ML043270651

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Request for Additional Information for the Review of the Point Beach Nuclear Plant, Units 1 and 2, License Renewal Application
ML043270651
Person / Time
Site: Point Beach  NextEra Energy icon.png
Issue date: 11/17/2004
From: Morgan M
NRC/NRR/DRIP/RLEP
To: Koehl D
Nuclear Management Co
Morgan M, NRR/DRIP/RLEP, 415-2232
References
Download: ML043270651 (9)


Text

November 17, 2004 Mr. Dennis L. Koehl Site Vice President Nuclear Management Company, LLC 6610 Nuclear Road Two Rivers, WI 54241

SUBJECT:

REQUEST FOR ADDITIONAL INFORMATION FOR THE REVIEW OF THE POINT BEACH NUCLEAR PLANT, UNITS 1 AND 2, LICENSE RENEWAL APPLICATION

Dear Mr. Koehl:

By letter dated February 25, 2004, Nuclear Management Company, LLC, (NMC or the applicant) submitted an application pursuant to 10 CFR Part 54, to renew the operating licenses for Point Beach Nuclear Plant (PBNP), Units 1 and 2, for review by the U.S. Nuclear Regulatory Commission (NRC). The NRC staff is reviewing the information contained in the license renewal application (LRA) and has identified, in the enclosure, areas where additional information is needed to complete the review.

These RAIs were discussed with your staff, Mr. Jim Knorr, and a mutually agreeable date for this response is within 30 days from the date of this letter. If you have any questions, please contact me at 301-415-2232 or e-mail MJM2@nrc.gov.

Sincerely,

/RA/

Michael J. Morgan, Project Manager License Renewal Section A License Renewal and Environmental Impacts Program Division of Regulatory Improvement Programs Office of Nuclear Reactor Regulation Docket Nos.: 50-266 and 50-301

Enclosure:

As stated cc w/encls: See next page

November 17, 2004 Mr. Dennis L. Koehl Site Vice President Nuclear Management Company, LLC 6610 Nuclear Road Two Rivers, WI 54241

SUBJECT:

REQUEST FOR ADDITIONAL INFORMATION FOR THE REVIEW OF THE POINT BEACH NUCLEAR PLANT, UNITS 1 AND 2, LICENSE RENEWAL APPLICATION

Dear Mr. Koehl:

By letter dated February 25, 2004, Nuclear Management Company, LLC, (NMC or the applicant) submitted an application pursuant to 10 CFR Part 54, to renew the operating licenses for Point Beach Nuclear Plant (PBNP), Units 1 and 2, for review by the U.S. Nuclear Regulatory Commission (NRC). The NRC staff is reviewing the information contained in the license renewal application (LRA) and has identified, in the enclosure, areas where additional information is needed to complete the review.

These RAIs were discussed with your staff, Mr. Jim Knorr, and a mutually agreeable date for this response is within 30 days from the date of this letter. If you have any questions, please contact me at 301-415-2232 or e-mail MJM2@nrc.gov.

Sincerely,

/RA/

Michael J. Morgan, Project Manager License Renewal Section A License Renewal and Environmental Impacts Program Division of Regulatory Improvement Programs Office of Nuclear Reactor Regulation Docket Nos.: 50-266 and 50-301

Enclosure:

As stated cc w/encls: See next page DISTRIBUTION: See next page Adams accession no.: ML043270651 Document Name: E:\\Filenet\\ML043270651.wpd OFFICE PM:RLEP SC:RLEP NAME MMorgan SLee DATE 11/17/ 04 11/17/ 04 OFFICIAL RECORD COPY

Point Beach Nuclear Plant, Units 1 and 2 cc:

Jonathan Rogoff, Esq.

Vice President, Counsel & Secretary Nuclear Management Company, LLC 700 First Street Hudson, WI 54016 Mr. Frederick D. Kuester President and Chief Executive Officer We Generation 231 West Michigan Street Milwaukee, WI 53201 James Connolly Manager, Regulatory Affairs Point Beach Nuclear Plant Nuclear Management Company, LLC 6610 Nuclear Road Two Rivers, WI 54241 Mr. Ken Duveneck Town Chairman Town of Two Creeks 13017 State Highway 42 Mishicot, WI 54228 Chairman Public Service Commission of Wisconsin P.O. Box 7854 Madison, WI 53707-7854 Regional Administrator, Region III U.S. Nuclear Regulatory Commission 801 Warrenville Road Lisle, IL 60532-4351 Resident Inspector's Office U.S. Nuclear Regulatory Commission 6612 Nuclear Road Two Rivers, WI 54241 Mr. Jeffrey Kitsembel Electric Division Public Service Commission of Wisconsin P.O. Box 7854 Madison, WI 53707-7854 David Weaver Nuclear Asset Manager Wisconsin Electric Power Company 231 West Michigan Street Milwaukee, WI 53201 John Paul Cowan Executive Vice President & Chief Nuclear Officer Nuclear Management Company, LLC 700 First Street Hudson, WI 54016 Douglas E. Cooper Senior Vice President - Group Operations Palisades Nuclear Plant Nuclear Management Company, LLC 27780 Blue Star Memorial Highway Covert, MI 49043 Fred Emerson Nuclear Energy Institute 1776 I Street, NW., Suite 400 Washington, DC 20006-3708 Roger A. Newton 3623 Nagawicka Shores Drive Hartland, WI 53029 James E. Knorr License Renewal Project Nuclear Management Company, LLC 6610 Nuclear Road Point Beach Nuclear Plant Two Rivers, WI 54241 Dennis L. Koehl Site Vice President Point Beach Nuclear Plant Nuclear Management Company, LLC 6610 Nuclear Road Two Rivers, WI 54241

DISTRIBUTION: Ltr. To D. Koehl, RAI for the Review of the Pt. Beach Nuclear Plant, Units 1 &

2, License Renewal Application, Dated: November 17, 2004 Adams accession no.: ML043270651 HARD COPY RLEP RF Project Manager E-MAIL:

RidsNrrDrip RidsNrrDe G. Bagchi K. Manoly W. Bateman J. Calvo R. Jenkins P. Shemanski J. Fair RidsNrrDssa RidsNrrDipm D. Thatcher R. Pettis G. Galletti C. Li M. Itzkowitz (RidsOgcMailCenter)

R. Weisman M. Mayfield A. Murphy S. Smith (srs3)

S. Duraiswamy Y. L. (Renee) Li RLEP Staff L. Kozak, RIII P. Lougheed, RIII J. Strasma, RIII A. Vegel, RIII H. Chernoff W. Ruland C. Marco L. Raghavan T. Mensah OPA

Enclosure POINT BEACH NUCLEAR PLANT, UNITS 1 AND 2 LICENSE RENEWAL APPLICATION (LRA)

REQUEST FOR ADDITIONAL INFORMATION (RAI) 4.3 Metal Fatigue RAI-4.3.1 Reactor Vessel Structural Integrity Provide confirmation that the limiting locations of the PBNS reactor vessels evaluated for extended operation correspond to the structures and/or components listed in Table IV.A2 of NUREG-1801, Volume 2, for PWR reactor vessels structures and/or components, where cumulative fatigue damage/fatigue is the aging effect/mechanism, and which require further evaluation as TLAAs for the period of extended operation. Alternatively, provide the location in the LRA where this information is shown.

RAI-4.3.2.1 Reactor Vessel Internals Structural Integrity Provide confirmation that the limiting locations of the PBNS reactor vessel internals evaluated for extended operation correspond to the structures and/or components listed in Table IV.B2 of NUREG-1801, Volume 2, for PWR reactor vessel internals structures and/or components, where cumulative fatigue damage/fatigue is the aging effect/mechanism, and which require further evaluation as TLAAs for the period of extended operation. Alternatively, provide the location in the LRA where this information is shown.

RAI-4.3.2.2 Reactor Vessel Internals Structural Integrity Provide a summary of 60-year primary-plus-secondary stress intensities and cumulative fatigue usage factors (similar to revised Tables 4.3-1 and 4.3-2 in Appendix A of the LRA for components of the reactor vessel) for the key reactor internal components listed on page 4-41 of the LRA.

RAI-4.3.3 Control Rod Drive Mechanism Structural Integrity Provide a comparison of the CLB set of transient conditions and design cycles, and the revised set of full power uprate transient conditions and design cycles, that were used in the CRDM fatigue TLAAs to show conformance with the CLB fatigue limits to the end of the period of extended operation.

RAI-4.3.4.1 Steam Generator Structural Integrity Provide confirmation that the limiting locations of the PBNS steam generators evaluated for extended operation correspond to the structures and/or components listed in Table IV.D1 of NUREG-1801, Volume 2, for PWR reactor vessels structures and/or components, where cumulative fatigue damage/fatigue is the aging effect/mechanism, and which require further evaluation as TLAAs for the period of extended operation. Alternatively, state the location in the LRA where this information has been provided.

Enclosure Enclosure RAI-4.3.4.2 Steam Generator Structural Integrity Provide a comparison of the CLB set of transient conditions and design cycles, and the revised set of Steam Generator Replacement and Full Power Uprate transient conditions and design cycles, that were used in the Units 1 and 2 steam generator fatigue TLAAs to show conformance with the CLB fatigue CUF limit to the end of the period of extended operation.

Alternatively, provide clarification stating that the applicable transient conditions and design cycles are those stated in Table 4.1-8 of Appendix A to the LRA.

RAI-4.3.4.3 Steam Generator Structural Integrity List the key Units 1 and 2 steam generator components, and provide for each a summary of 60-year primary-plus-secondary stress intensities and cumulative fatigue usage factors (similar to revised Tables 4.3-1 and 4.3-2 in Appendix A of the LRA for components of the reactor vessel) for these components.

RAI-4.3.5.1 Pressurizer Structural Integrity Provide confirmation that the limiting fatigue locations of the PBNS pressurizers evaluated for extended operation correspond to the pressurizer structures and/or components listed in Table IV.C2.5 of NUREG-1801, Volume 2, for PWR reactor vessels structures and/or components, where cumulative fatigue damage/fatigue is the aging effect/mechanism, and which require further evaluation as TLAAs for the period of extended operation. Alternatively, state the location in the LRA where this information has been provided.

RAI-4.3.5.2 Pressurizer Structural Integrity Provide a comparison of the CLB set of transient conditions and design cycles, and the revised set of Steam Generator Replacement and Full Power Uprate transient conditions and design cycles, that were used in the Units 1 and 2 pressurizers fatigue TLAAs to show conformance with the CLB fatigue limit to the end of the period of extended operation.

RAI-4.3.5.3 Pressurizer Structural Integrity Provide clarification that the plant-specific insurge/outsurge fatigue analyses are based on the combination of the insurge/outsurge transient condition and the transients listed in the revised set of Steam Generator Replacement and Full Power Uprate transient conditions.

RAI-4.3.5.4 Pressurizer Structural Integrity Provide a description of the Modified Operating Procedures (page 4-45) that were used to minimize or eliminate in-surge/out-surge cycling.

RAI-4.3.5.5 Pressurizer Structural Integrity List the key Units 1 and 2 pressurizer components, and provide for each a summary of 60-year primary-plus-secondary stress intensities and cumulative fatigue usage factors (similar to revised Tables 4.3-1 and 4.3-2 in Appendix A of the LRA for components of the reactor vessel) for these components.

Enclosure RAI-4.3.7 Pressurizer Surge Line Structural Integrity Provide a comparison of the CLB set of transient conditions and design cycles, and the revised set of Steam Generator Replacement and Full Power Uprate transient conditions and design cycles, that were used in the Units 1 and 2 pressurizer surge line fatigue TLAAs to show conformance with the CLB fatigue limit to the end of the period of extended operation.

RAI-4.3.8 Pressurizer Spray Header Piping Structural Integrity This section states that: In view of the lack of margin with the Unit 1 piping system analysis results for end of life extension (EOLE), additional analysis investigations were pursued. The original 88-08 analysis incorporated simplified analysis techniques and assumptions. It was not clear that the analysis was in fact conservative. The 88-08 analyses were re-performed using the original temperature monitoring data, and refined analysis techniques and assumptions.

Provide a detailed description and basis of the refined analyses techniques and assumptions that were used in the 88-08 re-evaluation to reduce the 60-year CUF of 0.99 for the Unit 1 piping system to a 60-year CUF of 0.277.

RAI-4.3.10.1 Environmental Effects on Fatigue For the USAS B31.1 locations, provide a description of the PBNP-specific simplified ASME Section III fatigue analyses that were used to calculate environmentally based cumulative usage factors.

RAI-4.3.10.2 Environmental Effects on Fatigue The Pressurizer CUFs are determined based on EPRI MRP-47 methodology. The staff has not endorsed MRP-47. Provide the environmentally assisted CUFs for the Pressurizer locations, based on the staff-accepted methodology as stated in Sections 4.3.2.2 and 4.3.3.2 of NUREG-1800.

Enclosure Enclosure