301 Calculate Stay Time COMMENTS:

G2.3.4 SR10301 10 of 319

Surry 2010-301 Calculate Stay Time STEP 2:

_______ SAT Answer to second question by the Shift Manager:

_______ UNSAT Finally, assuming that I am able to receive the maximum dose limit extension for you, inform me of how long you will be able to can perform work in that area and if you will be able to complete the job without assistance.

STANDARD:

(a) Calculates dose received year to date as follows:

680 mrem + 430 mrem + 590 mrem + 100 mrem = 1800 mrem.

(b) Notes that the maximum yearly dose limit with extension is 5000 mrem (c) Determines margin to yearly limit: 5000 - 1800 = 3200 mrem (d) Calculates Stay Time: 3200 mrem / 400 mrem/hour = 8 hours9.259259e-5 days <br />0.00222 hours <br />1.322751e-5 weeks <br />3.044e-6 months <br />.

This is a Critical Step (e) Notes that the 6 hour6.944444e-5 days <br />0.00167 hours <br />9.920635e-6 weeks <br />2.283e-6 months <br /> task can be performed without assistance.

This is a Critical Step.

EVALUATORS NOTE:

  • Administrative limit is 2 Rem/year, with RCA lockout at 85% of administrative limit
  • Can get extended to 3 Rem/Year with worker, manager and RP Manager approval.
  • Can get extended to 5 Rem/year with worker, manager, RP Manager and Site VP approval.
  • A candidate may state 6 hours6.944444e-5 days <br />0.00167 hours <br />9.920635e-6 weeks <br />2.283e-6 months <br /> for part (d), as this is the projected time to complete the job. Follow-up question concerning how the candidate arrived at 6 hours6.944444e-5 days <br />0.00167 hours <br />9.920635e-6 weeks <br />2.283e-6 months <br /> may be necessary to determine if the candidate is documenting actual stay time vice job completion time.

COMMENTS:

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Surry 2010-301 Calculate Stay Time G2.3.4 SR10301 12 of 319

Surry 2010-301 Calculate Stay Time STEP 3:

_______ SAT Reports task is complete.

_______ UNSAT STANDARD:

(a) Verbal or written status report that the work cannot be done without assistance if a dose limit extension is not given and that with the extension the work can be performed without assistance.

EVALUATORS NOTE:

  • Acknowledge the completion of the task.

COMMENTS:

STOP TIME:

G2.3.4 SR10301 13 of 319

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Surry 2010-301 Determine Classification Operator Directions Handout (TO BE READ TO APPLICANT BY EXAMINER)

Task

  • Task may be PERFORMED in the simulator or classroom.
  • Correctly determines the ability of an operator to perform a job in the RCA with or without an extension and the time the operator can perform that job without an extension.

Directions The evaluator will explain the initial conditions of the task to be performed and will provide the initiating cue. Ensure you indicate to the evaluator when you understand your assigned task.

Initial Conditions:

  • I am the Nuclear Shift Manager. I need you to perform work in an area with a general dose rate of 400 mrem/hour. I anticipate that the work I need you to perform will take approximately 6 hours6.944444e-5 days <br />0.00167 hours <br />9.920635e-6 weeks <br />2.283e-6 months <br />.
  • Based on the dose that you have received this year, you have already been upgraded to receive the Annual Administrative Dose Limit. I need you to tell me how long you can perform work in that area without requiring a further dose limit extension.
  • It is currently the fourth quarter of the year and the dose you have received during the year is as follows:

o Quarter #1 (January - March): 0.68 Rem o Quarter #2 (April - June): 0.43 Rem o Quarter #3 (July - September): 0.59 Rem o Quarter #4 (October - Today): 0.10 Rem

  • Finally, assuming that I am able to receive the maximum dose limit extension for you, inform me of how long you will be able to can perform work in that area and if you will be able to complete the job without assistance.

Initiating Cues:

G2.4.41 SR10301 1 of 319

Surry 2010-301 Determine Classification

  • Answer the two radiological control questions posed by the Nuclear Shift Manager and place your responses on the paper containing the questions.
  • When you have completed this task please inform me of the results.

G2.4.41 SR10301 2 of 319

Surry 2010-301 Determine Classification Operator Directions Handout (TO BE GIVEN TO APPLICANT)

Initial Conditions:

  • I am the Nuclear Shift Manager. I need you to perform work in an area with a general dose rate of 400 mrem/hour. I anticipate that the work I need you to perform will take approximately 6 hours6.944444e-5 days <br />0.00167 hours <br />9.920635e-6 weeks <br />2.283e-6 months <br />.
  • Based on the dose that you have received this year, you have already been upgraded to receive the Annual Administrative Dose Limit. I need you to tell me how long you can perform work in that area without requiring a further dose limit extension.
  • It is currently the fourth quarter of the year and the dose you have received during the year is as follows:

o Quarter #1 (January - March): 0.68 Rem o Quarter #2 (April - June): 0.43 Rem o Quarter #3 (July - September): 0.59 Rem o Quarter #4 (October - Today): 0.10 Rem

  • Finally, assuming that I am able to receive the maximum dose limit extension for you, inform me of how long you will be able to can perform work in that area and if you will be able to complete the job without assistance.

Initiating Cues:

  • Answer the two radiological control questions posed by the Nuclear Shift Manager and place your responses on the paper containing the questions.
  • When you have completed this task please inform me of the results.

G2.4.41 SR10301 3 of 319

Surry 2010-301 Determine Classification Shift Manager Questions and Operator Answers (TO BE GIVEN TO APPLICANT)

Question #1:

  • Based on the dose that you have received this year, I need you to tell me how long you can perform work in that area without requiring a dose limit extension and if you will be able to complete the job without assistance (assuming no dose extensions to the administrative limits).

Can be in the radiation area for: _______________________ minutes / hours (circle one)

Can complete the job without a dose extension in the allotted time: YES / NO (circle one)

Question #2:

  • Assuming that I am able to receive the maximum dose limit extension for you, inform me of how long you will be able to can perform work in that area and if you will be able to complete the job without assistance.

G2.4.41 SR10301 4 of 319

Surry 2010-301 Determine Classification Can be in the radiation area for: _______________________ minutes / hours (circle one)

After receiving the maximum extension can complete the job in the allotted time: YES / NO (circle one)

G2.4.41 SR10301 5 of 319

Surry 2010-301 Determine Classification U.S. Nuclear Regulatory Commission Surry Power Station SR10301 Administrative Job Performance Measure 2.4.41 TIME CRITICAL Applicant________________________________ Start Time___________________

Examiner_______________________________

Date ___________________________________ Stop Time___________________

Title CLASSIFY AN EVENT K/A: G2.4.41 - Knowledge of the emergency action level thresholds and classifications. (2.9/4.6)

Applicability Est Completion Time Actual Time SRO(I) 20 Minutes (Time Critical) ___________

Conditions

  • Task is to be PERFORMED in the SIMULATOR or CLASSROOM.
  • A simulated SITE AREA EMERGENCY is in progress.

Standards

  • Declares a Site Area Emergency using EAL Identifier SS1.2 in accordance with EPIP-1.01/EAL Table.

Initiating Cues

  • Given simulated plant conditions, utilize EPIP-1.10 and determine if classification is warranted.

G2.4.41 SR10301 6 of 319

Surry 2010-301 Determine Classification Initial Conditions

  • This JPM is TIME CRITICAL.
  • You are the Nuclear Shift Manager. An event is in progress with plant conditions as follows:
  • The AAC DG is tagged out for governor valve replacement. The Plan of the Day (POD) shows that the diesel will be returned to service next weekend.
  • Both Units were initially at 100% power when a severe thunderstorm passed through the area.
  • At that time, #3 EDG tripped on overspeed during start-up. Mechanics reset the overspeed, and when started, the #3 EDG experienced extremely high vibrations and the casing was penetrated by a connecting rod, and #3 EDG was subsequently tripped.
  • Approximately 35 minutes ago, Unit 1 reactor tripped due to a fault on the A DC bus that damaged the A Station Battery. Due to the significant amount of damage to the A Station Battery, the electricians are estimating 2 - 3 days before the A DC bus is restored.
  • Approximately 10 minutes ago, while performing 1-AP-10.06, Loss of DC Power, the BOP reported that the 1B DC bus was 102 Volts and decreasing.
  • Here is a copy of EPIP-1.01, Emergency Manager Controlling Procedure. I need you to perform EPIP-1.01 and determine if this event should be classified.
  • When you finish the actions necessary to accomplish this, please inform me of your classification, if necessary.

Terminating Cues

  • Report of classification determination.

Procedures

  • EPIP-1.01, Emergency Manager Controlling Procedure (Revision 52)

Tools and Equipment Safety Considerations

  • None
  • None Notes G2.4.41 SR10301 7 of 319

Surry 2010-301 Determine Classification Performance Checklist Notes to the Evaluator.

  • Task critical elements are bolded and noted by the words Critical Step at the end of the step.
  • START TIME:

STEP 1:

_______ SAT Caution and Note prior to step 1.

_______ UNSAT CAUTION: Declaration of the highest emergency class for which an Emergency Action Level is exceeded shall be made.

NOTE: The PCS is potentially unreliable in the event of an earthquake.

Therefore, PCS parameters should be evaluated for accuracy should an earthquake occur.

STANDARD:

(a) Acknowledges CAUTION and NOTE EVALUATORS NOTE:

  • Candidate may choose to make EAL classification straight from EAL tables and NOT implement steps of EPIP-1.01. Steps are given here as guidance.

Critical task time ends when the classification is determined regardless of determination method.

COMMENTS:

G2.4.41 SR10301 8 of 319

Surry 2010-301 Determine Classification STEP 2:

_______ SAT Step1 - EVALUATE EMERGENCY ACTION LEVELS:

_______ UNSAT a) Determine event category using the applicable Emergency Action Level Matrix:

  • Hot Conditions (RCS > 200 °F)
  • Cold Conditions (RCS 200 °F) b) Review EAL associated with event category c) Use Control Room monitors, PCS, and outside reports to get indications of emergency conditions listed in the EAL Matrix d) Verify EAL - CURRENTLY EXCEEDED e) Initiate a chronological log of events STANDARD:

(a) Refers to the HOT chart (b) Determines event category to be Loss of Power.

(c) Refers to given conditions to determine EAL applicability (d) Determines EAL Identifier SS1.2 conditions are met and declares a Site Area Emergency on this Identifier.

This is a Critical Step.

(e) Initiates (or verbalizes) a chronological log of events.

EVALUATORS NOTE:

  • If candidate makes EAL determination at this step, record stop time.

COMMENTS:

STOP CRITICAL TASK TIME: ___________

TIME CRITICAL- 15 minutes G2.4.41 SR10301 9 of 319

Surry 2010-301 Determine Classification G2.4.41 SR10301 10 of 319

Surry 2010-301 Determine Classification STEP 3:

_______ SAT Step 2 - RECORD EAL IDENTIFIER, TIME EMERGENCY DECLARED AND SM/SEM NAME:

_______ UNSAT Emergency Classification EAL Time SM /SEM Identifier Declared Name Notification of Unusual Event Alert Site Area Emergency General Emergency STANDARD:

(a) Completes the table as indicated below:

Emergency Classification EAL Time SM /SEM Identifier Declared Name Notification of Unusual Event Alert Site Area Emergency SS1.2 TBD TBD General Emergency EVALUATORS NOTE:

  • Completion of this table is not required for successful completion of the JPM.

COMMENTS:

G2.4.41 SR10301 11 of 319

Surry 2010-301 Determine Classification STEP 5:

_______ SAT Reports declaration of the event in progress.

_______ UNSAT STANDARD:

(a) Verbal or written status report that a Site Area Emergency should be declared on Tab SS1.2. This is a Critical Step if not already performed.

EVALUATORS NOTE:

  • Acknowledge the completion of the task.

COMMENTS:

STOP CRITICAL TASK TIME: ___________

TIME CRITICAL- 15 minutes STOP TIME:

G2.4.41 SR10301 12 of 319

Surry 2010-301 Determine Classification G2.4.41 SR10301 13 of 319

Attachment 1 - Screen Shots Operator Directions Handout (TO BE READ TO APPLICANT BY EXAMINER)

Task

  • Task may be PERFORMED in the simulator or classroom.
  • Classify an event in accordance with EPIP-1.01, Emergency Manager Controlling Procedure.

Directions The evaluator will explain the initial conditions of the task to be performed and will provide the initiating cue. Ensure you indicate to the evaluator when you understand your assigned task.

Initial Conditions:

  • This JPM is TIME CRITICAL.
  • You are the Nuclear Shift Manager. An event is in progress with plant conditions as follows:
  • The AAC DG is tagged out for governor valve replacement. The Plan of the Day (POD) shows that the diesel will be returned to service next weekend.
  • Both Units were initially at 100% power when a severe thunderstorm passed through the area.
  • At that time, #3 EDG tripped on overspeed during start-up. Mechanics reset the overspeed, and when started, the #3 EDG experienced extremely high vibrations and the casing was penetrated by a connecting rod, and #3 EDG was subsequently tripped.
  • Approximately 35 minutes ago, Unit 1 reactor tripped due to a fault on the A DC bus that damaged the A Station Battery. Due to the significant amount of damage to the A Station Battery, the electricians are estimating 2 - 3 days before the A DC bus is restored.
  • Approximately 10 minutes ago, while performing 1-AP-10.06, Loss of DC Power, the BOP reported that the 1B DC bus was 102 Volts and decreasing.

Initiating Cues:

  • Here is a copy of EPIP-1.01, Emergency Manager Controlling Procedure. I need you to perform EPIP-1.01 and determine if this event should be classified.

G2.4.41 SR10301 1 of 319

Attachment 1 - Screen Shots

  • When you finish the actions necessary to accomplish this, please inform me of your classification, if necessary.

G2.4.41 SR10301 2 of 319

Attachment 1 - Screen Shots Operator Directions Handout (TO BE GIVEN TO APPLICANT)

Initial Conditions:

  • This JPM is TIME CRITICAL.
  • You are the Nuclear Shift Manager. An event is in progress with plant conditions as follows:
  • The AAC DG is tagged out for governor valve replacement. The Plan of the Day (POD) shows that the diesel will be returned to service next weekend.
  • Both Units were initially at 100% power when a severe thunderstorm passed through the area.
  • At that time, #3 EDG tripped on overspeed during start-up. Mechanics reset the overspeed, and when started, the #3 EDG experienced extremely high vibrations and the casing was penetrated by a connecting rod, and #3 EDG was subsequently tripped.
  • Approximately 35 minutes ago, Unit 1 reactor tripped due to a fault on the A DC bus that damaged the A Station Battery. Due to the significant amount of damage to the A Station Battery, the electricians are estimating 2 - 3 days before the A DC bus is restored.
  • Approximately 10 minutes ago, while performing 1-AP-10.06, Loss of DC Power, the BOP reported that the 1B DC bus was 102 Volts and decreasing.

Initiating Cues:

  • Here is a copy of EPIP-1.01, Emergency Manager Controlling Procedure. I need you to perform EPIP-1.01 and determine if this event should be classified.

G2.4.41 SR10301 3 of 319

Attachment 1 - Screen Shots

  • When you finish the actions necessary to accomplish this, please inform me of your classification, if necessary.
  • Record classification and EAL identifier (if any):

EMERGENCY CLASSIFICATION PROCEDURES NOT INCLUDED.

G2.4.41 SR10301 4 of 319

PROCEDURE NO:

. . 1-OPT-CH-002 Domimi.on REVISION NO:

SURRY POWER STATION PROCEDURE TYPE: UNIT NO:

OPERATIONS PERIODIC TEST PROCEDURE TITLE:

CHARGING PUMP OPERABILITY AND PERFORMANCE TEST FOR I-CH-P-IB 1ST PMT PSA REACT MGT REVISION

SUMMARY

Revised in response to Operations Feedback, OP FB 09-0 122.

  • Added Steps 6.6.8 and 6.6.9 to place controllers in Manual.
  • Revised Step 6.6.10 to delete substeps for placing controllers in Manual.

Revised in response to Operations Feedback, OP FB 09-0 191.

  • Revised Steps 6.3.3, 6.4.3, 6.5.6.a, 6.7.4, and Step 9 on Attachment 8 to allow pump flush even if RCS to pump differential boron is less than 360 ppm
  • Reordered Attachment 8, Step 10 substeps Administrative Correction.
  • Incorporate ET-CME-09-0027 to update ME-0771 to Revision 3 at Step 2.3.30 CONTINUOUS USE

Dominion 1-OPT-CH-002 Surry Power Station Revision 47 Page 2 of 78 TABLE OF CONTENTS Section Page 1.0 PURPOSE 4

2.0 REFERENCES

5 3.0 INITIAL CONDITIONS 9 4.0 PRECAUTIONS AND LIMITATIONS 9 5.0 SPECIAL TOOLS AND EQUIPMENT 12 6.0 INSTRUCTIONS 13 6A Work Preparation 13 6.2 Fill, Vent, and Return to Service Valve Alignment for 1-CH-P-IB 15 6.3 Placing 1-CR-P-IA in Service and Stopping 1-CH-P-1B 23 6.4 Placing 1-CR-P-iC NORM FEED in Service and Stopping 1-CR-P-lB 26 6.5 Discharge Check Valve Close Test, MOV Timing, Lube Oil TCV Timing and Starting 1-CR-P-lB 29 6.6 1-CR-P-lB Performance Test 38 6.7 1-CH-P-IB Return to Service with 1-CR-P-IC, ALT FEED, in Service 43 6.8 Testing of Charging Pump MOVs 49 6.9 Obtaining Oil Samples 51 6.10 Discharge Check Valve Backleakage Test on Non-running Charging Pump 56 7.0 FOLLOW-ON 58

Dominion 1-OPT-CH-002 Surry Power Station Revision 47 Page 3 of 78 TABLE OF CONTENTS Section Page ATTACHMENTS I 1-CH-P-IB Performance Test Data Sheet 64 2 1-CH-P-IB Vibration, Flow and zXP Data Table (> 350°F) 68 3 1-CH-P-IB Vibration, Flow and AP Data Table (< 350°F) 69 4 MOV Stroke Time Data Table 70 5 Charging System External Leak Inspection Diagram 71 6 Venting 1-CH-FT-1182 72 7 Venting of Charging Pump Seals 74 8 Flushing Charging Pump To Reduce Boron Differential 75 9 Setup and Installation / Removal of the Accu-Cal Plus Digital Precision Test Gauge (I&C) 77

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 4 of 78 1.0 PURPOSE To demonstrate and document satisfactory performance of 1-CH-P-IB, CHARGING PUMP, once each quarter. (Reference 2.4.7)

To demonstrate and document satisfactory performance of 1-CH-P-1B, CHARGING PUMP, for Return To Service after maintenance.

To document that the System External Leakage is within limits once each quarter.

1. To test I -CH-267, Charging Pump Discharge Check Valve, in the closed and open position once each quarter, or to determine backleakage as required.

D/To test 1-CH-265, Charging Pump Miniflow Recirc Check Valve, in the open position once each quarter, or to determine backleakage as required.

To test I-CH-230, VCT Supply Discharge Check Valve, in the open position once each quarter.

To demonstrate and document satisfactory stroke once each quarter of the following:

uICHMOV1275B, CHG PUMP MINIFLOW RECIRC VALVES PUMP B I-CH-MOV-l286B, CHG PUMP B DISCH NORM

-CH-MOV-l287B, CHG PUMP B DISCH ALT To demonstrate and document satisfactory stroke of I-SW-TCV-108B once each quarter.

/ ),

9 Performance of this procedure satisfies the requirements of Technical Specifications listed in Subsection 2.2 and the Inservice Testing Program Plan for Pumps and Valves.

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 5 of 78

2.0 REFERENCES

2.1 Source Documents j*UFSAR Section 9.1, Chemical and Volume Control System 2.2 Technical Specifications Surry Power Station Units 1 and 2 Technical Specifications, Section 3.2.B.1.a.2, Charging Pump Operability Technical Specifications, Section 3.2.B.Lb.2, Charging Pump Operability Technical Specifications, Section 3.2.B.2, Unit 2 Charging Pump Availability Technical Specifications, Section 3.3.A.3.a, Safety Injection Subsystem Operability Technical Specification, Section 6.4.1, Inservice Testing Program Technical Specification 4.1 1.C.2 Technical Specifications, Section 6.4.K, Systems Integrity

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 6 of 78 2.3 Technical References Inservice Testing Program Plan for Pumps and Valves EWR 93-064, MI Pumps Acceptance Criteria OMa-1988 Part 6 Code l-NPT-ZZ-00I, Quantification of External System Leakage 11 448-FM-88B, Sheet 2, Chemical and Volume Control System I 1448-FM-71B, Sheet 1 and 2, Circulating and Service Water System 1448-FM-075C, Sheet 1, Compressed Air System DCP 88-037-I, ASME Section XI Instrumentation EWR 89-442, Evaluate CH Pump Lube Oil System 1-OPT-CH-001, Charging Pump Operability and Performance Test for 1-CH-P-IA

-OPT-CH-003, Charging Pump Operability and Performance Test for 1-CR-P-iC DCP 92-064, Charging Pump Logic Modifications EWR 94-0 13, CR Pumps Acceptance Criteria during Shutdown EWR 94-015, 1ST Valves Acceptance Criteria Stroke Time DCP 92-27-3, Installation of stroke timing valve 1-IA-1601 Deviation Report S-95-1877, Charging Pump 2C recirc flow rate Memo from BW/IP International, Inc. to Tern Stahl, Virginia Electric Power Co., June 30, 1988 i8 DCP 95-006, Charging Pump Service Water Pipe Replacement

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 7 of 78 Engineering Transmittal (ET) No. S-96-0263, Rev. 0, Stroke Time Acceptance Criteria for I-SW-TCV-108A, B, C and 2-SW-TCV-208A, B, C DCP 94-006, Charging Pump Seal Replacement

.3. Engineering Transmittal (ET) No. S-97-0280, CR Pump 1ST Reference Value Change ET S-00-0127, Revision to 1ST Parameters for 1-CR-P-lB

/--.

DCP 01-008, Instrument and Controls Upgrade Project, Unit I S-03-0090, Rev. 2, 1ST Acceptance Criteria for 1-CR-P-lB Following Pump Replacement S-04-0037, Revised 1ST Acceptance Criteria for 1-CH-P-1B and 1-CR-P-IC 6ET S-04-0068, Effect of Staing an Idle Charging Pump on RCS Boron Concentration ET-S-05 -0008, Rereferencing of Unit I Motor Operated Valve Stroke Time, 1 -CH-MOV-i 287B

$ASME OM Code, Section 1ST, Rules for Inservice Testing of Light-Water Reactor Nuclear Power Plants ET-CME-07-0012, Evaluation of CR Pump Discharge Check Valve Backleakage

/

Calculation ME-0771, Rev. 3, Minimum Delivered HHSI Flow for LOCA and MSLB Analyses and CH/HHSI Pump Flow Test Acceptance Criteria, Surry 1 & 2

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 8 of 78 2.4 Commitment Documents Station Commitment Action Request Form (SCARF) 88-5188, Hydrogen Buildup in a Confined Area CTS 1317, Charging Pump Operation CTS 1801, Charging Pump Temperature Control Valve Audit 87-0 1, Finding 2, Recording Work Order Number and Mark Number after maintenance CTS 635, Veri damper operation and testing Safety Evaluation 9 1-238 CTS 1809, CH Pump Configuration Outside Design Basis Station Deviation S-92-1515 CTS 2646, Technical Specification Amendment #199 CTS 3368, Revise procedures that quantifv external loop leakage to add 7-day Administrative Clock in the event of unsatisfactory leakage levels Station Deviation S-96-0803 NAF 99-003 5 Rev 54, Risk Assessment Guidelines for MRule DR S-2000-0532, External Leakage Quantification PI S-2001-0466, Maintenance activity, was performed with no prior PSA evaluation P1 S-2002-0044, Add OPs requirement for oil sampling 2 . P1 S-2002-3606, Procedural inconsistencies with venting CHG pumps P1 S-2003-0707, Wrong Oil Sample Volume 2.4 8 P1 S-2003-2 106, Pumps in PTL When Sampling Oil

2. . P1 S-2004-1773, No oil flow to pump bearings

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 9 of 78 P1 S-2004-0495 (OE 17609), Reactivity Excursion when starting CHG Pump P1 S-2005-4 176, ITC-SA-05-18 In-Service Testing (1ST) Program for Pumps

.4CR 9110, Evaluate Charging Pump Discharge Check Valve Criteria

/

3 ACE356, Determining Recirc Check Valve Backleakage 10705, High Aux Lube Oil Pump Discharge Pressure mit Verif 3.0 INITIAL CONDITIONS 3.1 This procedure has PSA significance. IF this procedure is being performed on a day other than its POD scheduled date, THEN notify Shift Supervision that a PSA evaluation is required for the performance of this procedure. (Reference 2.4.14) 3.2 Unit I is at stable conditions and no power changes are anticipated.

3.3 The Volume Control Tank (VCT) pressure is within the normal operating band.

(greater than 15 psig) 3.4 With the Reactor critical, at least two boron injection subsystems shall be operable for performance of this procedure JAW Technical Specification 3.2. Performance with less than two pumps operable may result in entry into a six hour LCO lAW Technical Specification 3.0.1 and will require FSRC approval before a procedure change is implemented.

4.0 PRECAUTIONS AND LIMITATIONS No more than one Charging Pump may be tested at a time.

This procedure assumes at least two Charging Pumps are operable when the Reactor is Critical. Other conditions may require re-evaluation of applicable LCOs to determine the most Limiting Condition.

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 10 of 78 The Charging Pump Miniflow Recirc Valves, 1-CH-MOV-1275B and 1-CH-MOV-1373, must remain open during pump operation to prevent pump damage during the performance of this test.

To prevent damage to the pump, a Charging Pump should not be operated more than three hours with both discharge valves closed.

The Charging Pump should be shut down as soon as possible if any of the following temperature limits is exceeded.

Oil Cooler outlet oil temperature upper operating limit is 160°F.

Oil Cooler outlet oil temperature lower operating limit is 28°F. Oil misting has been observed with temperature less than 60°F. Misting is expected to stop as lube oil temperature increases. Routine pump starts should be avoided until the temperature is above 60°F and preferably in the normal operating band between 80°F and 120°F.

7 upper administrative limit for the Charging Pump bearings is 180°F.

9The undervoltage trip of Charging Pump A is automatically enabled when Charging Pump C, NORM FEED, is Racked In and Charging Pump C, NORM FEED, breaker closed. The undervoltage trip of Charging Pump A is automatically disabled when Charging Pump C, NORM FEED, is Racked Out or Charging Pump C, NORM FEED, breaker open.

Simultaneous operation of two Charging Pumps below 3 50°F shall be limited to the time required to swap from one Charging Pump to another.

Shifting of Charging Pumps shall not be performed when the RCS is solid.

This OPT may be performed with either RHR in service or the Unit at normal RCS operating pressure with approximately 105 gpm letdown.

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 11 of 78 he following Charging Pump Motor starting limitations must be observed to prevent motor damage:

With the motor cold, TWO consecutive starts are allowed.

With the motor hot, ONE stop and an immediate restart is allowed.

After either of the above conditions has occurred:

Subsequent motor stop/start cycles may NOT be performed until the motor has

- been run for at least 15 minutes.

OR

/

If the motor is stopped before the 15 minute run is complete, the motor shall stand idle for at least 60 minutes.

Shift Supervision shall be notified immediately if any malfunctions or abnormal conditions occur.

dedicated Operator will be required to obtain oil samples in Subsection 6.9.

L3If the difference between RCS boron and Charging pump boron is greater than 360 ppm, the pump must be flushed before it is started to equalize boron concentration.

This requirement ensures that the change in RCS temperature will be less than .2°F when the Charging pump is started. (Ref. 2.4.20) be completed before the

&The initials identification block in Subsection 7.3 must procedure is closed out.

/

A Charging Pump may be started if Aux Lube Oil Pump discharge pressure is greater than 8 psig. In this case, a Condition Report shall be submitted. (Ref. 2.4.24)

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 12 of 78 5.0 SPECIAL TOOLS AND EQUIPMENT Microlog Data Collector for vibration Stopwatch, for leakage collection timing, stroke timing of MOVs and Lube Oil TCV AirCet connection test fitting (only required if 1-SW-TCV-108B will be stroke tested)

HP approved catch container (for venting 1-CR-FT-I 182)

Three oil sample bottles of 120 mIs Two 120 ml bottles of motor replacement oil One clean container of approximately 500 mls to purge drain line oil sample test gauge, Model No. 755 14-35855, or equivalent (if required

.éAccucaI precision for high accuracy measurement of discharge check valve backleakage in Subsection 6.5 or 6.10)

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 13 of 78 mit Verif 6.0 INSTRUCTIONS 6.1 Work Preparation 6.1.1 IF this procedure is used to prove operability of equipment after maintenance, THEN record the Work Order Number and the Equipment Location on Attachment 1, 1-CR-P-i B Performance Test Data Sheet, OR attach a copy of the Work Order Tracking sheet to the completed procedure for multiple Work Orders and note in Operator Comments, Subsection 7.3.

Otherwise, enter N/A. (Reference 2.4.4) 6.1.2 IF check valve backleakage testing in Subsection 6.5 or 6.10 required, THEN perform the following. Otherwise, enter N/A.

a. Notify I&C of which Charging Pump will be running during test.
b. Have I&C perform Attachment 9 for installation and setup.

6.1.3 Record the SQC Number and Cal Due Date for the Instrumentation and Test Equipment to be used on Attachment 1.

This test may be performed at normal RCS operating pressure or with RRR in operation.

6.1.4 Check the RCS/RHR applicability block on Attachment 1.

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 14 of78 6.1.5 Verify Plant Conditions with Shift Supervision AND perform all the associated actions. (I) Enter N/A for the actions not taken.

Status (I) Present Conditions Actions to be Performed I-CR-P-i B needs to be filled and vented OR Maintenance has been Perform Subsection 6.2

,4J/4 performed

  • Stop 1-CH-P-1B and start 1-CR-P-iA Perform Subsection 6.3 (so 1-CR-P-i B may be stopped for testing)

Stop i-CR-P-lB and start i-CR-P-iC, NORM FEED Perform Subsection 6.4 (so i-CR-P-I B may be stopped for testing)

Perform Subsection 6.5 or Check Valve test or Stroke test MOVs and Lube Oil TCV Subsection 6.8 (i-CR-P-lB must be stopped)

(MOV stroke only)

  • Performance test of i-CR-P-lB only Perform Subsection 6.6 (1-CR-P-lB already running) i-CR-P-lB needs the Quarterly Test Perform Subsection 6.5 and (1-CR-P-lB must be stopped) Subsection 6.6.

i-CR-P-lB needs Return to Service PT performed Perform Subsection 6.7, then with i-CR-P-IC, ALT FEED, in service Subsections 6.5 and 6.6 Check backleakage on non-running Charging Pump discharge check Perform Subsection 6.10 valve

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 15 of 78 6.2 Fill, Vent, and Return to Service Valve Alignment for 1-CH-P-1B 6.2.1 Have the Mechanics remove the blank flange and install the pump vent rig on the 1-CH-P-1B casing vent flange. IF pump casing was NOT drained, THEN enter N/A for Steps 6.2.1 through 6.2.30.

6.2.2 Close or verify closed l-CH-ICV-3522, CH Pump lB Suct P1-1188 Vent.

6.2.3 Close 1-CH-246, Chg Pump B Disch Casing Drain.

6.2.4 Close 1 -C1-1-247, Chg Pump B Suct Casing Drain.

6.2.5 Close 1-CH-402, Chg Pump B Casing Common Drain.

6.2.6 Verify closed 1-CH-261, Chg Pump B Disch Casing Vent.

6.2.7 Verify closed l-CH-262, Chg Pump B Suct Casing Vent.

6.2.8 Verify that the pump vent rig is installed.

NOTE: The Aux Lube Oil Pump may be started without SW aligned to allow pump shaft rotation during venting.

6.2.9 Verify that the Charging Pump B gearbox oil level is in the operating range.

(Gearbox oil level should be greater than 6.2.10 Verify closed or close 1J1-1, Bkr 6D, 1-CH-P-1 lOB, Aux Lube Oil Pump.

6.2.11 Verify or place Aux Lube Oil Pump in AUTO.

DOMINION I -OPT-CH-002 Surry Power Station Revision 47 Page 16 of 78 6.2.12 Verify that 1-CH-P1-1 lOB, Aux Lube Oil Pump Discharge Pressure, is between 4 psig and 8 psig. Record Lube Oil Pressure. Submit a Condition Report if Lube Oil Pressure is greater than 8 psig.

Lube Oil Pressure psig NOTE: A Charging Pump may be started if oil flow can not be verified to bearing(s).

Contingency actions for monitoring bearing temperature are in place as a compensatory measure if pump will be started without oil flow to bearing(s).

6.2.13 Verify oil flow to the pump bearings. Enter N/A if flow can not be verified to bearing(s).

WARNING Expi ion or fire could result if hydrogen from venting is allowed to build up in a confined area.

2.4.1)

Radi tctive gases present during venting will not be removed by the vent rig. Pump venting must be done slowl to prevent a buildup of high radioactive gas concentrations.

6.2.14 Notify Health Physics that Charging Pump venting will be performed.

6.2.15 IF O-MCM-0109-O1 will be used to fill and vent the CR0 pump, THEN enter N/A for steps 6.2.16 through 6.2.26. Otherwise, enter N/A for this step.

6.2.16 Verify open or open 1JI-2W, Bkr 1C, 1-CH-MOV-1269A, CHG PUMP B SUCT NORM.

NOTE: Continuous communication shall be established with the Control Room during the performance of the following three steps to prevent the loss of VCT level.

6.2.17 Manually throttle open (ten turns) 1-CH-MOV-1269A, CHG PUMP B SUCT NORM.

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 17of78 NOTE: If the Charging Pump seal was replaced while the pump was out of service some seal leakage may occur until the seal becomes seated. A small amount of leakage should be considered normal.

6.2.18 Check the pump shaft seals and other valve and piping boundaries for Leakage. IF leakage is identified, THEN isolate the leak, if possible, AND notify Shift Supervision.

NOTE: Be prepared to vent 1-CH-PI-1188 as soon as the casing has been vented 6.2.19 Vent the Charging Pump B casing by performing the following.

a. Vent the Charging Pump B casing by slowly opening the vents until water issues from the vent.
1. 1-CH-261
2. 1-CH-262
b. WHEN water issues from the vent, THEN close the vent valves.
1. 1-CH-261 Iv
2. 1-CH-262 Iv 6.2.20 Vent 1-CH-PI-1 188 by throttling open 1-CR-IC V-3522.

WHEN 1-CH-ICV-3522 is air free, THEN close 1-CH-ICV-3522.

6.2.21 Verify closed or close 1JI-2W, Bkr 1C, l-CH-MOV-1269A, CHG PUMP B SUCT NORM.

6.2.22 Verify closed or close 1J1-2W, Bkr 2C, 1-CH-MOV-1269B, CHG PUMP B SUCT ALT.

6.2.23 Electrically open 1-CH-MOV-1269A.

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 18 of 78 6.2.24 Electrically open l-CH-MOV-1269B.

6.2.25 Verify electrical operability of i-CR-MOV-1269A by cycling suction valve twice.

a. Stroke l-CH-MOV-1269A closed and return to OPEN.
b. Stroke 1-CH-MOV-1269A closed and return to OPEN.

NOTE: Be prepared to vent 1-CH-PI-1 188 as soon as the casing has been vented.

6.2.26 Vent the Charging Pump B casing by performing the following.

a. Vent the Charging Pump B casing by slowly opening the vents until water issues from the vent.
1. l-CH-261
2. 1-CH-262
b. WHEN water issues from the vent, THEN close the vent valves.
1. 1-CH-261 Iv
2. I-CH-262 Iv 6.2.27 IF O-MCM-0109-O1 was used to fill and vent the CHG pump, THEN verify that the Mechanics have completed fill and vent. Otherwise, enter N/A.

I 6.2.28 Vent 1-CH-PI-1 188 by throttling open 1-CH-ICV-3522.

/ WHEN 1-CH-ICV-3522 is air free, THEN close 1-CR-IC V-3522 AND install vent cap.

6.2.29 Have the Mechanics remove the pump vent rig and install the blank flange on the Charging Pump B casing vent flange.

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 19 of 78 6.2.30 Have the Mechanics do Attachment 7 for venting of Charging Pump seals.

IF Mechanical Maintenance determines that seal venting is NOT required, THEN enter N/A for this step and have Mechanical Maintenance sign below, indicating concurrence that seal venting is NOT required.

Mechanical Maintenance 6.2.3 1 Verify open or open 1-CH-263, Chg Pump B Disch Hdr Sample Isol.

6.2.32 Perform the following breaker manipulations

a. Verify closed or close 1JI-2W, Bkr 1C, 1-CH-MOV-1269A, CHG Iv PUMP B SUCT NORM.
b. Verify closed or close IJ1-2W, Bkr 2C, 1-CH-MOV-1269B, CHG PUMP B SUCT ALT.
c. Verify closed or close 1JI-2W, Bkr 4C, 1-CH-MOV-1286B, CHG Iv PUMP B DISCH NORM
d. Verify closed or close IJ1-2W, Bkr 5B, 1-CH-MOV-1287B, CHG PUMP B DTSCH ALT
e. Verify closed or close 1H1-2S, Bkr 7B, 1-CH-MOV-1275B, CHG PUMP MINIFLOW RECIRC VALVES PUMP B 6.2.33 Perform the following.
a. Verify open or open 1-CH-MOV-1269A.
b. Verify open or open 1-CH-MOV-1269B.

Verify open or open 1-CH-MOV-1286B.

/

c.

d. Verify open or open 1-CH-MOV-1287B.

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 20 of 78

e. Verifyopenoropen 1-CH-MOV-1275B.

6.2.34 Verify open or open 1-CC-706, CR Pump Seal Cirs 7C/D CC Inlet Isol.

6.2.35 Verify open or open 1-CC-695, CR Pump Seal CIrs 7CID CC OtIt FT-I 18B In let Isol.

6.2.36 Throttle 1-CC-773, Cl-I Pump Seal CIrs 7C/D CC Otlt FI-118B Otlt Isol, to greater than or equal to 7.5 gpm. (Charging Pump CC flow should be throttled to balance total flow approximately equally between pumps) 6.2.37 Verify closed or close I-SW-183, CHG Pump LO Cir 5B SW Outlet Drain.

IF pump Service Water was NOT tagged out, THEN enter N/A for Step 6.2.37 through Step 6.2.44.

6.2.38 Verify removed or remove the hose from l-SW-183.

6.2.39 Verify closed or close 1-SW-185, CR0 Pump LO Clr 5B SW Inlet Vent.

6.2.40 Verify closed or close I-SW-184, CHG Pump LO Cir SB SW Inlet Drain.

Iv 6.2.4 1 Verify closed or close 1-SW-186, CHG Pump LO CIr 5B SW Outlet Vent.

6.2.42 Verify open or open 1-SW-122, CRG Pump LO Clr SB SW Inlet.

6.2.43 Vent air from the LO CIr Service Water System by opening and then closing the following vents until water issues from the vent. IF Service Water Cooling Water was not drained, THEN enter N/A.

a. l-SW-185
b. I-SW-186

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 21 of78 6.2.44 Verify open or open 1-SW-898, Chg Pump LO Cir 5B SW Outlet.

6.2.45 Verify that the Charging Pump B gearbox oil level is in the operating range.

(Gearbox oil level should be greater than ). Enter N/A for Steps 6.2.45 through 6.2.49 if Aux Lube Oil Pump already running.

6.2.46 Verify closed or close 1J1-1, Bkr 6D, 1-CH-P-1 lOB, Aux Lube Oil Pump.

6.2.47 Verify or place Aux Lube Oil Pump in AUTO.

6.2.48 Verify that 1-CH-P1-1 lOB, Aux Lube Oil Pump Discharge Pressure, is between 4 psig and 8 psig. Record Lube Oil Pressure. Submit a Condition Report if Lube Oil Pressure is greater than 8 psig.

Lube Oil Pressure psig NOTE: A Charging Pump may be started if oil flow can not be verified to bearing(s).

Contingency actions for monitoring bearing temperature are in place as a compensatory measure if pump will be started without oil flow to bearing(s).

6.2.49 Verify oil flow to the pump bearings. Enter N/A if flow can not be verified to bearing(s).

6.2.50 IF i-CR-P-lB is already connected to the Bus, THEN enter N/A for Steps 6.2.5 1 and 6.2.52. IF 1-CR-P-lB is being returned to service with 1-CH-P-1C, ALT FEED, running, THEN enter N/A for Steps 6.2.51 and 6.2.52 AND perform Subsection 6.7.

6.2.5 1 Verify or place 1-CR-P-lB in PTL.

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 22 of 78 6.2.52 Verify racked in or rack in Breaker 15J5, 1-CH-P-IB. CHARGING PUMP, to the CONNECT position lAW the following substeps.

M a. Verify that the ground straps for Breaker 15J5 have been removed.

b. Verify that the charging spring motor toggle switch for Breaker 15J5 is ON.
c. Rack Breaker 15J5, l-CH-P-1B, to CONNECT.

Iv

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 23 of 78 6.3 Placing 1-CH-P-1A in Service and Stopping 1-CH-P-1B 6.3.1 Verify that the following isolation valves are open.

a. 1-CH-MOV-1267A, CHG PUMP A SUCT NORM
b. 1-CR-MOV-1267B, CHG PUMP A SUCT ALT Iv
c. 1-CR-MOV-1286A, CHG PUMP A DISCH NORM Iv
d. 1-CH-MOV-1287A, CHG PUMP A DISCH ALT Iv
e. 1-CH-MOV-1275A, CHG PUMP MINIFLOW RECIRC VALVES Iv PUMP A
f. 1-CH-MOV-1373, CRG MINIFLOW RECIRC Iv 6.3.2 Verifi proper gear box and motor oil levels. (Oil levels should be greater than 6.3.3 IF the difference between RCS boron and Charging pump boron is greater than 360 ppm, OR it is desired to flush to further reduce boron differential, THEN initiate Attachment 8. Otherwise, enter N/A. (Ref. 2.4.20) 6.3.4 Verify that Aux Lube Oil Pump Discharge Pressure is between 4 psig and 8 psig as indicated on 1-CH-PI-1 bA. Record Lube Oil Pressure. Submit a Condition Report if Lube Oil Pressure is greater than 8 psig.

Lube Oil Pressure_________ psig

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 24 of 78 NOTE: A Charging Pump may be started if oil flow can not be verified to bearing(s).

Contingency actions for monitoring bearing temperature are in place as a compensatory measure if pump will be started without oil flow to bearing(s).

6.3.5 Verify oil flow to the pump bearings. Enter N/A if flow can not be verified to bearing(s).

6.3.6 Record Lube Oil Temperature from 1-CH-TI-11OA. Submit a Condition Report if Lube Oil Temperature is less than 60°F or greater than 120°F.

Lube Oil Temperature

°F 6.3.7 Verify that the Auxiliary Building Operator has determined that 1-CH-P-IA is ready to start and that all personnel are clear of the shaft.

CAUTION imultaneous operation of two Charging Pumps below 3 50°F shall be limited to the time required to swap om one Charging Pump to another. (Reference 2.4.2) 1pump bearing oil flow can NOT be verified, bearing temperature must be monitored closely upon pump sLrt. If temperature rise greater than 30°F is observed during first minute of pump operation, the pump must b secured immediately.

6.3.8 Start 1-CR-P-lA.

6.3.9 Verify Chg Pump AMPS stabilize between 50 amps and 65 amps.

6.3.10 IF pump started with no bearing oil flow observed prior to start, THEN do the following. Otherwise, enter N/A.

a. Immediately after pump start, have Aux Building operator verify oil flow.
b. IF no oil flow observed, THEN immediately secure pump.

6.3.11 Stop 1-CR-P-lB (if< 350°F and 450 psig, then place the Control Switch in PTL).

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 25 of 78 6.3. [2 Monitor I-CR-P-IA bearing temperatures on the PCS computer.

6.3.13 IF either of the following temperature limits is exceeded when the Charging Pump is operating, THEN the pump should be monitored for degradation as soon as possible by performance of I-OPT-CH-001, Charging Pump Operability and Performance Test for 1-CR-P-lA.

  • Oil Cooler outlet oil temperature - 160°F
  • Charging Pump bearing temperature - 1 80°F 6.3.14 Verify that 1-VS-MOD-lOlA, Charging Pump Ventilation Suction Motor Operated Damper, is open.

6.3.15 Check that the Aux Lube Oil Pump is stopped.

6.3.16 Verify that Lube Oil Pump Discharge Pressure is between 8 psig and 25 psig as indicated on 1-CH-PI-110A. Record Lube Oil Pressure.

Lube Oil Pressure psig 6.3.17 WHEN Charging Pump Lube Oil temperatures have stabilized, THEN verify that the TCV is controlling Lube Oil temperature between 100°F and 120°F.

(Reference 2.4.3) 6.3.18 Verify that the Aux Lube Oil Pump for 1-CR-P-lB is running with a Lube Oil Pump Discharge Pressure between 4 psig and 8 psig. Record Lube Oil Pressure. Submit a Condition Report if Lube Oil Pressure is greater than 8 psig.

Lube Oil Pressure psig (1-CH-PI-l lOB) 6.3.19 Check that 1-VS-MOD-biB, 1.-CR-P-lB Charging Pump Ventilation Suction Motor Operated Damper, is closed.

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 26 of 78 6.4 Placing 1-Cl-P-iC NORM FEED in Service and Stopping 1-CH-P-IB 6.4.1 Verify that the following isolation valves are open.

a. 1-CH-MOV-1270A, CHG PUMP C SUCT NORM
b. 1-CH-MOV-1270B, CHG PUMP C SUCT ALT Iv
c. 1-CR-MOV-1286C, CHG PUMP C DISCH NORM Iv
d. 1-CR-MOV-1287C, CHG PUMP C DISCI-I ALT Iv
e. 1-CH-MOV-1275C, CHG PUMP MINIFLOW RECIRC VALVES Iv PUMP C
f. 1-CH-MOV-1373, CHG MINIFLOW RECIRC Iv 6.4.2 Verif proper gear box and motor oil levels. (Oil levels should be greater than 6.4.3 IF the difference between RCS boron and Charging pump boron is greater than 360 ppm, OR it is desired to flush to further reduce boron differential, THEN initiate Attachment 8. Otherwise, enter N/A. (Ref. 2.4.20) 6.4.4 Verify that Aux Lube Oil Pump Discharge Pressure is between 4 psig and 8 psig as indicated on 1-CH-PI-1 bC. Record Lube Oil Pressure. Submit a Condition Report if Lube Oil Pressure is greater than 8 psig.

Lube Oil Pressure psig (1-CH-PI-1 IOC)

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 27 of 78 NOTE: A Charging Pump may be started if oil flow can not be verified to bearing (s).

Contingency actions for monitoring bearing temperature are in place as a compensatory measure if pump will be started without oil flow to bearing(s).

6.4.5 Verify oil flow to the pump bearings. Enter N/A if flow can not be verified to bearing(s).

6.4.6 Record Lube Oil Temperature from l-CH-TI-110C. Submit a Condition Report if Lube Oil Temperature is less than 60°F or greater than 120°F.

Lube Oil Temperature °F 6.4.7 Verify that the Auxiliary Building Operator has determined that Charging Pump C is ready to start and that all personnel are clear of the shaft.

CAUTION irnultaneous operation of two Charging Pumps below 3 50°F shall be limited to the time required to swap fom one Charging Pump to another. (Reference 2.4.2)

Ipump bearing oil flow can NOT be verified, bearing temperature must be monito red closely upon pump sLrt. If temperature rise greater than 30°F is observed during first minute of pump operation, the pump must b secured immediately.

6.4.8 Start 1-CR-P-IC.

6.4.9 Verify Chg Pump AMPS stabilize between 50 amps and 65 amps.

6.4.10 IF pump started with no bearing oil flow observed prior to start, THEN do the following. Otherwise, enter N/A.

a. Immediately after pump start, have Aux Building operator verify oil flow.
b. IF no oil flow observed, THEN immediately secure pump.

6.4.11 Stop 1-CH-P-1B (if< 350°F and 450 psig, then place the Control Switch in PTL).

DOMINION 1-OPT-.CH-002 Surry Power Station Revision 47 Page 28 of 78 6.4.12 Monitor Charging Pump C bearing temperatures on the PCS computer.

6.4.13 IF either of the following temperature limits is exceeded when the Charging Pump is operating, THEN the pump should be monitored for degradation as soon as possible by performance of 1-OPT-CH-003, Charging Pump Operability and Performance Test for 1-CH-P-IC.

  • Oil Cooler outlet oil temperature - 160°F
  • Charging Pump bearing temperature - 180°F 6.4.14 Verify that 1-VS-MOD-IO1C, Charging Pump Ventilation Suction Motor Operated Damper, is open.

6.4.15 Check that the Aux Lube Oil Pump is stopped.

6.4.16 Verify that Lube Oil Pump discharge pressure is between 8 psig and 25 psig as indicated on 1-CH-PI-1 bC. Record Lube Oil Pressure.

Lube Oil Pressure psig 6.4.17 WHEN Charging Pump Lube Oil temperatures have stabilized, THEN verifv that the TCV is controlling Lube Oil temperature between 100°F and 120°F.

(Reference 2.4.3) 6.4.18 Verify that the Aux Lube Oil Pump for 1-CR-P-lB is running with a Lube Oil Pump Discharge Pressure between 4 psig and 8 psig. Record Lube Oil Pressure. Submit a Condition Report if Lube Oil Pressure is greater than 8 psig.

Lube Oil Pressure psig (1-CH-PI-1 JOB) 6.4.19 Check that 1-VS-MOD-bUlB, 1-CH-P-1B Charging Pump Ventilation Suction Motor Operated Damper, is closed.

DOMINION Surry Power Station 1OPT-CH-002 Revision 47 Page 29 of 78 6.5 Discharge Check Valve Close Test, MOV Timing, Lube Oil TCV Timing and Starting 1-CH-P4B E: Steps 6.5.1 through 6.5.4 may be performed simultaneously.

6.5.1 Test the charging pump discharge check valve, stroke time MOVs and Lube Oil TCV by performing the following. IF Check Valve testing, MOV stroke time testing and Lube Oil TCV stroke time testing do NOT have to be performed, THEN enter N/A for steps in this subsection.

If individual MOV(s) being returned to service, Subsection 6.8 may be used, if desired.

a. IF the Reactor is critical, THEN start a LCO clock JAW Tech Spec 3.2 and Tech Spec 3.3. Otherwise, enter N/A.
b. Verify 1-CH-P-1B stopped and place pump in PTL.
c. Verify open the following isolation valves.
1. 1-CH-MOV-1269A, CHG PUMP B SUCT NORM 7 2. 1-CH-MOV-1269B, CHG PUMP B SUCT ALT
3. 1-CH-MOV-1286B, CHG PUMP B DJSCH NORM
4. 1-CH-MOV-1287B, CHG PUMP B DISCH ALT
5. 1-CH-MOV-1275B, CHG PUMP MINIFLOW RECIRC VALV E

iv PUMPB I____

V 4 6. 1-CH-MOV-1373, CHG MINIFLOW RECIRC Iv

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 30 of 78 Full stroke time is defined as the interval from initiation of the actuating signal (initiation of manual actuation of the control panel switch) to the end of the actuating cycle (final control panel light extinguished).

d. From the Control Room, close the following. Using Control Room indication, verify each valve travels from full open to full closed. Record time required for each valve to travel closed on Attachment 4.
1. 1-CH-MOV-1286B, CHG PUMP B DISCH NORM
2. 1-CH-MOV-1287B, CHG PUMP B DJSCH ALT
3. 1-CH-MOV-1275B, CHG PUMP MINIFLOW RECIRC VALVE PUMP B
4. 1-CH-MOV-1269A, CHG PUMP B SUCT NORM (Valve exercise only. Do not record the stroke time on Attachment 4.)

The Accu-cal plus precision test gauge saves power by turning off after 30 minutes. The gauge may need to be energized by holding the power button for 2 3 seconds.

éfThe Accu-cal plus precision test gauge is the preferred instrument for use in Substeps 6.5.1.e and 6.5.1.f. If the Accu-cal plus precision test gauge is not available, the normal discharge pressure gauge is acceptable.

e. Record discharge pressure of running Charging pump from Accu-cal plus precision test gauge or the normal discharge gauge on Attachment 1.

(Remain at location until Substep 6.5.1.0

f. From the Control Room, open the following. Using Control Room indication, verify each valve travels from full closed to full open. Record time required for each valve to travel open on Attachment 4.
1. Open 1-CH-MOV-1269A, CHG PUMP B SUCT NORM. (Valve exercise only. Do not record the stroke time on Attachment 4.)

DOMINION Surry Power Station 1-OPT-CH-002 Revision 47 Page 31 of78

2. Open 1-CH-MOV-1275B, CHG PUMP MINIFLOW RECIRC VALVE PUMP B.
3. Open I-CH-MOV-1286B, CHG PUMP B DISCH NORM.

WHEN l-CH-MOV-1286B is opened, THEN verify the following parameters indicate no charging pump discharge check valve leakage. (/)

Record discharge pressure of running pump on Attachment 1 using the instrument used in Substep 6.5.1.e.

NO : The following are additional parameters to assist the System Engineer in determining the magnitude of check valve leakage, however the acceptance criteria is not based on these parameters.

/ 1D-E5, CHRG PP TO REGEN HX HI-LO FLOW NOT LIT.

ID-F5, CHRG PP TO REGEN HX LO PRESS NOT LIT.

V CHG PUMP AMPS do not increase.

IF PCS point F0128A, Charging Header Flow is being plotted on strip chart, THEN verify charging flow does not decrease.

4. Open I-CH-MOV-1287B, CHG PUMP B DTSCH ALT.
7) g. Calculate the Discharge Pressure Differential on Attachment I. (If the differential is less than or equal to 7.5 psid, the close test for 1-CH-267, Charging Pump B Discharge Check Valve, is satisfactory, and l-CH-265 backleakage is acceptable)

DOMINION I -OPT-CH-002 Surry Power Station Revision 47 Page 32 of 78 For a Charging Pump which has just been shut down, the respective TCV will normally remain open or throttled until the oil temperature has been reduced below the operating range of 100°F to 120°F.

6.5.2 Evaluate status of 1-SW-TCV-108B and perform the corresponding actions.

(I) Enter N/A for actions not taken.

Status Criteria Actions Initials l-SW-TCV-108B a) Continue with Step 6.5.3. /3 a) IF I-CH-P-1B was recently shut down AND 1-SW-TCV-108B 1..SW..TCV1088 remains partially open, THEN wait until 1-SW-TCV-108B goes not full closed .

full closed AND continue with Step 6.5.i.

b) IF l-CH-P-IB was NOT recently shutdown, THEN adjust controller until l-SW-TCV-108B closes AND continue with Step 6.5.3.

c) IF I -S W-TC V-I 08B can NOT be closed by adjusting controller, THEN write WO AND do NOT continue until 1-SW-TCV-108B is operational.

6.5.3 Stroke test 1-SW-TCV-108B by performing the following.

a. Obtain the AirCet test fitting.
b. Verify 1-CH-P-1B stopped.

/ c. Close or verify closed the valve on the AirCet test fitting.

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 33 of 78 JTION 9

(

The test fitting must be connected at the proper disconnect fitting. If the AirCet test fitting is connected to the wrong disconnect, then the valve will close, however, the stroke time will be significantly longer.

(Reference 2.4.11)

d. Connect the AirCet test fitting to the quick disconnect fitting on the air supply tubing leading to 1-SW-TCV-108B actuator dome.
e. Verify closed 1-SW-TCV-108B.
f. Station an operator to track the stroke time of 1-SW-TCV-108B.
g. Close 1-IA-1601, Chg Pump B 1-SW-TCV-108B Positioner IA Isol.

Stroke time is defined as the time required for the valve local position indicator to travel to the opposite extreme. Stroke timing will start when stem starts to move.

h. Quickly open the isolation valve on the AirCet test fitting and begin timing.

E: The TCV is open at greater than or equal to 90.0%. (9/10 on position indicator)

i. Verify 1-SW-TCV-108B opens, as indicated on the local position indicator. Record the stroke time and Test position on Attachment 4.
j. Close the isolation valve on the AirCet test fitting.
k. Remove the AirCet test fitting from 1-SW-TCV-108B.

A:

41 1. Open 1-IA-1601.

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 34 of 78

m. Verify l-SW-TCV-108B strokes fully closed and record the As Left position on Attachment 4. IF l-SW-TCV-108B does NOT fully close, THEN initiate a Condition Report to check the operation of the controller.

6.5.4 IF the controller for l-SW-TCV-108B was adjusted in Step 6.5.2, THEN perform 1-IPM-SW-TCV-08B to adjust controller setpoint. Otherwise, enter N/A.

6.5.5 Verify that the Charging Pump gearbox oil level is in the operating range.

6.5.6 Verify the following before starting 1-CH-P-IB.

IA

a. IF the difference between RCS boron and Charging pump boron is greater than 360 ppm, OR it is desired to flush to further reduce boron differential, THEN initiate Attachment 8. Otherwise, enter N/A.

(Ref. 2.4.20)

b. Veri that l-CH-PI-1 lOB, Aux Lube Oil Pump Discharge Pressure, is between 4 psig and 8 psig. Submit a Condition Report if Lube Oil Pressure is greater than 8 psig.
c. Verif, that LU temperature is greater than 28°F and preferably in the normal operating band between 80°F and 120°F.
d. Record Lube Oil Temperature from I-CH-TI-1 lOB. Submit a Condition Report if Lube Oil Temperature is less than 60°F or greater than 120°F.

Lube Oil Temperature °F

e. Verify that MOD-VS-IO1B, Charging Pump Ventilation Suction Damper, is closed by noting no significant airflow through the duct.

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 35 of 78 If any of the following temperature limits are exceeded on the Charging Pump being tested, the pump should be immediately shutdown.

2Oil Cooler outlet oil temperature upper operating limit is 160°F.

Oil Cooler outlet oil temperature lower operating limit is 28°F.

ihe upper administrative limit for the Charging Pump bearings is 180°F.

6.5.7 IF only valve stroke timing is to be performed, THEN place 1-CR-P-lB in AUTO and enter N/A for the remaining steps in Subsection 6.5.

ØUTION If pump bearing oil flow can NOT be verified, bearing temperature must be monitored closely upon pump start. If temperature rise greater than 30°F is observed during first minute of pump operation, the pump must be secured immediately.

Performance of the next step may remove the unit from the LCO clock entered in Step 6.5.1.b.

6.5.8 Start 1-CH-P-1B.

/( 6.5.9 Verify Chg Pump AMPS stabilize between 50 amps and 65 amps.

6.5.10 IF pump started with no bearing oil flow observed prior to start, THEN do the following. Otherwise, enter N/A.

a. Immediately after pump start, have Aux Building operator veri oil flow.
b. IF no oil flow observed, THEN immediately secure pump.

6.5.11 IF the RCS is greater than 350°F and 450 psig, THEN stop the operating pump or 1-CH-P-1C, NORM FEED) and place in AUTO.

Otherwise, enter N/A.

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 36 of 78 6.5.12 IF the RCS is less than 350°F and 450 psig, THEN stop the operating pump (1-CH-P-IA or 1-CR-P-IC) and place in PTL. Otherwise, enter N/A.

Subsection 6.9 should be performed as soon as possible after pump stop.

6.5.13 Initiate oil sampling lAW Subsection 6.9.

6.5.14 Monitor Charging Pump B bearing temperatures on the PCS computer.

6.5.15 Check that the Aux Lube Oil Pump is stopped.

6.5.16 Verify that Lube Oil Pump Discharge Pressure is between 8 psig and 35 psig as indicated on 1-CR-PT-I lOB. Record Lube Oil Pressure.

Lube Oil Pressure /7 psig AUTION Oil temperatures MUST NOT be allowed to exceed 160°F.

Setpoint adjustments MUST NOT be made during a pump start.

6.5.17 Monitor oil pressure and temperature. IF it is anticipated that Lube Oil Pump Discharge Pressure will drop below 8 psig OR Lube Oil temperature will reach 160°F, THEN start the operable standby pump AND secure I -CH-P- I B. Otherwise, enter N/A.

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 37 of 78 During hot weather a TCV may be full open with temperature above 120°F.

6.5.18 WHEN Charging Pump Lube Oil temperatures have stabilized, THEN verify that the TCV is controlling Lube Oil temperature between 100°F and 120°F.

(Reference 2.4.3) 9F oil temperature is greater than 120°F, AND the TCV is full open, i HEN submit a Condition Report and inform System Engineering.

1F oil temperature is greater than 120°F, AND the TCV is not full open, 4

/t1 THEN write a CR for I & C to adjust the setpoint.

oil temperature is less than 100°F, THEN write a CR for I & C to adjust

/tfhe setpoint.

6.5.19 Verify MOD-VS-biB is open by noting airflow through the duct.

(Reference 2.4.5) 6.5.20 Verifi the following pump and damper checks.

Aux LO Pump Aux LO Pump Ventilation Damper Pump Running Pressure (psig) Closed Initials 1-CR-P-IA

S) 4 psigto 8 psig 7 psig ed 1-CR-P-IC 4psigto8psig S5 psig ose

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 38 of 78 6.6 1-CH-P4B Performance Test Charging flow may require manual adjustment to maintain Przr level at normal operating level.

6.6.1 Verify Pressurizer level is at the desired Program band level AND stable.

When Charging flow is adjusted, Pressurizer level may deviate from

- program level. RCS pressure should be closely monitored.

6.6.2 Close 1-CH-MOV-1269B, CHG PUMP B SUCT ALT.

6.6.3 IF the RCS is less than 3 50°F and 450 psig, THEN adjust the total Charging Flow between 157 gpm to 173 gpm as follows. Otherwise, enter N/A.

P /4 a. Verify or place 1-CH-FC-1 122C, CHG FLOW CNTRL, in MANUAL.

b. Using 1-CH-FC-1 122C and 1-RH-HCV-1 142, RHR LETDOWN FLOW, adjust the flow through the Charging Pump until 1-CH-FI-1 182, 1-CH-P-IB Suction Flow, indicates between 157 gpm and 173 gpm.

6.6.4 IF the RCS is greater than 350°F and 450 psig, THEN verify or place 1-CH-FC-1 122C, CHG FLOW CNTRL, in AUTO. Otherwise, enter N/A.

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 39 of 78 TION Adjustment of charging flow will affect Przr level, letdown temperature, and letdown pressure.

These parameters must be continuously monitored to prevent flashing in the letdown line, relief valve lifting, and excessive temperature changes to the letdown flowstream.

6.6.5 Record the following indications.

  • Przr Level 5q 17 VCT Level

/  %

  • LTDN Relief Line Temperature (I-CR-TI-I 141) °F
  • Non-Regen Hx Temperature (1-CR-TI-I 144) /C / °F
  • Letdown Line Pressure (1-CH-PI-1145) 3o , psi 6.6.6 Record charging flow. (PCS Point F1CHOO3A) 6.6.7 Record suction flow. (1-CH-FI-1182 from local indicator)

/e If suction flow is oscillating excessively, vent 1-CR-FT-i 182 lAW 7 gpm Attachment 6.

Pump performance test takes approximately 20 minutes. Przr Level Program band should be maintained.

In order to remain within the Przr level program band of +1- 5% for the duration of the test, adjustment must not exceed 7 gpm. Inability to obtain the required target flowrate with a +1- 7 gpm adjustment does not affect pump operability.

6.6.8 Verify or place 1-CH-LC-1459G, PRZR LEVEL CNTRL, in Manual.

6.6.9 Verify or place I-CR-PC-I 122C, CHG FLOW CONTROL, in Manual.

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 40 of 78 6.6.10 Adjust total charging flow:

a. Adjust 1-CH-FC-i 122C until i-CH-FI-1 182 indicates a target range of between 149.0 and 163.0.
b. IF required adjustment exceeds +1- 7 gpm of the flow recorded in Step 6.6.7, THEN adjust to not more than +1- 7 gpm AND note in Operator Comments, Subsection 7.3. Otherwise, enter N/A.

1-CH-P-IB must run for at least 2 minutes to stabilize parameters before recording data.

6.6.11 Record the following information on Attachment 1, 1-CR-P-lB Performance Test Data Sheet.

CVCT Level (VCT Pressure RCP A Seal Flow (1-CR-FT-I 130) (PCS Computer Point U0983)

&RCP B Seal Flow (I-CR-FT-i 127) (PCS Computer Point U0982)

RCP C Seal Flow (1-CH-FT-1 124) (PCS Computer Point U0981) 4 h-CH-P-1B discharge pressure (1-CH-PI-1 152) 4-CH-P-iB suction pressure (1-CH-PI-i 188) i-CH-P-1B Suction Flow (i-CH-FI-1182) from Local Indicator tharging Flow (i-CH-FT-i 122) (PCS Computer point F1CHOO3A) 6 Attachment 2 is to be used for plant conditions greater than 350°F and Attachment 3 for plant conditions less than 3 50°F.

72LQ__ 6.6.12 Calculate the Pump Differential Pressure (AP) on Attachment I and record the calculated value on Attachment 2 or Attachment 3. (If the AP is in the acceptable range, the partially open test for 1-CH-267 is satisfactory.)

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 41 of 78 6.6.13 Check 1-CH-PI-1IOB, Lube Oil Pump Discharge Pressure, and record Lube Oil Pressure on Attachment 1. (Reference pressure range is 8 psig to 35 psig.)

]o1 Points measured but not recorded on Attachment 2 or Attachment 3 will be used by the Predictive Analysis Group.

The specified flow rate must be maintained while suction pressure, discharge pressure, and vibration points 19 through 24 are recorded. Flow adjustments may be made after these data points are collected.

6.6.14 Using the Microlog Data Collector, measure the bearing vibration of the pump, driver, and speed increaser at points I through 24 of Attachment 2 or Attachment 3. Record the measured data for points 19 through 24 on Attachment 2 or Attachment 3.

6.6.15 Calculate the Charging Pump Miniflow Recirc flow rate on Attachment 1 and record the calculated value on Attachment 2 or Attachment 3.

(If the flow rate is in acceptable range, the open test for 1-CH-265, Charging Pump Mini-flow Check Valve, and 1-CH-230, VCT Supply Discharge Check Valve, is satisfactory.)

6.6.16 Call up the 1-CR-P-lB Inboard, Outboard, and Thrust Bearing temperatures on the PCS Computer and record on Attachment 1.

6.6.17 IF any bearing temperature is above 170°F, THEN noti System Engineering within 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> AND record name of person notified on Attachment 1. Monitor bearing temperature closely while the pump is operating. IF bearing temperatures are below 170°F, THEN enter N/A.

6.6.18 IF the RCS is less than 350°F and 450 psig, THEN, using 1-CH-FC-1 122C and 1-RH-HCV-i 142, return the RHR Letdown Flow to a value specified by Shift Supervision. Otherwise, enter N/A.

6.6.19 IF the RCS is greater than 350°F and 450 psig, THEN, using 1-CH-FC-1122C, adjust charging flow AND establish Przr level to within Program band. Otherwise, enter N/A.

DOMINION 1 -OPT-CH-002 Surry Power Station Revision 47 Page 42 of 78 6.6.20 Place 1-CH-LC-1459G in Auto.

6.6.21 WHEN Przr level is at the desired level AND stable, THEN place 1-CH-FC-l 122C in Auto.

6.6.22 Record the following indications. Enter N/A if RCS is less than 350°F and 450 psig.

  • Przr Level

.4Q

  • LTDN Relief Line Temperature (1-CH-TI-1 141) 44
  • Non-Regen Hx Temperature (l-CH-TI-1 144)
  • Letdown Line Pressure (1-CH-PI-1145) Sio 3i 6.6.23 Open 1-CH-MOV-1269B.

6.6.24 Verify that 1-CH-P-IB operating parameters are normal.

6.6.25 Inspect all piping outlined on Attachment 5. Collect any leakage found for a two minute period and record the leak location and the quantity collected on Attachment I, 1-CH-P-1B Performance Test Data Sheet, (20 drops 1 cc).

t) /( 6.6.26 Record Condition Report number on Attachment 1 for each leak found.

Otherwise, enter N/A.

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 43 of 78 6.7 1-CH-P-1B Return to Service with 1-Cl-P-iC, ALT FEED, in Service 6.7.1 Verify that the following isolation valves are open.

a. I-CR-MOV-1267A, CHG PUMP A SUCT NORM
b. 1-CH-MOV-1267B, CHG PUMP A SUCT ALT Iv
c. 1-CH-MOV-1286A, CHG PUMP A DISCH NORM Iv
d. 1-CH-MOV-1287A, CHG PUMP A DISCH ALT Iv
e. 1-CR-MO V-1275A, CHG PUMP MINIFLOW RECIRC VALVES Iv PUMP A
f. 1-CR-MO V-1373, CHG MINIFLOW RECIRC Iv 6.7.2 Verifv that Aux Lube Oil Pump Discharge Pressure is between 4 psig I and 8 psig as indicated on 1-CH-PI-1 bA. Record Lube Oil Pressure. Submit a Condition Report if Lube Oil Pressure is greater than 8 psig.

Lube Oil Pressure psig I NOTE: A Charging Pump may be started if oil flow can not be verified to bearing(s).

I Contingency actions for monitoring bearing temperature are in place as a compensatory measure if pump will be started without oil flow to bearing(s).

6.7.3 Verify oil flow to the pump bearings. Enter N/A if flow can not be verified to bearing(s).

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 44 of 78 6.7.4 IF the difference between RCS boron and Charging pump boron is greater than 360 ppm, OR it is desired to flush to further reduce boron differential, THEN initiate Attachment 8. Otherwise, enter N/A. (Ref. 2.4.20) 6.7.5 Record Lube Oil Temperature from 1-CH-TI-1IOA. Submit a Condition Report if Lube Oil Temperature is less than 60°F or greater than 120°F.

Lube Oil Temperature 6.7.6 Verify that the Auxiliary Building Operator has determined that 1-CH-P-IA is ready to start and that all personnel are clear of the shaft.

CAUTION Si: ultaneous operation of two Charging Pumps below 3 50°F shall be limited to the time required to swap frc ri one Charging Pump to another. (Reference 2.4.2)

If ump bearing oil flow can NOT be verified, bearing temperature must be monitored closely upon pump sta If temperature rise greater than 30°F is observed during first minute of pump operati on, the pump must be ecured immediately.

6.7.7 Start 1-CH-P-1A.

6.7.8 Verify Chg Pump AMPS stabilize between 50 amps and 65 amps.

6.7.9 IF pump started with no bearing oil flow observed prior to start, THEN do the following. Otherwise, enter N/A.

a. Immediately after pump start, have Aux Building operator verif3i oil flow.
b. IF no oil flow observed, THEN immediately secure pump.

NOTE: If the Reactor is Critical, the performance of the following substep will result in the entry into a Tech Spec LCO clock due to operating with less than the minimum number of operable Charging Pumps.

6.7.10 Place 1-CH-P-1C ALT FEED in PTL.

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 45 of 78 6.7.11 Monitor Charging Pump A bearing temperatures on the PCS computer.

6.7.12 IF either of the following temperature limits is exceeded when the Charging Pump is operating, THEN the pump should be monitored for degradation as soon as possible by performance of 1-OPT-CH-001, Charging Pump Operability and Performance Test for 1-CH-P-IA.

  • Oil Cooler outlet oil temperature - 160°F
  • Charging Pump bearing temperature - 180°F 6.7.13 Verify that 1-VS-MOD-lOlA, Charging Pump Ventilation Suction Motor Operated Damper, is open.

6.7.14 Check that the Aux Lube Oil Pump is stopped.

6.7.15 Verify that Lube Oil Pump Discharge Pressure is between 8 psig and 25 psig as indicated on 1-CH-PI-1 bA. Record Lube Oil Pressure.

Lube Oil Pressure psig 6.7.16 WHEN Charging Pump Lube Oil temperatures have stabilized, THEN verify that the TCV is controlling Lube Oil temperature between 100°F and 120°F.

6.7.17 Verify that the Aux Lube Oil Pump for 1-CH-P-1C is running with a Lube Oil Pump Discharge Pressure between 4 psig and 8 psig. Record Lube Oil Pressure. Submit a Condition Report if Lube Oil Pressure is greater than 8 psig.

Lube Oil Pressure psig (1-CR-PT-I 1OC) 6.7.18 Check that 1-VS-MOD-1O1C, 1-CR-P-IC Charging Pump Ventilation Suction Motor Operated Damper, is closed.

6.7.19 Verify or place the following Charging Pumps in PTL.

a. 1-CH-P-1B, CHARGING PUMP B
b. 1-CR-P-iC, CHARGING PUMP C NORM FEED

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 46 of 78 6.7.20 Rack Breaker 15J2, i-CR-P-iC, CHARGING PUMP C ALT FEED, to DISCONNECT JAW the following substeps. IF breaker is in DISCONNECT, THEN enter N/A.

It) /

Ih----. a. Verify that the mechanical position indicator for Breaker 15J2 indicates OPEN with a green flag.

b. Rack Breaker 15J2, 1-CH-P-JC, CHARGING PUMP C ALT FEED, to Iv DISCONNECT.

6.7.2 1 Rack in Breaker 15J5, I-CH-P-1B to CONNECT lAW the following substeps.

a. Verify that the ground straps for Breaker 15J5 have been removed.
b. Verif the charging spring motor toggle switch for Breaker 15J5 is ON.
c. Rack Breaker 15J5. I-CR-P-lB to CONNECT.

Iv -

6.7.22 Verify that the following isolation valves are open.

a. l-CH-MOV-1269A, CHG PUMP B SUCT NORM Iv
b. I-CH-MOV-1269B, CHG PUMP B SUCT ALT Iv
c. 1-CR-MO V-1286B, CHG PUMP B DISCH NORM Iv
d. 1-CH-MOV-1287B, CHG PUMP B DISCH ALT Iv

DOMINION 1 -OPT-CH-002 Surry Power Station Revision 47 Page 47 of 78 i-CR-MO V-l275B, CHG PUMP MINIFLOW RECIRC VALVE liv e.

PUMP B

f. 1-CH-MOV-i373, CHG MINiFLOW RECIRC 6.7.23 Verify that Aux Lube Oil Pump Discharge Pressure for 1-CH-P-1B is between 4 psig and 8 psig as indicated on 1-CH-PI-l lOB. Record Lube Oil Pressure. Submit a Condition Report if Lube Oil Pressure is greater than 8 psig.

Lube Oil Pressure psig NOTE: A Charging Pump may be started if oil flow can not be verified to bearing(s).

Contingency actions for monitoring bearing temperature are in place as a compensatory measure if pump will be started without oil flow to bearing(s).

6.7.24 Verify oil flow to the pump bearings. Enter N/A if flow can not be verified to bearing(s).

6.7.25 Record Lube Oil Temperature from i-CH-TI-I lOB. Submit a Condition Report if Lube Oil Temperature is less than 60°F or greater than 120°F.

Lube Oil Temperature CAUTION

ing in Breaker 1H 15H6 (1-CR-P-ic NORM FEED) will trip/lockout 1J i5J2 (i-CR-P-IC ALT FEED).

6.7.26 Rack Breaker 15H6, i-CH-P-1C, NORM FEED, to CONNECT JAW the following substeps. IF 1-CH-P-1C NORM FEED is to remain in PTL, THEN enter N/A for the remaining steps in Subsection 6.7.

a. Verifi that the ground straps for Breaker i5H6 have been removed.

Iv

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 48 of 78

b. Verii that the charging spring motor toggle switch for Breaker 1 5H6 is
c. Rack Breaker 15H6, 1-CR-P-iC, NORM FEED, to CONNECT.

Iv 6.7.27 Place 1-CH-P-1C, NORM FEED, in AUTO. IF 1-CR-P-IC, NORM FEED, is to be racked in and left in PTL, THEN enter N/A.

6.7.28 GO TO Subsection 6.5.

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 49 of 78 6.8 Testing of Charging Pump MOVs NOTE: This section allows testing of MO Vs individually following Maintenance.

If return to service testing of a Charging Pump is required, refer to Step 6.1.5 for required actions.

13 (AL 6.8.1 Verify all Maintenance has been completed on MOV(s) being tested.

6.8.2 Notify Maintenance Personnel if required.

NOTE: Full stroke time is defined as the interval from initiation of the actuating signal (initiation of manual actuation of the control panel switch) to the end of the actuating cycle (final control panel light extinguished).

6.8.3 From the Control Room, close the following MOV(s). Using Control Room indication, verify each valve travels from full open to full closed. Record time required for each valve to travel closed on Attachment 4. Enter N/A for valve(s) not being stroked.

a. 1-CR-MO V-1286B, CHG PUMP B DISCH NORM
b. 1-CR-MOV-1287B, CHG PUMP B DISCH ALT
c. 1-CR-MOV-1275B, CHG PUMP MINIFLOW RECIRC VALVE PUMP B
d. 1-CR-MOV-1269A, CHG PUMP B SUCT NORM (Valve exercise only. Do not record stroke time on Attachment 4.)

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 50 of 78 6.8.4 From the Control Room, open the following MOV(s). Using Control Room indication, verify each valve travels from full closed to full open. Record time required for each valve to travel open on Attachment 4. Enter N/A for valve(s) not being stroked.

A 1 a. 1-CH-MOV-1286B, CHG PUMP B DISCH NORM f b.

c.

1-CH-MOV-1287B, CHG PUMP B DISCH ALT 1-CH-MOV-1275B, CHG PUMP MINIFLOW RECIRC VALVES PUMP I

d. 1-CH-MOV-1269A, CHG PUMP B SUCT NO (Valve exercise only. Do not record stroke time on Attachment 4.)

6.8.5 Continue with pump / valve maintenance or return to service, whichever applies.

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 51 of78 6.9 Obtaining Oil Samples 1?E: This procedure may continue while oil samples are taken.

Oil samples should be taken as soon as possible after stopping pump, but may be delayed per SRO until 1-CH-P-lB is returned to service.

6.9.1 Obtain oil samples for 1-CH-P-1A JAW the following steps. Enter N/A if sampling 1-CR-P-IC.

a. Review T.S Section 3.2. B, Charging Pump Operability, and T.S. Section 3.3.A, Safety Injection System Operability, to determine if any actions are required before placing 1-CR-P-IA in PTL.
b. Enter any required T.S. clock for placing I-CR-P-lA in PTL.

/5 c. Place 1-CH-P-1A in PTL.

d. Obtain reservoir oil sample JAW the following steps:
1. Verify auxiliary oil pump running.
2. Remove downstream pipe cap from 1-CH-495, CHG Pump A LO Sample Isol.
3. Perform the following steps.
  • Open 1-CH-495 and drain approximately 500 mIs to clean container.
  • Obtain reservoir oil sample of 120 mis (completely fill boffle).

(1 N . Close 1-CH-495.

4. Replace downstream pipe cap at 1-CH-495.
5. Remove the speed increaser fill cap AND carefully pour the 500 mIs flush sample into the speed increaser.

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 52 of 78

\._

6. Check the oil reservoir level and replenish as necessary.
7. Replace speed increaser fill cap.
e. Obtain motor inboard bearing oil sample lAW the following steps:
1. Remove the inboard bearing chicken feeder.
2. Remove the inboard bearing drain valve cap.
3. Open inboard bearing drain valve AND obtain one inboard bearing oil sample of 120 mIs (completely fill bottle).
4. Close inboard bearing drain valve.
5. Replace inboard bearing drain valve cap.
6. Add 120 mIs of the approved oil through the chicken feeder base.

14 7. Replace the inboard bearing chicken feeder.

f. Obtain motor outboard bearing oil sample lAW the following steps:
1. Remove the outboard bearing chicken feeder.
2. Remove the outboard bearing drain valve cap.

J4 3. Open outboard bearing drain valve AND obtain one outboard bearing

/ oil sample of 120 mis (completely fill bottle).

4. Close outboard bearing drain valve.
5. Replace outboard bearing drain valve cap.
6. Add 120 mIs of the approved oil through the chicken feeder base.
7. Replace the outboard bearing chicken feeder.

DOMN)ON 1-OPT-CH-002 Surry Power Station Revision 47 Page 53 of 78 7 g. Place 1-CH-P-1A in AUTO.

h. Exit any clock entered in Step 6.9.1 .b.
i. Label the oil samples with the following information.

.jEquipment Location cZName of sample Date and time of sample 1ame and initials of person taking sample

j. Deliver the oil samples to Count Room window and notifv PAG to pick them up.

6.9.2 Obtain oil samples for 1-CH-P-1C JAW the following steps. Enter N/A if sampling 1-CH-P-IA.

a. Review T.S Section 3.2. B, Charging Pump Operability, and T.S. Section 3.3.A, Safety Injection System Operability, to determine if any actions are required before placing 1-CR-P-iC in PTL.
b. Enter any required T.S. clock for placing 1-CH-P-1C in PTL.
c. Place 1-CH-P-IC in PTL.
d. Obtain reservoir oil sample JAW the following steps:
1. Verify auxiliary oil pump running.

( 2. Remove downstream pipe cap from 1-CH-497, CHG Pump C LO Sample Isol.

3. Perform the following steps.

Open 1-CH-497 and drain approximately 500 mIs to clean container.

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 54 of 78

  • Obtain reservoir oil sample of 120 rnls. (completely fill bottle)

Close 1-CH-497.

4. Replace downstream pipe cap at 1-CH-497.
5. Remove the speed increaser fill cap AND carefully pour the 500 mls flush sample into the speed increaser.
6. Check the oil reservoir level and replenish as necessary.
7. Replace speed increaser fill cap.
e. Obtain motor inboard bearing oil sample JAW the following steps:
1. Remove the inboard bearing chicken feeder.
2. Remove the inboard bearing drain valve cap.
3. Open inboard bearing drain valve AND obtain one inboard bearing oil sample of 120 mls. (completely fill bottle)
4. Close inboard bearing drain valve.
5. Replace inboard bearing drain valve cap.
6. Add 120 mIs of the approved oil through the chicken feeder base.
7. Replace the inboard bearing chicken feeder.
f. Obtain motor outboard bearing oil sample JAW the following steps:
1. Remove the outboard bearing chicken feeder.
2. Remove the outboard bearing drain valve cap.
3. Open outboard bearing drain valve AND obtain one outboard bearing oil sample of 120 mls. (completely fill bottle)

1-OPT-CH-002 DOMINION Revision 47 Surry Power Station Page 55 of 78

4. Close outboard bearing drain valve.
5. Replace outboard bearing drain valve cap.
6. Add 120 mis of the approved oil through the chicken feeder base.
7. Replace the outboard bearing chicken feeder.
g. Place 1CH-P-1C in AUTO.

Iv

h. Exit any clock entered in Step 6.9.2.b.
i. Label the oil samples with the following information.
  • Equipment Location
  • Name of sample
  • Date and time of sample
  • Name and initials of person taking sample
j. Deliver the oil samples to Count Room window and notify PAG to pick them up.

DOMINION 1-OPT-CH-002 Revision 47 Surry Power Station Page 56 of 78 6.10 Discharge Check Valve Backleakage Test on Non-running Charging Pump NOTE:

  • This Subsection is not required during the normal quarterly Charging Pump run. This Subsection is to be used as required for increased monitoring of a suspected leaking discharge check valve.
  • The performance of this Subsection will result in the entry into a Tech Spec LCO due to operating with less than the minimum number of operable Charging Pumps.
  • The Accu-cal plus precision test gauge is the preferred instrument for use in this Subsection. If the Accu-cal plus precision test gauge is not available, the normal discharge pressure gauge is acceptable.
  • The Accu-cal plus precision test gauge saves power by turning off after 30 minutes. The gauge may need to be energized by holding the power button for 2 3 seconds.

6.10.1 Verify 1-CH-P-1B secured and place pump in PTL.

6.10.2 From the Control Room, close the following MOV(s).

a. 1-CH-MOV-1286B, CHG PUMP B DISCH NORM
b. 1-CR-MOV-1287B, CHG PUMP B DISCH ALT
c. 1-CR-MO V-1275B, CHG PUMP MINIFLOW RECIRC VALVE PUMP B 6.10.3 Record discharge pressure of running Charging pump from Accu-cal plus precision test gauge or the normal discharge gauge.

psig 6.10.4 From the Control Room, open the following MOV(s).

a. 1-CH-MOV-1286B, CHG PUMP B DISCH NORM
b. 1-CH-MOV-1287B, CHG PUMP B DISCH ALT

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 57 of 78

c. 1-CH-MOV-1275B, CHG PUMP MIFLOW RECIRC VALVE PUMP B 6.10.5 Record discharge pressure of running Charging pump from Accu-cal plus 1

precision test gauge or the normal discharge gauge.

psig 6.10.6 Place 1-CH-P-IB in Automatic and stop any clock previously started.

6.10.7 Calculate the discharge pressure differential. (Reference less than or equal to 7.5 psid)

= psid (Step 6.10.3) (Step 6.10.5)

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 58 of 78 7.0 FOLLOW-ON 7.1 Acceptance Criteria 7.1 .1 Evaluate the test results by reviewing the Acceptance Criteria for the components tested. (I) Enter N/A for components not tested.

.1-CH-267, Charging Pump Discharge Check Valve, operated in the partially open direction as evidenced by an acceptable pump differential pressure. (Attachment 2 or Attachment 3 Step 6.6.12) izf-CH-267, Charging Pump Discharge Check Valve, operated in the fully closed direction as evidenced by a discharge pressure differential for the running charging pump of less than or equal to 7.5 psid.

(Attachment 1, Step 6.5.1.g, or Step 6.10.7)

  • Vi-CH-265, Charging Pump Miniflow Recirc Header Check Valve, operated in the open direction as evidenced by an acceptable recirculation flow rate. (Attachment 2 or Attachment 3 Step 6.6.15)
  • /1-CH-23O, VCT Supply Discharge Check Valve, operated in the open direction as evidenced by an acceptable recirculation flow rate.

(Attachment 2 or Attachment 3 Step 6.6.15)

  • Charging Pump AP and Vibration status determinations are not INOP.

(Attachment 2 or Attachment 3)

  • /f-CH-MOV-1286B, CHG PUMP B DISCH NORM, traveled full open and closed within the acceptable range. (Attachment 4)
  • 7l-CH-MOV-l287B, CHG PUMP B DISCH ALT, traveled full stroke open and closed within the acceptable range. (Attachment 4)
  • J-CH-MOV-1275B, CHG PUMP MINIFLOW RECIRC VALVE PUMP B, traveled full stroke open and closed within the acceptable range. (Attachment 4)

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 59 of 78

  • Vi-SW-TCV-1O8B recorded data is as follows. (Attachment 4) (1) t7 Test position OPEN Stroke Time Less than Maximum Time
  • /i-SW-TCV-108B opens and controls charging pump lube oil temperature out of the cooler below 160°F.

7.1.2 Document the test results. (I)

Satisfactory Unsatisfactory 7.2 Follow-On Tasks 7.2.1 IF the test was satisfactory, THEN enter N/A in the following substeps.

IF the test was unsatisfactory, THEN perform the following:

a. Noti Shift Supervision.
b. Initiate a Condition Report and record the CR Number.

CR No.

CR No.

c. Notify the 1ST and System Engineer of the unsatisfactory condition and record the names of the personnel notified.

1ST Engineer Date System Engineer Date

1-OPT-CH-002 DOMINION Revision 47 Surry Power Station Page 60 of 78 7.2.2 Notif,i STA to compare new Total System External Leakage as determined by Attachment Ito maximum allowed by l-NPT-ZZ-O01. IF leakage is greater than limit, THEN perform the following substeps. Otherwise, enter N/A.

a. Notify the System Engineer of the unsatisfactory condition and record the name of the person notified.

System Engineer Date

b. Initiate a Condition Report and record the CR Number.

CR No.

c. Start a 7-day administrative clock to decrease the SI external loop leakage to within satisfactory values. (Reference 2.4.10) 7.2.3 IF a partial operability test was performed, THEN document the reason for the partial test in Operator Comments, Subsection 7.3. IF a full test was performed, THEN enter N/A.

7.2.4 IF the test or partial test was satisfactory but in ALERT, THEN perform the following. IF there is no ALERT condition, THEN enter N/A.

a. Noti Shift Supervision.
b. Notifv the 1ST and System Engineer of the ALERT condition and record the names of the personnel notified.

1ST Engineer Date System Engineer Date

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 61 of78 7.2.5 Make or veri an entry in the M & TE Usage Log for each SQC device used during this test.

7.2.6 IF test flow could not be achieved, THEN perform the following.

a. Notif Shift Supervision.
b. Noti the 1ST Engineer and record name of person notified.

1ST Engineer Date

c. Initiate a Condition Report and record CR number.

(Failure to achieve flow within range DOES NOT, by itself, make this test IJNSAT).

Report No.

Condition 7.2.7 IF charging pump discharge check valve backleakage recorded in Attachment I Step 6.5.1.g was greater than 2.5 psid, THEN perform the following. Otherwise, enter N/A.

a. Noti Shift Supervision.
b. Initiate a Condition Report and record the CR Number.

Report No.

Condition

c. Notify the 1ST and System Engineer of the condition so that an increase in test frequency can be evaluated. Record the names of the personnel

/ notified.

1ST Engineer Date System Engineer Date 7.2.8 IF Accu-cal plus precision test gauge was installed by I&C in Step 6.1.2, THEN have I&C remove gauge JAW Attachment 9. Otherwise, enter N/A.

DOMINION 1 -OPT-CH-002 Surry Power Station Revision 47 Page 62 of 78 7.3 Notification, Documentation, and Procedure Closeout 7.3.1 Notif Shift Supervision that the test is complete.

The Initials in this procedure will be identified by the Printed Name.

Initials Printed Name 4 c/ Pa7 L6i;cr, 5kio /ijji7

/qc /,1,-i1 3Zii iSI(7 L) Oi2u fj)jIcy1 Operator Comments:

/1 Completed by: (1 (LI /JJLLc2m Date:

I Time: /LJO(L)

1-OPT-CH-002 DOMINION Revision 47 Surry Power Station Page 63 of 78 7.4 Review Comments:

Reviewed by: Date:

Shift Supervision Forward original procedure to Engineering Testing.

7.4.1 Make PVIST Data entry. (Ref. 2.4.21) 1ST Eng 7.4.2 Verify PVIST Data entry. (Ref. 2.4.2 1)

Sys Eng Comments:

Reviewed by: Date:

1ST Engineer Comments:

1-NPT-ZZ-OO1 Updated Yes No N/A Reviewed by: Date:

System Engineer

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 64 of 78 (Page 1 of 4)

Attachment I 1-CH-P-IB PERFORMANCE TEST DATA SHEET Work Order recording steps may be entered N/A if Work Order Tracking Sheet attached to completed procedure.

Step 6.1.1 WO No.: Equipment Location:

WO No.: Equipment Location:

WO No.: Equipment Location:

Step 6.1.3 Reference SOC Number Cal Due Date Accu-Cal Plus precision gauge (if used))

SQC Number Cal Due Date Vibration detector 5 IVIe t 3 Stopwatch Stopwatch Stopwatch 3 7O( t/c24)

Step 6.1.4 S at normal operating pressure OR RHR in Service (lone.)

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 65 of 78 (Page 2 of 4)

Attachment I I-CH-P-IB PERFORMANCE TEST DATA SHEET Step 6.5.1.eDischarge Pressure (Accu-cal plus gauge, 1-CH-PI-1151 or 1-CH-PI-1153) 7 psig Step 6.5.1.f Discharge Pressure (Accu-cal plus gauge, 1-CH-PI-1151 or 1-CH-P1-1153) a psig Step 6.5.1.g Discharge Pressure differential (Reference - less than or equal to 7.5 psid) i1b t 7 ____________

/S psid (Step 6.5.1.e) (Step 6.5.1.0 Step 6.6.11 VCT Level  %

VCT Pressure psig Discharge Pressure (1-CR-PT-I 152) 2&tO psig Suction Pressure (1-CH-PI-1188) 3/ psig Suction Flow (1-CH-FI-1182) gpm (from local indicator)

Charging Flow (1-CH-FT-1122) gpm (PCS Computer Pt F1CHOO3A)

RCP A Seal Flow (1-CH-FT-1130) 7 £ gpm (PCS Computer Pt U0983)

RCP B Seal Flow (1-CH-FT-1127) 7 gpm (PCS Computer Pt U0982)

RCP C Seal Flow (1-CH-FT-1 124)7, 5 gpm (PCS Computer Pt U0981)

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 66 of 78 (Page 3 of 4)

Attachment I 1-CH-P-IB PERFORMANCE TEST DATA SHEET Step 6.6.12 Pump Differential Pressure 2 OC) -

3/ S = 2S  ? psid (1-CH-PI-1152) (1-CH-PI-1188)

Step 6.6.13 Lube Oil Pressure /K psig Step 6.6.15 Mini-flow Recirculation Flow Rate i -7 -

-7 7q O,3gpm FI-1182 FT-1130 FT-1127 FT-1124 FT-1122 Step 6.6.16 Inboard Bearing ID Point TO116A /2. O °F (Reference 120°F)

  • Outboard Bearing ID Point TO1I7A /3) S °F (Reference 130°F)
  • Thrust Bearing ID Point TO118A If/ 0 °F (Reference 130°F)

Step 6.6.17 Name of System Engineer Notified

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 67 of 78 (Page 4 of 4)

Attachment I I-CH-P-IB PERFORMANCE TEST DATA SHEET Step 6.6.25 Record locations of any leakage found.

Step 6.6.26 Condition Report numbers Performed by: /1!4L; (4 /(?

SignaØ?e InitiI Print Dat/

DOMINION 1 -OPT-CH-002 Surry Power Station Revision 47 Page 68 of 78 (Page 1 of 1)

Attachment 2 1-CH-P-IB VIBRATION, FLOW AND AP DATA TABLE (> 350°F) p1.13,14, 15 pt. 19,20,21 p1. 7, 8, 9 Pump pt. 10, 11, 12 pt. 1,2,3 pt. 4, 5, 6 Gearbox Graphics .p; Represents the Horizontal, Vertical, and Axial Accelerometer Pads Mounted on the Bearing Housing and Indicated in Yellow on the Pump/Driver Assembly.

VIBRATION TESTING POINTS Parameters in ALERT range are considered SATISFACTORY. Parameters in INOP are UNSATISFACTORY.

PARAMETER REF TEST ACCEPT ALERT INOP STATUS VALUE VALUE RANGE RANGE RANGE SAT,INOP ALERT 2433 to 2731 NONE SAT Inboard Vibration in/sec Horizontal (pt 19) 0.1622 273 .325 >0.325 to J.700 > 0.700 Vertical (pt 20) 0.098 1 .245 >0.245 to .588 > 0.588 Axial(pt2l) 0.0594 .148 >0.148to.356 >0.356 Outboard Vibration in/sec Horizontal (pt 22) 0.2710 1c2

/7 L325 >0.325 to J.700 > 0.700 Vertical (pt 23) 0.0942 OS 7 .235 >0.235 to .565 > 0.565 Axial (pt 24) 0.0483 .125 >0.125 to .300 > 0.300 S /

RecircFlowRate >35to<80 <35or Step 6.6.15 54 gpm , 3 gpm N/A >80 gpm

DOMINION 1-OPT-C H-002 Surry Power Station Revision 47 Page 69 of 78 (Page 1 of 1)

Attachment 3 1-CH-P-IB VIBRATION, FLOW AND AP DATA TABLE (< 350°F) pt. 13, 14, 15 pt. 1, 2U, 21 Pt.

pt. 7, 8, 9 P,

pt. 10, 11, 12 pt. 1, 2, 3 /

pt. 4, 5, 6 Gearbox /

Graphics No: KMJ

/

NOTE: Represents the Horizontal, Vertical, and Al Accelerometer Pads Mounted on the Bearing Housing 1d Indicated in Yellow on the Pump/Driver Assembly.

VIBRATION TTING POINTS Parameters in ALERT range are considered SATISF CTORY. Parameters in INOP are UNSATISFACTORY.

PARAMETER REF TEST , / ACCEPT ALERT INOP STATUS VALUE VALj% RANGE RANGE RANGE SAT,INOP

/ ALERT P

6 d

Step 6.6.12 (Ref 2.3.30)

/ 2421 to 2585 NONE Inboard Vibration iisec Horizontal (pt 19) /0.1433 L3250 >0.3250 to .7000 > 0.7000 Vertical (pt 20) / 0.0758 O.1895 >0.1895 to i4548 > 0.4548 Axial(pt2l) // 0.0797 .1992 >0.1992to.4782 >0.4782 Outboard Vibra,ton in/sec Horizontal,,(t22) 0.1887 J.3250 >0.325to.7000 >0.7000 Verticalj..Øt23) 0.1001 12500 >0.2500toL6001 >0.6001 Axiapøt 24) 0.1247 sO.3 1 17 >0.3117 to L7000 > 0.7000 RecirF1ow Rate > 35 to < 80 < 35 or S6.6.15 53 gpm gpm N/A >80 gpm

/

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 70 of 78 (Page 1 of 1)

Attachment 4 MOV STROKE TIME DATA TABLE Stroke Test - Closed Stroke Reference Acceptable Step Valve Position Time Range Time Actual Time 6.5.1.d/

6.8.3 .a 1-CH-MOV-1286B Closed 10.9 sec 9.3 to 12.5 sec /D c. Seconds 1-CH-MOV-1287B Closed 5.21 sec 4.Oto6.5 sec Seconds 6.8.3.b 6.5.1.d/

6.8..c 1-CH-MOV-1275B Closed 8.8sec 6.6 to 11.0 sec ¶? / Seconds Stroke Test - Open Stroke Reference Acceptable Step Valve Position Time Range Time Actual Time 6.5.i.f/

a 1-CH-MOV-1286B Open 9.8 sec 7.4 to 12.2 sec g, c2 Seconds 6.5.i.f/

b 1-CH-MOV-1287B Open 5.05 sec 3.8 to 6.3 sec 7K Seconds 1-CH-MOV-1275B Open 9.0 sec 6.8 to 11.2 sec Seconds 6.8.4.c Test Stroke Time in Reference Maximum As Left Subsection 6.5.3 Position Seconds Position (Step 6.5.3.i) (Step 6.5.3.i) Time Time (Step 6.5.3.m) 1-SW-TCV-108B

{____________ , / 3.7sec 30.Osec c/osed Performed by:

Sigrture Initial Print Date9

DOMINION 1 -OPT-CH-002 Surry Power Station Revision 47 Page 71 of78 (Page 1 of 1)

Aftachment 5 CHARGING SYSTEM EXTERNAL LEAK INSPECTION DIAGRAM 1 -CH-MOV-1 275A 1 -CH-MOV-1 287A g CH-MOV-i 286A OTMT 1-OH-P-i A OTMT i-OH-MO lNote 1 OTMT 1 -CH-MOV-i 286B Seal 1 -OH-300 1-OH-P-i B Injection i -OH-278 Filters i-OH-i -OH-MOV

-12750 r 1 -CH-MOV-1 2870 MOV- i-OH-MOV-1286O 1-OH-P-iO i373 r

1 -CH-MOV-1 370 ri i-CH-MOV-ili5E i -OH-230 Note 1 1-OH-F-i 1 -OH-FC V-li 22 1 OTMT i-OH- i-OH r MOV-1289B MOV- 1-OH-305 1289A OTMT i-CH-FOV-1i60 I 1 1-SI-i 50 OTMT OTMT SI MOV 1867D CTMT I-M O1 8670 lSI[l869J 1CHMOV1287B Note 1: No inspections should be done OTMT behind locked high-rad gate. 1 -SI-MOV-1 869B 1-S I-i 74 GipsNo: LD792A

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 72 of 78 (Page 1 of 2)

Attachment 6 VENTING 1-CH-FT-1182 NOTE: The water and gas vented is potentially contaminated. Appropriate HP precautions shall be taken to prevent the spread of contamination.

NOTE: An HP approved catch container shall be used to collect any water that is vented.

_(4 1. Open l-CH-ICV-3543, CH Pump lB Suct FT-i 182 Equalizing Valve.

2. Uncap and open I-CH-ICV-354l, CH Pump lB Suct FT-i 182 (L) Test Isol.
3. WHEN a solid stream of water is obtained, THEN close and cap 1-CH-ICV-3541.

Iv

4. Uncap and open 1-CH-ICV-3542, CH Pump lB Suct FT-I 182 (H) Test Isol.
5. WHEN a solid stream of water is obtained, THEN close and cap i-CH-ICV-3542.

Iv

6. Close 1-CH-ICV-3543, CH Pump lB Suct FT-1182 Equalizing Valve.
7. IF additional venting is required to stabilize i-CH-P-1B suction flow, THEN perform Steps 8 through 18. IF additional venting NOT required, THEN enter N/A for Steps 8 through 18.
8. Open i-CH-ICV-3 543, CH Pump lB Suct FT-i 182 Equalizing Valve.
9. Uncap and open 1-CH-ICV-3545, CH Pump lB Suct FT-i 182 (L) Vent.
10. WHEN a solid stream of water is obtained, THEN close and cap i-CH-ICV-3545.

ii. Uncap and open i-CR-IC V-3544, CH Pump lB Suct FT - 1182(H) Vent.

DOMINION 1-OPT-CH-002 Revision 47 Surry Power Station Page 73 of 78 (Page 2 of 2)

Attachment 6 VENTING 1-CH-FT-1182 fJI I 1 12. WHEN a solid stream of water s obtained, THEN close and cap 1-CH-ICV-3544.

Iv

13. Uncap and open 1-CH-ICV-3549, CH Pump lB Suct FT - 1182 (L) Vent.
14. WHEN a solid stream of water is obtained, THEN close and cap 1-CH-1CV-3549.
15. Uncap and open 1-CH-ICV-3548, CH Pump lB Suct FT - 1182 (H) Vent.
16. WHEN a solid stream of water is obtained, THEN close and cap 1-CH-ICV-3548.
17. Close i-CH-ICV-3543, CR Pump lB Suct FT-i 182 Equalizing Valve.

/ 18. IF additional venting is required to stabilize 1-CR-P-lB suction flow, THEN repeat Steps I through 18 as necessary.

DOMINION 1-OPT-CH-002 Revision 47 Surry Power Station Page 74 of 78 (Page 1 of 1)

Attachment 7 VENTING OF CHARGING PUMP SEALS

1. Manually rotate pump shaft.

M ECH

2. Vent the inboard seal by opening 1-CH-501, CHG Pump lB Seal Cooler 7D Vent Valve.
3. WHEN air-free water issues from vent, THEN close 1-CH-501.
4. Vent the outboard seal by opening 1-CH-502, CHG Pump lB Seal Cooler 7C Vent Valve.
5. WHEN air-free water issues from vent, THEN close 1-CH-502.
6. Remove the pump vent rig and install the blank flange on the CHG Pump casing vent flange.

1-OPT-CH-002 DOMINION Revision 47 Surry Power Station Page 75 of 78 (Page 1 of 2)

Attachment 8 FLUSHING CHARGING PUMP TO REDUCE BORON DIFFERENTIAL NOTE: A Charging Pump contains approximately 30 gallons.

1. Noti Chemistry that pump will be flushed and to standby to take sample for boron.
2. Verify or place Auxiliary Building General ventilation system in service JAW 0-OP-VS-002, Auxiliary Building Ventilation System.
3. Verifv open or open sample isolation valve for pump to be started. (I)
  • 1-CH-254, Chg Pump A Disch Sample Isol
  • l-CH-263, Chg Pump B Disch Sample Isol
  • 1-CH-272, Chg Pump C Disch Sample Isol
4. Open sample HCV for pump to be started. (I).
  • l-SS-HCV-103A, Chg Pump IA Disch Sample Iso!
  • l-SS-HCV-103B, Chg Pump lB Disch Sample Isol
  • 1-SS-HCV-103C, Chg Pump IC Disch Sample Iso!
5. Open l-SS-14, Chg Pump Disch Sample Isol.
6. Open 1-SS-13, Chg Pump Disch Sample Throttle Valve.
7. Verify flow to Sample Sink.
8. WHEN approximately ten gallons have been flushed, THEN notif Chemistry to obtain sample.
9. Continue flushing pump and obtaining samples until difference between Charging Pump Boron and RCS Boron is less than 360 ppm. IF the difference between RCS boron and pump boron is less than 360 ppm AND it is desired to flush to further reduce boron differential, THEN continue to flush lAW Shift Supervision direction.

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 76 of 78 (Page 2 of 2)

Attachment 8 FLUSHING CHARGING PUMP TO REDUCE BORON DIFFERENTIAL

10. WHEN ready to secure flush, THEN do the following:
a. Close 1-SS-13, Chg Pump Disch Sample Throttle Valve.
b. Close I-SS-14, Chg Pump Disch Sample Isol.
c. Close sample HCV opened in Step 4.

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 77 of 78 (Page 1 of 2)

Attachment 9 SETUP AND INSTALLATION I REMOVAL OF THE ACCU-CAL PLUS DIGITAL PRECISION TEST GAUGE (I&C)

I. Turn on the device by holding the power button for 2 3 seconds.

I&c Press the CONFIG button to enter setting mode, and press CONFIG to advance to the next option. The up or down arrows will change any individual setting.

  • 1fbacklighting is necessary to read the display, use the ENTER key to cycle backlighting on or off.
2. Verify or set the following settings:

Engineering units PSI

()Auto Off 30 minutes (Battery Voltage> 3.3 Volts cTemperature is displayed (value/units not important)

(Damping = ON Rate 10.0/sec

(,*are 0.0 display reads FUNC LOCK, press CONFIG to return to the actual pressure reading

3. IF required to zero gauge, THEN hold the ZERO key for I - 2 seconds until the word HOLD disappears. Otherwise, enter N/A.
4. IF battery voltage is less than 3.3 volts, THEN change batteries JAW the following.

(Three AA batteries required) Otherwise, enter N/A.

a. Grasp the face ring and turn approximately 1/4 turn counter-clockwise to remove.
b. Replace the three AA batteries with new ones installed with proper polarity.

DOMINION 1-OPT-CH-002 Surry Power Station Revision 47 Page 78 of 78 (Page 2 of 2)

Attachment 9 SETUP AND INSTALLATION I REMOVAL OF THE ACCU-CAL PLUS DIGITAL PRECISION TEST GAUGE (I&C)

c. Reassemble the case making certain the face is properly oriented.

3 //J 5. IF 1-CH-P-1A running, THEN remove swagelock cap/plug and install the gauge downstream of 1-CH-ICV-3516. Otherwise, enter N/A.

6. IF 1-CR-P-iC running, THEN remove swagelock cap/plug and install the gauge downstream of 1-CR-ICV-3524. Otherwise, enter N/A.
7. Open appropriate ICV to place gauge in service. (I) 1-CH-ICV-35 16

-CH-ICV-3 524

\A) 8. NotiIi Operations that gauge is in service.

9. WHEN notified by Operations, THEN remove gauge from service JAW the following:
a. Close ICV opened in Step 7. (/)

I -CH-ICV-35 16 CH-ICV-3 524

b. Remove the test gauge.

I&c

c. Reinstall swagelock cap/plug.
d. Wipe down fitting and tubing for boric acid residue.