ML080870526

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Notification of an NRC Biennial Heat Sink Performance Inspection and Request for Information 05000461/2008004
ML080870526
Person / Time
Site: Clinton Constellation icon.png
Issue date: 03/26/2008
From: Ann Marie Stone
NRC/RGN-II/DRS/EB2
To: Pardee C
Exelon Generation Co
References
IR-08-004
Download: ML080870526 (8)


See also: IR 05000461/2008004

Text

March 26, 2008

Mr. Charles G. Pardee

Chief Nuclear Officer and

Senior Vice President

Exelon Generation Company, LLC

4300 Winfield Road

Warrenville IL 60555

SUBJECT: CLINTON POWER STATION

NOTIFICATION OF AN NRC BIENNIAL HEAT SINK PERFORMANCE

INSPECTION AND REQUEST FOR INFORMATION 05000461/2008004

Dear Mr. Pardee:

On July 14, 2008, the NRC will begin the on-site portion of the Biennial Heat Sink Performance

Inspection at your Clinton Power Station. This inspection will be performed in accordance with

NRC Baseline Inspection Procedure (IP) 71111.07.

In order to minimize the impact that the inspection has on the site and to ensure a productive

inspection, we have enclosed a request for documents needed for the inspection. The

documents have been divided into three groups.

  • The first group lists information necessary for our initial inspection scoping activities.

This information should be available to the lead inspector no later than June 2, 2008.

By June 13, 2008, the inspector will communicate the initial selected set of approximately

2-3 risk significant heat exchangers.

  • The second group of documents requested is those items needed to support our in-office

preparation activities. This set of documents, including the calculations associated with

the selected heat exchangers, should be available at the Regional Office no later than

July 7, 2008. This information should be separated for each selected component,

especially if provided electronically (e.g., folder with component name that includes

calculations, condition reports, maintenance history, etc.). During the in-office preparation

activities, the inspector may identify additional information needed to support the

inspection.

  • The last group includes the additional information above as well as plant specific reference

material. This information should be available on-site to the inspector on July 14, 2008. It

is also requested that corrective action documents and/or questions developed during the

inspection be provided to the inspector as the documents are generated.

Please send the information to the following e-mail address caroline.acosta@nrc.gov. A

hard copy with the required information is also an acceptable option. It is important that these

documents are complete as possible, in order to minimize the number of documents requested

during the preparation week or during the on-site inspection.

C. Pardee -2-

All requested documents are to be for the time period from the on-site inspection period back to

the last Heat Sink Performance Inspection. If nothing addressing a request was done in that

time period, then the request applies to the last applicable document in the previous time period.

The lead inspector for this inspection is Caroline Enid Acosta Acevedo. If there are

questions about the material requested, or the inspection, please call Ms. Acosta Acevedo at

(630) 829-9718.

In accordance with 10 CFR 2.390 of the NRC's "Rules of Practice," a copy of this letter and its

enclosure will be available electronically for public inspection in the NRC Public Document

Room or from the Publicly Available Records (PARS) component of NRC's document system

(ADAMS), accessible from the NRC Web site at http://www.nrc.gov/reading-rm/adams.html (the

Public Electronic Reading Room).

Sincerely,

/RA/

Ann Marie Stone, Chief

Engineering Branch 2

Division of Reactor Safety

Docket Nos. 50-461

License Nos. NPF-62

Enclosure: BIENNIAL HEAT SINK INSPECTION

DOCUMENT REQUEST

cc w/encl: Site Vice President - Clinton Power Station

Plant Manager - Clinton Power Station

Regulatory Assurance Manager - Clinton Power Station

Chief Operating Officer and Senior Vice President

Senior Vice President - Midwest Operations

Senior Vice President - Operations Support

Vice President - Licensing and Regulatory Affairs

Director - Licensing and Regulatory Affairs

Manager Licensing - Clinton, Dresden and Quad Cities

Associate General Counsel

Document Control Desk - Licensing

Assistant Attorney General

J. Klinger, State Liaison Officer

Illinois Emergency Management Agency

Chairman, Illinois Commerce Commission

Illinois Emergency Management Agency

C. Pardee -2-

All requested documents are to be for the time period from the on-site inspection period back to the last

Heat Sink Performance Inspection. If nothing addressing a request was done in that time period, then the

request applies to the last applicable document in the previous time period.

The lead inspector for this inspection is Caroline Enid Acosta Acevedo. If there are questions about the

material requested, or the inspection, please call Ms. Acosta Acevedo at (630) 829-9718.

In accordance with 10 CFR 2.390 of the NRCs Rules of Practice, a copy of this letter and its enclosure

will be available electronically for public inspection in the NRC Public Document

Room or from the Publicly Available Records (PARS) component of NRCs document system (ADAMS),

accessible from the NRC Web site at http://www.nrc.gov/reading-rm/adams.html (the Public Electronic

Reading Room).

Sincerely,

/RA/

Ann Marie Stone, Chief

Engineering Branch 2

Division of Reactor Safety

Docket Nos. 50-461

License Nos. NPF-62

Enclosure: BIENNIAL HEAT SINK INSPECTION

DOCUMENT REQUEST

cc w/encl: Site Vice President - Clinton Power Station

Plant Manager - Clinton Power Station

Regulatory Assurance Manager - Clinton Power Station

Chief Operating Officer and Senior Vice President

Senior Vice President - Midwest Operations

Senior Vice President - Operations Support

Vice President - Licensing and Regulatory Affairs

Director - Licensing and Regulatory Affairs

Manager Licensing - Clinton, Dresden and Quad Cities

Associate General Counsel

Document Control Desk - Licensing

Assistant Attorney General

J. Klinger, State Liaison Officer

Illinois Emergency Management Agency

Chairman, Illinois Commerce Commission

Illinois Emergency Management Agency

DOCUMENT NAME: G:\DRS\Work in Progress\Ltr. 03__08 Clinton RFI CEA.doc

9 Publicly Available 9 Non-Publicly Available 9 Sensitive 9 Non-Sensitive

To receive a copy of this document, indicate in the concurrence box C = Copy without attach/encl; E = Copy with attach/encl N = No copy

OFFICE RIII RIII

NAME CAcosta: ls AMStone

DATE 03/21/08 03/26/08

OFFICIAL RECORD COPY

Letter to Mr. Charles G. Pardee from Ms. Ann Marie Stone dated March 26, 2008.

SUBJECT: CLINTON POWER STATION

NOTIFICATION OF AN NRC BIENNIAL HEAT SINK PERFORMANCE

INSPECTION AND REQUEST FOR INFORMATION 05000461/2008004

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ROPreports@nrc.gov

BIENNIAL HEAT SINK INSPECTION

DOCUMENT REQUEST

Inspection Report: 05000461/2008004

Inspection Dates: July 14, 2008 - July 18, 2008

Inspection Procedure: IP 71111.07, Biennial Heat Sink Performance Inspection

Lead Inspector: Caroline Enid Acosta Acevedo

(630) 829-9718

caroline.acosta@nrc.gov

I. Information Requested By June 2, 2008

1. List of the Generic Letter (GL) 89-13, Service Water System Problems Affecting

Safety-Related Equipment, heat exchangers in order of risk significance.

2. Copy of heat exchanger performance trending data tracked for each GL 89-13 heat

exchanger.

3. List of corrective action program documents (with a short description) associated

with GL 89-13 heat exchangers, heat sinks, silting, corrosion, fouling, or heat

exchanger testing, for the previous two years or since the last biennial heat sink

inspection.

4. Copy of any self-assessment done on any of GL 89-13 heat exchangers.

5. System health report(s) and maintenance rule system notebooks for all the GL 89-13

heat exchangers.

II. Information Requested By July 7, 2008

1. For the specific heat exchangers selected:

a. Copies of the two most recent completed tests confirming thermal performance

for those heat exchangers which are performance tested;

b. Copy of system description and design basis document for the heat

exchangers (as applicable);

1 Enclosure

BIENNIAL HEAT SINK PERFORMANCE INSPECTION

DOCUMENT REQUEST

c. Copy of any operability determinations or other documentation of degradation

associated with the heat exchangers or the systems that support the operation

for the selected heat exchangers;

d. Copy of the Updated Final Safety Analysis Report (UFSAR) sections applicable

for each heat exchanger; and

e. Provide a list of calculations with a description which currently apply to each

heat exchanger.

2. A schedule of all inspections, cleanings, maintenance, or testing of any plant heat

exchanger to be done during the on-site portion of the inspection.

3. Copies of procedures developed to implement the recommendations of GL 89-13,

e.g., the GL 89-13 Heat Exchanger Program description.

4. Updated Final Safety Analysis Report pages for the GL 89-13 Heat Exchanger

Program.

5. Maximum Cooling Water system inlet temperature limit that still allows full licensed

power operation of the nuclear reactor. Please provide the document that states

this limit (e.g., USAR or TRM) and the operating procedure that ensures this limit is

not exceeded.

III. Information Requested to be Available on First Day of Inspection, July 14, 2008

1. For the specific heat exchangers selected:

a. Provide the Design Basis Documents and Updated Final Safety Analysis

Report pages for the selected heat exchangers;

b. Copy of the design specification and heat exchanger data sheets for each heat

exchanger;

c. Copy of the vendor manuals including component drawings for each heat

exchanger;

d. Copy of the calculation which establishes the limiting (maximum) design basis

heat load which is required to be removed by each of these heat exchangers;

e. Copy of the calculation which correlates surveillance testing results from these

heat exchangers with design basis heat removal capability (e.g., basis for

surveillance test acceptance criteria);

f. Copy of the calculations or documents which evaluate the potential for water

hammer or excessive tube vibration in the heat exchanger or associated piping;

2 Enclosure

BIENNIAL HEAT SINK PERFORMANCE INSPECTION

DOCUMENT REQUEST

g. List of engineering-related Operator Workarounds/Temporary Modifications for

these heat exchangers since the last Heat Sink Performance;

h. Copy of the evaluations of data for the two most recent completed tests

confirming the thermal performance of each heat exchanger;

i. Documentation and procedures that identify the types, accuracy, and location

of any special instrumentation used for the two most recently completed

thermal performance tests for the heat exchangers (e.g., high accuracy

ultrasonic flow instruments or temperature instruments). Include calibration

records for the instruments used during these tests;

j. Copies of those documents that describe the methods taken to control water

chemistry in the heat exchangers;

k. Copies of the documents that verify the structural integrity of the heat

exchanger, e.g., eddy current summary sheets, ultrasonic testing results, and

visual inspection results;

l. The cleaning and inspection maintenance schedule for each heat exchanger

for the next five years;

m. Copy of the document describing the inspection results for the last two clean

and inspection activities completed on each heat exchanger;

n. Copy of the document which identifies the current number of tubes in service

for each heat exchanger and the supporting calculation which establishes the

maximum number of tubes which can be plugged in each heat exchanger;

o. Copy of the document establishing the repair criteria (plugging limit) for

degraded tubes which are identified in each heat exchanger; and

p. Information regarding any alarms which monitor on-line performance.

2. For the ultimate heat sink:

a. Maintenance or inspection of inaccessible below-water portions of the UHS

system including results of underwater diving inspections and assessments of

sediment intrusion and/or removal of sediment.

3 Enclosure

BIENNIAL HEAT SINK PERFORMANCE INSPECTION

DOCUMENT REQUEST

b. Inspections and/or maintenance related to preventing macrofouling (silt, dead

mussel shells, debris, etc.) and aquatic life such as fish, algae, grass or kelp;

c.. Inspections and/or maintenance related to preventing biotic fouling;

d.. Copies of chemistry procedures and surveillances that monitor for pH, calcium

hardness, etc.;

e. Copies of any design change performed on the system;

f. Copies of procedures for a loss of UHS; and

g. Copies of procedures associated with operating during adverse weather

conditions, e.g., icing or high temperatures or low levels.

(1.) Copies of calculations and surveillances that determine the UHS reservoir

capacity and heat transfer capability.

(2). Copies of surveillance procedures and testing results conducted on the level

instrumentation relied upon to determine UHS reservoir capability.

3. For the safety-related service water system (or equivalent) provide the following:

a. Last two performance tests, such as the ASME inservice test, for all pumps, all

valves and the cooling towers, if applicable, in the safety-related service water

system. If the components are not performance tested, please provide

documentation verifying performance by the methods actually used;

b. Copies of the documents that verify flow testing performed at maximum design

flow during the last two years or since the last time it was done; and

c. Copies of the documents that verify maximum design flow testing will continue to

be performed periodically in the future such as:

(1). Copies of any design changes performed on the system.

(2). Copies of procedures for a loss of service water system.

(3). Copies of inspections and/or maintenance related to macrofouling (silt, dead

mussel shells, debris, etc.) and aquatic life such as fish, algae, grass or kelp.

(4). Copies of inspections and/or maintenance related to preventing biotic

fouling.

4 Enclosure

BIENNIAL HEAT SINK PERFORMANCE INSPECTION

DOCUMENT REQUEST

(5). Copies of chemistry procedures and surveillances that monitor for pH, calcium

hardness, etc..

(6). Copies of procedures and/or test results to survey or monitor interface valves

between the safety related section of the service water system and the non-

safety related section.

(7). Copies of the pipe testing and/or inspection program procedures and

surveillances.

(8). Copies of the documents that verify the structural integrity of the heat

exchanger, e.g., eddy current summary sheets, ultrasonic testing results, and

visual inspection results.

(9). History of any thru wall pipe leak on the system

(10). Copies of the procedures to monitor assess and disposition active thru wall

pipe leaks, including structural evaluations and/or planned corrective actions.

If the information requested above will not be available, please contact Ms. Acosta Acevedo as

soon as possible at (630) 829-9718 or email caroline.acosta@nrc.gov.

5 Enclosure