ML030800247

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Meeting Handouts December 10-11, 2002 Duke-FPL-NRC Meeting Racksaver Licensing
ML030800247
Person / Time
Site: Turkey Point, McGuire, Mcguire  NextEra Energy icon.png
Issue date: 12/10/2002
From: George Adams, Glenn J
Duke Power Co, Florida Power & Light Co
To:
Office of Nuclear Reactor Regulation
References
Download: ML030800247 (29)


Text

,Duke Power.

A Duke Energy Company FPL Duke-FPL-NRC Meeting RackSaver Licensing Jimmy Glenn / G lenn Adams December 10, 2002

RackSaver Licensing

° Meeting Objectives

- Update NRC staff on Boraflex remedies

- Establish lines of communication

- Communicate RackSaver licensing plans

- Seek staff comments on licensing approach

- Followup action items 2

RackSaver Licensing

  • Background

- Boraflex degradation (GL 96-04)

- Further degradation means lost cells

- McGuire

  • Boraflex test performed 1997, 2000, and July 2002

- Turkey Point

"*Inoperable cells (-70 waterholes)

"*Next Boraflex test 2004

- FPL-NRC Meeting 1-15-02 on RackSavers 3

RackSaver Licensing l Current Situation

-Duke =-McGuire FPL - Turkey-Point Quantity Boraflex cells 286 (Region 1) / 1177 (Region 2) 2808 Rack Design Westinghouse Westinghouse Fuel Design Westinghouse 17 x 17 Westinghouse 15 xi15 Soluble Boron Credit Yes Yes Boraflex Credit Partial Partial Solution Rerack (Region 1)!/ Inserts (Region 2) Rack Inserts Submittal Date 7/03 10/03 4

RackSaver Licensing

° Potential Boraflex Solutions

- RackSaver inserts

- Checkerboard - many fuel moves, lost cells

- Guide tube inserts - expensive

  • disposal of existing inserts (BPs, TPs, CRs)

- Rerack - expensive, many fuel moves

  • cask loadings (McGuire) 5

RackSaver Licensing

  • RackSaverTM Inserts

-Borated stainless steel Metamic - borated aluminum

- First-of-a-kind

- Inserted over a fuel-assembly

  • minimize fuel moves (V top nozzles)

- Install incrementally as-needed

- Removable 6

RackSaver Licensing Demonstrations

- PWR demo (EPRI)

- Turkey Point demo 2002.:,!.

  • 100 milAl 6Oosuccess e 80 mil Al 100% success

- McGuire demo 2002

  • 89 mil stainless 100% success 7

RackSaver Licensing

° Nominal Clearance Turkey Point 9 80 mil RackSaver Fuel Assembly e Region I - 0.24 in.

o Region 2- 0.29 in.

- McGuire

  • 80 mil RackSaver
  • Region 2 - 0.43 in.

Fuel Assembly 1 +0 T 0.24" -0.01 I Cell Wall '8

RackSaver Licensing

  • License Amendment Content

- TS Design Features P Keff < 1.0 (unborated), < 0.95 (soluble boron)

- TS Administrative Controls 9 Fuel Storage Program

- TS LCO: Meet design features

- TS Action: Restore configuration

- TS Action for fuel /Icomponent movement

&Time restriction during fuel/!component movement o Verify pool boron concentration prior to movement and periodically 9

RackSaver Licensing

  • Bases for Fuel /IComponent Action Statement

- Subcritical with soluble boron

- Low probability of dilution during fuel movement

- Ample time to re-insert RackSaver

- Ample time to re-establish acceptable configuration 10

RackSaver Licensing o Fuel Storage Program Precedent SONGs submittal (2/22/2002)

Program describes

"* Criticality codes

"* Methods to combine biases, uncertainties

"* RackSaver surveillar methods, criteria

"* Spent fuel pool stora loading rules

- TS scope limited to 10 CFR 50.36 content

- Licensee-controlled-per 10 CFR 50.59 11

RackSaver Licensing

  • Supporting Analyses

- Criticality analyses

- Boron dilution analyses

- Structural analyses with RackSavers installed

- Thermal analyses with RackSavers installed

- 10 CFR 50.36 review for Fuel Storage Program 12

RackSaver Licensing

  • Licensing Plans

- Separate but similar submittals

- Duke submit July 2003 (approximate)

- FPL submit October 2003 (approximate)

° Differences Duke - FPL

- Insert material

"*McGuire - borated stainless Turkey Point - borated stainless, Metamic, or Boral

- Fresh new fuel storage

"*McGuire - new Region 1 Boral racks Turkey Point - new Boral Cask Area Rack

"* 13

RackSaver Licensing

° Metamic

- Discussed Parameters previously with NRC staff 1/15/02

- Boron density

- Environmental performance

  • corrosion resistance
  • dimensional variations in service

° structural integrity

- Installation effects e potential material loss on-insertion 14

RackSaver Licensing

  • Metamic

- Neutron LAR Content - Boron Density transmission qualification testing

- Chemical /Ispectrometric analysis

- Macroscopic uniformity qualification testing

- Manufacturing process controls

- Surveillance testing

- Combination of testing and process controls ensures acceptable poison performance 15

RackSaver Licensing 0 Comparison of Metamic Performance Requirements Metamic Performance Requjirem"e-nts"I Dry Storage Wet Storage Functions Thermal Conductivity I_

Neutron Poison __ __ _

Structural Environment Boric Acid Hours Years High-Temp Dry Hours Dry, Inert Years 0 Metamic approved for use in dry storage cask

- NUHOMS-61 BT Safety Evaluation Report 16

RackSaver Licensing

- EPRI Environmental Performance

° Metamic test demonstrates acceptable environmental performance

- Laboratory testing results (EPRI-1 003137) accelerated neutron and gamma radiation testing accelerated corrosion testing acceptable dimensional variations in service acceptable structural integrity

- Borated aluminum (e.g., Boral) has extensive operating history 17

RackSaver Licensing

° Metamic

- ANO Licensing Topical Report

- EPRI Report

- FPL evaluation of report applicability 18

RackSaver Licensing

  • Summary

- Comprehensive analyses

- Appropriate prototype demonstrations

- TS Program for fuel storage

  • Questions / Followup Items 19

iDuke

'Power.

A Duke Energy Company McGuire Nuclear Station Spent Fuel Pool Boraflex Update Meeting with NRC December 10, 2002 1

Duke 12/11/2001 NRC - Duke

'Power.,

A Duke Enei Company Meeting re: MNS Boraflex

  • Duke outlined the following initiatives:

-Accelerated options for dry storage

-Accelerated BADGER testing in pools

-Pursue physical/long-term rack solutions

"* Region 1

- Rerack or rack inserts

"* Region 2

- Revised soluble boron credit TS Amendment

- Rerack or rack inserts 2

Duke McGuire Dry Storage rPower.

A Duke Energy Company Status & Acceleration

  • 5 TN-32's loaded and on the pad
  • 5 additional TN-32's delivered/being delivered

- Scheduled loading 1st Q 2003

  • Accelerated options for UMS system

- 48 systems being fabricated

- Deliveries have already begun

- Transition to UMS planned in late 2003

- Supports and provides flexibility in addressing Boraflex degradation .".'. .-

3

iDuke BADGER Testing of

'Power.

A Duke Energy Compay McGuire Racks

  • Initial demonstration in 1997 (Unit 2)

- First PWR demonstration

- Previous BWR demonstration at Peach Bottom e Testing of Unit 1 and 2 racks in 2000

  • Soluble Boron TS Amendment committed to 3 year testing interval

- Duke elected to accelerate next BADGER campaign into Summer 2002

- Currently analyzing results 4

kDuke McGuire Region 1

'Power. Rack Solution A Duke Energy Conpany

"* Region 1 in each pool

- Flux trap design-designed for storage of new and recently discharged fuel

- 2 rack modules per pool

- 286 cells per pool

"* Rerack project initiated for Region 1

- Contract signed with Holtec in May 2002

- Fabrication of 4 Region 1 modules underway D Neutron poison material - Boral ,"

- Installation planned for April - July 2003

- Region 1 rerack implemented under 50.59 5

SDuke OPower.E Power* McGuire Rack Solution Region 2 A Duke Energy CompanyRa kS lto

"* Region 2 in each pool

- Egg-crate design-designed for long-term storage of burned fuel

- 6 rack modules per pool

- 1,177 cells per pool

"* Near-Term Plan:

- TS amendment to change threshold for Alpha to Bravo from 50% to 40%

"* Results in more restrictive storage requirements for Alpha cells

"* Reduces the number of Bravo cells (near-term)

"* Provides time needed to implement loqg-term solution

"* Long-term Solution:

- Cell inserts (RACKSAVER)

- Accelerated dry storage loadings

- Pu decay credit 6 k

,'Power.

Duke McGuire Soluble Boron A Duke Energ C*mpany Credit TS Amendment

  • Initially submitted April 1999-approved by NRC in November 2000
  • Credit for soluble boron & partial Boraflex Soluble boron credit of 730 ppm (COLR 2,675 ppm)

Partial Boraflex credit by "sub-region" Region 1 Reqion 2

  • Alpha 25% '" 50%
  • Bravo 0% 0%

7

Pk er 7Power.E Revised Soluble Boron ADukeEnergyCompany Credit TS Amendment Submitted to NRC on April 18, 2002

- Changes threshold for Region 2 Alpha to Bravo from 50% to 40% remaining Boraflex

- All Region 2 cells remrain >40% through December 2004

- Avoids hundreds of fuel moves

- Provides more reasonable timeframe for implementing long-term Region 2 solution Needed to support Region I rerack effort in early 2003

- Tech Spec Amendment submittal package is identical in all other aspects to recently approved McGuire submittal 8

Duke APower.m McGuire Region 2 ADuke EnVCo*any Long-Term Solution

  • Duke evaluated numerous options for long-term solution for Region 2

- Rerack (selected for-Region 1)

- Poison inserts

- Pu Decay 9 Inserts and Pu Decay credit selected for further evaluation I -F Integrated long-term solution may rely on both 9

Duke EPower. Summary A Duke Energy Company

"* Duke continues to be proactive dealing with Boraflex degradation at McGuire

- Accelerated order of dry storage systems (48 UMS)

- Accelerated BADGER testing in pools

- Issuing specification/POs for rerack/inserts

"* Revised TS Amendment (50% to 40%) is essential

- Provides time needed to implement long-term solutions (i.e., rerack and inserts)

- Eliminates hundreds of fuel moves

- Needed to support Region 1 rerack I1